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CN104709259B - A kind of braking system with hydraulic assisting force - Google Patents

A kind of braking system with hydraulic assisting force Download PDF

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Publication number
CN104709259B
CN104709259B CN201510140640.7A CN201510140640A CN104709259B CN 104709259 B CN104709259 B CN 104709259B CN 201510140640 A CN201510140640 A CN 201510140640A CN 104709259 B CN104709259 B CN 104709259B
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cylinder
chamber
master cylinder
oil
piston
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CN104709259A (en
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邓伟文
杨顺
潜磊
刘海贞
吴坚
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Jilin University
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Jilin University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/74Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
    • B60T13/745Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive acting on a hydraulic system, e.g. a master cylinder

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  • Engineering & Computer Science (AREA)
  • Braking Systems And Boosters (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)

Abstract

本发明属于汽车助力制动技术领域,涉及一种液压助力制动系统;包括电子控制单元、电机、滚轴丝杠机构、助力缸、转角传感器、油杯、三腔制动主缸、制动踏板和推杆;电子控制单元与电机相连;电机与滚轴丝杠机构相连;滚轴丝杠机构与助力缸中的助力缸活塞刚性连接;助力缸通过油路与三腔制动主缸连接;助力缸通过油路与油杯相连;制动踏板与推杆刚性紧固连接;推杆插入到三腔制动主缸中;三腔制动主缸包括三腔制动主缸第一腔、第二腔和第三腔三个腔室;本发明将电机的旋转运动转化为活塞的平动,在电机失效情况下也能发挥人力作用;采用压缩弹簧来模拟踏板感觉,能给驾驶员提供良好的踏板感觉;本发明在整车上可以自由布置,结构灵活。

The invention belongs to the technical field of automobile power-assisted braking, and relates to a hydraulic power-assisted braking system; Pedals and push rods; the electronic control unit is connected to the motor; the motor is connected to the roller screw mechanism; the roller screw mechanism is rigidly connected to the piston of the booster cylinder in the booster cylinder; the booster cylinder is connected to the three-chamber brake master cylinder through the oil circuit The booster cylinder is connected to the oil cup through the oil circuit; the brake pedal is rigidly connected with the push rod; the push rod is inserted into the three-chamber brake master cylinder; the three-chamber brake master cylinder includes the first chamber of the three-chamber brake master cylinder 1, the second cavity and the third cavity; the invention converts the rotational motion of the motor into the translational motion of the piston, which can also play a human role when the motor fails; the compression spring is used to simulate the feeling of the pedal, which can give the driver Good pedal feeling is provided; the present invention can be freely arranged on the whole vehicle and has a flexible structure.

Description

一种液压助力制动系统A hydraulic power-assisted braking system

技术领域technical field

本发明属于汽车助力制动技术领域,涉及一种液压助力制动系统,特别涉及一种适用于电动车的液压助力制动系统。The invention belongs to the technical field of automobile power-assisted braking, and relates to a hydraulic power-assisted braking system, in particular to a hydraulic power-assisted braking system suitable for electric vehicles.

背景技术Background technique

随着世界环境问题和能源危机的日益严重,世界各国都在鼓励研发单位开发各种类型的新能源汽车,来应对越来越复杂的环境和能源问题。新能源汽车主要包括燃气汽车、燃料电池电动汽车、纯电动汽车、液化石油气汽车、氢能源动力汽车、混合动力汽车、太阳能汽车和其他新能源汽车等。其废气排放量比较低,使用可再生能源,清洁环保,并且综合车辆方面的先进技术,设计技术先进、结构新颖的汽车,具有广阔的市场应用前景。With the increasingly serious world environmental problems and energy crisis, countries around the world are encouraging research and development units to develop various types of new energy vehicles to deal with more and more complex environmental and energy issues. New energy vehicles mainly include gas vehicles, fuel cell electric vehicles, pure electric vehicles, liquefied petroleum gas vehicles, hydrogen energy vehicles, hybrid vehicles, solar vehicles and other new energy vehicles. Its waste gas emission is relatively low, it uses renewable energy, is clean and environmentally friendly, and integrates advanced vehicle technology, advanced design technology, and novel structure automobiles, which have broad market application prospects.

新能源汽车逐步取代传统汽车已经是不可避免的一种汽车发展趋势。其中,电动汽车的发展最为迅速,与氢能、太阳能等其他新能源相比,具有能量密度大、受环境影响小等很多优点。随着水电、核电等技术的发展,未来电能开发也将越来越清洁环保。所以,包括中国在内的世界很多国家都在大力支持电动车技术的发展。It is inevitable that new energy vehicles will gradually replace traditional vehicles. Among them, the development of electric vehicles is the fastest. Compared with other new energy sources such as hydrogen energy and solar energy, it has many advantages such as high energy density and low environmental impact. With the development of hydropower, nuclear power and other technologies, the development of electric energy in the future will become more and more clean and environmentally friendly. Therefore, many countries in the world, including China, are vigorously supporting the development of electric vehicle technology.

绝大多数的传统轿车采用真空助力伺服制动系统,使人力和动力共同参与制动,可以减轻驾驶员的负担,提高驾驶舒适性。传统内燃机轿车的制动系统真空助力装置的真空源来自于发动机进气歧管,真空度负压一般可达到0.05~0.07MPa。对于纯电动车或燃料电池汽车,发动机总成被拆除后,制动系统由于没有真空动力源而丧失真空助力功能,仅由人力所产生的制动力无法满足行车制动的需要,因此需要对制动系统真空助力装置进行改制。一些电动车上在踏板与主缸之间加上了电动真空泵来产生助力所需要的负压,虽然可以解决助力问题,但是电动真空助力泵体积较大,很难布置,控制效果也不太理想。因此,对于电动车来说,开发适合电动车的新型助力制动系统是一件十分必要的事情。The vast majority of traditional cars use a vacuum-assisted servo braking system, which allows both manpower and power to participate in braking, which can reduce the burden on the driver and improve driving comfort. The vacuum source of the vacuum booster of the braking system of a traditional internal combustion engine car comes from the engine intake manifold, and the vacuum negative pressure can generally reach 0.05-0.07MPa. For pure electric vehicles or fuel cell vehicles, after the engine assembly is removed, the braking system loses its vacuum boosting function due to the absence of a vacuum power source, and the braking force generated by manpower alone cannot meet the needs of service braking. The vacuum booster device of the dynamic system is modified. On some electric vehicles, an electric vacuum pump is added between the pedal and the master cylinder to generate the negative pressure required for power assist. Although the power assist problem can be solved, the electric vacuum booster pump is large in size, difficult to arrange, and the control effect is not ideal. . Therefore, for electric vehicles, it is a very necessary thing to develop a new power-assisted braking system suitable for electric vehicles.

