CN104722536B - The dust arrester of automobile instrument - Google Patents
The dust arrester of automobile instrument Download PDFInfo
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- CN104722536B CN104722536B CN201510148512.7A CN201510148512A CN104722536B CN 104722536 B CN104722536 B CN 104722536B CN 201510148512 A CN201510148512 A CN 201510148512A CN 104722536 B CN104722536 B CN 104722536B
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- axial flow
- air
- casing
- water tank
- electrostatic precipitator
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- 239000000428 dust Substances 0.000 title claims abstract description 32
- 239000012717 electrostatic precipitator Substances 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 17
- 239000010959 steel Substances 0.000 claims abstract description 17
- 239000003595 mist Substances 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims 2
- 238000000034 method Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B6/00—Cleaning by electrostatic means
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- Electrostatic Separation (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种除尘装置,属于汽车仪表领域。The invention relates to a dust removal device, which belongs to the field of automobile instruments.
背景技术Background technique
传统的小型除尘装置是通过人工操作离子喷枪,对仪表进行除尘工作,再通过轴流风机工作将灰尘带入布袋。工人对一块仪表的除尘时间大约在60~80秒,总体耗费工时较长,自动化水平低。在工人长期工作之后,极易疲劳,需要精力高度集中。只有长时间操作经验的工人,才能接受工作,可操作难度较高,稍有不慎,就会遗漏灰尘,造成产品不合格,严重影响产品合格率,为公司企业带来不必要的经济损失。The traditional small dedusting device is to manually operate the ion spray gun to dedust the instrument, and then the axial flow fan will work to bring the dust into the cloth bag. It takes about 60-80 seconds for a worker to remove dust from an instrument, which generally takes a long time and has a low level of automation. After working for a long time, workers are prone to fatigue and need a high degree of concentration. Only workers with long-term operating experience can accept the work. It is difficult to operate. If you are not careful, dust will be missed, resulting in unqualified products, seriously affecting the product qualification rate, and bringing unnecessary economic losses to the company.
发明内容Contents of the invention
本发明目的是为了解决人工除尘存在耗时长、工作效率低,及除尘不到位导致产品不合格的问题,提供了一种汽车仪表的除尘装置。The purpose of the present invention is to solve the problems of long time consumption, low work efficiency and unqualified products due to insufficient dust removal by manual dust removal, and provides a dust removal device for automobile instruments.
本发明所述汽车仪表的除尘装置,包括箱体、执行机构和物料筐,所述执行机构位于箱体内,执行机构包括钢网传送带、主动轮、从动轮、出口侧水箱、入口侧水箱、下部静电除尘器、出口侧静电除尘器、入口侧静电除尘器、第一轴流风机和第二轴流风机;The dust removal device of the automobile instrument of the present invention comprises a box body, an actuator and a material basket, the actuator is located in the box, and the actuator includes a steel mesh conveyor belt, a driving wheel, a driven wheel, an outlet side water tank, an inlet side water tank, a lower part Electrostatic precipitator, outlet side electrostatic precipitator, inlet side electrostatic precipitator, first axial flow fan and second axial flow fan;
箱体的左右两端分别设置有物料出口和入风口,主动轮设置在物料出口,从动轮设置入风口,主动轮和从动轮通过钢网传送带转动连接;The left and right ends of the box are respectively provided with a material outlet and an air inlet. The driving wheel is arranged at the material outlet, and the driven wheel is provided with an air inlet. The driving wheel and the driven wheel are connected by a steel mesh conveyor belt;
主动轮下方设置斜向物料滑板至物料筐内;An inclined material slide plate is set under the driving wheel to the material basket;
钢网传送带的上方空间从左至右依次设置有出口侧静电除尘器、第一轴流风机、第二轴流风机和入口侧静电除尘器;The space above the stencil conveyor belt is provided with an outlet side electrostatic precipitator, a first axial flow fan, a second axial flow fan and an inlet side electrostatic precipitator from left to right;
钢网传送带的下方空间从左至右依次设置有出口侧水箱、下部静电除尘器和入口侧水箱;The space below the steel mesh conveyor belt is provided with an outlet side water tank, a lower electrostatic precipitator and an inlet side water tank in sequence from left to right;
出口侧水箱与出口侧静电除尘器的纵向位置相对应;The water tank on the outlet side corresponds to the longitudinal position of the electrostatic precipitator on the outlet side;
入口侧水箱与入口侧静电除尘器的纵向位置相对应;The water tank on the inlet side corresponds to the longitudinal position of the electrostatic precipitator on the inlet side;
上方空间设置的第一轴流风机和第二轴流风机与下方空间设置的下部静电除尘器的纵向位置相对应;The first axial flow fan and the second axial flow fan arranged in the upper space correspond to the longitudinal positions of the lower electrostatic precipitator arranged in the lower space;
第一轴流风机和第二轴流风机将箱体中的风引流至箱体的外部。The first axial flow fan and the second axial flow fan lead the wind in the box to the outside of the box.
