CN104723804B - Pneumatic radial tire - Google Patents
Pneumatic radial tire Download PDFInfo
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- CN104723804B CN104723804B CN201410795403.XA CN201410795403A CN104723804B CN 104723804 B CN104723804 B CN 104723804B CN 201410795403 A CN201410795403 A CN 201410795403A CN 104723804 B CN104723804 B CN 104723804B
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- 239000011324 bead Substances 0.000 claims abstract description 111
- 239000000945 filler Substances 0.000 claims abstract description 53
- 239000002184 metal Substances 0.000 claims abstract description 38
- 239000000835 fiber Substances 0.000 claims abstract description 30
- 230000002787 reinforcement Effects 0.000 claims abstract description 29
- 230000003014 reinforcing effect Effects 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 12
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 3
- 241000254043 Melolonthinae Species 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- DOSMHBDKKKMIEF-UHFFFAOYSA-N 2-[3-(diethylamino)-6-diethylazaniumylidenexanthen-9-yl]-5-[3-[3-[4-(1-methylindol-3-yl)-2,5-dioxopyrrol-3-yl]indol-1-yl]propylsulfamoyl]benzenesulfonate Chemical compound C1=CC(=[N+](CC)CC)C=C2OC3=CC(N(CC)CC)=CC=C3C(C=3C(=CC(=CC=3)S(=O)(=O)NCCCN3C4=CC=CC=C4C(C=4C(NC(=O)C=4C=4C5=CC=CC=C5N(C)C=4)=O)=C3)S([O-])(=O)=O)=C21 DOSMHBDKKKMIEF-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
本发明的课题在于,抑制轮胎质量的增加和气眼的产生,并提高胎圈部的耐久性。充气子午线轮胎具备:纤维加强层,其设置在帘布层的卷起部外侧;金属加强层,其介于卷起部和纤维加强层之间设置;及胶垫,其介于胎圈填充胶条与纤维加强层之间设置,其中,将从胶垫下端至金属加强层上端的距离作为H0,将从金属加强层上端至帘布层的卷起端的距离作为H1,将从该卷起端至纤维加强层上端的距离作为H2,将纤维加强层上端彼此的距离作为H3,将从胶垫上端至纤维加强层上端的距离作为H4,设定成:H1/H0=0.80‑1.0;H2/H4=0.60‑0.90;H3/H4=0.80‑1.0;H0及H1均大于H2及H4中的任意一个。
An object of the present invention is to improve the durability of the bead portion while suppressing the increase in tire mass and the occurrence of air holes. The pneumatic radial tire is provided with: a fiber reinforcement layer provided outside the turn-up portion of the carcass ply; a metal reinforcement layer provided between the turn-up portion and the fiber-reinforcement layer; and a rubber pad interposed between the bead filler strip It is arranged between the fiber reinforced layer, where the distance from the lower end of the rubber pad to the upper end of the metal reinforced layer is taken as H0, the distance from the upper end of the metal reinforced layer to the rolled-up end of the ply is taken as H1, and the distance from the rolled-up end to the fiber The distance from the upper end of the reinforced layer is H2, the distance between the upper ends of the fiber reinforced layers is H3, and the distance from the upper end of the rubber pad to the upper end of the fiber reinforced layer is H4, set as: H1/H0=0.80-1.0; H2/H4= 0.60‑0.90; H3/H4=0.80‑1.0; both H0 and H1 are greater than any one of H2 and H4.
Description
技术领域technical field
本发明涉及一种充气子午线轮胎。The invention relates to a pneumatic radial tire.
背景技术Background technique
对于充气子午线轮胎,尤其对重载重用充气子午线轮胎而言,需要提高胎圈部的耐久性。为了提高胎圈部的耐久性,通过抑制胎圈部的变形来降低帘布层的卷起端的应变的方法十分有效。因此,通常沿着帘布层的卷起部,设置称作胎圈包布的加强层(参照专利文献1)。In a pneumatic radial tire, particularly a pneumatic radial tire for heavy loads, it is necessary to improve the durability of the bead portion. In order to improve the durability of the bead portion, it is effective to reduce the strain at the turn-up end of the carcass by suppressing the deformation of the bead portion. Therefore, generally, a reinforcing layer called a chafer is provided along the turned-up portion of the carcass (see Patent Document 1).
专利文献2中公开了如下内容,作为这种加强层,设置包含钢丝帘线的钢丝帘线加强层、和包含有机纤维的纤维帘线加强层,并且使钢丝帘线加强层的上端低于帘布层的卷起端,而且使纤维帘线加强层的上端高于该卷起端,在此基础上,在纤维帘线加强层的内侧设置混炼胶。专利文献3中也公开了如下内容,作为胎圈部的加强层,设置包含钢丝帘线的帘线加强层、和包含纤维帘线的附加帘线层。Patent Document 2 discloses that as such a reinforcing layer, a steel cord reinforcing layer containing steel cords and a fiber cord reinforcing layer containing organic fibers are provided, and the upper end of the steel cord reinforcing layer is lower than the cord. The rolled up end of the layer, and the upper end of the fiber cord reinforced layer is higher than the rolled up end, on this basis, the rubber compound is arranged inside the fiber cord reinforced layer. Patent Document 3 also discloses that, as the reinforcing layer of the bead portion, a cord reinforcing layer including steel cords and an additional cord layer including fiber cords are provided.
现有技术文献:Prior art literature:
专利文献patent documents
专利文献1:日本国特开2013-1223号公报Patent Document 1: Japanese Patent Laid-Open No. 2013-1223
专利文献2:日本国特开昭63-110006号公报Patent Document 2: Japanese Patent Laid-Open No. 63-110006
专利文献3:日本国特开平8-324214号公报Patent Document 3: Japanese Patent Application Laid-Open No. 8-324214
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
如上所述,通过在帘布层的卷起部的周围设置包含钢丝帘线的金属加强层、和包含有机纤维帘线的纤维加强层来实现补强,从而能够使帘布层的卷起端的应变分散,由此能够提高胎圈部的耐久性。但是,这样设置多个加强层则会使各构件端部之间的间隔变小。因此,在轮胎制造工序中容易卷入空气,并在硫化成型的轮胎中容易产生气眼。另一方面,虽然能够通过增大各构件端部之间的间隔来抑制气眼的产生,但是,各构件端部之间的间隔变大则容易导致胎圈部的厚度增加,并成为轮胎变重的主要原因。As described above, by providing reinforcement around the turned-up portion of the carcass by providing a metal reinforcement layer including steel cords and a fiber-reinforced layer including organic fiber cords, the strain at the turned-up end of the carcass can be dispersed. , thereby improving the durability of the bead portion. However, providing a plurality of reinforcing layers in this way reduces the interval between the ends of the members. Therefore, air is easily entrapped in the tire manufacturing process, and air holes are easily generated in the vulcanized tire. On the other hand, although the occurrence of air pockets can be suppressed by increasing the distance between the ends of the members, the increase in the distance between the ends of the members tends to increase the thickness of the bead portion and cause tire deformation. main reason for the weight.
本发明是鉴于以上情况而提出的,其目的在于,提供一种能够抑制轮胎质量增加,且抑制气眼的产生,并能够提高胎圈部的耐久性的充气子午线轮胎。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a pneumatic radial tire capable of suppressing increase in tire mass, suppressing generation of air holes, and improving durability of bead portions.
