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CN104703313A - Cycle-based inverted winding type electromagnetic heating wire coil and induction cooker - Google Patents

Cycle-based inverted winding type electromagnetic heating wire coil and induction cooker Download PDF

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Publication number
CN104703313A
CN104703313A CN201510104051.3A CN201510104051A CN104703313A CN 104703313 A CN104703313 A CN 104703313A CN 201510104051 A CN201510104051 A CN 201510104051A CN 104703313 A CN104703313 A CN 104703313A
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winding
coil
slot
wind
electromagnetic heating
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CN104703313B (en
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廖晓东
王敏
蔡坚勇
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Fujian Normal University
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Fujian Normal University
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Abstract

The invention discloses a cycle-based inverted winding type electromagnetic heating wire coil and an induction cooker. The electromagnetic heating wire coil comprises a rack and a coil winding; the rack comprises a plurality of concentric annular coiling grooves, wire feeding grooves, wire discharging grooves and reversing reducing grooves; the coil winding coils into the coiling grooves, wherein the coil winding is reduced in the reversing reducing grooves and then returns to enter the adjacent winding grooves to be reversely wound after coiling in a plurality of layers in the coiling grooves. The induction cooker adopting the electromagnetic heating wire coil can avoid the problem that the magnetic fluxes generated nearby by a coil between adjacent loops cancel each other out in the traditional one-way winding method; therefore, the utilization rate of the magnetic flux generated by the coil can be increased, and uniform heating can be achieved.

Description

一种逐圈反向绕制的电磁加热线盘及电磁炉An electromagnetic heating coil and an electromagnetic cooker that are reversely wound one by one

技术领域 technical field

本技术方案涉 及家用小 电器 领域,特别 涉及一种逐圈反向绕制的电磁加热线盘及电 磁炉。 The technical solution relates to the field of small household electrical appliances, in particular to an electromagnetic heating reel and an induction cooker which are reversely wound round by round.

背景技术 Background technique

电 磁线盘 是 电磁炉的 核心 部件,高效率、高性能的电 磁线盘成为电磁炉技术发展 的关键,现有技术中电磁线盘的线圈一般 采用单向绕制方式装至线盘盘架上,但单向绕制的 线圈各匝产生的磁通存在部分抵消导致磁通利用率低、并且存在加热不均匀的问题,典型的现象是,在用电磁炉烹饪少水的食物如炒蔬菜时,电磁锅中心小面积范围局部的温度过高,其周围的温度较低,使蔬菜很容易部分烧黑烧糊,其炒菜效果明显不如煤气炉 ;前述的单向绕制方式是指线圈由一根导线(一股或者多股)从内向外沿顺时钟(或者反时钟)单一方向绕制、形成多匝盘绕。 The electromagnetic coil is the core component of the induction cooker. The high-efficiency and high-performance electromagnetic coil has become the key to the development of the induction cooker technology. In the prior art, the coils of the electromagnetic coil are generally installed on the coil rack by unidirectional winding. , but the magnetic flux generated by each turn of the unidirectional coil is partially offset, resulting in low flux utilization and uneven heating. The typical phenomenon is that when using an induction cooker to cook food with little water, such as fried vegetables, The local temperature in the small area in the center of the electromagnetic cooker is too high, and the surrounding temperature is low, so that the vegetables are easily partially burnt black and burnt, and the cooking effect is obviously not as good as that of the gas stove; The wire (one strand or multiple strands) is wound in a single direction clockwise (or anticlockwise) from the inside to the outside to form a multi-turn coil.

发明内容 Contents of the invention

本技术方案要解 决的技术 问题在于 克服上述 现有技 术中存在 的问题而 提供一种磁通利用率高并且均匀加热的电磁加热线盘及电磁炉。 The technical problem to be solved by this technical solution is to overcome the above-mentioned problems in the prior art and provide an electromagnetic heating coil and an induction cooker with high magnetic flux utilization rate and uniform heating.

