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CN104701086B - Reciprocating electromagnet, electromotor, and method for manufacturing reciprocating electromagnet - Google Patents

Reciprocating electromagnet, electromotor, and method for manufacturing reciprocating electromagnet Download PDF

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Publication number
CN104701086B
CN104701086B CN201410742937.6A CN201410742937A CN104701086B CN 104701086 B CN104701086 B CN 104701086B CN 201410742937 A CN201410742937 A CN 201410742937A CN 104701086 B CN104701086 B CN 104701086B
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China
Prior art keywords
adjustment unit
reciprocating electromagnet
reciprocating
electromagnet
housing
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CN201410742937.6A
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CN104701086A (en
Inventor
M·弗勒利希-施拉普
A·罗特尔
H·施特克莱恩
D·齐尔克
E·毛里茨
A·托普夫
M·塞德尔
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SEG Automotive Germany GmbH
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Robert Bosch GmbH
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/08Circuits or control means specially adapted for starting of engines
    • F02N11/087Details of the switching means in starting circuits, e.g. relays or electronic switches
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H51/00Electromagnetic relays
    • H01H51/02Non-polarised relays
    • H01H51/04Non-polarised relays with single armature; with single set of ganged armatures
    • H01H51/06Armature is movable between two limit positions of rest and is moved in one direction due to energisation of an electromagnet and after the electromagnet is de-energised is returned by energy stored during the movement in the first direction, e.g. by using a spring, by using a permanent magnet, by gravity
    • H01H51/065Relays having a pair of normally open contacts rigidly fixed to a magnetic core movable along the axis of a solenoid, e.g. relays for starting automobiles

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

本发明涉及一种往复电磁铁(42),特别是用于电机(100)、例如用于起动内燃机的起动机的往复电磁铁,如起动继电器(42a),该往复电磁铁包括至少一个线圈架(423)和至少部分地容纳该线圈架(423)的线圈架壳体(424),该线圈架壳体为了固定往复电磁铁(42)而具有至少一个通孔(427),其中,为了至少在轴向上进行调节,沿轴向在线圈架(423)和线圈架壳体(424)之间设有调节单元(400),其中该调节单元(400)布置在至通孔(427)的轴向延长部分中。本发明还涉及一种具有往复电磁铁(42)的电机以及一种用于制造该往复电磁铁的方法。

The invention relates to a reciprocating electromagnet (42), in particular a reciprocating electromagnet for an electric motor (100), for example a starter for starting an internal combustion engine, such as a starter relay (42a), comprising at least one coil former (423) and a bobbin case (424) at least partially containing the bobbin (423), the bobbin case has at least one through hole (427) for fixing the reciprocating electromagnet (42), wherein, for at least To adjust in the axial direction, an adjustment unit (400) is provided between the coil frame (423) and the coil frame housing (424) in the axial direction, wherein the adjustment unit (400) is arranged at the end of the through hole (427) in the axial extension. The invention also relates to an electric machine with a reciprocating electromagnet (42) and a method for producing the reciprocating electromagnet.

Description

往复电磁铁、电机以及用于制造往复电磁铁的方法Reciprocating electromagnet, motor and method for manufacturing reciprocating electromagnet

技术领域technical field

本发明涉及一种根据权利要求1的前序部分所述的往复电磁铁,特别是用于电机、例如用于起动内燃机的起动机的往复电磁铁,如起动继电器。The invention relates to a reciprocating electromagnet according to the preamble of claim 1 , in particular a reciprocating electromagnet for an electric machine, for example a starter for starting an internal combustion engine, such as a starter relay.

本发明还涉及一种根据权利要求9的前序部分所述的电机,特别是发电机,或者起动装置,如用于起动内燃机的具有起动小齿轮的起动机。The invention also relates to an electric machine, in particular a generator, or a starting device, such as a starter with a starter pinion for starting an internal combustion engine, according to the preamble of claim 9 .

本发明还涉及一种根据权利要求10的前序部分所述的用于制造和/或装配往复电磁铁的方法,该往复电磁铁特别是适合作为电机的继电器的往复电磁铁。The invention also relates to a method according to the preamble of claim 10 for producing and/or assembling a reciprocating electromagnet, in particular suitable as a reciprocating electromagnet for a relay of an electric machine.

背景技术Background technique

本发明基于一种具有根据独立权利要求前序部分所述的带起动继电器的起动机或起动马达的系统。The invention is based on a system with a starter motor or a starter motor with a starter relay according to the preambles of the independent claims.

本发明的对象是用于具有内燃机的车辆的起动机和起动器,并且特别是应用于起动机的起动继电器。The object of the invention is a starter and a starter for a vehicle with an internal combustion engine, and in particular a starter relay for a starter.

现有技术已经公开了用于带有内燃机的车辆的的起动器,其具有起动继电器,该起动器通常包括用于驱动内燃机的直流电动机。The prior art already discloses starters for vehicles with an internal combustion engine, which have a starter relay, which typically include a direct current electric motor for driving the internal combustion engine.

在这种起动机或起动马达中,为了接合或者提升到齿圈中例如需要具有相应继电器的继电器拨叉系统。在一个升程中,该升程也称为距离或者更准确地说是接合运动,电磁继电器将拨叉向后拉。这通过对继电器相应地通电来完成。在通电时,与电磁铁心共同作用的开关轴在轴向上朝向触点的方向运动或者远离该触点地运动。或者换句话说,在车辆起动机中装有继电器,以触发起动小齿轮的轴向运动并且接通总电流的电触点。这种继电器具有通常包括两个绕组的线圈。在“拉动衔铁”的开关阶段,两个绕组被通电。在“保持衔铁”的阶段仅对所谓的保持绕组通电。另一个绕组称为牵引绕组或吸合绕组。两个绕组通常在两个制造步骤中相互重叠地、即以层状的方式缠绕到同一绕组载体或线圈架上。In such a starter or starter motor, for example, a relay fork system with corresponding relays is required for engaging or lifting into the ring gear. During one lift, which is also called distance or more precisely engagement movement, the electromagnetic relay pulls the fork back. This is done by energizing the relays accordingly. When energized, the switching shaft, which interacts with the electromagnet core, moves axially in the direction of the contacts or away from them. Or in other words, there is a relay in the vehicle starter to trigger the axial movement of the starter pinion and to make the electrical contact of the total current. Such relays have a coil that typically includes two windings. During the "armature pull" switching phase, both windings are energized. In the "holding armature" phase only the so-called holding winding is energized. The other winding is called the pull winding or pull-in winding. The two windings are usually wound on top of each other, ie in layers, onto the same winding carrier or coil former in two production steps.

由DE 197 45 937 C1已知一种具有继电器的电机。该继电器包括绕组体或线圈体,以缠绕相应的线圈。线圈架容纳在作为壳体的继电器锅形件中。为了进一步地固定,在该继电器锅形件中设有螺栓。该螺栓通过螺纹孔与继电器锅形件接合。为了轴向固定,在径向内部、衔铁侧、在线圈架处设有弹性模制件。该模制件在组装好的状态下与继电器锅形件的底部共同作用。An electric motor with relays is known from DE 197 45 937 C1. The relay includes a winding body or a coil body to wind a corresponding coil. The bobbin is accommodated in a relay pot as a housing. For further securing, bolts are provided in the relay pot. The bolt engages the relay pot through a threaded hole. For axial fixation, elastic moldings are provided on the radially inner side, on the armature side, on the coil former. In the assembled state, the molded part cooperates with the base of the relay pot.