解决课题的方法Solution to the problem
实施方式1的充气子午线轮胎具备:胎圈芯,其埋设在胎圈部;胎圈填充胶条(beadfiller),其配置在所述胎圈芯的轮胎径向外侧;帘布层,其从轮胎轴向内侧包裹所述胎圈芯而向外侧卷起;至少一层纤维加强层,其包含设置在所述帘布层的卷起部的外侧的有机纤维帘线;金属加强层,其包含设置在所述卷起部和所述纤维加强层之间的金属帘线;及胶垫(rubber pad),其用于从轮胎轴向外侧覆盖所述帘布层的卷起端,并且介于所述胎圈填充胶条和所述纤维加强层之间设置。在所述胎圈芯的轮胎轴向外侧,所述金属加强层的上端位于比所述卷起端更靠近轮胎径向内侧的位置,所述纤维加强层的上端位于比所述卷起端更靠近轮胎径向外侧的位置,所述胶垫的上端位于比所述纤维加强层的上端更靠近轮胎径向外侧的位置,所述胶垫的下端介于所述卷起部和所述金属加强层之间设置。并且,将从所述胶垫的下端至所述金属加强层的上端的轮胎径向距离作为H0,将从所述金属加强层的上端至所述卷起端的轮胎径向距离作为H1,将从所述卷起端至具有在轮胎径向上最近的上端的纤维加强层的该上端的轮胎径向距离作为H2,将从所述胶垫的上端至具有在轮胎径向上最近的上端的纤维加强层的该上端的轮胎径向距离作为H4,H1/H0为0.80-1.0,H2/H4为0.60-0.90,并且H0及H1均大于H2及H4中的任意一个。The pneumatic radial tire according to Embodiment 1 includes: a bead core embedded in the bead portion; a bead filler disposed outside the bead core in the tire radial direction; wrapping the bead core inwardly and rolling outwardly; at least one fiber-reinforced layer comprising organic fiber cords disposed outside the rolled-up portion of the carcass; a metal reinforcing layer comprising a metal cord between the turn-up portion and the fiber-reinforced layer; and a rubber pad for covering the turn-up end of the carcass ply from the tire axially outer side and interposed between the beads The filler strip is arranged between the fiber reinforced layer. On the outer side in the tire axial direction of the bead core, the upper end of the metal reinforcement layer is located closer to the inner side of the tire radial direction than the turn-up end, and the upper end of the fiber-reinforced layer is located further inward than the turn-up end. The upper end of the rubber pad is located closer to the outer side of the tire radial direction than the upper end of the fiber reinforced layer, and the lower end of the rubber pad is between the rolled part and the metal reinforcement. between layers. And, the tire radial distance from the lower end of the rubber pad to the upper end of the metal reinforcement layer is taken as H0, the tire radial distance from the upper end of the metal reinforcement layer to the rolled-up end is taken as H1, and the The tire radial distance from the rolled-up end to the upper end of the fiber-reinforced layer having the closest upper end in the tire radial direction is H2, and the distance from the upper end of the rubber pad to the fiber-reinforced layer having the closest upper end in the tire radial direction The tire radial distance of the upper end is H4, H1/H0 is 0.80-1.0, H2/H4 is 0.60-0.90, and both H0 and H1 are larger than any one of H2 and H4.
就实施方式2的充气子午线轮胎而言,在所述的实施方式1中,具备至少两层所述纤维加强层,将所述至少两层纤维加强层的上端彼此的轮胎径向距离作为H3,H1/H0为0.80-1.0,H2/H4为0.60-0.90,H3/H4为0.80-1.0,并且H0及H1均大于H2、H3及H4中的任意一个。Regarding the pneumatic radial tire according to the second embodiment, in the above-mentioned first embodiment, at least two fiber-reinforced layers are provided, and the distance in the tire radial direction between the upper ends of the at least two fiber-reinforced layers is H3, H1/H0 is 0.80-1.0, H2/H4 is 0.60-0.90, H3/H4 is 0.80-1.0, and both H0 and H1 are larger than any one of H2, H3 and H4.
就实施方式3的充气子午线轮胎而言,在所述的实施方式1或2中,所述胶垫以如下方式形成,比所述卷起端更靠近轮胎径向外侧的部分,越靠近该径向外侧而厚度越逐渐变薄。Regarding the pneumatic radial tire according to Embodiment 3, in Embodiment 1 or 2, the rubber pad is formed in such a manner that the part closer to the outer side in the tire radial direction than the turn-up end is closer to the radial direction. The thickness gradually becomes thinner towards the outside.
就实施方式4的充气子午线轮胎而言,在所述的实施方案1-3的任意一项中,所述胎圈填充胶条包括:下侧填充胶条(filler),其包围所述胎圈芯;及上侧填充胶条,其配置在所述下侧填充胶条的轮胎径向外侧,并且橡胶硬度低于所述下侧填充胶条,所述胶垫的橡胶硬度低于所述下侧填充胶条的橡胶硬度,并且所述胶垫的橡胶硬度与所述上侧填充胶条相等或高于其。Regarding the pneumatic radial tire of Embodiment 4, in any one of Embodiments 1 to 3, the bead filler includes: a lower side filler that surrounds the bead core; and an upper side filler strip, which is arranged on the outer side of the tire radial direction of the lower side filler strip, and the rubber hardness is lower than that of the lower side filler strip, and the rubber hardness of the rubber pad is lower than that of the lower side filler strip. The rubber hardness of the side filler rubber strips, and the rubber hardness of the rubber pad is equal to or higher than that of the upper side filler rubber strips.
就实施方式5的充气子午线轮胎而言,在所述的实施方式4中,所述胶垫的下端位于,比所述下侧填充胶条和所述上侧填充胶条的界面的轮胎轴向外侧端更靠近轮胎径向内侧的位置。With respect to the pneumatic radial tire of Embodiment 5, in Embodiment 4, the lower end of the rubber pad is located in the axial direction of the tire relative to the interface between the lower rubber filler and the upper rubber filler. The outer end is closer to the inner side in the tire radial direction.
就实施方式6的充气子午线轮胎而言,在所述的实施方式4或5中,衬垫(pad)配置在所述胎圈填充胶条的轮胎轴向外侧,所述胶垫夹持在所述衬垫和所述上侧填充胶条之间,所述衬垫的橡胶硬度与所述上侧填充胶条的橡胶硬度相等或高于其。Regarding the pneumatic radial tire according to Embodiment 6, in Embodiment 4 or 5, a pad is arranged on the outer side of the bead filler in the tire axial direction, and the pad is sandwiched between the Between the gasket and the upper rubber filling strip, the rubber hardness of the gasket is equal to or higher than that of the upper rubber filling strip.
就实施方式7的充气子午线轮胎而言,在所述的实施方式1-6的任意一项中,H1/H2为1.3-1.8。In the pneumatic radial tire of Embodiment 7, in any one of Embodiments 1-6, H1/H2 is 1.3-1.8.
发明的效果The effect of the invention
根据本实施方案,能够抑制轮胎质量增加,且抑制气眼的产生,并能够提高胎圈部的耐久性。According to the present embodiment, it is possible to suppress an increase in tire mass, suppress the occurrence of air holes, and improve the durability of the bead portion.
附图说明Description of drawings
图1是示出第一实施方案的充气子午线轮胎的半剖视图。Fig. 1 is a half sectional view showing a pneumatic radial tire of a first embodiment.
图2是示出第一实施方案的充气子午线轮胎的胎圈部的剖视图。Fig. 2 is a cross-sectional view showing a bead portion of the pneumatic radial tire of the first embodiment.
图3是示出放大了所述胎圈部的一部分的剖视图。Fig. 3 is an enlarged cross-sectional view showing a part of the bead portion.
图4是示出第二实施方案的充气子午线轮胎的胎圈部的剖视图。Fig. 4 is a sectional view showing a bead portion of a pneumatic radial tire of a second embodiment.
图5是示出第三实施方案的充气子午线轮胎的胎圈部的剖视图。Fig. 5 is a sectional view showing a bead portion of a pneumatic radial tire of a third embodiment.
