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CN104713255B - Manufacturing method for solar-energy water tank - Google Patents

Manufacturing method for solar-energy water tank Download PDF

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Publication number
CN104713255B
CN104713255B CN201510052880.1A CN201510052880A CN104713255B CN 104713255 B CN104713255 B CN 104713255B CN 201510052880 A CN201510052880 A CN 201510052880A CN 104713255 B CN104713255 B CN 104713255B
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oxide
sodium
shell body
heat
welded
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CN104713255A (en
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陈志航
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Bengbu Xingshi Intellectual Property Operations Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers

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Abstract

The invention provides a manufacturing method for a solar-energy water tank. The manufacturing method solves the technical problems that manufacturing is complex and operation is not convenient according to an existing manufacturing method for a solar-energy water tank. The manufacturing method for the solar-energy water tank comprises the following steps of a, manufacturing an inner shell, b, manufacturing an outer shell, c, assembling the inner shell and the outer shell, d, manufacturing heat storage materials, and e, putting the heat storage materials into the water tank. The manufacturing method has the advantages that manufacturing is easy, operation is convenient, and the manufactured solar-energy water tank has the more durable heat storage effect.

Description

A kind of manufacture method of solar water container
Technical field
The invention belongs to technical field of solar, it is related to a kind of solar water container, particularly a kind of system of solar water container Make method.
Background technology
China is coal production state maximum in the world and country of consumption, and coal accounts for the 76% of commercial energy consumption structure, Become the main source of China's atmospheric pollution.Devoting Major Efforts To Developing new and renewable sources of energy will become minimizing ring using technology The important measures of border pollution.Solar utilization technique reaches its maturity, and the accumulation of heat effect of solar water container is restriction Solar use One of Main Bottleneck of technology, at present, existing solar water container typically by the use of sponge, foam these as heat-storing material, this The heat storage performance of a little heat-storing materials is poor, in vain waste the energy that solar thermal collector is collected;In addition, these solar energys The manufacture method of water tank is typically complex, operation inconvenience.
Content of the invention
The purpose of the present invention is to there are the problems referred to above for existing technology it is proposed that a kind of making side of solar water container Method, this manufacture method has easy to make, and the solar water container heat storage performance made is more lasting.
The purpose of the present invention can be realized by following technical proposal: a kind of manufacture method of solar water container, the method Comprise the following steps:
A, the making of inner housing;It is welded an inner housing using the corrosion resistant plate of six pieces of rectangles, inner housing welds It is connected to water inlet pipe and outlet pipe, be welded with grafting block at the outer wall of inner housing, grafting block offers inserting groove;