由CN 101964278 A已知一种具有构造在线圈架上的台肩的继电器。该台肩伸入到继电器锅形件底部上的通孔中。继电器锅形件底部额外地具有螺纹孔。在螺纹孔的区域中没有台肩。在通孔的区域中,台肩部分地位于通孔中并且没有轴向地位于线圈架和继电器锅形件之间。CN 101964278 A discloses a relay with a shoulder formed on the coil former. The shoulder projects into a through hole on the bottom of the relay pot. The bottom of the relay pot additionally has threaded holes. There is no shoulder in the area of the threaded hole. In the region of the through-opening, the shoulder is partially located in the through-opening and not axially between the coil former and the relay pot.

DE 40 06 796 A1和DE 197 43 122 A1公开了其他的往复电磁铁。Further reciprocating electromagnets are known from DE 40 06 796 A1 and DE 197 43 122 A1.

发明内容Contents of the invention

具有相应的主权利要求或并列权利要求的特征的根据本发明的往复电磁铁(derelektrische Hubmagnet)、根据本发明的电机和根据本发明的方法相对于现有技术的优点在于:往复电磁铁、特别是用于电机(例如用于起动内燃机的起动机)的往复电磁铁、如起动继电器包括至少一个线圈架和至少部分地容纳该线圈架的线圈架壳体,该线圈架壳体具有至少一个通孔以固定往复电磁铁,其中,为了至少在轴向上进行调节,沿轴向在线圈架和线圈架壳体之间设有调节单元,其中该调节单元布置在至通孔的轴向延长部分中,在这种往复电磁铁中,在与穿过通孔伸出的螺栓或者另一连接元件的共同作用下不仅能够实现轴向固定还能够实现公差补偿。优选地,调节单元与线圈架或者说线圈体一体构成,从而不需要用于轴向固定或者公差补偿的其他部件。以这种方式能够实现简单地操作。因此降低了部件的数量和装配步骤的数量。通过将调节单元布置在用于连接元件的通孔的轴向延长部分的区域中确保功能得到改进,因为通过连接元件也能够实现公差补偿和轴向固定。在此,调节单元布置在线圈架和容纳线圈架的线圈架壳体、也称为继电器锅形件之间。因此,调节单元没有伸入线圈架或线圈架壳体的可能的孔中。而是,调节单元布置在两个相互面对的端侧之间,即线圈架的一个端侧和线圈架壳体的一个端侧之间。因此除了调节单元以外,这些端侧优选构造为无凸起的。在此,线圈架壳体和线圈架相互构造为同轴的。线圈架壳体具有至少一个、优选两个通孔以各容纳一个连接元件。连接元件穿过通孔伸向线圈架的方向。在组装好的状态下,连接元件接触调节装置。优选地,调节装置至少部分地包围各个连接元件。优选地,连接元件构造为螺纹螺栓。与此相应地,通孔构造有共同作用的内螺纹。优选地,调节单元与通孔相对置地布置,使得能够实现与穿过通孔伸出的连接元件的共同作用。The advantages of the reciprocating electromagnet (derelektrische Hubmagnet) according to the invention, the motor according to the invention and the method according to the invention with respect to the prior art with the features of the corresponding main claim or the side claims are that the reciprocating electromagnet, in particular is a reciprocating electromagnet for an electric motor, such as a starter for starting an internal combustion engine, such as a starter relay, comprising at least one bobbin and a bobbin housing at least partially accommodating the bobbin, the bobbin housing having at least one through Holes for fixing the reciprocating electromagnet, wherein, for adjustment at least in the axial direction, an adjustment unit is arranged axially between the bobbin and the housing of the bobbin, wherein the adjustment unit is arranged in an axial extension to the through hole In the case of such a reciprocating electromagnet, not only axial fixation but also tolerance compensation can be achieved in cooperation with a screw protruding through the through-opening or another connecting element. Preferably, the adjusting unit is formed in one piece with the coil carrier or the coil body, so that no further components are required for axial fixing or tolerance compensation. Simple handling is possible in this way. The number of parts and the number of assembly steps are thus reduced. An improved function is ensured by arranging the adjusting unit in the region of the axial extension of the through-opening for the connection element, since tolerance compensation and axial fixation can also be achieved by the connection element. In this case, the adjusting unit is arranged between the coil former and the coil former housing, also referred to as relay pot, which accommodates the coil former. Consequently, the adjustment unit does not protrude into possible openings of the coil former or the coil former housing. Instead, the adjusting unit is arranged between two mutually facing end sides, ie between an end side of the coil former and an end side of the coil former housing. Apart from the adjustment unit, these end sides are therefore preferably designed without projections. In this case, the bobbin housing and the bobbin are configured coaxially with respect to one another. The bobbin housing has at least one, preferably two, through-openings for each receiving a connecting element. The connecting element extends in the direction of the coil frame through the through hole. In the assembled state, the connecting element contacts the adjustment device. Preferably, the adjustment device at least partially surrounds the respective connecting element. Preferably, the connecting element is designed as a threaded screw. Correspondingly, the through-hole is formed with a cooperating internal thread. Preferably, the adjustment unit is arranged opposite the through-opening, so that an interaction with a connecting element protruding through the through-opening is possible.

通过在从属权利要求中列出的措施能够有利地进一步改进并且改善在独立权利要求及并列权利要求中规定的装置。Advantageous further developments and improvements of the arrangement specified in the independent and co-ordinated claims can be advantageously achieved by means of the measures listed in the subclaims.

在一个实施方式中规定,调节单元构造为在线圈架的指向线圈架壳体底部的端侧上的模制件,尤其是集成的模制件。优选地,该调节单元构造为台肩、模制件、凸起和/或拱顶。对此,在一个实施方式中根据通孔和/或根据连接元件设置调节单元。优选地,调节单元与线圈架构成一体,即与该线圈架集成地构造。优选地,模制件沿主轴向方向延伸。相应地,模制件优选地构造为锥形或者圆柱形。优选地,模制件的主轴向方向或者说纵轴线与通孔同轴。In one embodiment it is provided that the adjustment unit is formed as a molded part, in particular as an integrated molded part, on the end face of the coil former directed towards the bottom of the coil former housing. Preferably, the adjustment unit is configured as a shoulder, a molding, a projection and/or a dome. For this purpose, in one embodiment, the adjustment unit is provided according to the through-opening and/or according to the connecting element. Preferably, the adjusting unit is integrated in one piece with the coil former, ie is designed integrally with the coil former. Preferably, the molding extends in the main axial direction. Accordingly, the molded part is preferably configured conically or cylindrically. Preferably, the main axial direction or longitudinal axis of the molded part is coaxial with the through opening.

另一个实施方式规定,调节单元具有一个至少在横向于通孔的轴线的方向上具有柔性的区域。以这种方式,在通过至少接触调节装置的连接元件所引起的基本上在轴向上的力作用下确保调节装置的屈服。在另一个实施方式中,调节单元具有轴向上具有柔性的区域。此外优选的是,调节单元具有不仅在轴向上而且在径向上或者说横向地具有柔性的区域。在一个实施方式中,柔性区域构造为基本上弹性的区域。在另一实施方式中,柔性区域构造为基本上塑性的区域。在另一实施方式中,设有多个区域或者说设有塑性区域和弹性区域的结合。A further embodiment provides that the adjustment unit has a region that is flexible at least in a direction transverse to the axis of the passage opening. In this way, yielding of the adjusting device is ensured under the action of a substantially axial force caused by contacting at least the connecting element of the adjusting device. In another embodiment, the adjustment unit has an axially flexible region. Furthermore, it is preferred that the adjusting unit has a region that is flexible not only in the axial direction but also in the radial direction or transversely. In one embodiment, the flexible region is designed as a substantially elastic region. In a further embodiment, the flexible region is designed as a substantially plastic region. In another embodiment, a plurality of regions or a combination of plastic and elastic regions is provided.

