CN104684983B - Improved release polycarbonate compositions - Google Patents
Improved release polycarbonate compositions Download PDFInfo
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- CN104684983B CN104684983B CN201380051138.8A CN201380051138A CN104684983B CN 104684983 B CN104684983 B CN 104684983B CN 201380051138 A CN201380051138 A CN 201380051138A CN 104684983 B CN104684983 B CN 104684983B
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- 0 CCC(C)(CCC(C)(c1ccc(*)cc1-c1c2)I)c1ccc2O Chemical compound CCC(C)(CCC(C)(c1ccc(*)cc1-c1c2)I)c1ccc2O 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/11—Esters; Ether-esters of acyclic polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
- C08K5/103—Esters; Ether-esters of monocarboxylic acids with polyalcohols
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
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- Medicinal Chemistry (AREA)
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- Engineering & Computer Science (AREA)
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Abstract
The present application relates to a thermoplastic composition, comprising: a polycarbonate polymer; 0.05 to 0.2 weight percent of a triacylglyceride release agent; and 0.25 to 0.55 weight percent of a tetrastearate second release agent. The total amount of the triacylglyceride release agent and the second release agent is less than or equal to 0.6 weight percent and the weight percent values are based on the total weight of the composition.
Description
Background technology
Good performance in view of Merlon is transparent and mouldability as practical resistance to impact, glass
Balance, it can be used in diversified application.In injection-molded application, the effective demoulding is to enable highly-efficient processing
The key performance of molded article.Therefore, in the knockout course of part, relatively low knockout press is desirable.By to thermoplastic
Property compositionss add releasing agent can realize relatively low knockout press.Releasing agent additionally aids provides consistent processing characteristics.
Different materials (as polyester) have desired demolding performace.However, compared with carbonate polymer, these materials
There is poor mechanical performance such as impact property.Further, these materials are difficult to, because for plate application, they have
Limited thermoforming performance;And/or for injection moldings, they have insufficient melt flows.
Suitable releasing agent not only contributes to process, and should be stable and inert in process, with this
The mode of kind makes it will not react with polymer and other components, and prevents the variable color being caused by degraded in time.Suitable
Releasing agent should not form precipitation during injection-molded on the mold surface, also should not prolong in roll-in in extrusion
Form precipitation on machine, and therefore, the surface of part causing aesthetic disadvantage becomes visible.Equally, when needed, add
Plus agent should maintain the transparency.
In some applications, conventional release agent such as pentaerythritol tetrastearate (PETS) provides acceptable release property
Energy.However, for the part of relatively large part or the section bar of difficulty, demoulding behavior is typically insufficient.Insufficient demoulding
Behavior leads to irregular processing or high knockout press, may lead to the deformation of ejection part.
Therefore, there is still a need for such thermoplastic compounds, it provides good demolding performace, simultaneously in process
Keep or improve other performance.In an aspect of this disclosure, for injection molding application it has been determined that and describing multiple demouldings
The favourable cooperative effect of additive.This and other needs are met by various aspects of the disclosure.
Content of the invention
The disclosure relates generally to thermoplastic compounds, preparation method, and the product using above-mentioned composition.
In one embodiment, thermoplastic compounds comprise:Carbonate polymer;The trigalloyl of 0.05 to 0.2wt%
Glycerol releasing agent;And tetrastearate second releasing agent of 0.25 to 0.55wt%.Triacylglycerol releasing agent and second demoulding
The total amount of agent is less than or equal to 0.6wt%, and wt% value is the gross weight based on compositionss.
Features described above and other features are illustrated by the following drawings and specific embodiment.
Brief description
The accompanying drawing being incorporated in the present specification and constituting the part of this specification shows illustrative aspects, and even
With description together, explanation compositionss disclosed herein, the effect of the principle of method and system are played.
Fig. 1 is the graphic extension of the coefficient of friction of embodiment 1- embodiment 4.
Fig. 2 is the graphic extension in the dYi data of 5000 hours of embodiment 12.
Specific embodiment
By reference to before detailed description below, embodiment, accompanying drawing and claim and they and later
Description, can be more easily understood the disclosure.However, the compositionss of the disclosure and description present invention, product, device, system,
And/or it should be understood that unless otherwise stated, the disclosure is not limited to disclosed concrete composition, system before method
Product, device, system and/or method, itself is it is of course possible to change.It will also be appreciated that term used herein be only for
The purpose of description specific aspect, and be not intended to be limited.
Aspect that is best with it, being currently known, the enable additionally providing the following description of the present invention as the present invention is taught
Lead.For this reason, those of ordinary skill in the related art will recognize that and be understood by can to invention described herein each
Aspect makes a change and changes, and still obtains the beneficial outcomes of the present invention simultaneously.It will also be apparent that, can be by selecting this
Invention some features and do not obtain some desired benefits of the present invention using other features.Therefore, association area is general
Logical technical staff will be recognized that the many modifications and changes to the present invention are possible, and can even is that in some cases
Desired, and therefore or the present invention a part.Therefore it provides following description is as the explanation of the principle of the present invention, and
Not it is limited.