本发明的优点:本发明所述汽车仪表的除尘装置自动化程度高,保证汽车仪表正常传动,除尘后自然落入物料筐中,并且汽车仪表的上下空间的灰尘都得到了清理,除尘效果好,同时节省了大量人力、物力,大幅度的提高了工作效率。The advantages of the present invention: the dust removal device of the automobile meter described in the present invention has a high degree of automation, ensures the normal transmission of the car meter, and naturally falls into the material basket after dust removal, and the dust in the upper and lower spaces of the car meter has been cleaned, and the dust removal effect is good. At the same time, it saves a lot of manpower and material resources, and greatly improves work efficiency.
附图说明Description of drawings
图1是本发明所述汽车仪表的除尘装置的结构示意图。Fig. 1 is a schematic structural view of a dust removal device for an automobile instrument according to the present invention.
具体实施方式detailed description
具体实施方式一:下面结合图1说明本实施方式,本实施方式所述汽车仪表的除尘装置,包括箱体1、执行机构和物料筐14,所述执行机构位于箱体1内,执行机构包括钢网传送带2、主动轮3、从动轮4、出口侧水箱5、入口侧水箱6、下部静电除尘器7、出口侧静电除尘器8、入口侧静电除尘器9、第一轴流风机10和第二轴流风机11;Specific embodiment one: the present embodiment is described below in conjunction with Fig. 1, and the dust removal device of the automobile meter described in the present embodiment includes a casing 1, an actuator and a material basket 14, and the actuator is located in the casing 1, and the actuator includes Steel mesh conveyor belt 2, driving wheel 3, driven wheel 4, outlet side water tank 5, inlet side water tank 6, lower electrostatic precipitator 7, outlet side electrostatic precipitator 8, inlet side electrostatic precipitator 9, first axial flow fan 10 and The second axial flow fan 11;
箱体1的左右两端分别设置有物料出口和入风口,主动轮3设置在物料出口,从动轮4设置入风口,主动轮3和从动轮4通过钢网传送带2转动连接;The left and right ends of the box body 1 are respectively provided with a material outlet and an air inlet. The driving wheel 3 is arranged at the material outlet, and the driven wheel 4 is provided with an air inlet. The driving wheel 3 and the driven wheel 4 are connected by a steel mesh conveyor belt 2 in rotation;
主动轮3下方设置斜向物料滑板至物料筐14内;An inclined material slide plate is arranged below the driving wheel 3 to enter the material basket 14;
钢网传送带2的上方空间从左至右依次设置有出口侧静电除尘器8、第一轴流风机10、第二轴流风机11和入口侧静电除尘器9;The space above the steel mesh conveyor belt 2 is provided with an outlet side electrostatic precipitator 8, a first axial flow fan 10, a second axial flow fan 11 and an inlet side electrostatic precipitator 9 from left to right;
钢网传送带2的下方空间从左至右依次设置有出口侧水箱5、下部静电除尘器7和入口侧水箱6;The space below the steel mesh conveyor belt 2 is provided with an outlet side water tank 5, a lower electrostatic precipitator 7 and an inlet side water tank 6 in sequence from left to right;
出口侧水箱5与出口侧静电除尘器8的纵向位置相对应;The outlet-side water tank 5 corresponds to the longitudinal position of the outlet-side electrostatic precipitator 8;
入口侧水箱6与入口侧静电除尘器9的纵向位置相对应;The water tank 6 on the inlet side corresponds to the longitudinal position of the electrostatic precipitator 9 on the inlet side;
上方空间设置的第一轴流风机10和第二轴流风机11与下方空间设置的下部静电除尘器7的纵向位置相对应;The first axial flow fan 10 and the second axial flow fan 11 arranged in the upper space correspond to the longitudinal positions of the lower electrostatic precipitator 7 arranged in the lower space;
第一轴流风机10和第二轴流风机11将箱体1中的风引流至箱体1的外部。The first axial fan 10 and the second axial fan 11 guide the wind in the box 1 to the outside of the box 1 .