为了解决 上述技术 问题,本专利申请采用 的技术方案 为:一种逐圈反向绕制的电磁加热线盘,包 括线盘架 和线圈绕 组,所述线盘 架包括 若干同心设置的圆 环状的互相等宽的绕线 槽,相邻绕线槽之间用圆环状的挡筋进行分隔,在某条半径方向对所有起分隔绕线槽作用的圆环状挡筋开等宽的豁口,使所有豁口处于同一直线段上,这些豁口称为换向变径槽,换向变径槽使各绕线槽之间互相连通;所述线盘架还包 括进线槽 和出线槽,所述进线槽设置在线盘架的最内环绕线槽的内周侧,出线槽设置在线盘架的最外环绕线槽的外周侧。所述的线圈绕 组绕装在所述的绕线槽内,并且在同一周绕线槽中绕装 为多层,顶层 线圈绕组在换向变径槽处变径和掉头变换到相邻 绕线槽中的下层线圈绕组。 In order to solve the above-mentioned technical problems, the technical solution adopted in this patent application is: an electromagnetic heating reel that is reversely wound round by turn, including a reel frame and a coil winding, and the reel frame includes several concentrically arranged circles Ring-shaped winding slots of equal width to each other, adjacent winding slots are separated by circular ribs, and all annular ribs that separate the winding slots are of equal width in a certain radial direction The gaps, so that all the gaps are on the same straight line segment, these gaps are called reversing and reducing grooves, and the reversing and reducing grooves make the winding grooves communicate with each other; the wire reel frame also includes the incoming wire groove and the outgoing wire The wire inlet groove is arranged on the inner peripheral side of the innermost surrounding wire groove of the wire tray, and the wire outlet groove is arranged on the outer peripheral side of the outermost surrounding wire groove of the wire tray. The coil windings are wound in the winding slots, and are wound in multiple layers in the same winding slots, and the coil windings on the top layer are reduced in diameter and turned around at the reversing and reducing slots to the adjacent windings. Lower coil winding in wire slot.

所述圆环状绕线槽为等间隔或不等间隔按需进行设置,所述的各圆环状挡筋为等宽或者不等宽。 The ring-shaped winding slots are arranged at equal or unequal intervals as required, and the ring-shaped retaining ribs are of equal or unequal width.

本技术方案还可以通过以下技术措施进一步优化 : This technical solution can also be further optimized through the following technical measures:

所述线盘架上设有从绕线槽背侧装入的导磁条。 The wire reel frame is provided with a magnetic guide strip loaded from the back side of the wire winding groove.

        本技术方案与现有技术相比具有以下有益效果 : Compared with the prior art, this technical solution has the following beneficial effects:

本技术方案线盘架的若 干同心设置的圆环状绕线槽,使得位于绕线槽中同一圈的 线圈绕组 的直径相 同,线圈绕组在换向变径槽处进行变径和掉头反向绕装,可以避免传统单向绕制方法导致的相邻匝间的线圈在附近产生的磁通互相抵消的问题,能够提高线圈产生磁通的利用率,并且使锅具的平面锅底的在靠近有线圈绕组的对应圆环形区域产生与线圈匝数数目相同的两两反向的同心电流环,并且所述的所有电流环的电流大小基本相同,进而使得锅底被均匀加热,线圈绕组 的顶层绕 组通过换向变径槽掉头变换至相 邻的绕线槽成为下层绕组,逐 圈完成多层线盘的绕装过程,此种绕装方式简单加工工 序简单,成本较 低。 In this technical solution, several concentric ring-shaped winding slots are arranged on the coil frame, so that the diameters of the coil windings located in the same circle in the winding slots are the same, and the diameter of the coil windings is reduced and reversed at the reversing and reducing slots. Direct winding can avoid the problem caused by the traditional unidirectional winding method that the magnetic flux generated by the adjacent turns of the coil cancels each other, can improve the utilization rate of the magnetic flux generated by the coil, and make the flat bottom of the pan Two opposite concentric current loops with the same number of coil turns are generated in the corresponding circular area close to the coil winding, and the current magnitudes of all the current loops are basically the same, so that the bottom of the pan is evenly heated, and the coil The top winding of the winding is turned around and transformed to the adjacent winding slot through the reversing slot to become the lower winding, and the winding process of the multi-layer coil is completed one by one. This winding method is simple, the processing procedure is simple, and the cost is low. .