图6是示出比较例的充气子午线轮胎的胎圈部的剖视图。6 is a cross-sectional view showing a bead portion of a pneumatic radial tire of a comparative example.
附图标记说明Explanation of reference signs
10 充气子午线轮胎10 pneumatic radial tires
12、12A、12B 胎圈部12, 12A, 12B bead part
18 帘布层18 plies
18B 卷起部18B roll up part
18E 卷起端18E Coiled end
26 胎圈芯26 bead core
28 胎圈填充胶条28 bead filler
32 纤维加强层,32 fiber reinforced layers,
32A 第一纤维加强层32A First fiber reinforced layer
32AE 上端32AE upper end
32B 第二纤维加强层32B Second fiber reinforced layer
32BE 上端32BE upper end
32C 纤维加强层32C fiber reinforced layer
34 金属加强层34 metal reinforcement layer
34E 上端34E upper end
38 胶垫38 pads
38A 上端38A upper end
38B 下端38B lower end
40 下侧填充胶条40 Lower filler strips
42 上侧填充胶条42 Filling strips on the upper side
44 界面44 interface
44A 轮胎轴向外侧端44A Axial outer end of tire
具体实施方式detailed description
(第一实施方案)(first embodiment)
图1示出第一实施方案的充气子午线轮胎10,示出了安装于规定轮辋1的状态下的半剖视。FIG. 1 shows a pneumatic radial tire 10 according to a first embodiment, showing a half cross-sectional view in a state of being mounted on a predetermined rim 1 .
安装在规定轮辋时是指,安装在对应于轮胎尺寸而以规格确定的规定轮辋,并且填充了对应于相同轮胎尺寸而以规格确定的正规内压的、无负载的状态。在此,规格轮辋是指,例如JATMA规格中的“标准轮辋”、TRA规格中的“Design Rim”、ETRTO规格中的“Measuring Rim”。另外,正规内压是指,例如在JATMA规格中与单轮最大负载能力相对应的“最高气压”、在TRA规格中“TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES”所记载的“最大值”、ETRTO规格中的“INFLATION PRESSURE”。在图2-6中未图示有轮辋,本实施方案的尺寸设定所依据的是安装在规定轮辋时的形状。When mounted on a specified rim, it means that the tire is mounted on a specified rim determined according to the specification corresponding to the tire size, and is filled with a normal internal pressure determined according to the specification corresponding to the same tire size, and is in a no-load state. Here, the standard rim refers to, for example, "standard rim" in the JATMA standard, "Design Rim" in the TRA standard, and "Measuring Rim" in the ETRTO standard. In addition, the normal internal pressure refers to, for example, the "maximum air pressure" corresponding to the maximum load capacity of a single wheel in the JATMA standard, the "maximum value" described in "TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES" in the TRA standard, ETRTO "INFLATION PRESSURE" in the specifications. The rim is not shown in Figs. 2-6, and the dimension setting of this embodiment is based on the shape when it is mounted on a predetermined rim.
在本说明书中,轮胎轴向是指平行于轮胎旋转轴的方向,与轮胎宽度方向意义相同,在图中以附图标记Y表示。另外,轮胎径向(子午线方向)是指垂直于轮胎旋转轴的方向,在图中用附图标记Z表示。In this specification, the tire axial direction refers to a direction parallel to the tire rotation axis, which has the same meaning as the tire width direction, and is indicated by a reference symbol Y in the drawings. In addition, the tire radial direction (the meridian direction) refers to a direction perpendicular to the tire rotation axis, and is indicated by a reference sign Z in the drawings.
实施方案的轮胎10具备:左右一对胎圈部12;一对胎侧部14,其从胎圈部12向轮胎径向外侧延伸;及胎面部16,其以连结左右的胎侧部14的径向外侧端部彼此的方式设置在两胎侧部14之间。The tire 10 of the embodiment includes: a pair of left and right bead portions 12; a pair of sidewall portions 14 extending outward in the tire radial direction from the bead portions 12; The radially outer end portions are disposed between the two sidewall portions 14 in such a manner as to each other.
轮胎10的内部埋设有帘布层18,所述帘布层18横跨一对胎圈部12之间而延伸。帘布层18从胎面部16穿过胎侧部14而延伸,并且其两端部卡止于胎圈部12。在胎面部16的帘布层18的外周侧设置有带束层20,带束层20用于在帘布层18的外周补强胎面部16。帘布层18是用顶覆橡胶包覆帘布层帘线(ply cord)而形成的,该帘布层帘线在与轮胎圆周方向大致垂直相交的方向上排列。将钢丝帘线、有机纤维帘线用作帘布层帘线。A carcass layer 18 is buried inside the tire 10 , and the carcass layer 18 extends between the pair of bead portions 12 . The carcass layer 18 extends from the tread portion 16 through the sidewall portion 14 , and both ends thereof are engaged with the bead portion 12 . A belt layer 20 is provided on the outer peripheral side of the carcass 18 of the tread portion 16 for reinforcing the tread portion 16 at the outer periphery of the carcass 18 . The carcass 18 is formed by covering ply cords with a topping rubber, and the ply cords are arranged in a direction substantially perpendicular to the tire circumferential direction. Steel cords and organic fiber cords are used as the ply cords.
在帘布层18的内侧设置有内衬层22,所述内衬层22作为构成轮胎10的内周面的耐透气橡胶层。另外,就胎侧部14而言,在帘布层18的外侧设置有胎侧橡胶24,所述胎侧橡胶24用于构成轮胎10的外壁面。Inside the carcass 18 is provided an inner liner 22 as an air-permeable rubber layer constituting the inner peripheral surface of the tire 10 . In addition, in the sidewall portion 14 , a sidewall rubber 24 for constituting the outer wall surface of the tire 10 is provided on the outer side of the carcass layer 18 .
如图2中放大所示,在胎圈部12埋设有:环状的胎圈芯26,其由集束体构成,该集束体是将用橡胶包覆的胎圈钢丝层叠缠绕而形成的;橡胶制的胎圈填充胶条28,其配置在该胎圈芯26的轮胎径向外侧。As shown enlarged in FIG. 2 , embedded in the bead portion 12 are: an annular bead core 26 composed of a cluster formed by winding rubber-coated bead wires in layers; The bead filler strip 28 made of the present invention is arranged on the outer side of the bead core 26 in the tire radial direction.
帘布层18从轮胎轴向内侧包裹胎圈芯26而向外侧卷起。具体而言,就帘布层18而言,从胎侧部14延伸的主体部18A沿着胎圈芯26及胎圈填充胶条28的轮胎轴向内侧面配置,并穿过胎圈芯26的下侧向外侧卷起(即,折回)。并且,卷起部18B沿着胎圈芯26及胎圈填充胶条28的轮胎轴向外侧面配置,其顶端(即,卷起部18B的上端)成为卷起端18E。此外,附图标记30表示用于包裹该卷起端18E的边缘带(edge tape)。The carcass layer 18 wraps around the bead core 26 from the inner side in the tire axial direction and is rolled outward. Specifically, in the carcass 18 , the main body portion 18A extending from the sidewall portion 14 is arranged along the axially inner side surface of the bead core 26 and the bead filler 28 , and passes through the bead core 26 . Roll the underside out (ie, fold back). The turn-up portion 18B is arranged along the axially outer side surfaces of the bead core 26 and the bead filler 28 , and its tip (ie, the upper end of the turn-up portion 18B) becomes a turn-up end 18E. In addition, reference numeral 30 denotes an edge tape for wrapping the rolled-up end 18E.