液压制动系统经历了几十年的发展,目前已经是一种稳定的制动系统,在电动车上采用液压进行助力制动是一种可靠的办法。现在一些机构已经开发出一些液压助力制动的系统,比较典型的蓄能器式液压助力制动系统和柱塞泵式液压助力制动系统。蓄能器式助力制动系统需要采用高速开关阀,使得控制起来难度比较大,持续助力时蓄能器内部压力的波动较大,而且开关阀成本较高。在柱塞泵式液压助力制动系统中,柱塞泵直接助力,控制精度较低,增压响应慢,也需要采用高速开关阀,而且驾驶员感觉和舒适性较差。The hydraulic braking system has experienced decades of development, and it is now a stable braking system. It is a reliable method to use hydraulic pressure for power-assisted braking on electric vehicles. Now some institutions have developed some hydraulic power-assisted braking systems, more typical accumulator-type hydraulic power-assisted braking systems and plunger pump-type hydraulic power-assisted braking systems. The accumulator-type power-assisted braking system needs to use a high-speed on-off valve, which makes it more difficult to control, and the internal pressure of the accumulator fluctuates greatly during continuous boosting, and the cost of the on-off valve is relatively high. In the plunger pump hydraulic power-assisted braking system, the plunger pump directly assists, the control accuracy is low, the booster response is slow, and high-speed switching valves are also required, and the driver's feeling and comfort are poor.

目前,某些研究单位已经做了一些液压助力制动系统的研究。从大体上来看,现在的液压助力制动系统主要有两种方案:基于蓄能器的液压助力制动系统和基于柱塞泵的液压助力制动系统。At present, some research units have done some research on hydraulic power-assisted braking systems. Generally speaking, there are two main schemes for the current hydraulic power-assisted braking system: the hydraulic power-assisted braking system based on the accumulator and the hydraulic power-assisted braking system based on the plunger pump.

例如中国专利号为200510115432.8的“一种液压助力制动系统”发明专利,该液压助力制动系统包括电子控制单元、泵油总成、蓄能器、高压压力开关、液压油壶和油路,电子控制单元分别与高压压力开关、泵油总成电连接,泵油总成与油壶、蓄能器分别相连。当蓄能器内压力低于一定值时,泵油总成开启,向蓄能器内供油加压,当压力达到一定值时,泵油总成停止工作。电子控制单元通过控制开关阀的开闭对主缸进行助力控制。该专利采用开关阀结构使得控制起来难度比较大,持续助力时蓄能器内部压力的波动也会对助力效果和踏板感觉产生较大影响。For example, the Chinese Patent No. 200510115432.8 is an invention patent of "a hydraulic power-assisted braking system". The electronic control unit is electrically connected with the high pressure switch and the oil pump assembly respectively, and the oil pump assembly is respectively connected with the oil pot and the accumulator. When the pressure in the accumulator is lower than a certain value, the oil pump assembly is opened to supply oil to the accumulator for pressurization, and when the pressure reaches a certain value, the oil pump assembly stops working. The electronic control unit controls the power boost of the master cylinder by controlling the opening and closing of the on-off valve. The patent adopts the on-off valve structure, which makes it difficult to control, and the fluctuation of the internal pressure of the accumulator during continuous boosting will also have a great impact on the boosting effect and pedal feel.

再例如中国专利号为201320439577.3的“一种辅助制动装置”实用新型专利,该辅助制动装置包括踏板模拟器、电子控制单元和主缸液压调节单元,主缸液压调节单元包括油箱、柱塞泵和开关阀等。制动时柱塞泵开启,向主缸前腔加压,进行助力;停止制动时,开启前腔开关阀泄压,在回位弹簧的作用下主缸活塞回位。该专利采用柱塞泵直接助力,增压响应慢。在失效情况下,由于主缸前腔没有直接与油杯相连,制动时补液会比较困难。Another example is the Chinese Patent No. 201320439577.3 "an auxiliary brake device" utility model patent. The auxiliary brake device includes a pedal simulator, an electronic control unit, and a master cylinder hydraulic adjustment unit. Pumps and switching valves, etc. When braking, the plunger pump is turned on to pressurize the front chamber of the master cylinder to provide power assistance; when the brake is stopped, the switch valve in the front chamber is opened to release the pressure, and the piston of the master cylinder returns under the action of the return spring. This patent uses a plunger pump to directly assist, and the boost response is slow. In the case of failure, since the front chamber of the master cylinder is not directly connected to the oil cup, it will be difficult to replenish fluid during braking.

发明内容Contents of the invention

本发明所要解决的技术问题是克服了现有技术存在的问题,提供了一种无开关阀结构、增压速度快、拥有失效备份和良好踏板感觉的新型液压助力制动系统;特别是针对电动车,提供一种结构简单且性能可靠的液压助力制动系统。The technical problem to be solved by the present invention is to overcome the problems existing in the prior art, and to provide a new type of hydraulic power-assisted braking system with no switch valve structure, fast boosting speed, backup for failure and good pedal feeling; especially for electric The utility model provides a hydraulic power-assisted braking system with simple structure and reliable performance.