此外,在一个实施方式中,调节单元具有至少一个容纳部用于穿过通孔伸出的连接元件。调节单元相应地具有凹槽、成型部、盲孔或类似结构。优选地,每个连接元件都设有容纳部。在一个实施方式中,容纳部具有内螺纹。优选地,该螺纹与连接元件的螺纹相对应。在一个实施方式中,连接元件具有自攻螺纹,该自攻螺纹在调节单元中引起相应的材料变形。Furthermore, in one embodiment, the adjustment unit has at least one receptacle for a connecting element protruding through the through opening. The adjustment unit accordingly has a groove, a profile, a blind hole or the like. Preferably, each connecting element is provided with a receptacle. In one embodiment, the receptacle has an internal thread. Preferably, the thread corresponds to the thread of the connecting element. In one embodiment, the connecting element has a self-tapping thread which causes a corresponding material deformation in the adjusting unit.

又一实施方式规定,调节单元具有朝底部方向发散的端部区域。以这种方式确保了朝线圈架的方向从通孔中伸出的连接元件被可靠地引入容纳部中或者相对于调节单元对中地布置。在一个实施方式中,端部区域构造为漏斗形。在此,端部区域优选地构造为柔性的。A further embodiment provides that the adjustment unit has an end region that diverges in the direction of the base. In this way, it is ensured that the connecting element protruding from the through opening in the direction of the coil former is reliably inserted into the receptacle or arranged centrally with respect to the adjustment unit. In one embodiment, the end region is funnel-shaped. In this case, the end region is preferably designed to be flexible.

此外在一个实施方式中,调节单元按照盲孔的方式构造。在此,盲孔与连接元件的伸出部分相对应。特别是,盲孔的轴向长度或一般来说的容纳部的轴向长度构造成,在线圈架与线圈架壳体的距离最大时连接元件的端部在最靠外的末端处接触所述端部区域,并且在该距离最小时,螺栓的端部刚好不接触容纳部或者说盲孔的底部。Furthermore, in one embodiment, the adjusting unit is configured as a blind hole. In this case, the blind hole corresponds to the projection of the connection element. In particular, the axial length of the blind hole or generally the axial length of the receptacle is configured such that the end of the connecting element contacts the outermost end at the maximum distance between the coil former and the coil former housing. The end region, and at a minimum of this distance, the end of the bolt just does not touch the bottom of the receptacle or the blind hole.

在又一实施方式中规定,调节单元具有至少一个缝隙,使得调节单元成形为膨胀螺栓的形式。以这种方式,在横向于纵轴线的方向上具有比容纳部更大的尺寸的连接元件能够可靠地容纳在容纳部中,因为该容纳部能够横向于纵轴线膨胀或者说张开。即使在连接元件和容纳部不是同轴定向的情况下,由此也实现了可靠的共同作用。In a further embodiment it is provided that the adjusting unit has at least one slot, so that the adjusting unit is shaped in the form of an expansion bolt. In this way, a connecting element having a larger dimension in the direction transverse to the longitudinal axis than the receptacle can be securely accommodated in the receptacle, since the receptacle can expand or expand transversely to the longitudinal axis. A reliable interaction is thereby achieved even if the connecting element and the receptacle are not aligned coaxially.

此外,在一个实施方式中规定,调节单元具有从端侧伸出的、沿周向通过缝隙间隔开的、柔性的多个连接板,其中至少两个连接板端部通过连接所述连接板端部的止挡元件连接。连接板端部按照轴向地从线圈架的端侧伸出的柱的方式构造。这些柱在其端部上通过环形元件连接。在一个实施方式中,这些柱构造为直线形。在另一实施方式中,柱弯曲地构造。又一实施方式提供了具有凸肩的构造方式。在与连接元件接触时,力从连接元件通过环形元件分布到柱上,然后柱相应地弯曲。在另一实施方式中,设置另一种形状、例如闭合的平面形状来代替环形元件。Furthermore, it is provided in one embodiment that the adjusting unit has a plurality of flexible webs protruding from the end side and spaced apart by gaps in the circumferential direction, wherein at least two web ends are connected via the web ends. The end stop element is connected. The web ends are configured in the manner of posts protruding axially from the front side of the coil former. These columns are connected at their ends by ring elements. In one embodiment, the posts are configured rectilinearly. In another embodiment, the column is curved. Yet another embodiment provides a construction with shoulders. On contact with the connecting element, the force is distributed from the connecting element through the ring element to the post, which then bends accordingly. In another embodiment, another shape, for example a closed planar shape, is provided instead of the ring element.

根据本发明的电机、特别是发电机,或起动装置,如用于起动内燃机的具有起动小齿轮的起动机包括至少一个继电器,其中该继电器包括至少一个前述的往复电磁铁,该电机相对于现有技术的优点在于,不仅减少了部件数量而且减少了装配步骤。此外,实现了在公差补偿方面以及在线圈体的轴向固定方面的功能改进。至少一个第一导体绕组和至少一个第二导体绕组围绕共同的线圈体缠绕成一个线圈或者说一个线圈绕组。往复电磁铁能够更快速地并且以更低成本制造。An electric machine according to the invention, in particular a generator, or a starting device, such as a starter with a starter pinion for starting an internal combustion engine, comprises at least one relay, wherein the relay comprises at least one aforementioned reciprocating electromagnet, the electric machine being The advantage of the prior art is that not only the number of parts is reduced but also the number of assembly steps is reduced. Furthermore, a functional improvement is achieved with regard to tolerance compensation and with regard to the axial fixation of the coil former. At least one first conductor winding and at least one second conductor winding are wound around a common coil body to form a coil or a coil winding. Reciprocating electromagnets can be manufactured more quickly and at lower cost.