本技术方案还提供一种具有前述逐圈反向绕制的电磁加热线盘的电磁炉 :其包括设有同心的圆环状 绕线槽、换向变径槽的线盘架以及线圈绕组在绕线槽中依序盘绕并在换向变径槽处进行变径和掉头反向绕装的电磁加 热线盘,使 得电磁炉 磁通利用率提升,实现 均匀加热效果,且由于采用上述绕装方式的高磁通利用率的电磁加热线盘,可以减少线圈匝数,减少金属线材的使用,从而降低了电磁炉的生产成本。 This technical solution also provides an induction cooker with the above-mentioned electromagnetic heating reel that is reversely wound round by turn: it includes a reel frame with a concentric circular winding groove, a reversing and reducing groove, and the coil winding is wound The electromagnetic heating wire reel is coiled sequentially in the wire groove and is wound at the reversing diameter reducing groove and reversely wound, which improves the magnetic flux utilization rate of the induction cooker and achieves a uniform heating effect. The electromagnetic heating coil with high magnetic flux utilization rate can reduce the number of coil turns and the use of metal wires, thereby reducing the production cost of the induction cooker.

附图说明 Description of drawings

图 1 为本技术方案的一种逐圈反向绕制的电磁加热线盘的结构示意图。 Figure 1 is a structural schematic diagram of an electromagnetic heating reel that is reversely wound round by round according to the technical solution.

图 2 为图 1 中线盘架的结构示意图。 Figure 2 is a schematic diagram of the structure of the cable rack in Figure 1.

图3为采用本技术方案的一种逐圈反向绕制的电磁加热线盘的电磁炉在圆形平底锅上激励的电流环示意图。 Fig. 3 is a schematic diagram of a current loop excited on a circular pan by an electromagnetic cooker adopting the technical solution of an electromagnetic heating reel coil reversely wound round by turn.

主要元件标号 : Main component number:

电磁加热线盘           100         线盘架           1 Electromagnetic heating wire reel 100 wire reel rack 1

进线槽                   11          出线槽           12 Inlet trough 11 Outlet trough 12

挡筋                     13          线圈绕组         2 Rib 13 Coil Winding 2

绕线槽                   3          换向变径槽      4 Winding trough 3 3 Reversing diameter reducing trough 4

导磁条                   5 。 Magnetic strip 5.

具体实施方式 Detailed ways

下面结合附图进一步说明本专利的技术方案。 Further illustrate the technical scheme of this patent below in conjunction with accompanying drawing.

如图 1及图2 所示,一种电磁炉的一种逐圈反向绕制的电磁加热线盘:包括线盘架 1 和线圈绕组 2,线圈绕组 2 安装在线盘架 1 上,线盘架 1包括若干同心设置的互相等宽的圆环状绕线槽3,相邻绕线槽3之间用圆环状的挡筋13进行分隔,在某条半径方向对所有起分隔绕线槽3作用的圆环状挡筋13开等宽的豁口,使所有豁口处于同一直线段上,这些豁口称为换向变径槽4,换向变径槽4使各绕线槽3之间互相连通;线盘架 1还包括进线槽 11 和出线槽 12,所述进线槽11设置在线盘架1的最内环绕线槽3的内周侧,出线槽12设置在线盘架1的最外环绕线槽3的外周侧。所述线圈绕组 2 绕装在绕线槽 3 内,具体绕制方法为:线圈绕组2从进线槽11引入,开始以顺时针(或者反时钟)方向沿最内圈的绕线槽 3进行延伸绕制,并绕制2至3层,先绕制底层,再绕制中层(如果有3层),后绕制顶层,当绕制顶层至换向变径槽 4 时进行变径并掉头换向进入相邻的绕线槽3内,以掉头前相反的时钟方向进行延伸绕制,先绕制底层,再绕制中层(如果有3层),后绕制顶层,当再次绕制顶层至换向变径槽 4 时再次变径和掉头换向,此绕制过程反复进行直至线圈绕组 2在最外圈绕线槽3绕制完2至3层并到达出线槽12时将线圈绕组2引出,绕制过程结束。 As shown in Figure 1 and Figure 2, an electromagnetic heating reel of an induction cooker is reversely wound round by turn: it includes a wire reel frame 1 and a coil winding 2, and the coil winding 2 is installed on the wire reel frame 1, and the wire reel frame 1. It includes a number of concentrically arranged annular winding slots 3 of equal width. Adjacent winding slots 3 are separated by annular retaining ribs 13, and all the winding slots 3 are separated in a radial direction. The ring-shaped retaining ribs 13 of the function are opened with gaps of equal width, so that all the gaps are on the same straight line segment. These gaps are called the reversing diameter-reducing grooves 4, and the reversing diameter-reducing grooves 4 make the winding grooves 3 communicate with each other. The cable tray 1 also includes a wire inlet slot 11 and an outlet slot 12, the inlet slot 11 is arranged on the innermost side of the wire tray 1 around the inner peripheral side of the wire slot 3, and the outlet slot 12 is arranged on the outermost side of the wire tray 1 Around the outer peripheral side of the trunking 3. The coil winding 2 is wound in the winding groove 3, and the specific winding method is: the coil winding 2 is introduced from the wire inlet groove 11, and starts to be carried out along the innermost winding groove 3 in a clockwise (or anti-clockwise) direction. Extend winding, and wind 2 to 3 layers, first wind the bottom layer, then wind the middle layer (if there are 3 layers), and finally wind the top layer, when winding the top layer to the reversing diameter reduction slot 4, change the diameter and turn around Reverse and enter the adjacent winding slot 3, extend and wind in the opposite clock direction before turning around, first wind the bottom layer, then wind the middle layer (if there are 3 layers), and finally wind the top layer, when winding the top layer again When reaching the reversing diameter reduction slot 4, change the diameter and turn around and change the direction again. This winding process is repeated until the coil winding 2 finishes winding 2 to 3 layers in the outermost winding slot 3 and reaches the outlet slot 12. 2 lead out, the winding process ends.