为解决上述技术问题,本发明是采用如下技术方案实现的,结合附图说明如下:In order to solve the above-mentioned technical problems, the present invention is realized by adopting the following technical solutions, which are described as follows in conjunction with the accompanying drawings:

一种液压助力制动系统,包括电子控制单元1、电机2、滚轴丝杠机构3、助力缸4、转角传感器5、油杯6、三腔制动主缸7、制动踏板8和推杆9;A hydraulic power-assisted braking system, including an electronic control unit 1, a motor 2, a roller screw mechanism 3, a booster cylinder 4, a rotation angle sensor 5, an oil cup 6, a three-chamber brake master cylinder 7, a brake pedal 8 and a pusher pole 9;

所述电子控制单元1与电机2相连;The electronic control unit 1 is connected to the motor 2;

所述电机2与滚轴丝杠机构3相连;The motor 2 is connected with the roller screw mechanism 3;

所述滚轴丝杠机构3与助力缸4中的助力缸活塞43刚性连接;The roller screw mechanism 3 is rigidly connected with the booster cylinder piston 43 in the booster cylinder 4;

所述助力缸4通过油路与三腔制动主缸7连接;The booster cylinder 4 is connected with the three-chamber brake master cylinder 7 through an oil circuit;

所述助力缸4通过油路与油杯6相连;The booster cylinder 4 is connected to the oil cup 6 through an oil circuit;

所述制动踏板8与所述推杆9刚性紧固连接;The brake pedal 8 is rigidly fastened to the push rod 9;

所述推杆9插入到三腔制动主缸7中;The push rod 9 is inserted into the three-chamber brake master cylinder 7;

所述制动踏板8与所述转角传感器5相连;The brake pedal 8 is connected to the rotation angle sensor 5;

所述转角传感器5与所述电子控制单元1相连。The rotation angle sensor 5 is connected with the electronic control unit 1 .

技术方案中所述三腔制动主缸7包括主缸端盖74、主缸缸体84、主缸第一活塞71和主缸第二活塞77;The three-chamber brake master cylinder 7 described in the technical solution includes a master cylinder end cover 74, a master cylinder body 84, a master cylinder first piston 71 and a master cylinder second piston 77;

所述主缸端盖74与主缸缸体84固定连接,主缸端盖74与主缸缸体84之间设有密封圈75;The master cylinder end cover 74 is fixedly connected with the master cylinder body 84, and a sealing ring 75 is arranged between the master cylinder end cover 74 and the master cylinder body 84;

所述主缸第一活塞71和主缸第二活塞77将三腔制动主缸7分隔成三腔制动主缸第一腔85、三腔制动主缸第二腔86和三腔制动主缸第三腔87三个腔室;The first piston 71 of the master cylinder and the second piston 77 of the master cylinder divide the three-chamber brake master cylinder 7 into the first chamber 85 of the three-chamber brake master cylinder, the second chamber 86 of the three-chamber brake master cylinder and the three-chamber brake master cylinder. Three chambers of the third cavity 87 of the moving master cylinder;

所述三腔制动主缸第一腔85上设有三腔制动主缸第一腔进油口79;The first chamber 85 of the three-chamber brake master cylinder is provided with an oil inlet 79 in the first chamber of the three-chamber brake master cylinder;

所述三腔制动主缸第二腔86上设有第一进油口76和第一出油口80;The second cavity 86 of the three-chamber brake master cylinder is provided with a first oil inlet 76 and a first oil outlet 80;

所述三腔制动主缸第三腔87上设有第二进油口78和第二出油口82。The third chamber 87 of the three-chamber brake master cylinder is provided with a second oil inlet 78 and a second oil outlet 82 .

技术方案中所述三腔制动主缸第一腔85内设有凸台和带孔的圆柱平板73;所述推杆9与带孔的圆柱平板73固定连接,并插入到三腔制动主缸第一腔85内;在凸台和带孔的圆柱平板73之间设有感觉模拟弹簧72;In the technical solution, the first cavity 85 of the three-chamber brake master cylinder is provided with a boss and a cylindrical plate 73 with holes; the push rod 9 is fixedly connected with the cylindrical plate 73 with holes, and inserted into the three-chamber brake In the first cavity 85 of the master cylinder; a sensory simulation spring 72 is provided between the boss and the cylindrical plate 73 with holes;

所述三腔制动主缸第二腔86内设有第一回位弹簧81;The second cavity 86 of the three-chamber brake master cylinder is provided with a first return spring 81;

所述三腔制动主缸第三腔87内设有第二回位弹簧83。The third cavity 87 of the three-chamber brake master cylinder is provided with a second return spring 83 .

技术方案中所述助力缸4上设有补液口41、回油口42和助力缸出油口44;The booster cylinder 4 described in the technical solution is provided with a liquid replenishment port 41, an oil return port 42 and a booster cylinder oil outlet 44;

所述助力缸活塞43将助力缸4分隔成助力缸第一腔45和助力缸第二腔46二个腔室;The booster cylinder piston 43 divides the booster cylinder 4 into two chambers, the first cavity 45 of the booster cylinder and the second cavity 46 of the booster cylinder;

所述助力缸出油口44通过油路与三腔制动主缸7上的第一腔进油口79连接;The booster cylinder oil outlet 44 is connected to the first cavity oil inlet 79 on the three-chamber brake master cylinder 7 through an oil circuit;

所述补液口41和回油口42通过油路与油杯6直接相连。The liquid replenishment port 41 and the oil return port 42 are directly connected to the oil cup 6 through an oil passage.

技术方案中所述助力缸活塞43的初始位置在补液口41和回油口42之间,与回油口42的距离小于1mm。In the technical solution, the initial position of the booster cylinder piston 43 is between the liquid replenishment port 41 and the oil return port 42, and the distance from the oil return port 42 is less than 1 mm.