在根据本发明的用于制造和/或装配往复电磁铁、特别是适合作为用于前述电机的继电器的往复电磁铁的方法中,线圈架至少部分地容纳在线圈架壳体中,并且线圈架壳体用于借助穿过所对应的通孔朝线圈架的方向伸出的连接元件进一步固定,其中,为了至少在轴向上进行调节,在线圈架和线圈架壳体之间设有调节单元,其中,该调节单元布置在至通孔的轴向延长部分中,该方法相对于现有技术的优点在于,以很少的步骤进行制造。特别是单独的公差调整或者说轴向间隙固定变得是冗余的,因为公差调整或者轴向间隙固定通过连接元件与往复电磁铁的固定一起完成。在该方法中,在一个实施方式中所有的导体绕组同时围绕线圈体缠绕。在此,两个导体绕组至少局部地同时围绕线圈架缠绕。在另一实施方式中,至少两个导体绕组相继地围绕线圈体缠绕。调节单元构造为在线圈架的端侧上的模制件。调节单元与相应的通孔对置地进行布置。调节单元与线圈架集成地构造。模制件构造有柔性区域。此外,在模制件中构造用于连接元件的容纳部。在模制件中的侧面构造有缝隙。在一个端部区域处,模制件构造为径向向外延伸地扩大。连接元件穿过通孔被引导到调节单元上或者引导到调节单元中。在此处,连接元件与容纳部共同作用。In the method according to the invention for producing and/or assembling a reciprocating electromagnet, in particular a reciprocating electromagnet suitable as a relay for an electric machine as described above, the coil former is accommodated at least partially in the coil former housing, and the coil former The housing is used for further fixing by means of connecting elements protruding through corresponding through-holes in the direction of the coil former, wherein an adjustment unit is provided between the coil former and the coil former housing for adjustment at least in the axial direction , wherein the adjustment unit is arranged in the axial extension to the through-bore, this method has the advantage over the prior art that it is produced in a very small number of steps. In particular, separate tolerance adjustments or axial play fixes become redundant, since the tolerance adjustments or axial play fixes are carried out by means of the connecting element together with the fixing of the reciprocating electromagnet. In this method, in one embodiment all conductor windings are wound around the coil former at the same time. In this case, two conductor windings are simultaneously wound around the former at least in sections. In a further embodiment, at least two conductor windings are wound successively around the coil body. The adjustment unit is designed as a molded part on the end side of the coil former. The adjusting unit is arranged opposite the corresponding through-opening. The adjusting unit is designed integrally with the coil carrier. The molded part is configured with flexible regions. Furthermore, a receptacle for the connecting element is formed in the molded part. The sides in the molded part are formed with slots. At one end region, the molded part is configured to expand radially outward. The connecting element is guided through the through-opening to the adjustment unit or into the adjustment unit. Here, the connecting element cooperates with the receptacle.

在一个实施方式中,至少两个彼此不同的导体绕组围绕线圈架缠绕。在另一实施方式中,两个相同的导体绕组围绕线圈架缠绕。在又一实施方式中,至少其中两个导体绕组以不同的匝数围绕线圈架缠绕。在另一实施方式中,导体绕组以相同的匝数缠绕。In one embodiment, at least two mutually different conductor windings are wound around the former. In another embodiment, two identical conductor windings are wound around the former. In yet another embodiment, at least two of the conductor windings are wound around the bobbin with different numbers of turns. In another embodiment, the conductor windings are wound with the same number of turns.

绕组体或线圈体构造成,使得该绕组体或线圈体在构造为继电器螺栓的连接元件的区域中具有构造为拱顶的模制件。该拱顶可包括圆柱形的孔,该孔的直径小于继电器螺栓的螺纹直径。拱顶的长度构造成使得在绕组体与线圈架壳体的底部的距离最大时螺栓的端部恰好平放在拱顶上。在距离最小时,螺栓的端部几乎达到拱顶孔的底部。在平均公差范围的情况下工作原理如下。如果螺栓旋入构造为继电器壳体的线圈架壳体中,那么该螺栓也进入拱顶的圆柱形孔中。在此处,螺栓的螺纹挤压/攻入绕组体或者说线圈体的明显更软的合成材料,并且由此实现两个部分之间的主要为形状配合的连接。可能的变化方案为在拱顶中具有一个或多个缝隙的变型。其例如可以用于通过螺栓的塑性变形比拱顶的合成材料的断裂延伸率更大的情况。另一设计方案是,拱顶的一个端部区域具有相对于继电器或更确切地说通孔的纵轴线稍微敞开的漏斗。该漏斗构造成使得继电器螺栓在线圈架与线圈架壳体的距离最大时在最大直径处恰好接触到漏斗的内表面。在线圈架与线圈架壳体的距离较小时,螺栓使得漏斗局部地向外弯曲并且使得该漏斗塑性变形。通过这种变形使得线圈架在轴向上固定。因为继电器通常借助对称布置的两个或更多螺栓进行固定,所以通过弯曲的漏斗所产生的力不会导致绕组体的径向移动。另一变型方案是采用具有可弯曲的支撑部的接合面。这个设计具有环形的接合面,该接合面具有两个矩形的可弯曲的支撑部。在旋入螺栓时,尖端挤压接合面并且由此使位于接合面之下的支撑部变形。变型方案是接合面的各种几何形状(圆形、环形、矩形等)以及不同数量和造型的支撑部。在线圈架和线圈架壳体之间的公差宽度相应很小时,接合面也可以直接支撑在继电器壳体的底部上,而不依赖于螺栓。在装配线圈架时,支撑部根据公差范围变形并且由此固定线圈架。通孔具有内螺纹,特别是与连接元件的外螺纹相对应的内螺纹。The winding body or coil body is designed such that it has a molding in the form of a dome in the region of the connection element in the form of a relay screw. The dome may include a cylindrical hole having a diameter smaller than the thread diameter of the relay bolt. The length of the dome is such that the ends of the bolts lie exactly on the dome when the distance between the winding body and the bottom of the former housing is at a maximum. At the smallest distance, the end of the bolt almost reaches the bottom of the vault hole. The principle of operation in the case of an average tolerance range is as follows. If a screw is screwed into the coil former housing, which is designed as a relay housing, it also enters the cylindrical bore of the dome. Here, the thread of the screw presses/punches into the considerably softer plastic material of the winding body or coil body and thus achieves a primarily form-fit connection between the two parts. A possible variant is a variant with one or more slots in the vault. It can be used, for example, when the plastic deformation of the screw is greater than the elongation at break of the plastic material of the dome. Another refinement consists in that one end region of the dome has a funnel which is slightly open relative to the longitudinal axis of the relay or of the through opening. The funnel is configured such that the relay bolt just touches the inner surface of the funnel at its largest diameter when the distance between the coil former and the coil former housing is at a maximum. When the distance between the bobbin and the casing of the bobbin is small, the screw locally bends the funnel outward and deforms it plastically. This deformation results in an axial fixation of the coil former. Since the relay is usually fixed by means of two or more screws arranged symmetrically, the forces generated by the curved funnel do not lead to a radial movement of the winding body. Another variant is the use of joint surfaces with bendable supports. This design has an annular joint surface with two rectangular bendable supports. When the screw is screwed in, the tip presses against the joint surface and thus deforms the support located below the joint surface. Variants are various geometries of the joint surfaces (circular, circular, rectangular, etc.) and different numbers and shapes of supports. If the tolerance width between the coil former and the coil former housing is correspondingly small, the joint surface can also be supported directly on the bottom of the relay housing without relying on the screws. During assembly of the coil former, the supports are deformed according to the tolerance range and thereby fix the coil former. The through-hole has an internal thread, in particular an internal thread corresponding to the external thread of the connecting element.

