CN104708174A - Welding simulation trainer - Google Patents
Welding simulation trainer Download PDFInfo
- Publication number
- CN104708174A CN104708174A CN201510090193.9A CN201510090193A CN104708174A CN 104708174 A CN104708174 A CN 104708174A CN 201510090193 A CN201510090193 A CN 201510090193A CN 104708174 A CN104708174 A CN 104708174A
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- China
- Prior art keywords
- welding
- training aids
- simulation
- welding gun
- gun
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/323—Combined coupling means, e.g. gas, electricity, water or the like
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Business, Economics & Management (AREA)
- Educational Administration (AREA)
- Educational Technology (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Arc Welding In General (AREA)
Abstract
The invention belongs to the technical field of teaching tools, and discloses a welding simulation trainer which comprises a trainer body. The trainer body is provided with a welding platform, a welding machine, gas sources, at least two welding guns and at least two welding gun plugs. The welding platform is provided with a test panel for welding. The welding gun plugs correspond to the welding guns. Welding gun connectors are connected with the welding machine/or the gas source. The welding gun connectors are used for being connected with the welding guns and providing power sources/ or the gas sources for the welding guns. According to the welding simulation trainer, a plurality of welding gun plugs are arranged, all the welding gun plugs are connected with different gas sources or power sources so as to be connected with different welding guns, multiple kinds of welding simulation training can be achieved on the same trainer body, the occupied space of the trainer is small, and the resource utilization rate is high.
Description
Technical field
The present invention relates to teaching aid technical field, particularly one simulation welding training aids.
Background technology
Current welding training aids is to train TIG (English name: Tungsten InertGas mostly; Chinese name: non-consumable gas shielded arc welding), MIG (English name: metal inert-gaswelding; Chinese name: welding) or MAG (English name: MetalActive Gas Arc Welding; Chinese name: consumable electrode metal active gas arc welding) one of them single welding real training equipment, often kind of welding manner all needs at the independently enterprising line operate of equipment separately.And be all the false welding gun, welding rod, the base metal test specimen that adopt simulation, in conjunction with software simulation, reach the effect of false welding.Can not the starting the arc really, real welding surroundings cannot be simulated.And training platform is welded in employing really, then need to consume a large amount of welding materials, and teaching environment is poor; , also easily there is security incident in misoperation.Further, during welding training, the data acquisition to welding operation is lacked, and to the prompting of faulty operation in welding process.
Summary of the invention
(1) technical problem that will solve
The technical problem to be solved in the present invention is: the training that can only realize single welding manner for solving existing simulation welding training aids, different welding manners needs to be equipped with different exercise equipments, and equipment occupation space is large, the problem of source utilization rate deficiency.
(2) technical scheme
In order to solve the problems of the technologies described above, the invention provides a kind of simulation welding training aids, comprise training aids body, described training aids body is provided with: jig, welding machine, source of the gas, at least two welding guns and at least two welding gun plugs, jig is provided with the test plate (panel) for welding, described welding gun plug is corresponding with welding gun to be arranged, and described welding torch joint is connected with welding machine and/or source of the gas, and welding torch joint is for connecting welding gun and providing power supply and/or source of the gas to welding gun.
Wherein, described welding machine is connected with reduction voltage circuit, and described reduction voltage circuit is for reducing the output voltage of welding machine.
Wherein, described jig is also provided with camera and support, described camera is for gathering the angle of welding gun, linearity and translational speed, and described support is for connecting camera and regulating locus and the shooting angle of described camera.
Wherein, described support comprises interconnective montant and cross bar, and described montant and cross bar are all rotatable.
Wherein, described training aids body is also provided with host computer and touch control display, and described camera is connected with host computer, and described host computer is connected with touch control display, and described touch control display is for selecting welding manner and display welding parameter.
Wherein, described training aids body is also provided with printer, and described printer is connected with host computer.
Wherein, described host computer is connected with alarm module.
Wherein, described jig is connected to the side of described training aids body by rotating unit.
Wherein, described welding gun is: non-consumable gas shielded arc welding rifle, MIG gun or consumable electrode metal active gas arc welding rifle.
Wherein, described training aids body is provided with protective cover.
(3) beneficial effect
Technique scheme tool has the following advantages: simulation welding training aids of the present invention, by arranging multiple welding gun plug, each welding gun plug connects different sources of the gas or power supply, connect for dissimilar welding gun, same training aids body realizes the simulated training of multiple welding, equipment occupation space is little, and resource utilization is high.
Accompanying drawing explanation
Fig. 1 is the front view of simulation welding training aids of the present invention;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the three-dimensional view of simulation welding training aids of the present invention.