技术方案中所述第一进油口76和第二进油口78分别与油杯6相连,所述第一出油口80和第二出油口82分别通过管路ⅠA1、管路ⅡA2与轮缸相连。In the technical solution, the first oil inlet 76 and the second oil inlet 78 are respectively connected to the oil cup 6, and the first oil outlet 80 and the second oil outlet 82 are respectively connected to the pipeline IA1, IIA2 and The wheel cylinders are connected.

技术方案中所述主缸第一活塞71与推杆9末端之间设有间距。In the technical solution, there is a distance between the first piston 71 of the master cylinder and the end of the push rod 9 .

本发明所述的液压助力制动系统的工作原理是:正常制动时,当驾驶员踩下制动踏板8,转角传感器5自动采集驾驶员的制动意图,并传输给电子控制单元1,电子控制单元1根据驾驶员的制动意图控制电机2转动,通过滚轴丝杠机构3把旋转运动转换成向前运动,推动助力缸活塞43向前运动,补液口41可以随时向助力缸第一腔45补液,当助力缸活塞43刚开始向前移动时,回油口42尚未封闭,但助力缸活塞43的初始位置与回油口42的距离很短,很快回油口42被活塞43封闭,封闭后在助力缸第二腔46与三腔制动主缸第一腔85之间形成密闭空间,可以建立油压,当助力缸活塞43继续移动时,使液压助力缸4中制动液通过管路进入三腔制动主缸第一腔46,使其得到增压,推动主缸第一活塞71和第二活塞77向前移动,从而实现助力制动。刚开始制动时,由于推杆9与主缸第一活塞71之间有一定间隙,人力仅仅提供线控信号,并未直接参与助力。继续踩制动踏板8,使得推杆9克服了间隙与主缸第一活塞71接触,此时人力也加入进来,推动主缸第一活塞71向前移动,与电机2共同为制动提供助力。相反,当驾驶员停止制动时,电子控制单元1可以根据驾驶员意图控制电机2反转,使得助力缸活塞43向后运动,使得助力缸第二腔46与三腔制动主缸第一腔85之间形成的封闭空间油压减小,主缸第一活塞71和第二活塞77在回位弹簧作用下会逐渐回位,推杆9也会在感觉模拟弹簧72的作用下回到初始位置,当助力缸活塞43越过回油口时,封闭空间与油杯连接,油压消失,当助力缸活塞43继续回位时,回油口42会自动向助力缸第二腔46补液,直至助力缸活塞43回到初始位置。The working principle of the hydraulic power-assisted braking system of the present invention is: during normal braking, when the driver steps on the brake pedal 8, the angle sensor 5 automatically collects the driver's braking intention and transmits it to the electronic control unit 1, The electronic control unit 1 controls the rotation of the motor 2 according to the driver's braking intention, converts the rotational motion into a forward motion through the roller screw mechanism 3, and pushes the piston 43 of the booster cylinder to move forward, and the liquid replenishment port 41 can be supplied to the second cylinder of the booster cylinder at any time. One cavity 45 replenishes fluid. When the booster cylinder piston 43 just starts to move forward, the oil return port 42 is not yet closed, but the distance between the initial position of the booster cylinder piston 43 and the oil return port 42 is very short, and the oil return port 42 is quickly closed by the piston. 43 is closed, after sealing, a sealed space is formed between the second cavity 46 of the booster cylinder and the first cavity 85 of the three-chamber brake master cylinder, and oil pressure can be established. When the piston 43 of the booster cylinder continues to move, the system in the hydraulic booster cylinder 4 The dynamic fluid enters the first cavity 46 of the three-chamber brake master cylinder through the pipeline, pressurizes it, and pushes the first piston 71 and the second piston 77 of the master cylinder to move forward, thereby realizing power-assisted braking. At the beginning of braking, because there is a certain gap between the push rod 9 and the first piston 71 of the master cylinder, manpower only provides the wire control signal, and does not directly participate in the power assist. Continue to step on the brake pedal 8, so that the push rod 9 overcomes the gap and contacts the first piston 71 of the master cylinder. At this time, manpower also joins in to push the first piston 71 of the master cylinder to move forward, and together with the motor 2, it provides power for braking. . On the contrary, when the driver stops braking, the electronic control unit 1 can control the reverse rotation of the motor 2 according to the driver's intention, so that the piston 43 of the booster cylinder moves backward, so that the second cavity 46 of the booster cylinder is connected with the first cavity of the three-chamber brake master cylinder. The oil pressure in the closed space formed between the cavities 85 decreases, the first piston 71 and the second piston 77 of the master cylinder will gradually return to their positions under the action of the return spring, and the push rod 9 will also return to the original position under the action of the sensory simulation spring 72. In the initial position, when the booster cylinder piston 43 passes over the oil return port, the closed space is connected to the oil cup, and the oil pressure disappears. When the booster cylinder piston 43 continues to return, the oil return port 42 will automatically replenish the second chamber 46 of the booster cylinder. Until the booster cylinder piston 43 returns to the initial position.