附图说明Description of drawings

本发明的实施例在附图中示出并在下面的描述中详细阐述。附图中:Exemplary embodiments of the invention are shown in the drawings and explained in more detail in the following description. In the attached picture:

图1在截面视图中示出了具有接通继电器的起动装置,Figure 1 shows a starter device with a switch-on relay in a cross-sectional view,

图2在截面视图中示出了具有调节单元的接通继电器的一部分,FIG. 2 shows a part of a switch-on relay with a regulating unit in a sectional view,

图3在示意性截面视图中示出了具有第一实施方式的调节单元的接通继电器的一部分,该调节单元具有处于第一状态下的连接元件,FIG. 3 shows in a schematic sectional view a part of an on-relay with an adjusting unit of a first embodiment, the adjusting unit having a connecting element in a first state,

图4在示意性截面视图中示出了根据图3的调节单元,其具有处于第二状态下的连接元件,FIG. 4 shows in a schematic sectional view the adjustment unit according to FIG. 3 with the connecting element in a second state,

图5在示意性立体视图中示出了另一个实施方式的调节单元,FIG. 5 shows a further embodiment of the adjustment unit in a schematic perspective view,

图6在示意性截面视图中示出了另一个实施方式的调节单元的一部分,该调节单元具有处于第一状态下的连接元件,FIG. 6 shows in a schematic sectional view a part of another embodiment of an adjustment unit with a connecting element in a first state,

图7在示意性截面视图中示出了根据图6所示的调节单元的一部分,其具有处于第二状态下的连接元件,FIG. 7 shows in a schematic sectional view a part of the adjustment unit according to FIG. 6 with the connecting element in a second state,

图8在示意性立体视图中示出了又一个实施方式的调节单元,其具有处于第一状态下的连接元件,以及FIG. 8 shows a further embodiment of an adjustment unit in a schematic perspective view with the connecting element in a first state, and

图9在示意性立体视图中示出了处于第二状态下的根据图8所示的那部分。FIG. 9 shows the part according to FIG. 8 in a second state in a schematic perspective view.

具体实施方式detailed description

图1在截面视图中示出了内燃机的构造为起动装置的电机100,该电机具有构造为起动继电器42a的往复电磁铁42,该起动继电器也称为接通继电器。电机100的壳体10包括圆柱形的壳体件11和外盖13,该壳体件和外盖通过未详细示出的螺栓相互连接。圆柱形的壳体件11在后面通过外盖13封闭,在该外盖的中间部分中成型有指向外的毂。对电起动马达18的电枢轴17的后端17a进行支承的支承部位位于该毂中,该电起动马达的电枢用附图标记19表示。在电枢19的径向外部,起动马达18的多个(永久)磁铁20位于壳体件11的壁上。电枢轴17的前端部以直径减小的端部区段22支承在从动轴24的同轴延伸的未详细示出的盲孔23中。从动轴24的另一端部支承在封闭壳体件11的轴承端盖25和成型在该轴承端盖上的毂26中。电枢轴17在其靠近轴承端盖25的端部附近具有齿部28(太阳轮),多个行星齿轮29啮合在该齿部中,这些行星齿轮也与行星齿轮传动机构31的位于外部的固定不动的内齿轮30相啮合。行星架12驱动从动轴24,在该从动轴上布置有自由轮机构33,该自由轮机构的内圈34具有构造成凸起部的小齿轮35,在该小齿轮上构造有外齿部36。自由轮机构33的外圈37(也称为带动件)通过大节距螺纹38与从动轴24连接。在大节距螺纹上作用有所谓的接合弹簧39。通过自由轮机构33的轴向移动可以使外齿部36与内燃机的齿圈40相接合从而实现起动过程。这借助于(接通)继电器42来实现,在该继电器中在接通电流时衔铁428(参见图2)通过突起部43使得杆件44偏转,该杆件通过位于两个盘形件46之间的滑槽45向左移动自由轮机构33。杆件44构造为双臂的形式并且借助销48可偏转地布置在相对于壳体固定的轴承49中。与外盖螺纹连接的电刷板53紧贴在外盖13上。电刷板53以一件式构造。特别地,在该电刷板上固定有由塑料制成的刷握,碳刷设置在该刷握中,碳刷在弹簧压力的作用下紧贴在设置于电枢轴17处的换向器63上。碳刷通过联接用绞合线连在电缆终端上,该电缆终端与接通继电器42的触点68连接。绞合线穿过在壳体件11中布置于一个孔中的密封件70。电刷板53借助螺栓62固定在外盖13上。接合线路110包括使外圈或者说带动件37运动的杆件44。带动件37是自由轮机构组或简称自由轮机构33的一部分。FIG. 1 shows, in a sectional view, an electric machine 100 of an internal combustion engine designed as a starter, which has a reciprocating electromagnet 42 designed as a starter relay 42a, also referred to as a switch-on relay. The housing 10 of the electric machine 100 comprises a cylindrical housing part 11 and an outer cover 13 , which are connected to each other by screws, not shown in detail. The cylindrical housing part 11 is closed at the rear by an outer cover 13 , in the middle of which an outwardly directed hub is molded. Located in the hub is a bearing point for the rear end 17 a of the armature shaft 17 of an electric starter motor 18 , the armature of which is indicated by reference numeral 19 . Radially outside the armature 19 , a plurality of (permanent) magnets 20 of the starter motor 18 are located on the wall of the housing part 11 . The front end of the armature shaft 17 is supported with a reduced-diameter end section 22 in a coaxially extending blind hole 23 , not shown in detail, of the output shaft 24 . The other end of the driven shaft 24 is supported in a bearing end shield 25 of the closure housing part 11 and in a hub 26 formed on this bearing end shield. The armature shaft 17 has a toothing 28 (sun gear) near its end close to the end shield 25 , in which a plurality of planetary gears 29 mesh, which are also connected to the outer gears of the planetary gear 31 . The stationary internal gear 30 meshes. The planetary carrier 12 drives the output shaft 24, on which is arranged a freewheel 33, the inner ring 34 of which has a pinion 35 designed as a protrusion, on which external teeth are formed Section 36. The outer ring 37 (also referred to as a driver) of the freewheel mechanism 33 is connected to the driven shaft 24 via a large-pitch thread 38 . A so-called engagement spring 39 acts on the large-pitch thread. By means of the axial movement of the freewheel 33 the external toothing 36 can be brought into engagement with the ring gear 40 of the internal combustion engine for a starting process. This is achieved by means of (switching on) the relay 42, in which the armature 428 (see FIG. 2) deflects the lever 44 via the projection 43 when the current is switched on, and the lever is positioned between the two disks 46. The chute 45 between moves the free wheel mechanism 33 to the left. The lever 44 is designed in the form of a double arm and is arranged pivotably by means of a pin 48 in a bearing 49 which is fixed relative to the housing. The brush plate 53 screwed with the outer cover is tightly attached to the outer cover 13 . The brush plate 53 is constructed in one piece. In particular, a brush holder made of plastic is fastened to the brush plate, in which carbon brushes are arranged, and the carbon brushes are pressed against the commutator arranged at the armature shaft 17 under the action of spring pressure. 63 on. The carbon brushes are connected by means of connecting stranded wires to cable ends which are connected to the contacts 68 of the switching relay 42 . The litz wires are passed through a seal 70 arranged in a bore in the housing part 11 . The brush plate 53 is fastened to the outer cover 13 by means of bolts 62 . Engagement line 110 includes rod 44 which moves outer ring or driver 37 . The driver 37 is part of the freewheel assembly or the freewheel 33 for short.