Wherein, 1, camera; 2, jig; 3, printer; 4, touch control display; 5, protective cover; 6, montant; 7, cross bar; 8, rotating unit; 9, welding gun; 10, host computer; 11, welding gun plug; 12, argon arc welding machine; 13, argon bottle.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
As Figure 1-3, the present invention's one simulation welding training aids, comprise training aids body, described training aids body is provided with: jig 2, welding machine, source of the gas, at least two welding guns 9 and at least two welding gun plugs 11, jig 2 is provided with the test plate (panel) for welding, described welding gun plug 11 is corresponding with welding gun 9 to be arranged, and described welding gun plug 11 is connected with welding machine and/or source of the gas, and welding gun plug 11 is for connecting welding gun 9 and providing power supply and/or source of the gas to welding gun 9.Source of the gas can be the welding protection gas such as argon gas; welding machine can be argon arc welding machine 12 or other welding machines, and the type of welding gun 9 is different, and dissimilar welding gun 9 connects with corresponding welding gun plug 11; welding gun plug 11, according to the welding manner of correspondence, connects corresponding welding machine, source of the gas.According to the difference of welding training content, select corresponding welding gun 9, and be connected on corresponding welding gun plug 11, welding training can be carried out on jig 2.Test plate (panel) on jig 2 is detachable, can again polish after the solder side of test plate (panel) is by scorification, realizes repeatedly reusing.For saving space, the welding gun 9 do not used can be hung on the sidewall of training aids body, taking conveniently, also avoiding welding gun 9 damaged.Argon arc welding needs to be equipped with argon bottle 13 storage protection gas, and argon bottle 13 is preferably arranged on training aids body, and is preferably placed on distance argon arc welding machine 12 and the nearer position of corresponding welding gun plug 11, to shorten the flow process of gas.
In order to realize obtaining real electric arc, can not consume again the object of welding material in a large number, described welding machine of the present invention is connected with reduction voltage circuit, and described reduction voltage circuit is for reducing the output voltage of welding machine.Welding machine belongs to normal welding machine, and its output voltage is higher, and the electric arc of formation is comparatively large to welding material expenditure, therefore by arranging reduction voltage circuit, making its output voltage lower, but still can form electric arc.After arranging like this, student in the training process, can experience real welding surroundings, is conducive to being familiar with working environment, forms good custom.Simultaneously because welding machine output voltage is less, electric arc is very little to the consumption of welding material, without the need to changing welding wire, even if through multiple welding training, cause the surface of test plate (panel) occur slight uneven after, as long as through simple polishing, test plate (panel) can continue to use.
For ease of observing and record the operating process of student, described jig 2 is also provided with camera 1 and support, described camera 1 is for gathering the angle of welding gun 9, linearity and translational speed, and described support is for connecting camera 1 and regulating locus and the shooting angle of described camera 1.Preferably, described support comprises interconnective montant 6 and cross bar 7, described montant 6 and cross bar 7 all rotatable.Described training aids body is also provided with host computer 10 and touch control display 4, described camera 1 is connected with host computer 10, described host computer 10 is connected with touch control display 4, described touch control display 4 is for selecting welding manner and display welding parameter, uninteresting record data can be shown as image or the chart of convenient observation simultaneously, observe more directly perceived, easily find the mistake occurred in operating process, student is easy to accept.
For ease of exporting the operation note of student, described training aids body is also provided with printer 3, and described printer 3 is connected with host computer 10.Printer 3 is integrated to be arranged on training aids body, handled easily.Achieve touch screen to control, the functions such as intelligent data acquisition, analysis, process, curve generation, printing.In training process, host computer 10 can be connected with projecting apparatus, convenient teaching, student observes more convenient.
For realizing the real time correction to the operating process of student, described host computer 10 is connected with alarm module.When welding gun 9 movement locus that camera 1 collects with preset weld performance of a different dive time, host computer 10 just sends instruction, and alarm module gives the alarm and reminded, and makes student finally form correct body memory; Avoid occurring the action undiscovered phenomenon of student's Long-Time Service mistake in the training process, guarantee that welding training and operation is correct.
For ease of regulating the orientation of jig 2, realize the adjustment of the different welding positions such as downhand welding, horizontal position welding, vertical position welding, overhead welding, described jig 2 is connected to the side of described training aids body by rotating unit 8, makes jig 2 to occur relative to training aids main body or to rotate; Rotating unit 8 is preferably formed by 2 rotating shaft groups very much, to realize the rotation of jig 2 at different directions, certainly also needs to arrange location or brake module, to be fixed after jig 2 turns to relevant position.
Preferably; described welding gun 9 is: the welding rifle that non-consumable gas shielded arc welding rifle 9, MIG gun 9 or consumable electrode metal active gas arc welding rifle 9 etc. are common; other can certainly be adopted to need the welding rifle carrying out training; to realize the training to different welding manner, meet multiple training demand.