本发明所述的液压助力制动系统进行踏板感觉模拟的原理是:参阅图2,推杆9通过一个密封良好的孔插入到三腔制动主缸第一腔85中,推杆9与一个带孔的圆柱平板73紧固连接,带孔的圆柱平板73外围有两个开口,带孔的圆柱平板73与主缸7中部的凸起间有一个感觉模拟弹簧72,来给驾驶员提供踏板感觉模拟。当驾驶员踩动踏板8时,推杆9向前移动,带孔的圆柱平板73也会随之向前移动,感觉模拟弹簧72同时被压缩,产生一个反作用力,作用在在带孔的圆柱平板73上,进而传递到制动踏板8上,使驾驶员能够感受一个反馈力。由于这个作用力与踏板8的行程成线性关系,所以可以对驾驶员产生良好的踏板感觉,实现踏板感觉模拟功能。当驾驶员停止制动时,在感觉模拟弹簧72的作用下,制动踏板8也可以自动回位。The principle of the pedal feeling simulation of the hydraulic power-assisted braking system of the present invention is as follows: Referring to Fig. The cylindrical flat plate 73 with holes is tightly connected, and there are two openings on the periphery of the cylindrical flat plate 73 with holes. There is a feeling simulation spring 72 between the cylindrical flat plate 73 with holes and the protrusion in the middle of the master cylinder 7 to provide the driver with a pedal. Feel analog. When the driver stepped on the pedal 8, the push rod 9 would move forward, and the holed cylinder plate 73 would also move forward thereupon, feeling that the simulated spring 72 would be compressed at the same time, producing a reaction force, acting on the holed cylinder On the plate 73, and then transmitted to the brake pedal 8, so that the driver can feel a feedback force. Since this active force has a linear relationship with the stroke of the pedal 8, a good pedal feeling can be produced for the driver, and the pedal feeling simulation function can be realized. When the driver stops braking, under the action of the sensory simulation spring 72, the brake pedal 8 can also return automatically.

本发明提供的液压助力制动系统的失效备份工作原理是:当助力机构发生故障时,驾驶员踩下制动踏板8也可以推动推杆9向前运动,克服推杆9与第一活塞71的间隙后,推动主缸第一活塞71向前移动,实现备份制动;与此同时,助力缸回液口42与油杯6连接,助力缸第二腔46补液回液也十分容易。松下踏板8时,感觉模拟弹簧72也可以使踏板8回位。The failure backup working principle of the hydraulic power-assisted braking system provided by the present invention is: when the power-assisted mechanism breaks down, the driver depresses the brake pedal 8 and can also push the push rod 9 to move forward to overcome the push rod 9 and the first piston 71. After the gap, push the first piston 71 of the master cylinder to move forward to realize backup braking; meanwhile, the liquid return port 42 of the booster cylinder is connected with the oil cup 6, and the second cavity 46 of the booster cylinder is also very easy to replenish and return liquid. When the pedal 8 is loosened, the simulated spring 72 can also make the pedal 8 return to its original position.

与现有技术相比本发明的有益效果是:Compared with prior art, the beneficial effects of the present invention are:

本发明所述的液压助力制动系统,直接采用电机丝杠结构,将电机的旋转运动转化为活塞的平动,控制方便灵活,而且取消了开关电磁阀,结构简单,增压响应快。The hydraulic power-assisted braking system of the present invention directly adopts the structure of the motor lead screw, which converts the rotational motion of the motor into the translational motion of the piston, which is convenient and flexible to control, and cancels the switching solenoid valve. The structure is simple and the pressurization response is fast.

本发明所述的液压助力制动系统,在失效情况下也能发挥人力作用,进行有效的人力制动,拥有良好的失效备份功能,保证了极端情况下的制动安全性。The hydraulic power-assisted braking system of the present invention can also play a role of manpower in the case of failure to perform effective manpower braking, has a good failure backup function, and ensures the safety of braking in extreme situations.

本发明所述的液压助力制动系统,采用压缩弹簧来模拟踏板感觉,能给驾驶员提供良好的踏板感觉。The hydraulic power-assisted braking system of the present invention uses a compressed spring to simulate the pedal feeling, and can provide the driver with a good pedal feeling.

本发明所述的液压助力制动系统,踏板与主缸直接相连,与传统机构相比改动较小,而且电缸通过管路与主缸相连,在整车上可以自由布置,结构灵活。In the hydraulic power-assisted braking system of the present invention, the pedal is directly connected to the main cylinder, which is less modified than the traditional mechanism, and the electric cylinder is connected to the main cylinder through pipelines, which can be freely arranged on the whole vehicle and has a flexible structure.

本发明可以实现小行程线控大行程助力的效果,可以很方便的改装成具有能量回收系统的制动装置。The invention can realize the effect of small-stroke wire-controlled large-stroke boosting, and can be easily refitted into a braking device with an energy recovery system.

附图说明Description of drawings

下面结合附图对本发明作进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:

图1是本发明所述的液压助力制动系统结构示意图;Fig. 1 is a schematic structural diagram of a hydraulic power-assisted braking system according to the present invention;

图2是三腔制动主缸内部推杆连接结构示意图;Figure 2 is a schematic diagram of the internal push rod connection structure of the three-chamber brake master cylinder;

图中:In the picture:

1-电子控制单元;2-电机;3-滚轴丝杠机构;4-助力缸;41-补液口;42-回油口;43-助力缸活塞;44-助力缸出油口;45-助力缸第一腔;46-助力缸第二腔;5-转角传感器;6-油杯;1-Electronic control unit; 2-Motor; 3-Roller screw mechanism; 4-Boost cylinder; 41-Refill port; 42-Oil return port; 43-Piston of power cylinder; The first cavity of the booster cylinder; 46-the second cavity of the booster cylinder; 5-rotation angle sensor; 6-oil cup;

7-三腔制动主缸;71-主缸第一活塞;72-感觉模拟弹簧;73-带孔的圆柱平板;74-主缸端盖;75-密封圈;76-第一进油口;77主缸第二活塞;78-第二进油口;79-三腔制动主缸第一腔进油口;80-第一出油口;81-第一回位弹簧;82-第二出油口;83-第二回位弹簧;84-主缸缸体;85-三腔制动主缸第一腔;86-三腔制动主缸第二腔;87-三腔制动主缸第三腔;8-制动踏板;9-推杆;A1-管路Ⅰ;A2-管路Ⅱ7-three-chamber brake master cylinder; 71-first piston of master cylinder; 72-feeling simulation spring; 73-cylindrical plate with holes; 74-end cover of master cylinder; 75-sealing ring; 76-first oil inlet ; 77 the second piston of the master cylinder; 78-the second oil inlet; 79-the first chamber oil inlet of the three-chamber brake master cylinder; 80-the first oil outlet; 81-the first return spring; 82-the first Two oil outlets; 83-Second return spring; 84-Master cylinder block; 85-First chamber of three-chamber brake master cylinder; 86-Second chamber of three-chamber brake master cylinder; 87-Three-chamber brake The third chamber of the master cylinder; 8-brake pedal; 9-push rod; A1-pipeline Ⅰ; A2-pipeline Ⅱ