在胎圈部12的帘布层18的周围设置有:包含有机纤维帘线的纤维加强层32;及包含金属帘线的金属加强层34。具体而言,在帘布层18的卷起部18B的外侧(即,轮胎轴向外侧)设置有纤维加强层32,另外,在卷起部18B和纤维加强层32之间设置有金属加强层34。Around the carcass 18 of the bead portion 12 are provided: a fiber reinforcement layer 32 including organic fiber cords; and a metal reinforcement layer 34 including metal cords. Specifically, a fiber-reinforced layer 32 is provided outside the turn-up portion 18B of the carcass 18 (that is, outside in the tire axial direction), and a metal-reinforced layer 34 is provided between the turn-up portion 18B and the fiber-reinforced layer 32 . .
在本实施方案中,金属加强层34是将钢丝帘线用作金属帘线的钢丝胎圈包布,其是通过用顶覆橡胶包覆钢丝帘线来形成的,该钢丝帘线相对于轮胎圆周方向以例如20°-50°的倾斜角度倾斜排列。金属加强层34以从外侧对帘布层18的卷起部18B进行补强的方式,沿着卷起部18B的外侧面设置。在该例子中,金属加强层34在胎圈部12,以包裹帘布层18的方式重叠于帘布层18的外表面而设置。即,金属加强层34从轮胎轴向内侧包裹帘布层18而向外侧卷起,并在胎圈芯26的轮胎轴向内侧与帘布层18的主体部18A相邻、且沿着其内侧面设置,而在胎圈芯26的轮胎轴向外侧与卷起部18B相邻、且沿着其外侧面设置。In the present embodiment, the metal reinforcing layer 34 is a steel chafer using a steel cord as a metal cord, which is formed by covering the steel cord with a topping rubber, which is relatively strong to the tire. The circumferential direction is arranged obliquely at an inclination angle of, for example, 20°-50°. The metal reinforcement layer 34 is provided along the outer surface of the turn-up portion 18B so as to reinforce the turn-up portion 18B of the carcass 18 from the outside. In this example, the metal reinforcing layer 34 is provided on the outer surface of the carcass 18 so as to wrap around the carcass 18 in the bead portion 12 . That is, the metal reinforcement layer 34 wraps around the carcass 18 from the inner side in the tire axial direction and is rolled outward, and is adjacent to the main body portion 18A of the carcass 18 on the inner side of the bead core 26 in the tire axial direction, and is provided along the inner surface thereof. , and adjacent to the turn-up portion 18B on the outer side in the tire axial direction of the bead core 26 and provided along the outer side surface thereof.
此外,金属加强层34并不限定于如图2所示的、从内侧包裹帘布层18而向外侧卷起,也可以从胎圈芯26的轮胎径向内侧的位置卷起。在图2中,附图标记36表示分别安装于金属加强层34的两端的边缘带。In addition, the metal reinforcement layer 34 is not limited to wrapping the carcass 18 from the inside and being rolled outward as shown in FIG. 2 , and may be rolled up from a position inside the bead core 26 in the tire radial direction. In FIG. 2 , reference numeral 36 denotes edge strips installed at both ends of the metal reinforcement layer 34 , respectively.
纤维加强层32是例如将尼龙纤维帘线用作有机纤维帘线的加强层,其是通过用顶覆橡胶包覆有机纤维帘线来形成的,该有机纤维帘线相对于轮胎圆周方向以例如20°-50°的倾斜角度倾斜排列。纤维加强层32在胎圈芯26的轮胎轴向外侧,重叠设置于金属加强层34的外侧面。在该例子中,纤维加强层32设置为两层,即轮胎轴向内侧的第一纤维加强层32A、及外侧的第二纤维加强层32B。The fiber-reinforced layer 32 is a reinforcing layer using, for example, nylon fiber cords as organic fiber cords, which are formed by covering the organic fiber cords with a topping rubber with respect to the tire circumferential direction by, for example, The inclination angle of 20°-50° is arranged obliquely. The fiber-reinforced layer 32 is provided on the outer side of the metal-reinforced layer 34 on the outer side of the bead core 26 in the tire axial direction. In this example, the fiber-reinforced layer 32 is provided in two layers, that is, a first fiber-reinforced layer 32A on the inner side in the tire axial direction and a second fiber-reinforced layer 32B on the outer side.
第一纤维加强层32A在胎圈芯26的轮胎轴向外侧,以从外侧覆盖金属加强层34的上端(即,轮胎径向外侧端)34E的方式设置。第一纤维加强层32A越过金属加强层34的上端34E而向轮胎径向外侧延伸。在该例子中,第一纤维加强层32A仅配置在胎圈芯26的轮胎轴向外侧,并未向胎圈芯26的内侧卷入。The first fiber-reinforced layer 32A is provided on the outside of the bead core 26 in the tire axial direction so as to cover the upper end (that is, the outer end in the tire radial direction) 34E of the metal reinforcing layer 34 from the outside. The first fiber-reinforced layer 32A extends outward in the tire radial direction beyond the upper end 34E of the metal-reinforced layer 34 . In this example, the first fiber-reinforced layer 32A is arranged only on the outside of the bead core 26 in the tire axial direction, and is not rolled inward of the bead core 26 .
第二纤维加强层32B重叠设置于第一纤维加强层32A的外侧面,并越过金属加强层34的上端34E而向轮胎径向外侧延伸。在该例子中,第二纤维加强层32B越过第一纤维加强层32A的下端并向轮胎轴向内侧卷入,并且在该内侧的卷入部分,重叠设置于金属加强层34。The second fiber-reinforced layer 32B is overlapped on the outer surface of the first fiber-reinforced layer 32A, and extends outward in the tire radial direction beyond the upper end 34E of the metal-reinforced layer 34 . In this example, the second fiber-reinforced layer 32B is rolled inward in the tire axial direction over the lower end of the first fiber-reinforced layer 32A, and is overlapped with the metal-reinforced layer 34 at the inner rolled-in portion.
在胎圈填充胶条28的轮胎轴向外侧设置有胶垫38,所述胶垫38用于从轮胎轴向外侧覆盖帘布层18的卷起端18E。胶垫38是介于胎圈填充胶条28和纤维加强层32之间设置的橡胶构件,胶垫38在比帘布层18的卷起端18E更靠近轮胎径向内侧的位置,介于卷起部18B和纤维加强层32之间设置,进一步地,如图3中放大所示,介于卷起部18B和金属加强层34之间设置并形成终端。A rubber pad 38 for covering the turn-up end 18E of the carcass 18 from the axially outer side is provided on the axially outer side of the bead filler 28 . The rubber pad 38 is a rubber member provided between the bead filler strip 28 and the fiber-reinforced layer 32 . The portion 18B is disposed between the fiber reinforced layer 32 , and further, as enlarged in FIG. 3 , is disposed between the rolled portion 18B and the metal reinforced layer 34 to form a terminal.
如图2所示,胶垫38和胎圈填充胶条28的界面29的剖面形状形成为非弯曲、曲折等的大致直线状,即,胶垫38平滑地沿着胎圈填充胶条28而配置。另外,胶垫38以如下方式形成,比帘布层18的卷起端18E更靠近轮胎径向外侧的部分38P,越靠近径向外侧而厚度越逐渐变薄。这样地,在比帘布层18的卷起端18E更靠近外侧的位置,以厚度逐渐变薄的方式形成,由此能够确保胶垫38在卷起端18E附近的厚度,同时减小在纤维加强层32的上端或胶垫38的上端的厚度,从而能够抑制气眼的产生。As shown in FIG. 2 , the cross-sectional shape of the interface 29 between the rubber pad 38 and the bead filler 28 is formed in a substantially linear shape without bending, zigzag, etc., that is, the rubber pad 38 moves along the bead filler 28 smoothly. configuration. In addition, the rubber pad 38 is formed such that a portion 38P on the outer side in the tire radial direction than the turned-up end 18E of the carcass 18 gradually becomes thinner toward the outer side in the radial direction. In this way, the ply 18 is formed so that the thickness gradually becomes thinner at a position closer to the outer side than the rolled-up end 18E, whereby the thickness of the rubber pad 38 near the rolled-up end 18E can be ensured while reducing the fiber reinforcement. The thickness of the upper end of the layer 32 or the upper end of the rubber pad 38 can suppress the generation of air holes.