这种类型的构造为起动装置的电机100主要应用在机动车辆中并且称为起动机、特别是推进-螺旋传动式起动机。主要零件包括构造为电机的起动马达18、传动机构31、以及尤其是起动继电器42a、特别是电磁开关。同样构造为电机的起动马达18借助电枢轴17与传动机构31处于机械式有效连接。传动机构31借助邻接在电枢轴17上的分隔元件(这里未示出)、特别是盖板或盖盘与起动马达18分隔开。在这种情况下重要的是,电枢轴17设有密封元件,该密封元件与分隔元件构成可旋转运动的密封件。因此,通过本技术方案提供了一种布置方式,在该布置方式的情况下保护传动机构31免受颗粒或介质的附着。在内燃机的起动过程中,起动马达18通过电磁开关短时间地通过齿轮传动机构与内燃机连接。由于起动马达18的转速通常很高以及由于起动过程所需的扭矩,因而需要很大的传动比。所需的传动比通过起动器上的小齿轮35、特别是起动小齿轮以及通过相应飞轮的相对于起动小齿轮较大的小齿轮实现。起动小齿轮可在电枢轴17上轴向地无级地移动并且通过电磁开关或者电磁铁与飞轮的齿部形成接合。接下来通过闭合接触开关接通起动马达18,该接触开关是电磁开关的一部分或者是推进式磁铁。起动小齿轮配有自由轮机构33,该自由轮机构防止起动的内燃机通过起动马达18的仍然啮合的起动小齿轮而以过高的转速驱动并由此受到损坏或毁坏。这样的起动机通常具有串励马达或者永久磁励的马达作为起动马达18。起动马达18由不可运动的部分、即定子和可旋转地被支承的部分、即转子构成。在这种情况下是内转子电机,该内转子电机的转子限定起动马达18的内部部分并且该内转子电机的定子限定起动马达的外部部分。转子具有带铁心的线圈,该铁心也称为电枢19并且可旋转地支承在定子的极靴之间的磁场中。在起动马达18中由永磁体(称为永久磁铁)代替所谓的磁场绕组。由于永磁体的高速发展,在用于机动车辆的起动装置中可以取消定子绕组。电枢19的线圈、尤其是电枢绕组通过换向器63操控。换向器63例如通过两个固定不动的碳刷提供从壳体10到电枢19的绕组的传导连接,所述两个碳刷被压在与电枢19一起转动的滚筒上。滚筒的表面被分成多个相互绝缘的分段。如在直流电动机中通常的那样,电枢19具有的绕组数量为换向器63设有的分段数量的一半。在此,每个绕组在其两端与两个彼此对置的分段连接。由于对扭矩和对通过电流的特殊要求,所以分段与相应的碳刷之间的横截面特别宽。在四个碳刷的情况下可以使两个绕组同时起作用,在六个碳刷的情况下可以使三个绕组同时起作用。This type of electric machine 100 designed as a starter is mainly used in motor vehicles and is referred to as a starter, in particular a propeller-screw starter. The main parts include the starter motor 18 configured as an electric motor, the transmission mechanism 31 , and especially the starter relay 42 a , especially a magnetic switch. The starter motor 18 , which is likewise designed as an electric motor, is mechanically operatively connected to the transmission 31 by means of the armature shaft 17 . The transmission 31 is separated from the starter motor 18 by means of a separating element (not shown here), in particular a cover plate or cover plate, adjoining the armature shaft 17 . It is important in this case that the armature shaft 17 is provided with a sealing element which, together with the separating element, forms a rotatably movable seal. The present technical solution thus provides an arrangement in which the transmission 31 is protected against the adhesion of particles or media. During the starting process of the internal combustion engine, starter motor 18 is briefly connected to the internal combustion engine via a gear train via a solenoid switch. Due to the generally high rotational speed of the starter motor 18 and due to the torque required for the starting process, a large transmission ratio is required. The desired transmission ratio is achieved via the pinion 35 on the starter, in particular the starter pinion, and via the pinion of the corresponding flywheel which is larger relative to the starter pinion. The starter pinion is continuously displaceable axially on the armature shaft 17 and is brought into engagement with the toothing of the flywheel via a magnetic switch or electromagnet. The starter motor 18 is then switched on by closing the contact switch, which is part of an electromagnetic switch or push magnet. The starter pinion is assigned a freewheel mechanism 33 , which prevents the starting internal combustion engine from being driven at too high a rotational speed by the still engaged starter pinion of the starter motor 18 and thereby being damaged or destroyed. Such starters usually have a series motor or a permanently excited motor as starter motor 18 . The starter motor 18 is formed from a non-movable part, the stator, and a rotatably mounted part, the rotor. In this case an inner rotor electric machine, the rotor of which defines the inner part of the starter motor 18 and the stator of which defines the outer part of the starter motor. The rotor has a coil with an iron core, which is also called armature 19 and is mounted rotatably in the magnetic field between the pole shoes of the stator. In the starter motor 18 the so-called field windings are replaced by permanent magnets (referred to as permanent magnets). Due to the rapid development of permanent magnets, stator windings can be dispensed with in starters for motor vehicles. The coils, in particular the armature winding, of the armature 19 are driven via the commutator 63 . The commutator 63 provides a conductive connection from the housing 10 to the windings of the armature 19 , for example via two stationary carbon brushes, which are pressed against a roller that rotates with the armature 19 . The surface of the drum is divided into a number of mutually insulated segments. As usual in DC motors, the armature 19 has half the number of windings as the commutator 63 is provided with segments. In this case, each winding is connected at its two ends to two mutually opposite segments. Due to the special requirements for torque and for the flow of current, the cross-section between the segments and the corresponding carbon brushes is particularly wide. In the case of four carbon brushes, two windings can be activated simultaneously, in the case of six carbon brushes, three windings can be activated simultaneously.

根据往复电磁铁的原理构造的接通继电器或者起动继电器42a具有位置固定的继电器绕组,该继电器绕组与另一个衔铁101共同作用。另一个衔铁101可轴向移动地受到支承并且在接通继电器42a未受激励的状态下被构造为螺旋压力弹簧的回位弹簧102挤压到第一位置。接通继电器42a还包括围绕共同的铁心423缠绕的多条导线,这些导线构成导体绕组421、422。导体或者导线具有在整个导线长度上恒定不变的横截面或者可以变化的横截面。铁心423也称为绕组体、线圈体或线圈架423。The switching relay or starting relay 42 a , which is designed according to the principle of a reciprocating electromagnet, has a fixed relay winding which interacts with a further armature 101 . The other armature 101 is supported axially displaceably and is pressed into the first position by a return spring 102 designed as a helical compression spring in the deactivated state of the switch-on relay 42 a. The switch-on relay 42 a also includes a plurality of wires wound around a common core 423 , which wires form conductor windings 421 , 422 . Conductors or lines have a constant or variable cross section over the entire line length. The iron core 423 is also referred to as a winding body, a coil body or a coil former 423 .