具体实施方式detailed description

下面结合附图对本发明作详细的描述:The present invention is described in detail below in conjunction with accompanying drawing:

本发明提供的液压助力制动系统,包括电子控制单元1、电机2、滚轴丝杠机构3、助力缸4、转角传感器5、油杯6、三腔制动主缸7、感觉模拟弹簧72、带孔的圆柱平板73、制动踏板8、推杆9等。制动踏板8与推杆9之间刚性紧固连接,推杆9通过主缸端盖74的通孔插入到三腔制动主缸第一腔85,推杆9与带孔的圆柱平板73紧固连接,带孔的圆柱平板73两侧有两个开口,用来保持平板两侧油压相同,使推杆能正常移动。带孔的圆柱平版73与主缸中部的凸起间有一个感觉模拟弹簧72,来给驾驶员提供踏板感觉模拟。助力缸活塞43与滚轴丝杠机构3刚性连接,助力缸出油口44通过油路与三腔制动主缸第一腔进油口79连接,补液口41和回油口42通过油路与油杯6直接相连,助力缸活塞43的初始位置在补液口41和回油口42之间,与回油口42的距离很近,大约1mm。油杯6与主缸第一进油口76和第二进油口78分别相连,第一出油口80和第二出油口82分别通过A1、A2管路与轮缸相连。The hydraulic power-assisted braking system provided by the present invention includes an electronic control unit 1, a motor 2, a roller screw mechanism 3, a booster cylinder 4, a rotation angle sensor 5, an oil cup 6, a three-chamber brake master cylinder 7, and a sensory simulation spring 72 , Cylindrical plate 73 with holes, brake pedal 8, push rod 9 etc. The brake pedal 8 is rigidly connected with the push rod 9, and the push rod 9 is inserted into the first cavity 85 of the three-chamber brake master cylinder through the through hole of the master cylinder end cover 74, and the push rod 9 and the cylindrical plate 73 with holes Tightly connected, there are two openings on both sides of the cylindrical plate 73 with holes, which are used to keep the same oil pressure on both sides of the plate, so that the push rod can move normally. There is a feeling simulation spring 72 between the cylinder plate 73 with holes and the protrusion in the middle of the master cylinder, to provide the driver with pedal feeling simulation. The piston 43 of the booster cylinder is rigidly connected with the roller screw mechanism 3, the oil outlet 44 of the booster cylinder is connected to the oil inlet 79 of the first cavity of the three-chamber brake master cylinder through the oil circuit, and the liquid replenishment port 41 and the oil return port 42 are connected through the oil circuit It is directly connected with the oil cup 6, and the initial position of the booster cylinder piston 43 is between the liquid replenishment port 41 and the oil return port 42, and the distance from the oil return port 42 is very close, about 1 mm. The oil cup 6 is respectively connected with the first oil inlet 76 and the second oil inlet 78 of the master cylinder, and the first oil outlet 80 and the second oil outlet 82 are respectively connected with the wheel cylinder through the pipelines A1 and A2.

本发明提供的液压助力制动系统有两种工作模式:正常制动模式和备份制动模式。The hydraulic power-assisted braking system provided by the present invention has two working modes: normal braking mode and backup braking mode.

在正常制动模式下,当驾驶员踩下制动踏板8,转角传感器5自动采集驾驶员的制动意图,并传输给电子控制单元1,电子控制单元1根据驾驶员的制动意图控制电机2转动,通过滚轴丝杠结构3把旋转运动转换成向前运动,推动助力缸活塞43向前运动,补液口41可以随时向助力缸第一腔45补液,当助力缸活塞43刚开始向前移动时,回油口42尚未封闭,但助力缸活塞43的初始位置与回油口42的距离很短,很快回油口42被活塞封闭,封闭后在助力缸第二腔46与三腔制动主缸第一腔85之间形成一个密闭空间,可以建立油压,当助力缸活塞43继续移动时,使助力缸第二腔46中的制动液通过管路进入三腔制动主缸第一腔85,使其得到增压,推动主缸第一活塞71和主缸第二活塞77向前移动,从而实现助力制动。刚开始制动时,由于推杆9与主缸第一活塞71之间有间隙,人力仅仅提供线控信号,并未参与助力。继续踩制动踏板8,使得推杆9克服了间隙与主缸第一活塞71接触,此时人力也加入到制动系统,与电机2共同为三腔制动主缸7提供助力。相反,当驾驶员停止制动时,电子控制单元1可以根据驾驶员意图控制电机2反转,使得助力缸4向后运动,助力缸第二腔46容积变大,使得助力缸第二腔46与三腔制动主缸第一腔85之间形成的封闭空间体积增大,油压减小,主缸第一活塞71和主缸第二活塞77分别在第一回位弹簧81和第二回位弹簧83的作用下会逐渐回位,制动踏板8也会在感觉模拟弹簧72的作用下回到初始位置,当助力缸活塞43向后运动越过回油口时,之前形成的封闭空间通过回油口42与油杯6连接,油压消失。当助力缸活塞43继续回位时,回油口42会自动向助力缸第二腔46补液,直至助力缸活塞43回到初始位置。In normal braking mode, when the driver steps on the brake pedal 8, the angle sensor 5 automatically collects the driver's braking intention and transmits it to the electronic control unit 1, and the electronic control unit 1 controls the motor according to the driver's braking intention. 2 to rotate, the rotary motion is converted into forward motion through the roller screw structure 3, and the booster cylinder piston 43 is pushed forward, and the liquid replenishment port 41 can replenish fluid to the first chamber 45 of the booster cylinder at any time. When the booster cylinder piston 43 just starts to When moving forward, the oil return port 42 has not been closed, but the distance between the initial position of the booster cylinder piston 43 and the oil return port 42 is very short, and the oil return port 42 is quickly closed by the piston. A closed space is formed between the first chamber 85 of the brake master cylinder, and oil pressure can be established. When the piston 43 of the booster cylinder continues to move, the brake fluid in the second chamber 46 of the booster cylinder enters the three-chamber brake through the pipeline. The first chamber 85 of the master cylinder is pressurized to push the first piston 71 of the master cylinder and the second piston 77 of the master cylinder to move forward, thereby realizing power-assisted braking. When just starting to brake, because there is a gap between the push rod 9 and the first piston 71 of the master cylinder, the manpower only provides the wire control signal and does not participate in power assistance. Continue to step on the brake pedal 8, so that the push rod 9 overcomes the gap and contacts the first piston 71 of the master cylinder. At this time, manpower also joins the brake system, and together with the motor 2, the three-chamber brake master cylinder 7 provides boost. On the contrary, when the driver stops braking, the electronic control unit 1 can control the reverse rotation of the motor 2 according to the driver's intention, so that the booster cylinder 4 moves backward, and the volume of the second cavity 46 of the booster cylinder becomes larger, so that the second cavity 46 of the booster cylinder The volume of the closed space formed between the first chamber 85 of the three-chamber brake master cylinder increases, and the oil pressure decreases. Under the action of the return spring 83, it will gradually return to its original position, and the brake pedal 8 will also return to its original position under the action of the sensory simulation spring 72. When the booster cylinder piston 43 moves backward and crosses the oil return port, the previously formed closed space Connect with the oil cup 6 through the oil return port 42, and the oil pressure disappears. When the booster cylinder piston 43 continues to return, the oil return port 42 will automatically replenish fluid to the second chamber 46 of the booster cylinder until the booster cylinder piston 43 returns to the initial position.