Present invention encompasses the various combinations of the element of the present invention, for example, from being subordinated to identical independent claims
Dependent claims in element combination.
However, it should be understood that unless otherwise expressly provided, it is not intended to any method set forth herein and is interpreted
Require the step that it is carried out with particular order.Therefore, in claim to a method in detail its step is not actually described in detail to be followed
Order or in claim or description it not in addition special instruction (step is limited to particular order) in the case of, be not intended to
It is inferred to order (in any way).This be applied to for explain any possible non-express basis, including:With regard to step
Arrangement or the logical problem of operation stream;Common derived meaning from grammatical organization or punctuation mark;And retouch in the description
The number of the aspect stated or type.
By quoting, all publications mentioned in this article are herein incorporated, with disclosure and description and cited publication
The method of correlation and/or material.
It will also be appreciated that term used herein merely to description specific aspect purpose, and be not intended to into
Row limits.As in the specification and in the claims, term "comprising" can include aspect " consist of " and " basic
On by ... form ".Unless otherwise defined, all technology otherwise used herein and scientific terminology have and institute of the present invention
The identical implication that the those of ordinary skill in genus field is generally understood that.In this manual and in the following claims, it will
Mention multiple terms defined herein.
As used in specification and appended, unless context clearly dictates otherwise, otherwise odd number shape
Formula " one ", " a kind of " and " being somebody's turn to do " include plural reference.Thus, for example, referring to that " Merlon " includes two or more this
The mixture of class Merlon.Additionally, for example, refer to that filler includes more than one filler.
Run through description, refer to " embodiment ", " another embodiment ", " a kind of embodiment " etc., and
" on one side ", " on the other hand " etc. refers to combine element-specific (for example, feature, structure and/or the spy of embodiment description
Property) be included herein at least one described embodiment, and other embodiment may or may not be present in
In.Moreover, it will be understood that element described in various embodiments can combine in any suitable manner.
Herein, scope can be expressed as from " about " particular value and/or to " about " another particular value.Work as expression
During such scope, include on the other hand from a particular value and/or to other particular values.Similarly, when by using elder generation
Value is expressed as during approximation it should be understood that particular value defines on the other hand row word " about ".It will be further appreciated that,
The end points of each scope is significantly related to other end points and independent of other end points.It will also be appreciated that existing herein
Disclosed many values, and in addition to this value itself, also each value is disclosed as " about " this particular value herein.For example, if
Disclose value " 10 ", then also disclose that " about 10 ".It will also be appreciated that each also disclosing between two discrete cells is single
Unit.For example, if disclosing 10 and 15,11,12,13 and 14 are also disclosed that.
As it is used in the present context, term " optional " or " alternatively " refer to event, condition, component or the feelings subsequently describing
Condition can occur or can occur without, and describes including wherein said event or the situation example occurring and the reality not having appearance
Example.
As it is used in the present context, term or phrase " effective ", " effective dose " or " condition effectively ... " refer to energy
Enough execution are for the function of its expression effective dose or such amount of performance or condition.As by indicated below, according to generally acknowledging
The variable such as material that adopts and the processing conditionss observed, required exact amount or specified conditions can change from one side
To on the other hand.Therefore, definite " effective dose " or " condition effectively ... " can always might not be specified.However, should
It is understood by, only using normal experiment, those of ordinary skill in the art will be readily determined suitable effective dose.
Disclose the component for preparing disclosure of the invention compositionss and be used in the combination in method disclosed herein
Thing itself.Disclosed herein is these and other materials, and should be understood that when the combination disclosing these materials, subset, phase
When interaction, group etc., although can not clearly disclose these compounds specifically referring to every kind of different individually and collective
Combination and change, but specifically expect herein and describe each.For example, if disclosing and discussing specific compound simultaneously
And discuss a large amount of modifications that the different kinds of molecules that include compound can be carried out, unless explicitly on the contrary, otherwise specifically
It is contemplated that every kind of and all of combination and change and the possible modification of compound.Therefore, if disclosing molecule
A, B and C and molecule D, E and F, and disclose the example A-D of combination molecule, then even if individually not addressing
Each, each be also individually and in combination expected significant combination it is believed that disclose A-E, A-F, B-D, B-E,
B-F, C-D, C-E and C-F.Similarly, also disclose these any subset or combination.Thus, for example it is believed that
Disclose subset A-E, B-F and C-E.This concept is applied to all aspects of the application, including but not limited to manufactures and uses
Step in the method for the compositionss of the present invention.Therefore, if there is multiple additional steps that can carry out it should be understood that
Each of these extra steps may be by any specific aspect of the method for the present invention or the combination of aspect to enter
OK.