所述圆环状绕线槽 3 为等间隔或不等间隔按需设置,各圈挡筋13的宽度可以相等或者不等,按需设置。 The annular winding slots 3 are set at equal or unequal intervals as required, and the width of each ring retaining rib 13 can be equal or unequal and set as required.

本技术方案还可以通过以下技术措施进一步优化 : This technical solution can also be further optimized through the following technical measures:

电磁加热线盘 100 设有从绕线槽 3 背侧装入线盘架 1 中的导磁条 5。 The electromagnetic heating reel 100 is provided with a magnetic strip 5 loaded into the reel frame 1 from the back side of the winding groove 3.

一种电磁炉,采用本具体实施方式所述的一种逐圈反向绕制的电磁加热线盘。 An electromagnetic cooker adopts the electromagnetic heating reel which is reversely wound round by round according to the specific embodiment.

如图3所示,采用本技术方案的一种逐圈反向绕制的电磁加热线盘的电磁炉能在圆形平底锅上激励许多同心的电流环6和7,其中在靠近有线圈绕组2的对应圆环形区域将产生与线圈匝数数目相同的两两反向的电流环6,并且所述的所有电流环6的电流大小基本相同,进而使得锅底被均匀加热;在没有靠近线圈绕组2的平底锅的中心部位将产生电流环7,其电流方向与上述电流环6的最内环的电流方向一致。 As shown in Figure 3, the induction cooker that adopts a kind of reversely wound electromagnetic heating coil of this technical scheme can excite many concentric current rings 6 and 7 on the circular pan, wherein there are coil windings 2 The corresponding ring-shaped area will produce two opposite current rings 6 with the same number of coil turns, and the current magnitudes of all the current rings 6 are basically the same, so that the bottom of the pot is evenly heated; The central part of the pan of the winding 2 will generate a current loop 7 whose current direction is consistent with that of the innermost loop of the above-mentioned current loop 6 .

Claims (3)