在胎圈芯26的轮胎轴向外侧,上述各构件的终端位置以如下方式设置。金属加强层34的上端34E位于比帘布层18的卷起端18E更靠近轮胎径向内侧的位置。纤维加强层32的上端位于比卷起端18E更靠近轮胎径向外侧的位置。具体而言,第一纤维加强层32A的上端32AE和第二纤维加强层32B的上端32BE,均位于比卷起端18E更靠近轮胎径向外侧的位置。另外,第一纤维加强层32A的上端32AE位于比第二纤维加强层32B的上端32BE更靠近轮胎径向外侧的位置。胶垫38的上端38A位于比纤维加强层32的上端(具体为第一纤维加强层32A的上端32AE)更靠近轮胎径向外侧的位置。另外,如上所述,由于胶垫38的下端38B介于卷起部18B和金属加强层34之间设置,因此,胶垫38的下端38B位于比金属加强层34的上端34E更靠近轮胎径向内侧的位置。On the outside of the bead core 26 in the tire axial direction, terminal positions of the above-mentioned members are set as follows. The upper end 34E of the metal reinforcement layer 34 is located further inward in the tire radial direction than the turned-up end 18E of the carcass 18 . The upper end of the fiber-reinforced layer 32 is located further outside in the tire radial direction than the rolled-up end 18E. Specifically, the upper end 32AE of the first fiber-reinforced layer 32A and the upper end 32BE of the second fiber-reinforced layer 32B are located on the outer side in the tire radial direction than the turn-up end 18E. In addition, the upper end 32AE of the first fiber-reinforced layer 32A is located on the outer side in the tire radial direction than the upper end 32BE of the second fiber-reinforced layer 32B. The upper end 38A of the rubber pad 38 is located closer to the outer side in the tire radial direction than the upper end of the fiber-reinforced layer 32 (specifically, the upper end 32AE of the first fiber-reinforced layer 32A). In addition, as mentioned above, since the lower end 38B of the rubber pad 38 is disposed between the rolled portion 18B and the metal reinforcement layer 34, the lower end 38B of the rubber pad 38 is located closer to the radial direction of the tire than the upper end 34E of the metal reinforcement layer 34. inside position.
在此,如图2所示,将从胶垫38的下端38B至金属加强层34的上端34E的轮胎径向距离(即,轮胎径向Z上的间隔)作为H0,将从金属加强层34的上端34E至卷起端18E的轮胎径向距离作为H1。此时,将H0与H1设定成大致相同。具体而言,将H1/H0设定在0.80-1.0的范围内(0.80≦H1/H0≦1.0)。Here, as shown in FIG. 2, the distance in the tire radial direction from the lower end 38B of the rubber pad 38 to the upper end 34E of the metal reinforcement layer 34 (that is, the interval in the tire radial direction Z) is H0, and the distance from the metal reinforcement layer 34 The tire radial distance from the upper end 34E to the rolled-up end 18E is H1. At this time, H0 and H1 are set to be substantially the same. Specifically, H1/H0 is set within the range of 0.80-1.0 (0.80≦H1/H0≦1.0).
另外,将从卷起端18E至作为下一个台阶部的第二纤维加强层32B的上端32BE的轮胎径向距离作为H2,将从第二纤维加强层32B的上端32BE至作为下一个台阶部的第一纤维加强层32A的上端32AE的轮胎径向距离作为H3,将从第一纤维加强层32A的上端32AE至作为下一个台阶部的胶垫38的上端38A的轮胎径向距离作为H4。此时,将H2、H3和H4设定成大致相同。具体而言,将H2/H4设定在0.60-0.90的范围内(0.60≦H2/H4≦0.9),并且将H3/H4设定在0.80-1.0的范围内(0.80≦H3/H4≦1.0)。进一步优选地,将H2/H4及H3/H4设定在0.80-0.90的范围内。In addition, assuming that the tire radial distance from the rolled-up end 18E to the upper end 32BE of the second fiber-reinforced layer 32B as the next step is H2, the distance from the upper end 32BE of the second fiber-reinforced layer 32B to the next step is The tire radial distance from the upper end 32AE of the first fiber reinforced layer 32A is H3, and the tire radial distance from the upper end 32AE of the first fiber reinforced layer 32A to the upper end 38A of the rubber pad 38 as the next step is H4. At this time, H2, H3, and H4 are set to be substantially the same. Specifically, set H2/H4 within the range of 0.60-0.90 (0.60≦H2/H4≦0.9), and set H3/H4 within the range of 0.80-1.0 (0.80≦H3/H4≦1.0) . More preferably, H2/H4 and H3/H4 are set within the range of 0.80-0.90.
进一步地,将H0及H1均设定为大于H2、H3及H4中的任意一个。即,H0>H2、H0>H3、H0>H4、H1>H2、H1>H3、及H1>H4。优选地,1.3≦H1/H2≦1.8。Further, both H0 and H1 are set to be larger than any one of H2, H3 and H4. That is, H0>H2, H0>H3, H0>H4, H1>H2, H1>H3, and H1>H4. Preferably, 1.3≦H1/H2≦1.8.
这样地,设定金属加强层34的上端34E的两侧中的构件端部的间隔H0、H1,使其大于纤维加强层32的上端32AE、32BE的两侧的构件端部的间隔H2、H3、H4,并且在此基础上,将各构件端部的间隔H0及H1设定成大致相同,而且将H2、H3及H4设定成大致相同,从而能够抑制轮胎质量的增加,且抑制气眼的产生,同时能够提高胎圈部12的耐久性。具体而言,为了抑制轮胎质量的增加的同时抑制气眼的产生,均等地设定各构件端部的间隔方法是十分有效的。但是,与纤维加强层32的上端32AE、32BE相比,金属加强层34的上端34E更容易集中应变,并且厚度较大而容易成为产生气眼的主要原因。因此,通过将H0及H1均设定为大于H2、H3及H4中的任意一个,能够在胎圈部12的有限的高度尺寸上适当地分配构件端部的间隔,从而能够抑制轮胎质量的增加的同时抑制气眼的产生,进而能够提高耐久性。In this way, the distances H0 and H1 between the member ends on both sides of the upper end 34E of the metal-reinforced layer 34 are set to be greater than the distances H2 and H3 between the member ends on both sides of the upper ends 32AE and 32BE of the fiber-reinforced layer 32 . , H4, and on this basis, setting the intervals H0 and H1 at the ends of each member to be approximately the same, and setting H2, H3, and H4 to be approximately the same, can suppress the increase in tire mass and suppress air holes generation, and at the same time, the durability of the bead portion 12 can be improved. Specifically, in order to suppress the occurrence of air holes while suppressing the increase in tire mass, it is very effective to set the intervals between the ends of the respective members equally. However, compared with the upper ends 32AE, 32BE of the fiber-reinforced layer 32 , the upper end 34E of the metal-reinforced layer 34 tends to concentrate strain more easily and is thicker, so it is likely to be a cause of air pockets. Therefore, by setting both of H0 and H1 to be greater than any one of H2, H3, and H4, it is possible to appropriately distribute the intervals between the ends of the members in the limited height dimension of the bead portion 12, thereby suppressing an increase in tire mass. While suppressing the occurrence of air pockets, the durability can be improved.