当电机2发生故障,不能运动时,备份制动模式自动开启。驾驶员踩下制动踏板8也可以推动推杆9向前运动,当推杆9克服了与主缸第一活塞71的间隙后直接与主缸第一活塞71接触,可以推动主缸第一活塞71和主缸第二活塞77向前移动,人力制动可以顺利进行,实现备份制动;与此同时,三腔制动主缸第一腔73通过助力缸第二腔46与油杯6连接,补液回液也十分容易。此模式保证了在故障条件下的有效制动,为整车的安全性提供了保障。When the motor 2 fails and cannot move, the backup braking mode is automatically turned on. The driver depresses the brake pedal 8 and can also push the push rod 9 to move forward. When the push rod 9 overcomes the gap with the first piston 71 of the master cylinder, it directly contacts the first piston 71 of the master cylinder and can push the first piston 71 of the master cylinder. The piston 71 and the second piston 77 of the master cylinder move forward, and the manual braking can be carried out smoothly to realize backup braking; It is also very easy to connect, refill and return liquid. This mode ensures effective braking under fault conditions and provides a guarantee for the safety of the vehicle.

三腔制动主缸7的内部结构是本专利的一个重点,下面结合图2详细介绍下三腔制动主缸7的内部结构。如图2,该系统包括主缸第一活塞71、感觉模拟弹簧72、带孔的圆柱平板73、主缸端盖74、密封圈75、第一进油口76、主缸第二活塞77、第二进油口78、三腔制动主缸第一腔进油口79、第一出油口80、第一回位弹簧81、第二出油口82、第二回位弹簧83、主缸缸体84、三腔制动主缸第一腔85、三腔制动主缸第二腔86、三腔制动主缸第三腔87、推杆9等。本三腔制动主缸7为三腔式主缸,三腔制动主缸第二腔86和第三腔87与传统双腔式串联主缸结构原理基本相同,这里重点介绍第一腔内部结构。推杆9通过一个密封良好的主缸端盖74伸入到第一腔中,但与主缸第一活塞71之间有一定的间距。主缸端盖74与主缸缸体84之间通过螺纹连接,之间有一个密封圈75进行密封。推杆9与一个带孔的圆柱平板73固连,带孔的圆柱平板73外侧两个孔用来保持两侧油压相同,带孔的圆柱平板73对推杆9起到一个导向作用。在带孔的圆柱平板73与三腔制动主缸7内部的凸起之间有一个感觉模拟弹簧72,当踩下制动踏板8时,推杆9向前移动,带孔的圆柱平板73也随着移动,带孔的圆柱平板73与凸起之间的感觉模拟弹簧72被压缩,可以产生良好的感觉模拟。在踏板小行程下,因为推杆9与主缸第一活塞71之间有一定间距,此时人力不直接提供助力,只是提供一个线控制动的信号,只有助力缸4会单独对三腔制动主缸7进行助力,可以实现小行程线控的功能。当推杆9移动一段距离与主缸第一活塞71接触后,人力也会直接提供助力,实现人的助力作用。The internal structure of the three-chamber brake master cylinder 7 is a focus of this patent. The internal structure of the three-chamber brake master cylinder 7 will be described in detail below in conjunction with FIG. 2 . As shown in Figure 2, the system includes a first piston 71 of the master cylinder, a feeling simulation spring 72, a cylindrical plate 73 with holes, an end cover 74 of the master cylinder, a sealing ring 75, a first oil inlet 76, a second piston 77 of the master cylinder, The second oil inlet 78, the first cavity oil inlet 79 of the three-chamber brake master cylinder, the first oil outlet 80, the first return spring 81, the second oil outlet 82, the second return spring 83, the main Cylinder block 84, three-chamber brake master cylinder first chamber 85, three-chamber brake master cylinder second chamber 86, three-chamber brake master cylinder third chamber 87, push rod 9, etc. The three-chamber brake master cylinder 7 is a three-chamber master cylinder. The second chamber 86 and the third chamber 87 of the three-chamber brake master cylinder are basically the same as the traditional two-chamber series master cylinder. Here we focus on the inside of the first chamber. structure. The push rod 9 extends into the first chamber through a well-sealed master cylinder end cover 74, but there is a certain distance from the first piston 71 of the master cylinder. The master cylinder end cover 74 is threadedly connected to the master cylinder body 84, and a sealing ring 75 is arranged therebetween for sealing. The push rod 9 is fixedly connected with a cylindrical flat plate 73 with holes, and the two holes outside the cylindrical flat plate 73 with holes are used to keep the oil pressure on both sides the same, and the cylindrical flat plate 73 with holes plays a guiding role for the push rod 9 . There is a feeling simulation spring 72 between the cylindrical flat plate 73 with holes and the protrusion inside the three-chamber brake master cylinder 7. When the brake pedal 8 is stepped on, the push rod 9 moves forward, and the cylindrical flat plate 73 with holes Also along with the movement, the sensory simulation spring 72 between the holed cylindrical plate 73 and the protrusion is compressed, which can produce a good sensory simulation. Under the small stroke of the pedal, because there is a certain distance between the push rod 9 and the first piston 71 of the master cylinder, manpower does not directly provide power assist at this time, but only provides a signal of brake-by-wire. The active master cylinder 7 is assisted, and the function of small stroke wire control can be realized. When the push rod 9 moves a certain distance and contacts the first piston 71 of the master cylinder, manpower will also directly provide power assistance to realize the human power assistance effect.