In order to avoid welding process is to the eye damage of observer, described training aids body is provided with protective cover 5, observer and jig 2 are kept apart, protective cover 5 is preferably plastic protection cover 5.
For ease of carrying, be connected with roller in the bottom of described training aids body, roller is provided with brake unit, to be fixed by training aids body.
As can be seen from the above embodiments, simulation welding training aids of the present invention, based on the welding machine of reality, increases circuit by design, reduces original arc energy, simulator is remained and the starting the arc can realize welding, but the infusible feature of mother metal.Both at utmost simulated actual welding process, the object of basic no material consumption can be reached again.Add current acquisition sensor, image processor in a device, the signal of telecommunication in welding process and actuating signal are gathered, welding process datumization record, image model is intuitively processed into by being transferred in middle control computer, student is made to watch the welding process of oneself by the data that welding gathers, and by seeing where the mistake of oneself appears at Comparison of standards.Simultaneously in welding process, welding data and normal data real time contrast, remind the timely corrective action of student by the form of sound, make student finally form correct body memory.The present invention combines the real training of the multiple welding methods such as TIG weldering, MIG weldering or MAG weldering, and multiple welding training all realizes by same simulation welding training aids two; There is safety problem hardly in the maloperation of real training student in real training process, without the need to worrying potential safety hazard, without security context problem.The present invention can meet the training of multiple welding position, and reduction real work runs into various welding positions situation.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and replacement, these improve and replace and also should be considered as protection scope of the present invention.
Claims (10)
1. a simulation welding training aids, it is characterized in that, comprise training aids body, described training aids body is provided with: jig (2), welding machine, source of the gas, at least two welding guns (9) and at least two welding gun plugs (11), jig (2) is provided with the test plate (panel) for welding, described welding gun plug (11) is corresponding with welding gun (9) to be arranged, described welding gun plug (11) is connected with welding machine and/or source of the gas, and welding gun plug (11) is for connecting welding gun (9) and providing power supply and/or source of the gas to welding gun (9).
2. simulation welding training aids as claimed in claim 1, it is characterized in that, described welding machine is connected with reduction voltage circuit, and described reduction voltage circuit is for reducing the output voltage of welding machine.
3. simulation welding training aids as claimed in claim 1, it is characterized in that, described jig (2) is also provided with camera (1) and support, described camera (1) is for gathering the angle of welding gun (9), linearity and translational speed, and described support is for connecting camera (1) and regulating locus and the shooting angle of described camera (1).
4. simulation welding training aids as claimed in claim 3, it is characterized in that, described support comprises interconnective montant (6) and cross bar (7), described montant (6) and cross bar (7) all rotatable.
5. simulation welding training aids as claimed in claim 3, it is characterized in that, described training aids body is also provided with host computer and touch control display (4), described camera (1) is connected with host computer, described host computer is connected with touch control display (4), and described touch control display (4) is for selecting welding manner and display welding parameter.
6. simulation welding training aids as claimed in claim 5, it is characterized in that, described training aids body is also provided with printer (3), described printer (3) is connected with host computer.
7. simulation welding training aids as claimed in claim 6, it is characterized in that, described host computer is connected with alarm module.
8. simulation welding training aids as claimed in claim 1, it is characterized in that, described jig (2) is connected to the side of described training aids body by rotating unit (8).
9. simulation welding training aids as claimed in claim 1, it is characterized in that, described welding gun (9) is: non-consumable gas shielded arc welding rifle, MIG gun or consumable electrode metal active gas arc welding rifle.