对胎圈芯26的轮胎轴向内侧的金属加强层34和第二纤维加强层32B的终端位置并没有特别限定,在本实施方案中,第二纤维加强层32B的终端32BF位于比金属加强层34的终端34F更靠近轮胎径向外侧的位置,并以覆盖该终端34F的方式设置。There is no particular limitation on the terminal positions of the metal-reinforced layer 34 and the second fiber-reinforced layer 32B on the inner side of the bead core 26 in the tire axial direction. In this embodiment, the terminal 32BF of the second fiber-reinforced layer 32B is located The terminal end 34F of the tire 34 is positioned closer to the outer side in the tire radial direction, and is provided so as to cover the terminal end 34F.
在本实施方案中,胎圈填充胶条28包括:下侧填充胶条40,其剖面呈圆形,并且包围胎圈芯26;和上侧填充胶条42,其配置在下侧填充胶条40的轮胎径向外侧,并且橡胶硬度低于下侧填充胶条40的橡胶硬度。下侧填充胶条40和上侧填充胶条42的界面44形成为向轮胎径向外侧突出的弯曲面。上侧填充胶条42具有朝向轮胎径向外侧呈顶端尖细的形状,上侧填充胶条42的顶端配置在比胶垫38的上端38A更靠近轮胎径向外侧的位置。In the present embodiment, the bead filler 28 includes: a lower bead filler 40 having a circular cross section and surrounding the bead core 26 ; and an upper bead filler 42 disposed on the lower bead filler 40 . radially outer side of the tire, and the rubber hardness is lower than that of the rubber filler strip 40 on the lower side. The interface 44 between the lower bead filler 40 and the upper bead filler 42 is formed as a curved surface protruding outward in the tire radial direction. The upper bead filler 42 has a tapered shape toward the outer side in the tire radial direction, and the tip of the upper bead filler 42 is arranged on the outer side in the tire radial direction than the upper end 38A of the rubber pad 38 .
上述胶垫38的橡胶硬度(K1)设定为低于下侧填充胶条40的橡胶硬度(K3),并且等于或大于上侧填充胶条42的橡胶硬度(K2)。即,设定为K2≦K1<K3,更优选为K2<K1<K3。据此,能够确保与周围构件的粘合性,同时抑制胎圈芯26的移动。另外,通过设置硬度较高的胶垫38,能够抑制帘布层18的卷起端18E的移动。但并非特别限定,优选地,各个硬度以根据JIS K6253的邵氏A(°)为准,下侧填充胶条40的橡胶硬度为80-95(更优选为85-90),上侧填充胶条42的橡胶硬度为55-70(更优选为56-65),胶垫38的橡胶硬度为65-80(更优选为70-78)。此外,附图标记45表示用于胎圈芯26的胎圈外包布(bead cover)。The rubber hardness ( K1 ) of the above rubber pad 38 is set to be lower than the rubber hardness ( K3 ) of the lower side bead filler 40 and equal to or greater than the rubber hardness ( K2 ) of the upper side bead filler 42 . That is, K2≦K1<K3 is set, more preferably K2<K1<K3. According to this, the movement of the bead core 26 can be suppressed while ensuring the adhesiveness with surrounding members. In addition, by providing the rubber pad 38 with high hardness, movement of the wound-up end 18E of the carcass 18 can be suppressed. But it is not particularly limited. Preferably, each hardness is based on Shore A (°) according to JIS K6253. The rubber hardness of the lower side filler strip 40 is 80-95 (more preferably 85-90). The rubber hardness of the strip 42 is 55-70 (more preferably 56-65), and the rubber hardness of the rubber pad 38 is 65-80 (more preferably 70-78). In addition, reference numeral 45 denotes a bead cover for the bead core 26 .
另外,在本实施方案中,如图2、3所示,胶垫38的下端38B位于,比下侧填充胶条40和上侧填充胶条42的界面44的轮胎轴向外侧端44A更靠近轮胎径向内侧的位置。由此,胶垫38介于位于高刚性的下侧填充胶条40的外侧的、帘布层18和金属加强层34之间设置。因此,能够抑制帘布层18的帘线在高刚性的下侧填充胶条40和金属加强层34之间发生断裂,从而提高耐久性。In addition, in this embodiment, as shown in FIGS. 2 and 3 , the lower end 38B of the rubber pad 38 is located closer to the axially outer end 44A of the interface 44 between the lower side filler strip 40 and the upper side filler strip 42 . The radially inner position of the tire. Thus, the rubber pad 38 is interposed between the carcass layer 18 and the metal reinforcement layer 34 on the outside of the highly rigid underfill rubber strip 40 . Therefore, it is possible to suppress the cords of the carcass 18 from being broken between the highly rigid underside bead filler 40 and the metal reinforcement layer 34 , thereby improving durability.
此外,本实施方案中,在胎圈填充胶条28的轮胎轴向外侧配置有衬垫46。衬垫46与上侧填充胶条42一起夹持胶垫38。从降低作用于帘布层18的卷起端18E的应变的观点来看,衬垫46优选采用具有与上侧填充胶条42相同或其以上的硬度的橡胶材料。In addition, in the present embodiment, the gasket 46 is disposed on the outer side of the bead filler 28 in the tire axial direction. The gasket 46 clamps the rubber pad 38 together with the upper side filler strip 42 . From the viewpoint of reducing the strain applied to the turned-up end 18E of the carcass 18 , the spacer 46 is preferably made of a rubber material having a hardness equal to or greater than that of the upper side filler bead 42 .
(第二实施方案)(second embodiment)
图4是示出第二实施方案的充气子午线轮胎的胎圈部12A的剖视图。在第二实施方案中,纤维加强层32的结构与第一实施方案不同。Fig. 4 is a sectional view showing a bead portion 12A of a pneumatic radial tire of a second embodiment. In the second embodiment, the structure of the fiber-reinforced layer 32 is different from that of the first embodiment.
即,在该例子中,不仅是第二纤维加强层32B,第一纤维加强层32A也在胎圈芯26的周围卷入至其内侧。另外,在胎圈芯26的轮胎轴向外侧,第二纤维加强层32B的上端32BE位于比第一纤维加强层32A的上端32AE更靠近轮胎径向外侧的位置,即,第二纤维加强层32B以从外侧覆盖第一纤维加强层32A的上端32AE的方式设置。另外,在胎圈芯26的轮胎轴向内侧,第一纤维加强层32A的终端32AF位于比第二纤维加强层32B的终端32BF及金属加强层34的终端34F更靠近轮胎径向外侧的位置,并以从内侧覆盖金属加强层34的终端34F的方式设置。That is, in this example, not only the second fiber-reinforced layer 32B but also the first fiber-reinforced layer 32A is wound around the bead core 26 to the inside thereof. In addition, on the outer side in the tire axial direction of the bead core 26, the upper end 32BE of the second fiber-reinforced layer 32B is located closer to the outer side in the tire radial direction than the upper end 32AE of the first fiber-reinforced layer 32A, that is, the second fiber-reinforced layer 32B It is provided so as to cover the upper end 32AE of the first fiber-reinforced layer 32A from the outside. In addition, on the inner side of the bead core 26 in the tire axial direction, the terminal end 32AF of the first fiber-reinforced layer 32A is located on the outer side in the tire radial direction than the terminal end 32BF of the second fiber-reinforced layer 32B and the terminal end 34F of the metal-reinforced layer 34, And it is provided so that it may cover the terminal end 34F of the metal reinforcement layer 34 from inside.