Claims (3)

1. a kind of braking system with hydraulic assisting force, it is characterised in that:
Including electronic control unit (1), motor (2), roller screw mechanism (3), servo-cylinder (4), rotary angle transmitter (5), lubricating cup (6), three chamber master cylinders (7), brake pedal (8) and push rod (9);
The electronic control unit (1) is connected with motor (2);
The motor (2) is connected with roller screw mechanism (3);
The roller screw mechanism (3) is rigidly connected with the servo-cylinder piston (43) in servo-cylinder (4);
The servo-cylinder (4) is connected by oil circuit with three chamber master cylinders (7);
The servo-cylinder (4) is connected by oil circuit with lubricating cup (6);
The brake pedal (8) is rigidly fastenedly connected with the push rod (9);
The push rod (9) is inserted into three chamber master cylinders (7);
The brake pedal (8) is connected with the rotary angle transmitter (5);
The rotary angle transmitter (5) is connected with the electronic control unit (1);
The three chambers master cylinder (7) includes master cylinder end cap (74), master cylinder body (84), master cylinder first piston (71) and master cylinder the Two pistons (77);
The master cylinder end cap (74) is fixedly connected with master cylinder body (84), is provided between master cylinder end cap (74) and master cylinder body (84) Sealing ring (75);
Three chamber master cylinders (7) are separated into three chamber master cylinders by the master cylinder first piston (71) and master cylinder second piston (77) First chamber (85), three the second chambers of chamber master cylinder (86) and three chamber master cylinders (87) three chambers of the 3rd chamber;
The first chamber of the three chambers master cylinder (85) is provided with three chamber master cylinder the first chamber oil inlets (79);
The second chamber of the three chambers master cylinder (86) is provided with the first oil inlet (76) and the first oil-out (80);
The chamber (87) of three chambers master cylinder the 3rd is provided with the second oil inlet (78) and the second oil-out (82);
Boss and cylinder flat board (73) with holes are provided with the first chamber of the three chambers master cylinder (85);The push rod (9) and band The cylinder flat board (73) in hole is fixedly connected, and is inserted into three the first chambers of chamber master cylinder (85);In boss and cylinder with holes Provided with sensation simulation spring (72) between flat board (73);Between being provided between the master cylinder first piston (71) and push rod (9) end Away from;
The first return spring (81) is provided with the second chamber of the three chambers master cylinder (86);
The second return spring (83) is provided with the chamber (87) of three chambers master cylinder the 3rd;
The servo-cylinder (4) is provided with fluid infusion (41), oil return opening (42) and servo-cylinder oil-out (44);
Servo-cylinder (4) is separated into the chamber of servo-cylinder first (45) and (46) two, the second chamber of servo-cylinder by the servo-cylinder piston (43) Chamber;
The servo-cylinder oil-out (44) is connected by oil circuit with the first chamber oil inlet (79) on three chamber master cylinders (7);
The fluid infusion (41) and oil return opening (42) are joined directly together by oil circuit with lubricating cup (6).
2. a kind of braking system with hydraulic assisting force according to claim 1, it is characterised in that:
The initial position of the servo-cylinder piston (43) between fluid infusion (41) and oil return opening (42), with oil return opening (42) away from From less than 1mm.
3. a kind of braking system with hydraulic assisting force according to claim 1, it is characterised in that:
First oil inlet (76) and the second oil inlet (78) are connected with lubricating cup (6) respectively, first oil-out (80) and Second oil-out (82) is connected by pipeline I (A1), pipeline II (A2) with wheel cylinder respectively.
CN201510140640.7A 2015-03-27 2015-03-27 A kind of braking system with hydraulic assisting force Expired - Fee Related CN104709259B (en)

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CN105752065A (en) * 2016-02-23 2016-07-13 中国第汽车股份有限公司 Brake control mechanism which has electronic-hydraulic assistance function and is used for electric vehicle
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CN107697043A (en) * 2017-09-01 2018-02-16 安徽诺电动科技有限公司 A kind of brakes of electric car
CN108501915B (en) * 2018-04-25 2021-02-02 罗德凯 Blade type brake system
CN109532802A (en) * 2018-11-21 2019-03-29 吉林大学 A kind of intelligent network connection automobile brake-by-wire device
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