B, the making of shell body;From the corrosion resistant plate of six pieces of rectangles, first wherein five pieces corrosion resistant plates are welded outward Housing, reserved one piece of corrosion resistant plate wouldn't weld, and be welded with connecting tube, offer confession on shell body on the inwall of shell body Punched out one and the punched out two passing for outlet pipe that water inlet pipe passes;
C, assembling inner and outer shell;Inner housing is encased in shell body, makes water inlet pipe and outlet pipe respectively by punched out one Pass with punched out two, so that the connecting tube other end is plugged in inserting groove;Reserved corrosion resistant plate welding is got on, and to water inlet Gap between pipe and outlet pipe and punched out one and punched out two is welded, and so that water inlet pipe, outlet pipe is all protected with shell body Hold sealing;A piece heat-storing material is welded on shell body again and enters pipe, enter pipe outer end in heat-storing material and load onto a valve;
D, the making of heat-storing material;1st, prepare agitator;Commercially buy an existing agitator, this agitator Volume is 10-50l, and this agitator has shaft and stirring vane, and by Motor drive, stirring vane is fixed on and stirs shaft Mix on axle;2nd, pour raw material into;By weight percentage by silicon dioxide 20~30%, aluminium oxide 3.9~7.9%, calcium oxide 0.4 ~1.2%, magnesium oxide 0.6~1.2%, potassium oxide 0.6~1.2%, sodium oxide 1.2~1.8%, ferrum oxide 0.2~0.4%, Copper oxide 1.8~2.0%, cement 1.8~5%, flyash 2.5~5.0%, closed perlite microballon 1.5~2.0%, hydrogen-oxygen Change barium 0.5~0.8%, carboxymethyl starch 0.2~0.5%, sodium acetate trihydrate 5.5~6.8%, carboxymethyl cellulose 0.1~ 0.2%th, Magnesium dichloride hexahydrate 0.1~0.2%, sodium carboxymethyl cellulose 0.1~0.2%, balance of water, are poured into stirring successively In bucket;3rd, stir;By stirring vane, the material in bucket is stirred uniformly, mixing time is 0.5-2 hour;4th, become Ball;From dribbling balling machine existing on market, the material stirring is poured in dribbling balling machine, thus forming one Individual bead, a diameter of 1-3cm of this bead;5th, dry;Using dehydrator, the bead obtaining in step d is dried, The heat-storing material of required solar water container;
E, loading heat-storing material;Open valve, heat-storing material is encased between shell body and inner housing, is then shut off valve Door.
Described silicon dioxide 25%, aluminium oxide 4.9%, calcium oxide 0.6%, magnesium oxide 0.8%, potassium oxide 0.9%, oxygen Change sodium 1.4%, ferrum oxide 0.3%, copper oxide 1.9%, cement 3.0%, flyash 2.8%, closed perlite microballon 1.8%, Barium hydroxide 0.6%, carboxymethyl starch 0.3%, sodium acetate trihydrate 6.1%, carboxymethyl cellulose 0.1%, six chloride hydrate Magnesium 0.1%, sodium carboxymethyl cellulose 0.1%, balance of water.
Described silicon dioxide 20%, aluminium oxide 3.9%, calcium oxide 0.4%, magnesium oxide 0.6%, potassium oxide 0.6%, oxygen Change sodium 1.2%, ferrum oxide 0.2%, copper oxide 1.8%, cement 1.8%, flyash 2.5%, closed perlite microballon 1.5%, Barium hydroxide 0.5%, carboxymethyl starch 0.2%, sodium acetate trihydrate 5.5%, carboxymethyl cellulose 0.1%, six chloride hydrate Magnesium 0.1%, sodium carboxymethyl cellulose 0.1%, balance of water.
Described silicon dioxide 30%, aluminium oxide 7.9%, calcium oxide 1.2%, magnesium oxide 1.2%, potassium oxide 1.2%, oxygen Change sodium 1.8%, ferrum oxide 0.4%, copper oxide 2.0%, cement 5%, flyash 5.0%, closed perlite microballon 2.0%, hydrogen Barium monoxide 0.8%, carboxymethyl starch 0.5%, sodium acetate trihydrate 6.8%, carboxymethyl cellulose 0.2%, Magnesium dichloride hexahydrate 0.2%th, sodium carboxymethyl cellulose 0.2%, balance of water.
Advantages of the present invention is described by experimental data:
Four identical solar water containers of preparation:
Experimental group 1, the full heat-storing material made in the following proportions of filling in the gap of first solar water container, two Silicon oxide 25%, aluminium oxide 4.9%, calcium oxide 0.6%, magnesium oxide 0.8%, potassium oxide 0.9%, sodium oxide 1.4%, ferrum oxide 0.3%th, copper oxide 1.9%, cement 3.0%, flyash 2.8%, closed perlite microballon 1.8%, barium hydroxide 0.6%, carboxylic Methyl starch 0.3%, sodium acetate trihydrate 6.1%, carboxymethyl cellulose 0.1%, Magnesium dichloride hexahydrate 0.1%, carboxymethyl are fine The plain sodium 0.1% of dimension, balance of water.
Experimental group 2, the full heat-storing material made in the following proportions of filling in the gap of second solar water container, two Silicon oxide 20%, aluminium oxide 3.9%, calcium oxide 0.4%, magnesium oxide 0.6%, potassium oxide 0.6%, sodium oxide 1.2%, ferrum oxide 0.2%th, copper oxide 1.8%, cement 1.8%, flyash 2.5%, closed perlite microballon 1.5%, barium hydroxide 0.5%, carboxylic Methyl starch 0.2%, sodium acetate trihydrate 5.5%, carboxymethyl cellulose 0.1%, Magnesium dichloride hexahydrate 0.1%, carboxymethyl are fine The plain sodium 0.1% of dimension, balance of water.
Experimental group 3, the full heat-storing material made in the following proportions of filling in the gap of the 3rd solar water container, two Silicon oxide 30%, aluminium oxide 7.9%, calcium oxide 1.2%, magnesium oxide 1.2%, potassium oxide 1.2%, sodium oxide 1.8%, ferrum oxide 0.4%th, copper oxide 2.0%, cement 5%, flyash 5.0%, closed perlite microballon 2.0%, barium hydroxide 0.8%, carboxylic first Base starch 0.5%, sodium acetate trihydrate 6.8%, carboxymethyl cellulose 0.2%, Magnesium dichloride hexahydrate 0.2%, carboxymethyl cellulose Plain sodium 0.2%, balance of water.
Experimental group 4, fills full foam beads as heat-storing material in the gap of the 4th solar water container.
Add the hot water of 1l inside the inner housing of four solar water containers, the initial temperature of this hot water is 80 ° simultaneously; Record daily temperature value by placing within 7 days thus making following chart:
From this chart, the solar water container of the present invention be filled with by silicon dioxide, aluminium oxide, calcium oxide, magnesium oxide, Potassium oxide, sodium oxide, ferrum oxide, copper oxide, cement, flyash, closed perlite microballon, barium hydroxide, carboxymethyl starch, three Hydration Sodium Acetate Trihydrate, carboxymethyl cellulose, Magnesium dichloride hexahydrate, sodium carboxymethyl cellulose and the heat-storing material made by water, significantly Improve accumulation of heat persistency, can significantly more efficient utilization solar energy.
Specific embodiment
Embodiment one:
A kind of solar water container, including inner housing and shell body, described inner housing is fixed on by some connecting tubes On shell body, and there is between inner housing and shell body gap, inside inner housing, there is cavity, described inner housing has and inside Outlet pipe and water inlet pipe that cavity is connected, the other end of described outlet pipe and water inlet pipe all passes described shell body, its It is characterised by, in described gap, is filled with heat-storing material, shell body is provided with heat-storing material and enters pipe, the accumulation of heat in gap Material enters pipe by heat-storing material and enters, and the outer end entering pipe in heat-storing material is connected with a valve for controlling its unlatching Or close.
Its method of solar water container comprises the following steps:
A, the making of inner housing;It is welded an inner housing using the corrosion resistant plate of six pieces of rectangles, inner housing welds It is connected to water inlet pipe and outlet pipe, be welded with grafting block at the outer wall of inner housing, grafting block offers inserting groove;
B, the making of shell body;From the corrosion resistant plate of six pieces of rectangles, first wherein five pieces corrosion resistant plates are welded outward Housing, reserved one piece of corrosion resistant plate wouldn't weld, and be welded with connecting tube, offer confession on shell body on the inwall of shell body Punched out one and the punched out two passing for outlet pipe that water inlet pipe passes;
C, assembling inner and outer shell;Inner housing is encased in shell body, makes water inlet pipe and outlet pipe respectively by punched out one Pass with punched out two, so that the connecting tube other end is plugged in inserting groove;Reserved corrosion resistant plate welding is got on, and to water inlet Gap between pipe and outlet pipe and punched out one and punched out two is welded, and so that water inlet pipe, outlet pipe is all protected with shell body Hold sealing;A piece heat-storing material is welded on shell body again and enters pipe, enter pipe outer end in heat-storing material and load onto a valve;
D, the making of heat-storing material;1st, prepare agitator;Commercially buy an existing agitator, this agitator Volume is 10-50l, and this agitator has shaft and stirring vane, and by Motor drive, stirring vane is fixed on and stirs shaft Mix on axle;2nd, pour raw material into;By weight percentage by silicon dioxide 25%, aluminium oxide 4.9%, calcium oxide 0.6%, magnesium oxide 0.8%th, potassium oxide 0.9%, sodium oxide 1.4%, ferrum oxide 0.3%, copper oxide 1.9%, cement 3.0%, flyash 2.8%, Closed perlite microballon 1.8%, barium hydroxide 0.6%, carboxymethyl starch 0.3%, sodium acetate trihydrate 6.1%, carboxymethyl are fine Dimension element 0.1%, Magnesium dichloride hexahydrate 0.1%, sodium carboxymethyl cellulose 0.1%, balance of water, it is poured into successively in agitator; 3rd, stir;By stirring vane, the material in bucket is stirred uniformly, mixing time is 0.5-2 hour;4th, balling-up;Choosing With dribbling balling machine existing on market, the material stirring is poured in dribbling balling machine, thus being formed little one by one Ball, a diameter of 1-3cm of this bead;5th, dry;Using dehydrator, the bead obtaining in step d is dried, obtained required most The heat-storing material of the solar water container wanted;
E, loading heat-storing material;Open valve, heat-storing material is encased between shell body and inner housing, is then shut off valve Door.
Embodiment two:
Heat-storing material 3 it be to be obtained by the raw material of following percentage by weight: silicon dioxide 20%, aluminium oxide 3.9%, oxidation Calcium 0.4%, magnesium oxide 0.6%, potassium oxide 0.6%, sodium oxide 1.2%, ferrum oxide 0.2%, copper oxide 1.8%, cement 1.8%th, flyash 2.5%, closed perlite microballon 1.5%, barium hydroxide 0.5%, carboxymethyl starch 0.2%, three hydration vinegar Sour sodium 5.5%, carboxymethyl cellulose 0.1%, Magnesium dichloride hexahydrate 0.1%, sodium carboxymethyl cellulose 0.1%, balance of water.
Embodiment three:
Heat-storing material 3 it be to be obtained by the raw material of following percentage by weight: silicon dioxide 30%, aluminium oxide 7.9%, oxidation Calcium 1.2%, magnesium oxide 1.2%, potassium oxide 1.2%, sodium oxide 1.8%, ferrum oxide 0.4%, copper oxide 2.0%, cement 5%, Flyash 5.0%, closed perlite microballon 2.0%, barium hydroxide 0.8%, carboxymethyl starch 0.5%, sodium acetate trihydrate 6.8%th, carboxymethyl cellulose 0.2%, Magnesium dichloride hexahydrate 0.2%, sodium carboxymethyl cellulose 0.2%, balance of water.