工作原理:working principle:
钢网传送带2为镂空的钢网,上面放置待除尘的汽车仪表,汽车仪表从右侧从动轮4侧随钢网传送带2向主动轮3侧行进,在行进过程中,首先经过入口侧静电除尘器9,入口侧静电除尘器9对其静电除尘,且向下吹风,将汽车仪表上附着的灰尘颗粒吹落至入口侧水箱6中,吹在汽车仪表上的向下风一部分吹向入口侧水箱6中,另一部分遇汽车仪表后转向,转向后的风被第一轴流风机10和第二轴流风机11吸走。The stencil conveyor belt 2 is a hollowed-out steel mesh, on which the automobile instrument to be dedusted is placed. The automobile instrument travels from the right driven wheel 4 side to the driving wheel 3 side with the steel mesh conveyor belt 2. 9, the electrostatic precipitator 9 on the entrance side electrostatically removes dust from it, and blows downward to blow the dust particles attached to the automobile instrument to the water tank 6 on the entrance side, and the downwind part blown on the automobile instrument is blown to the water tank on the entrance side In 6, the other part turns after encountering the automobile instrument, and the wind after turning is sucked away by the first axial flow fan 10 and the second axial flow fan 11.
随着待除尘的汽车仪表继续行进,经过下部静电除尘器7,下部静电除尘器7对其静电除尘,且向上吹风,将汽车仪表上附着的灰尘颗粒吹至第一轴流风机10和第二轴流风机11的入风口,吸走。As the automobile instrument to be dedusted continues to advance, through the lower electrostatic precipitator 7, the lower electrostatic precipitator 7 electrostatically removes it, and blows upwards to blow the dust particles attached to the automobile instrument to the first axial flow fan 10 and the second The air inlet of the axial fan 11 sucks away.
随着待除尘的汽车仪表继续行进,经过出口侧静电除尘器8,出口侧静电除尘器8再次对汽车仪表进行静电除尘,且向下吹风,将汽车仪表上附着的灰尘颗粒吹落至出口侧水箱5中,吹在汽车仪表上的向下风一部分吹向出口侧水箱5中,另一部分遇汽车仪表后转向,转向后的风被第一轴流风机10和第二轴流风机11吸走。As the automobile meter to be dedusted continues to move, it passes through the outlet-side electrostatic precipitator 8, and the outlet-side electrostatic precipitator 8 performs electrostatic dust removal on the automobile meter again, and blows downward to blow the dust particles attached to the car meter to the outlet side In the water tank 5, a part of the downwind blowing on the automobile instrument is blown to the outlet side water tank 5, and the other part turns after meeting the automobile instrument, and the wind after the steering is sucked away by the first axial flow fan 10 and the second axial flow fan 11.
在待除尘的汽车仪表的行进路线上,上、下方均设置有静电除尘器,反复对其上下表面除尘,一部分灰尘由水箱收纳,另一部分被风机吸走,尽最大的努力将汽车仪表上的灰尘去除干净,除尘后的汽车仪表经物料滑板滑入物料筐14中,无需手动去捡,整个过程实现了自动化,大幅度的减轻了人工操作过程,且除尘中多种手段相结合,除尘效果好。On the travel route of the automobile instrument to be dusted, electrostatic precipitators are installed above and below, and the upper and lower surfaces are repeatedly dedusted. Part of the dust is stored in the water tank, and the other part is sucked away by the fan. Do your best to remove the dust on the automobile instrument The dust is removed cleanly. After the dust is removed, the automobile instrument slides into the material basket 14 through the material slide plate, and there is no need to manually pick it up. The whole process is automated, which greatly reduces the manual operation process. it is good.