图2在截面视图中示出了具有调节单元400的接通继电器42a的一部分。在该部分视图中示出了围绕线圈体423的导体绕组421和422。导体绕组421、422同时围绕线圈体423缠绕,使得导体绕组421、422并排布置而并不是层状地相互叠置。一个导体绕组构造为牵引绕组或吸合绕组421。另一个导体绕组构造为保持绕组422。线圈架423在装配状态下容纳在线圈架壳体424中。线圈架壳体424大致构造为锅形。相应地,线圈架壳体424具有围绕轴线A旋转对称的壁425和底部426,该底部朝向一侧封闭壁425。为了进一步地固定,底部426具有多个通孔427,这里仅示出其中一个通孔。通孔427在根据图2的实施例中作为用于容纳构造为螺栓301的连接元件300(参见图3)的螺纹孔427a。在至通孔427的轴向延长部分中布置有调节单元400。该调节单元400在此沿轴向A从线圈架423的指向线圈架壳体424的端侧423a伸出。在图2所示的实施例中,调节单元400构造为模制件401,该模制件与端侧423a集成地、即一体地形成。在此,调节单元400具有至少一个柔性区域。该柔性区域至少在横向于通孔427轴线的方向上具有柔性,在螺纹连接的情况下即横向于旋入方向。调节单元400具有容纳部410(参见图3)用于与连接元件300(参见图3)、例如螺栓301共同作用,该连接元件用于固定线圈架壳体424或者说往复电磁铁42。优选地,模制件401和容纳部410如图2和图3示意性示出的那样实施为集成的和/或一体的。调节单元400的设计可以任意实施。在下面的附图中示出了一些实施例。FIG. 2 shows part of switching relay 42 a with regulating unit 400 in a sectional view. The conductor windings 421 and 422 surrounding a coil body 423 are shown in this partial view. The conductor windings 421 , 422 are simultaneously wound around the coil body 423 so that the conductor windings 421 , 422 are arranged next to each other and not stacked on top of each other in layers. A conductor winding is designed as a pull-in or pull-in winding 421 . The other conductor winding is designed as holding winding 422 . The coil former 423 is accommodated in the coil former housing 424 in the assembled state. The bobbin housing 424 is approximately pot-shaped. Correspondingly, the bobbin housing 424 has a rotationally symmetrical wall 425 about the axis A and a bottom 426 which closes off the wall 425 towards one side. For further fixing, the bottom 426 has a plurality of through holes 427, only one of which is shown here. In the exemplary embodiment according to FIG. 2 , through-hole 427 serves as threaded hole 427 a for receiving connecting element 300 (see FIG. 3 ) designed as screw 301 . The adjustment unit 400 is arranged in the axial extension to the through-opening 427 . The adjustment unit 400 protrudes in the axial direction A from an end side 423 a of the coil former 423 which faces the coil former housing 424 . In the exemplary embodiment shown in FIG. 2 , the adjusting unit 400 is designed as a molded part 401 which is formed integrally, ie formed in one piece, with the end side 423 a. In this case, the adjusting unit 400 has at least one flexible region. This flexible region is flexible at least in a direction transverse to the axis of the through-opening 427 , ie transverse to the screw-in direction in the case of a screw connection. The adjusting unit 400 has a receptacle 410 (see FIG. 3 ) for cooperating with a connecting element 300 (see FIG. 3 ), for example a screw 301 , which is used to fasten the bobbin housing 424 or the reciprocating solenoid 42 . Preferably, the molded part 401 and the receptacle 410 are embodied integrally and/or integrally, as shown schematically in FIGS. 2 and 3 . The design of the regulating unit 400 can be implemented as desired. Some embodiments are shown in the figures below.

图3在示意性的截面视图中示出了具有第一实施方式的调节单元400的接通继电器42a的一部分,该调节单元具有处于第一状态下的连接元件300。线圈架423承载形成线圈的导体绕组421、422。这些导体绕组在端侧上通过线圈架423的端侧423a限定。在背离导体绕组421、422的一侧上,调节单元400与端侧423a形成为一体地从端侧423a沿轴向A伸出。调节单元400构造为具有未钻通盲孔或简称为盲孔402的模制件401,使得调节单元400构造为锅形或者说构造为容纳部410。调节单元400的壁在此构造为薄壁,从而该壁具有柔性。盲孔402与构造为螺纹螺栓301的连接元件300互补以共同作用。为了更清楚地表示,这里没有示出通孔427。螺纹螺栓301在这里与盲孔402的内螺纹接合。FIG. 3 shows in a schematic sectional view a part of switching relay 42 a with an adjusting unit 400 of a first embodiment having connecting element 300 in a first state. The bobbin 423 carries the conductor windings 421 , 422 forming the coil. These conductor windings are delimited on the end side by the end side 423 a of the coil former 423 . On the side facing away from the conductor windings 421 , 422 , the adjustment unit 400 protrudes in the axial direction A from the end side 423 a integrally formed with the end side 423 a. The adjusting unit 400 is designed as a molded part 401 with undrilled blind holes or blind holes 402 for short, so that the adjusting unit 400 is configured in the shape of a pot or as a receptacle 410 . The walls of the adjustment unit 400 are designed thin-walled so that they are flexible. The blind hole 402 cooperates complementary to the connecting element 300 configured as a threaded screw 301 . For clarity, the through hole 427 is not shown here. The threaded bolt 301 engages here with the internal thread of the blind hole 402 .

图4在示意性的截面视图中示出了根据图3的调节单元400,其具有处于第二状态下的连接元件300。在这里所示的状态下,螺纹螺栓301的螺纹构造为自攻螺纹,该螺纹引起对调节单元400的相应的材料挤压。在此情况下,外壁在螺纹攻入时屈服,从而使模制件401的外壁具有凸肩。FIG. 4 shows the adjusting unit 400 according to FIG. 3 with the connecting element 300 in a second state in a schematic sectional view. In the state shown here, the thread of the threaded screw 301 is designed as a self-tapping thread, which leads to a corresponding material extrusion of the adjusting unit 400 . In this case, the outer wall yields when the thread is tapped, so that the outer wall of the molding 401 has a shoulder.

图5在示意性的立体图中示出了另一个实施方式的调节单元400。构造为模制件401的调节单元400在这里构造为圆柱形。在此,模制件401由两个部分构成,即具有两个半圆柱形403,这两个半圆柱形通过两个间隙404在周向上相互分开。FIG. 5 shows a further embodiment of an adjustment unit 400 in a schematic perspective view. The adjusting unit 400 configured as a molded part 401 is here configured cylindrically. In this case, the molded part 401 consists of two parts, ie has two semi-cylindrical shapes 403 which are separated from one another in the circumferential direction by two gaps 404 .

图6在示意性的截面图中示出了另一个实施方式的调节单元400的一部分,该调节元件具有处于第一状态下的连接元件300。模制件401在这里构造为漏斗形壁或者简称为漏斗405。该漏斗略微朝向连接元件300的方向敞开,因此该连接元件可沿着漏斗405被引导。FIG. 6 shows in a schematic sectional view part of another embodiment of an adjusting unit 400 with the connecting element 300 in a first state. The molded part 401 is designed here as a funnel-shaped wall or funnel 405 for short. The funnel is slightly open in the direction of the connecting element 300 so that the connecting element can be guided along the funnel 405 .

图7在示意性的截面视图中示出根据图6的调节单元400的那部分,其具有处于第二状态下的连接元件300。在该状态下,连接元件300接触漏斗405的内侧,由此该漏斗被压向外。在装配状态下,通过漏斗405和螺纹螺栓301的共同作用既在轴向上又在径向上固定线圈架423。FIG. 7 shows in a schematic sectional view that part of the adjusting unit 400 according to FIG. 6 with the connecting element 300 in a second state. In this state, the connection element 300 contacts the inside of the funnel 405, whereby the funnel is pressed outwards. In the assembled state, the bobbin 423 is fixed both axially and radially by the cooperation of the funnel 405 and the threaded bolt 301 .