10. simulation welding training aids as claimed in claim 1, it is characterized in that, described training aids body is provided with protective cover (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510090193.9A CN104708174A (en) | 2015-02-27 | 2015-02-27 | Welding simulation trainer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510090193.9A CN104708174A (en) | 2015-02-27 | 2015-02-27 | Welding simulation trainer |
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| Publication Number | Publication Date |
|---|---|
| CN104708174A true CN104708174A (en) | 2015-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510090193.9A Pending CN104708174A (en) | 2015-02-27 | 2015-02-27 | Welding simulation trainer |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107695571A (en) * | 2017-10-26 | 2018-02-16 | 无锡汉神电气股份有限公司 | A kind of Mobile Teaching robot welding tooling platform |
| CN107738041A (en) * | 2017-09-29 | 2018-02-27 | 中国核工业第五建设有限公司 | Automatic welding test platform |
| CN108399848A (en) * | 2018-03-18 | 2018-08-14 | 胡木林 | A kind of electric welding experiment device for teaching |
| CN108701428A (en) * | 2016-01-11 | 2018-10-23 | 伊利诺斯工具制品有限公司 | Synchronous welding data for presentation welding training system |
| CN108713223A (en) * | 2016-01-08 | 2018-10-26 | 伊利诺斯工具制品有限公司 | The system and method that welding training is provided |
| CN108806464A (en) * | 2018-06-29 | 2018-11-13 | 武汉天之逸科技有限公司 | Laser welding intelligent teaching training system |
| CN109166360A (en) * | 2018-10-09 | 2019-01-08 | 丰羽教育科技（上海）有限公司 | A kind of tutoring system and its method of safety operation equipment |
| CN111168211A (en) * | 2020-02-24 | 2020-05-19 | 夸夫曼(上海)智能科技发展有限公司 | Intelligent virtual welding training device and method |
| US10672294B2 (en) | 2016-01-08 | 2020-06-02 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| CN111564086A (en) * | 2020-05-26 | 2020-08-21 | 江西电力职业技术学院 | Teaching dismouting device of pump |
| US10909872B2 (en) | 2016-01-08 | 2021-02-02 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| CN114202979A (en) * | 2021-11-22 | 2022-03-18 | 中船舰客教育科技(北京)有限公司 | Analog simulation equipment and method for constructing cruise ship |
| US11322037B2 (en) | 2019-11-25 | 2022-05-03 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
| US11450233B2 (en) | 2019-02-19 | 2022-09-20 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US11521512B2 (en) | 2019-02-19 | 2022-12-06 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US11721231B2 (en) | 2019-11-25 | 2023-08-08 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
| US12198568B2 (en) | 2019-11-25 | 2025-01-14 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
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Cited By (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10672294B2 (en) | 2016-01-08 | 2020-06-02 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| US11961417B2 (en) | 2016-01-08 | 2024-04-16 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| US11670191B2 (en) | 2016-01-08 | 2023-06-06 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| US11257395B2 (en) | 2016-01-08 | 2022-02-22 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| CN108713223A (en) * | 2016-01-08 | 2018-10-26 | 伊利诺斯工具制品有限公司 | The system and method that welding training is provided |
| US10909872B2 (en) | 2016-01-08 | 2021-02-02 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| US11605308B2 (en) | 2016-01-11 | 2023-03-14 | Illinois Tool Works Inc. | Weld training systems to synchronize weld data for presentation |
| CN108701428B (en) * | 2016-01-11 | 2021-04-20 | 伊利诺斯工具制品有限公司 | Welding training system for synchronizing welding data for presentation |
| US12008915B2 (en) | 2016-01-11 | 2024-06-11 | Illinois Tool Works Inc. | Weld training systems to synchronize weld data for presentation |
| CN108701428A (en) * | 2016-01-11 | 2018-10-23 | 伊利诺斯工具制品有限公司 | Synchronous welding data for presentation welding training system |
| US10839717B2 (en) | 2016-01-11 | 2020-11-17 | Illinois Tool Works Inc. | Weld training systems to synchronize weld data for presentation |
| CN107738041A (en) * | 2017-09-29 | 2018-02-27 | 中国核工业第五建设有限公司 | Automatic welding test platform |
| CN107695571A (en) * | 2017-10-26 | 2018-02-16 | 无锡汉神电气股份有限公司 | A kind of Mobile Teaching robot welding tooling platform |
| CN108399848A (en) * | 2018-03-18 | 2018-08-14 | 胡木林 | A kind of electric welding experiment device for teaching |
| CN108806464A (en) * | 2018-06-29 | 2018-11-13 | 武汉天之逸科技有限公司 | Laser welding intelligent teaching training system |
| CN109166360A (en) * | 2018-10-09 | 2019-01-08 | 丰羽教育科技（上海）有限公司 | A kind of tutoring system and its method of safety operation equipment |
| US12039881B2 (en) | 2019-02-19 | 2024-07-16 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US11450233B2 (en) | 2019-02-19 | 2022-09-20 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US11521512B2 (en) | 2019-02-19 | 2022-12-06 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US11967249B2 (en) | 2019-02-19 | 2024-04-23 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US11322037B2 (en) | 2019-11-25 | 2022-05-03 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
| US11721231B2 (en) | 2019-11-25 | 2023-08-08 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
| US11645936B2 (en) | 2019-11-25 | 2023-05-09 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
| US12198568B2 (en) | 2019-11-25 | 2025-01-14 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
| CN111168211A (en) * | 2020-02-24 | 2020-05-19 | 夸夫曼(上海)智能科技发展有限公司 | Intelligent virtual welding training device and method |
| CN111564086A (en) * | 2020-05-26 | 2020-08-21 | 江西电力职业技术学院 | Teaching dismouting device of pump |
| CN114202979A (en) * | 2021-11-22 | 2022-03-18 | 中船舰客教育科技(北京)有限公司 | Analog simulation equipment and method for constructing cruise ship |
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Application publication date: 20150617 |