这样地,在由32A、32B两层构成纤维加强层32的情况下,在胎圈芯26的轮胎轴向外侧,对于各个上端32AE、32BE的位置关系而言,无论哪个均可位于径向外侧,并没有特别限定。另外,关于胎圈芯26的轮胎轴向内侧,两层均可以向内侧卷入,对于此时该内侧的终端32AF、32BF的位置关系而言,无论哪个均可位于轮胎径向外侧。关于第二实施方案,其他的结构及作用效果与第一实施方案相同,此处省略其说明。In this way, when the fiber-reinforced layer 32 is composed of two layers 32A and 32B, any one of the upper ends 32AE and 32BE may be positioned radially outward in the tire axial direction outer side of the bead core 26 . , is not particularly limited. In addition, both layers may be rolled inwardly on the inner side of the bead core 26 in the tire axial direction, and the positional relationship between the terminal ends 32AF and 32BF on the inner side at this time may be located on the outer side in the tire radial direction. Regarding the second embodiment, the other structures and effects are the same as those of the first embodiment, and the description thereof will be omitted here.
(第三实施方案)(third embodiment)
图5是示出第三实施方案的充气子午线轮胎的胎圈部12B的剖视图。第三实施方案中,将纤维加强层32以一层构成这点上与第一实施方案不同。Fig. 5 is a sectional view showing a bead portion 12B of a pneumatic radial tire of a third embodiment. The third embodiment differs from the first embodiment in that the fiber-reinforced layer 32 is constituted by one layer.
即,在该例子中,具备单一的纤维加强层32C,在胎圈芯26的轮胎轴向外侧,该纤维加强层32C的上端32CE位于比帘布层18的卷起端18E更靠近轮胎径向外侧的位置,并且位于比胶垫38的上端38A更靠近轮胎径向内侧的位置。That is, in this example, a single fiber-reinforced layer 32C is provided, and the upper end 32CE of the fiber-reinforced layer 32C is located on the outer side in the tire radial direction than the turn-up end 18E of the carcass 18 on the outer side in the tire axial direction of the bead core 26 . , and is located closer to the inner side in the tire radial direction than the upper end 38A of the rubber pad 38 .
并且,与第一实施方案相同地,H1/H0设定在0.80-1.0的范围内,在该基础上,将从卷起端18E至纤维加强层32C的上端32CE的轮胎径向距离作为H2,将从纤维加强层32C的上端32CE至作为下一个台阶部的胶垫38的上端38A的轮胎径向距离作为H4,并将H2与H4设定成大致相同。具体而言,将H2/H4设定在0.60-0.90的范围内(0.60≦H2/H4≦0.90),更优选设定在0.80-0.90的范围内。另外,将H0及H1均设定为大于H2及H4中的任意一个,即,设定为H0>H2、H0>H4、H1>H2、及H1>H4。优选地,1.3≦H1/H2≦1.8。And, similar to the first embodiment, H1/H0 is set within the range of 0.80-1.0, on this basis, the tire radial distance from the rolled-up end 18E to the upper end 32CE of the fiber-reinforced layer 32C is H2, The distance in the tire radial direction from the upper end 32CE of the fiber-reinforced layer 32C to the upper end 38A of the rubber pad 38 as the next stepped portion is H4, and H2 and H4 are set to be substantially the same. Specifically, H2/H4 is set within the range of 0.60-0.90 (0.60≦H2/H4≦0.90), more preferably within the range of 0.80-0.90. In addition, both H0 and H1 are set to be greater than any one of H2 and H4, that is, H0>H2, H0>H4, H1>H2, and H1>H4. Preferably, 1.3≦H1/H2≦1.8.
这样地,在将纤维加强层32以一层构成的情况下,如上所述,通过设定各构件端部的间隔,能够抑制轮胎质量的增加,且抑制气眼的产生,从而提高胎圈部12的耐久性。关于第三实施方案,其他的结构及作用效果与第一实施方案相同,此处省略其说明。In this way, when the fiber-reinforced layer 32 is constituted by one layer, as described above, by setting the interval between the ends of each member, it is possible to suppress the increase in tire mass and suppress the occurrence of air holes, thereby improving the bead portion. 12 durability. Regarding the third embodiment, other structures and effects are the same as those of the first embodiment, and the description thereof will be omitted here.
(其他实施方案)(other implementations)
纤维加强层32也可以以三层以上设置。在该情况下,选定从帘布层的卷起端至在轮胎径向外侧中具有径向距离最小的上端的、纤维加强层,并求出该纤维加强层的上端和卷起端之间的轮胎径向距离,且将其作为H2。另外,将多个纤维加强层的上端彼此的轮胎径向距离作为H3。进一步地,选定从胶垫的上端至在轮胎径向内侧中具有径向距离最小的上端的、纤维加强层,并求出该纤维加强层的上端和胶垫的上端之间的轮胎径向距离,且将其作为H4。并且,关于这些H2、H3及H4,与第一实施方案相同地设定各构件端部的间隔即可。The fiber-reinforced layer 32 may also be provided in three or more layers. In this case, the fiber-reinforced layer is selected from the turned-up end of the carcass layer to the upper end having the smallest radial distance on the outer side in the tire radial direction, and the distance between the upper end of the fiber-reinforced layer and the turned-up end is obtained. tire radial distance, and take it as H2. In addition, the distance in the tire radial direction between the upper ends of the plurality of fiber-reinforced layers is H3. Further, the fiber-reinforced layer is selected from the upper end of the rubber pad to the upper end with the smallest radial distance in the radial inner side of the tire, and the tire radial distance between the upper end of the fiber-reinforced layer and the upper end of the rubber pad is obtained. distance, and take it as H4. And, about these H2, H3, and H4, it is sufficient to set the intervals between the ends of the respective members in the same manner as in the first embodiment.
对于本实施方案的充气子午线轮胎而言,由于胎圈部的耐久性优异,适宜作为货车、公共汽车、工业车辆、工程车辆等车辆质量较重的车辆所使用的重载重用充气轮胎。The pneumatic radial tire according to the present embodiment is suitable as a heavy-duty pneumatic tire for heavy-duty vehicles such as trucks, buses, industrial vehicles, and construction vehicles because of its excellent bead portion durability.
以上对几个实施方案进行了说明,但这些实施方案是仅作为举例而提出的,并非意在限定本发明的范围。这些新颖的实施方案,可通过其他各种各样的方案来实施,在不脱离本发明要点的范围内,可进行各种省略、置换及变更。Some embodiments have been described above, but these embodiments are presented as examples and are not intended to limit the scope of the present invention. These novel embodiments can be implemented in other various embodiments, and various omissions, substitutions, and changes can be made without departing from the gist of the present invention.
【实施例】【Example】
为了具体说明上述实施方案的结构和效果,试制了重载重用充气子午线轮胎(尺寸:11R22.516PR,轮辋:22.5×7.50),并进行了性能评估,评估方法如下。In order to specifically illustrate the structure and effect of the above-mentioned embodiment, a pneumatic radial tire for heavy load (size: 11R22.516PR, rim: 22.5×7.50) was trial-produced, and the performance evaluation was carried out. The evaluation method is as follows.
(1)有无气眼(1) Whether there are air holes
在轮胎硫化成型后,用气泡检测器检测是否存在半径5mm以上的气眼,没有气眼的用“○”表示,有气眼的用“×”表示。After the tire is vulcanized and molded, use a bubble detector to detect whether there are air pockets with a radius of more than 5 mm. Those without air pockets are indicated by "○", and those with air pockets are indicated by "X".