具体实施方式二:本实施方式对实施方式一作进一步说明,还包括倒喇叭型风道12和二次引流轴流风机13,在箱体1的上表面设置有倒喇叭型风道12,所述倒喇叭型风道12的下端口与第一轴流风机10和第二轴流风机11的出风口相连通;倒喇叭型风道12的上端口与二次引流轴流风机13的入风口相连通。Specific Embodiment 2: This embodiment further explains Embodiment 1, and also includes an inverted horn-shaped air duct 12 and a secondary drainage axial flow fan 13, and an inverted horn-shaped air duct 12 is provided on the upper surface of the box body 1. The lower port of the inverted trumpet air duct 12 is connected with the air outlets of the first axial flow fan 10 and the second axial flow fan 11; the upper port of the inverted trumpet air duct 12 is connected with the air inlet of the secondary drainage axial flow fan 13 Pass.
本实施方式的设置是为了实现二次引流,第一轴流风机10和第二轴流风机11将箱体1内的风引流出来后,通过倒喇叭型风道12再由二次引流轴流风机13将风进一步加压排出至风道中,将混有灰尘的空气带走,达到更好的除尘目的。The setting of this embodiment is to achieve secondary drainage. After the first axial flow fan 10 and the second axial flow fan 11 drain the air in the box 1, the secondary drainage axial flow is passed through the inverted trumpet-shaped air duct 12. The blower fan 13 further pressurizes the wind and discharges it into the air duct, and takes away the air mixed with dust to achieve a better dust removal purpose.
具体实施方式三:本实施方式对实施方式一或二作进一步说明,箱体1的入风口处设置空气过滤器,油雾分离器和减压阀;空气过滤器用于过滤进入箱体1的空气中的灰尘及杂质;油雾分离器用于过滤进入箱体1的空气中的油质;减压阀用于调整进入箱体1的空气压力。Specific embodiment three: This embodiment will further explain embodiment one or two. An air filter, an oil mist separator and a pressure reducing valve are arranged at the air inlet of the box body 1; the air filter is used to filter the air entering the box body 1 Dust and impurities in the tank; the oil mist separator is used to filter the oil in the air entering the tank 1; the pressure reducing valve is used to adjust the air pressure entering the tank 1.
本实施方式的空气过滤器,油雾分离器和减压阀设置在箱体1的外部,目的是为了保证进入箱体1的空气质量及压力。The air filter, the oil mist separator and the pressure reducing valve in this embodiment are arranged outside the box body 1 to ensure the quality and pressure of the air entering the box body 1 .
Claims (3)
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CN105215040B (en) * | 2015-09-28 | 2018-02-02 | 芜湖宏景电子股份有限公司 | Auto navigation accessory dust arrester |
CN107282544B (en) * | 2017-08-01 | 2023-10-27 | 东莞市和合环保科技有限公司 | Automatic dust cleaning device |
CN107649457B (en) * | 2017-09-11 | 2023-05-23 | 天津七一二通信广播股份有限公司 | Dust removing jig for complex surface of electronic instrument and meter and using method |
CN107952749A (en) * | 2017-12-08 | 2018-04-24 | 孟书芳 | Battery core dust-extraction unit is used in a kind of lithium battery manufacture |
CN108393308A (en) * | 2018-03-01 | 2018-08-14 | 孟书芳 | A kind of good battery back film cleaning device of cleaning effect for solar energy manufacture |
CN108499982B (en) * | 2018-05-15 | 2020-08-14 | 安徽赛安安全技术有限公司 | Dust removal device for instruments and meters and use method thereof |
CN110434121A (en) * | 2019-08-07 | 2019-11-12 | 梁志宇 | A kind of loudspeaker production and processing cleaner and technique |
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JP4637155B2 (en) * | 2007-10-30 | 2011-02-23 | 小島プレス工業株式会社 | Static elimination and dust removal device and static elimination and dust removal method |
CN201189519Y (en) * | 2008-04-30 | 2009-02-04 | 隆卫辰 | Bottle-cover full automatic electrostatic dust remover |
CN202336457U (en) * | 2011-12-13 | 2012-07-18 | 青州立德模具有限公司 | Dust removing machine for bottle cover |
KR101397277B1 (en) * | 2012-05-16 | 2014-05-21 | 삼성전기주식회사 | Apparatus for removing dust and method for removing dust by using the same |
CN203380146U (en) * | 2013-05-02 | 2014-01-08 | 善德生化科技股份有限公司 | Electrostatic dust remover |
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