图8在示意性的立体视图中示出了又一个实施方式的调节单元400,该调节单元具有处于第一状态下的连接元件300。调节单元400在这里由轴向伸出的连接板406形成。连接板406从端侧423a伸出,为了清楚起见未示出端侧423a。在该连接板的远离端侧423的端部处,连接板406通过环形元件407相互沿一圆周连接。连接元件300用于接触环形元件407。相应地,环形元件407的尺寸和连接元件301的尺寸相互配合。在螺纹螺栓301沿轴向旋入时、准确地说沿旋入方向旋入时,螺纹螺栓301的尖端接触用作止挡面的环形元件407。在圆周方向上通过缝隙404间隔开的连接板406构造为柔性的、优选弹性的,从而连接板在通过螺纹螺栓301的力作用下可屈服,如图9所示。FIG. 8 shows a further embodiment of an adjusting unit 400 in a schematic perspective view, with the connecting element 300 in a first state. The adjustment unit 400 is here formed by an axially protruding web 406 . The web 406 protrudes from an end side 423a, which is not shown for the sake of clarity. At their ends facing away from the end side 423 , the connecting plates 406 are connected to one another along a circumference by means of ring elements 407 . The connecting element 300 serves to contact the ring element 407 . Correspondingly, the size of the ring element 407 and the size of the connection element 301 cooperate with each other. When the threaded bolt 301 is screwed in axially, precisely in the direction of screwing in, the tip of the threaded bolt 301 contacts the ring element 407 serving as a stop surface. The webs 406 , which are spaced apart in the circumferential direction by gaps 404 , are designed to be flexible, preferably elastic, so that they yield under the force of the threaded bolts 301 , as shown in FIG. 9 .

图9在示意性的立体视图中示出了处于第二状态下的根据图8的部分。在该状态下,螺纹螺栓301压到环形元件407上并且连接板406相应地屈服。这通过连接板406的变形而实现,该连接板如图所示向外弯折。由此改变了止挡面到端侧423a的轴向间距,由此线圈架423在轴向上被固定。FIG. 9 shows the part according to FIG. 8 in a second state in a schematic perspective view. In this state, the threaded bolt 301 is pressed onto the ring element 407 and the connecting plate 406 yields accordingly. This is accomplished by deformation of the web 406, which is bent outward as shown. As a result, the axial distance of the stop surface from the end side 423a is changed, whereby the coil former 423 is fixed in the axial direction.

Claims (10)

1.一种往复电磁铁(42),所述往复电磁铁包括至少一个线圈架(423)和至少部分地容纳所述线圈架(423)的线圈架壳体(424),所述线圈架壳体为了固定往复电磁铁(42)而具有至少一个通孔(427),其中,为了至少在轴向上进行调节,沿轴向在所述线圈架(423)和所述线圈架壳体(424)之间设有调节单元(400),其特征在于,所述调节单元(400)布置在至所述通孔(427)的轴向延长部分中,所述调节单元(400)具有至少在横向于所述通孔(427)轴线的方向上呈柔性的区域。1. A reciprocating electromagnet (42), said reciprocating electromagnet comprising at least one coil former (423) and a coil former housing (424) at least partially containing said coil former (423), said coil former housing The body has at least one through hole (427) for fixing the reciprocating electromagnet (42), wherein, in order to adjust at least in the axial direction, axially between the coil former (423) and the coil former housing (424 ) is provided with an adjustment unit (400), characterized in that the adjustment unit (400) is arranged in the axial extension of the through hole (427), and the adjustment unit (400) has at least a lateral A flexible area in the direction of the axis of the through hole (427). 2.根据权利要求1所述的往复电磁铁(42),其特征在于,所述调节单元(400)为在所述线圈架(423)的指向所述线圈架壳体(424)底部(426)的端侧(423a)上的模制件(401)。2. The reciprocating electromagnet (42) according to claim 1, characterized in that, the adjustment unit (400) is at the bottom (426) of the coil frame (423) pointing to the coil frame housing (424). ) on the end side (423a) of the molding (401). 3.根据前述权利要求1或2所述的往复电磁铁(42),其特征在于,所述调节单元(400)具有至少一个容纳部(410)用于穿过所述通孔(427)伸出的连接元件(300)。3. The reciprocating electromagnet (42) according to claim 1 or 2, characterized in that the adjustment unit (400) has at least one receptacle (410) for extending through the through hole (427) out of the connecting element (300). 4.根据前述权利要求1或2所述的往复电磁铁(42),其特征在于,所述调节单元(400)具有朝底部(426)的方向发散的端部区域。4. Reciprocating electromagnet (42) according to claim 1 or 2, characterized in that the adjusting unit (400) has an end region diverging in the direction of the bottom (426). 5.根据前述权利要求1或2所述的往复电磁铁(42),其特征在于,所述调节单元(400)按照盲孔(402)的方式构造。5. The reciprocating electromagnet (42) according to claim 1 or 2, characterized in that the adjustment unit (400) is configured in the manner of a blind hole (402). 6.根据前述权利要求1或2所述的往复电磁铁(42),其特征在于,所述调节单元(400)具有至少一个缝隙(404),使得所述调节单元(400)成形为膨胀螺栓的形式。6. The reciprocating electromagnet (42) according to the previous claim 1 or 2, characterized in that the adjustment unit (400) has at least one gap (404), so that the adjustment unit (400) is shaped as an expansion bolt form. 7.根据权利要求2所述的往复电磁铁(42),其特征在于,所述调节单元(400)具有多个从所述端侧(423a)伸出的、沿周向通过缝隙(404)间隔开的、柔性的连接板(406),其中至少两个连接板端部通过连接所述连接板端部的止挡元件连接。7. The reciprocating electromagnet (42) according to claim 2, characterized in that, the adjustment unit (400) has a plurality of passing slots (404) protruding from the end side (423a) along the circumferential direction Spaced apart, flexible webs (406), wherein at least two web ends are connected by stop elements connecting the web ends. 8.一种电机(100),所述电机包括至少一个继电器,其特征在于,所述继电器包括至少一个根据前述权利要求1至7中任一项所述的往复电磁铁(42)。8. An electric machine (100) comprising at least one relay, characterized in that the relay comprises at least one reciprocating electromagnet (42) according to any one of claims 1-7. 9.一种用于制造和/或装配往复电磁铁(42)的方法,在所述方法中,线圈架(423)至少部分地容纳在线圈架壳体(424)中,并且所述线圈架壳体(424)设置用于借助穿过所对应的通孔(427)朝线圈架(423)的方向伸出的连接元件(300)进一步固定,其中,为了至少在轴向上进行调节,在所述线圈架(423)和所述线圈架壳体(424)之间设有调节单元(400),其特征在于,所述调节单元(400)布置在至所述通孔(427)的轴向延长部分中,所述调节单元(400)具有至少在横向于所述通孔(427)轴线的方向上呈柔性的区域。9. A method for manufacturing and/or assembling a reciprocating electromagnet (42), in which method a bobbin (423) is at least partially housed in a bobbin housing (424), and the bobbin The housing (424) is provided for further fixing by means of a connecting element (300) protruding through the corresponding through hole (427) in the direction of the coil carrier (423), wherein, for adjustment at least in the axial direction, the An adjustment unit (400) is provided between the coil frame (423) and the coil frame housing (424), and it is characterized in that the adjustment unit (400) is arranged on the axis to the through hole (427) In the extension, the adjustment unit (400) has a region that is flexible at least in a direction transverse to the axis of the through hole (427). 10.根据权利要求9所述的方法,其特征在于,所述往复电磁铁(42)是适合用于根据权利要求8所述的电机(100)的继电器的往复电磁铁(42)。10. The method according to claim 9, characterized in that the reciprocating electromagnet (42) is a reciprocating electromagnet (42) suitable for a relay of the electric machine (100) according to claim 8.
CN201410742937.6A 2013-12-06 2014-12-05 Reciprocating electromagnet, electromotor, and method for manufacturing reciprocating electromagnet Expired - Fee Related CN104701086B (en)

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