(2)胎圈部耐久性(2) Bead Durability
向安装在轮辋的轮胎内填充900kPa的内压,以JATMA基准载重的210%按压接触在半径为1.7m且表面平滑的钢桶上,并以40km/h的速度行驶了168小时。每168小时负载载重增加10%,并行驶了直到胎圈部损坏为止。室温设定为40℃。关于直到损坏为止的时间,将比较例1作为100进行指数表示。数值越大则表示耐久性越良好。The tire mounted on the rim was filled with an internal pressure of 900kPa, pressed against a steel drum with a radius of 1.7m and a smooth surface with 210% of the JATMA standard load, and driven at a speed of 40km/h for 168 hours. The load was increased by 10% every 168 hours, and the vehicle was driven until the bead portion was damaged. The room temperature was set at 40°C. About the time until failure, comparative example 1 was set as 100, and it expressed as an index. The larger the numerical value, the better the durability.
(3)轮胎质量(3) Tire quality
测量轮胎的质量,并相对于比较例1,质量增加3%以内的用“○”表示,质量增加超过3%的用“×”表示。The mass of the tire was measured, and relative to Comparative Example 1, those with a mass increase of less than 3% were indicated by "○", and those with a mass increase of more than 3% were indicated by "×".
将实施例1-5及比较例1-4的轮胎的结构表示在表1中。实施例1-3是具有上述第一实施方案的图2所示的胎圈部结构的例子,实施例4是具有上述第三实施方案的图5所示的胎圈部结构的例子,实施例5是具有上述第二实施方案的图4所示的胎圈部结构的例子。比较例1是如图6所示那样未设置有纤维加强层的例子,在图6中,对与在第一实施方案中已说明的构件相当的构件标注相同的附图标记。比较例2-4与实施例1-3同样以图2所示的胎圈部结构作为基础,但是各构件端部的间隔的设定不同。在实施例1-5中,胶垫38的下端38B均位于比填充胶条界面44的轮胎轴向外侧端44A更靠近轮胎径向内侧的位置。Table 1 shows the structures of the tires of Examples 1-5 and Comparative Examples 1-4. Examples 1-3 are examples of the structure of the bead portion shown in FIG. 2 having the above-mentioned first embodiment, and Example 4 is an example of the structure of the bead portion shown in FIG. 5 of the above-mentioned third embodiment. 5 is an example of the structure of the bead portion shown in FIG. 4 having the above-mentioned second embodiment. Comparative Example 1 is an example in which a fiber-reinforced layer is not provided as shown in FIG. 6 , and in FIG. 6 , members corresponding to members already described in the first embodiment are given the same reference numerals. Comparative Examples 2-4 are based on the bead portion structure shown in FIG. 2 as in Examples 1-3, but the setting of the interval between the ends of each member is different. In Embodiments 1-5, the lower end 38B of the rubber pad 38 is located closer to the inner side in the tire radial direction than the axially outer end 44A of the rubber filling strip interface 44 .
在实施例及比较例中,作为构成金属加强层34的金属帘线,使用了扭绞结构为3+8×0.22HT的钢丝帘线,该钢丝帘线相对于轮胎圆周方向倾斜30°而排列。作为构成纤维加强层32的有机纤维帘线,使用了2991dtex的尼龙纤维帘线,该尼龙纤维帘线相对于轮胎圆周方向倾斜40°而排列。In Examples and Comparative Examples, as the metal cords constituting the metal reinforcing layer 34, steel cords having a twisted structure of 3+8×0.22HT, which are arranged at an inclination of 30° with respect to the tire circumferential direction, are used. . As the organic fiber cords constituting the fiber-reinforced layer 32 , 2991 dtex nylon fiber cords were used, and the nylon fiber cords were arranged at an inclination of 40° with respect to the tire circumferential direction.
【表1】【Table 1】
如表1所示,相对于作为对比试验的比较例1,本实施方案的实施例1-5抑制了轮胎质量的增加,且防止了气眼的产生,同时提高了胎圈部的耐久性。尤其是,在适当地配设了两层纤维加强层的实施例1-3及5中,其胎圈部的耐久性显著提高。对此,在比较例2中,虽然增加了纤维加强层,但是帘布层的卷起端和金属加强层的上端之间的距离较小,另外,纤维加强层之间的距离也较小,因此产生了气眼,胎圈部的耐久性也较差。在比较例3中,由于各构件端部的间隔过宽,因此轮胎质量的增加量较大。在比较例4中,由于金属加强层的上端附近的构件端部的间隔H1等于或小于纤维加强层之间的构件端部的间隔H2,因此胎圈部的耐久性也较差。As shown in Table 1, Examples 1 to 5 of the present embodiment suppressed the increase in tire mass and prevented the generation of air holes, while improving the durability of the bead portion, relative to Comparative Example 1 as a comparative test. In particular, in Examples 1-3 and 5 in which two fiber-reinforced layers were properly arranged, the durability of the bead portion was remarkably improved. In contrast, in Comparative Example 2, although the fiber-reinforced layer was added, the distance between the rolled-up end of the carcass ply and the upper end of the metal-reinforced layer was small, and the distance between the fiber-reinforced layers was also small, so Air pockets are generated, and the durability of the bead portion is also poor. In Comparative Example 3, since the intervals between the ends of the members were too wide, the amount of increase in tire mass was large. In Comparative Example 4, since the interval H1 of the member ends near the upper end of the metal-reinforced layer is equal to or smaller than the interval H2 between the member ends between the fiber-reinforced layers, the durability of the bead portion is also inferior.
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JP6623751B2 (en) * | 2015-12-25 | 2019-12-25 | 横浜ゴム株式会社 | Pneumatic tire |
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JP6790846B2 (en) * | 2017-01-13 | 2020-11-25 | 住友ゴム工業株式会社 | Pneumatic tires for heavy loads |
JP6790845B2 (en) * | 2017-01-13 | 2020-11-25 | 住友ゴム工業株式会社 | Pneumatic tires for heavy loads |
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---|---|---|---|---|
JPS5690707A (en) * | 1979-12-24 | 1981-07-23 | Bridgestone Corp | Air-filled radial tire for heavy vehicle |
JPH04183616A (en) * | 1990-11-14 | 1992-06-30 | Yokohama Rubber Co Ltd:The | Radial tire for heavy load use |
JPH0577616A (en) * | 1991-09-20 | 1993-03-30 | Yokohama Rubber Co Ltd:The | Pneumatic radial tire for heavy load |
JPH06320922A (en) * | 1993-05-17 | 1994-11-22 | Ohtsu Tire & Rubber Co Ltd :The | Pneumatic radial tire |
JP3158058B2 (en) * | 1996-05-28 | 2001-04-23 | 住友ゴム工業株式会社 | Radial tires for heavy loads |
JP2002120521A (en) * | 2000-10-19 | 2002-04-23 | Bridgestone Corp | Pneumatic radial tire |
JP4559672B2 (en) * | 2001-07-10 | 2010-10-13 | 株式会社ブリヂストン | Pneumatic radial tire |
JP4363944B2 (en) * | 2003-10-03 | 2009-11-11 | 住友ゴム工業株式会社 | Heavy duty pneumatic tire |
JP4500117B2 (en) * | 2004-07-05 | 2010-07-14 | 東洋ゴム工業株式会社 | Heavy duty pneumatic radial tire |
JP5394415B2 (en) * | 2011-01-26 | 2014-01-22 | 東洋ゴム工業株式会社 | Pneumatic radial tire |
-
2013
- 2013-12-19 JP JP2013262726A patent/JP6153858B2/en active Active
-
2014
- 2014-12-18 CN CN201410795403.XA patent/CN104723804B/en active Active
Also Published As
Publication number | Publication date |
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JP6153858B2 (en) | 2017-06-28 |
JP2015116973A (en) | 2015-06-25 |
CN104723804A (en) | 2015-06-24 |
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