Claims (4)

1. a kind of manufacture method of solar water container, the method comprises the following steps:
A, the making of inner housing;It is welded an inner housing using the corrosion resistant plate of six pieces of rectangles, inner housing is welded with Water inlet pipe and outlet pipe, are welded with grafting block at the outer wall of inner housing, grafting block offer inserting groove;
B, the making of shell body;From the corrosion resistant plate of six pieces of rectangles, first wherein five pieces corrosion resistant plates are welded shell body, Reserved one piece of corrosion resistant plate wouldn't weld, and is welded with connecting tube on the inwall of shell body, offers for water inlet on shell body Punched out one and the punched out two passing for outlet pipe that pipe passes;
C, assembling inner and outer shell;Inner housing is encased in shell body, makes water inlet pipe and outlet pipe respectively by punched out one with wear Portal and two pass, so that the connecting tube other end is plugged in inserting groove;Reserved corrosion resistant plate welding is got on, and to water inlet pipe and Gap between outlet pipe and punched out one and punched out two is welded, and makes water inlet pipe, outlet pipe all keep close with shell body Envelope;A piece heat-storing material is welded on shell body again and enters pipe, enter pipe outer end in heat-storing material and load onto a valve;
D, the making of heat-storing material;1st, prepare agitator;Commercially buy an existing agitator, the volume of this agitator For 10-50l, and this agitator has shaft and stirring vane, and shaft is fixed on shaft by Motor drive, stirring vane On;2nd, pour raw material into;By weight percentage by silicon dioxide 20~30%, aluminium oxide 3.9~7.9%, calcium oxide 0.4~ 1.2%th, magnesium oxide 0.6~1.2%, potassium oxide 0.6~1.2%, sodium oxide 1.2~1.8%, ferrum oxide 0.2~0.4%, oxygen Change copper 1.8~2.0%, cement 1.8~5%, flyash 2.5~5.0%, closed perlite microballon 1.5~2.0%, hydroxide Barium 0.5~0.8%, carboxymethyl starch 0.2~0.5%, sodium acetate trihydrate 5.5~6.8%, carboxymethyl cellulose 0.1~ 0.2%th, Magnesium dichloride hexahydrate 0.1~0.2%, sodium carboxymethyl cellulose 0.1~0.2%, balance of water, are poured into stirring successively In bucket;3rd, stir;By stirring vane, the material in bucket is stirred uniformly, mixing time is 0.5-2 hour;4th, become Ball;From dribbling balling machine existing on market, the material stirring is poured in dribbling balling machine, thus forming one Individual bead, a diameter of 1-3cm of this bead;5th, dry;Using dehydrator, the bead obtaining in step d is dried, The heat-storing material of required solar water container;
E, loading heat-storing material;Open valve, heat-storing material is encased between shell body and inner housing, is then shut off valve.
2. the manufacture method of solar water container according to claim 1 is it is characterised in that titanium dioxide in described step d Silicon 25%, aluminium oxide 4.9%, calcium oxide 0.6%, magnesium oxide 0.8%, potassium oxide 0.9%, sodium oxide 1.4%, ferrum oxide 0.3%th, copper oxide 1.9%, cement 3.0%, flyash 2.8%, closed perlite microballon 1.8%, barium hydroxide 0.6%, carboxylic Methyl starch 0.3%, sodium acetate trihydrate 6.1%, carboxymethyl cellulose 0.1%, Magnesium dichloride hexahydrate 0.1%, carboxymethyl are fine The plain sodium 0.1% of dimension, balance of water.
3. the manufacture method of solar water container according to claim 1 is it is characterised in that titanium dioxide in described step d Silicon 20%, aluminium oxide 3.9%, calcium oxide 0.4%, magnesium oxide 0.6%, potassium oxide 0.6%, sodium oxide 1.2%, ferrum oxide 0.2%th, copper oxide 1.8%, cement 1.8%, flyash 2.5%, closed perlite microballon 1.5%, barium hydroxide 0.5%, carboxylic Methyl starch 0.2%, sodium acetate trihydrate 5.5%, carboxymethyl cellulose 0.1%, Magnesium dichloride hexahydrate 0.1%, carboxymethyl are fine The plain sodium 0.1% of dimension, balance of water.
4. the manufacture method of solar water container according to claim 1 is it is characterised in that titanium dioxide in described step d Silicon 30%, aluminium oxide 7.9%, calcium oxide 1.2%, magnesium oxide 1.2%, potassium oxide 1.2%, sodium oxide 1.8%, ferrum oxide 0.4%th, copper oxide 2.0%, cement 5%, flyash 5.0%, closed perlite microballon 2.0%, barium hydroxide 0.8%, carboxylic first Base starch 0.5%, sodium acetate trihydrate 6.8%, carboxymethyl cellulose 0.2%, Magnesium dichloride hexahydrate 0.2%, carboxymethyl cellulose Plain sodium 0.2%, balance of water.
CN201510052880.1A 2015-02-02 2015-02-02 Manufacturing method for solar-energy water tank Active CN104713255B (en)

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Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01155144A (en) * 1987-12-11 1989-06-19 Toshio Komatsuzaki Heat generating device by rotary type aerobic fermenting tank
JPH04281899A (en) * 1991-03-11 1992-10-07 Hitachi Zosen Corp Method for suppressing scale precipitation in geothermal utilization equipment
CN2502210Y (en) * 2001-06-06 2002-07-24 袁忠宝 Solar glass fibre reinforced plastic mould pressing water tank
CN1322284C (en) * 2004-09-23 2007-06-20 王斌 Rectangular pressure-bearing water tank and its preparing method
CN101186806B (en) * 2007-12-10 2010-05-19 中国科学院广州能源研究所 A phase change thermal storage material
CN101358778A (en) * 2008-07-23 2009-02-04 王斌 Water tank for solar energy water heater and method for making same
CN102337105B (en) * 2010-07-26 2013-07-03 李宙确 Phase-change thermal storage material
CN103673315B (en) * 2012-09-10 2016-02-10 广西大美能源投资有限公司 High-efficiency solar hot water storage device preparation method and goods thereof
CN103642463A (en) * 2013-12-04 2014-03-19 杜峰 Phase change thermal storage material

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