1.一种逐圈反向绕制的电磁加热线盘, 包括线盘架 1 和线圈绕组 2,线圈绕组 2 安装在线盘架 1 上,线盘架 1包括若干同心设置的互相等宽的圆环状绕线槽3,相邻绕线槽3之间用圆环状的挡筋13进行分隔,在某条半径方向对所有起分隔绕线槽3作用的圆环状挡筋13开等宽的豁口,使所有豁口处于同一直线段上,这些豁口称为换向变径槽4,换向变径槽4使各绕线槽3之间互相连通;线盘架 1还包括进线槽 11 和出线槽 12,所述进线槽11设置在线盘架1的最内环绕线槽3的内周侧,出线槽12设置在线盘架1的最外环绕线槽3的外周侧;其特征在于:所述线圈绕组 2 绕装在绕线槽 3 内,具体为:线圈绕组2从进线槽11引入,开始以顺时针(或者反时钟)方向沿最内圈的绕线槽 3进行延伸绕制,并绕制2至3层,先绕制底层,再绕制中层(如果有3层),后绕制顶层,当绕制顶层至换向变径槽 4 时进行变径并掉头换向进入相邻的绕线槽3内,以掉头前相反的时钟方向进行延伸绕制,先绕制底层,再绕制中层(如果有3层),后绕制顶层,当再次绕制顶层至换向变径槽 4 时再次变径和掉头换向,此绕制过程反复进行直至线圈绕组 2在最外圈绕线槽3绕制完2至3层并到达出线槽12时将线圈绕组2引出。 1. An electromagnetic heating reel that is reversely wound round by turn, including a reel frame 1 and a coil winding 2, the coil winding 2 is installed on the reel frame 1, and the reel frame 1 includes a number of concentrically arranged circles of equal width Annular winding slots 3, adjacent winding slots 3 are separated by annular ribs 13, and all the annular ribs 13 that separate the winding slots 3 are of equal width in a radial direction The gaps, so that all the gaps are on the same straight line segment, these gaps are called the reversing diameter reducing groove 4, and the reversing reducing diameter groove 4 makes the winding grooves 3 communicate with each other; the wire reel rack 1 also includes the wire inlet groove 11 And outlet slot 12, described inlet slot 11 is arranged on the inner peripheral side of the innermost surrounding wire slot 3 of the wire tray 1, and the outlet slot 12 is arranged on the outer peripheral side of the outermost surrounding wire slot 3 of the online tray 1; it is characterized in that : The coil winding 2 is wound in the winding groove 3, specifically: the coil winding 2 is introduced from the wire inlet groove 11, and starts to extend and wind along the innermost winding groove 3 in a clockwise (or anticlockwise) direction Make, and wind 2 to 3 layers, first wind the bottom layer, then wind the middle layer (if there are 3 layers), and finally wind the top layer, when the top layer is wound to the reversing groove 4, change the diameter and turn around and change the direction Enter the adjacent winding slot 3, and perform extended winding in the opposite clock direction before turning around, first wind the bottom layer, then wind the middle layer (if there are 3 layers), and finally wind the top layer, when winding the top layer again When going to the reducing slot 4, the diameter is changed again and the direction is turned around. This winding process is repeated until the coil winding 2 is wound in the outermost coil winding slot 3 for 2 to 3 layers and reaches the outlet slot 12, and the coil winding 2 is drawn out. . 2.根据权利要 求 1 所述的一种高磁通利用率并均匀加热的电磁加热线盘, 其特征在于 :所述的圆环状绕线槽 3 为等间隔或不等间隔按需设置,各圈挡筋13的宽度相等或者不等,按需设置。 2. An electromagnetic heating reel with high magnetic flux utilization rate and uniform heating according to claim 1, characterized in that: the annular winding slots 3 are set at equal intervals or unequal intervals as required , the width of each circle retaining rib 13 is equal or not equal, set as required. 3.一种电磁炉,其特征在于 :包括权利要求1至2所述的逐圈反向绕制的电磁加热线盘。 3. An induction cooker, characterized in that: it comprises the electromagnetic heating reel that is reversely wound turn by turn according to claims 1 to 2.
CN201510104051.3A 2015-03-10 2015-03-10 Electromagnetic heating wire coil that a kind of from coil to coil is oppositely wound and electromagnetic oven Expired - Fee Related CN104703313B (en)

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CN202158596U (en) * 2011-06-10 2012-03-07 九阳股份有限公司 Evenly heating electromagnetic heating wire coil and electromagnetic oven
CN203554720U (en) * 2013-11-15 2014-04-16 厦门市东厨智能科技有限公司 Coil panel for commercial induction cooker
CN204539523U (en) * 2015-03-10 2015-08-05 福建师范大学 The electromagnetic heating wire coil of the reverse coiling of a kind of from coil to coil and electromagnetic oven

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4947464A (en) * 1985-12-07 1990-08-07 Sumitomo Electric Industries, Ltd. Heating coil assembly for an electromagnetic induction cooking assembly
CN202158596U (en) * 2011-06-10 2012-03-07 九阳股份有限公司 Evenly heating electromagnetic heating wire coil and electromagnetic oven
CN203554720U (en) * 2013-11-15 2014-04-16 厦门市东厨智能科技有限公司 Coil panel for commercial induction cooker
CN204539523U (en) * 2015-03-10 2015-08-05 福建师范大学 The electromagnetic heating wire coil of the reverse coiling of a kind of from coil to coil and electromagnetic oven

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