Element-specific in the compositionss referring in description and last claim or product or the weight of component
Part represent between element or component and any other element or the component in the compositionss or product being represented with weight portion for it
Weight relationships.Therefore, in the compositionss of component X comprising 2 weight portions and component Y of 5 weight portions, X and Y is with 2:5 weight
Amount ratio exists, and whether comprises extra component in compound all with the presence of this ratio.
Contrary unless explicitly, otherwise the percetage by weight of component is based on including the preparation of this component or combination
The gross weight of thing.For example, if it is considered to the element-specific in compositionss or product or component have 8 percetages by weight (wt%),
It should be understood that the total composition percent with respect to 100% for this percent.
Describe compound using standardized denomination.For example, do not managed by any position of any indication substituent group
Solve as having as the quantivalence of institute's digital or hydrogen atom filling.It is not used for table in two alphabetical or intersymbol dashes ("-")
Show the junction point of substituent group.For example, the carbon that-CHO passes through in carbonyl connects.Unless otherwise defined, otherwise skill used herein
Art term and scientific terminology have the same meaning being generally understood that with those skilled in the art in the invention.
As it is used in the present context, term " alkyl group " is the branched or nonbranched saturated hydrocarbons of 1 to 24 carbon atom
Base, such as methyl, ethyl, n-pro-pyl, isopropyl, normal-butyl, isobutyl group, the tert-butyl group, amyl group, hexyl, heptyl, octyl group, decyl, ten
Tetraalkyl, cetyl, eicosyl, tetracosyl etc.." low alkyl group " group is the alkyl comprising 1 to 6 carbon atom
Group.
As it is used in the present context, term " alkoxyl " is the alkyl group being bonded by single terminal ehter bond;I.e., it is possible to
" alkoxyl " group definition is-OR, wherein, R is alkyl as defined above." lower alkoxy " group is to comprise 1 to 6
The alkoxy base of carbon atom.
As it is used in the present context, term " alkenyl group " be have 2 to 24 carbon atoms and include at least one carbon-
The alkyl of the structural formula of carbon double bond.Dissymmetrical structure such as (AB) C=C (CD) is intended to including E and Z isomer.This can be wherein
Infer in the structural formula of this paper that there is asymmetric alkene, or its can by keysym C it is manifestly intended that.
As used in this article, term " carboxylic acid " is to be represented by chemical formula-C (O) OH.
As used in this article, term " aldehyde " is to be represented by chemical formula-C (O) H.
As it is used in the present context, term " number-average molecular weight " or " Mn " can be interchangeably used, and refer to sample
In all polymer chains statistical average molecular weight, and defined by with following formula:
Wherein, MiIt is molecular weight and the N of chainiIt is the number of the chain of this molecular weight.For polymer such as polycarbonate polymerization
Thing or Merlon-PMMA copolymer, can measure Mn by method well known within the skill of those ordinarily skilled.It should be understood that
It is, as it is used in the present context, being measured by gel permeation chromatography and calibrating Mn with polycarbonate standards.For example, it is possible to
Using crosslinked styrene-divinylbenzene post, 1 mg/ml sample concentration and under suitable mobile phase solvent
Carry out gel permeation chromatography.
As it is used in the present context, term " weight average molecular weight " or " Mw " can be interchangeably used, and by with following formula
Definition:
Wherein, MiIt is molecular weight and the N of chainiIt is the number of the chain of this molecular weight.Compared with Mn, Mw considers to molecule
The molecular weight of given chain in the averagely contributive mensure of amount.Therefore, the molecular weight of given chain is bigger, and chain is got over to the contribution of Mw
Many.It should be understood that as it is used in the present context, Mw is measured by gel permeation chromatography.In some cases, by gel
Permeation chromatography measures and calibrates Mw with polycarbonate standards.Can be using crosslinked styrene-divinylbenzene post, 1
The sample concentration of mg/ml and carry out gel permeation chromatography under suitable mobile phase solvent.
As it is used in the present context, term " Merlon " or " polycarbonate-based " including but not limited to Copolycarbonate,
Homo-polycarbonate and (being total to) polyestercarbonate.
Run through description, the term " residue " in the composition referring to polymer and " construction unit " are synonymous.
Disclosed herein every kind of component material in the manufacture of disclosed thermoplastic compounds is that business can obtain
And/or for produce its method be known to those skilled in the art.
It should be understood that compositions disclosed herein has some functions.Disclosed herein is being used for executing disclosed function
Some structural requirements, and it should be understood that exist can execute the multiple of the identical function relevant with disclosed structure
Structure, and these structures are generally up to identical result.Thermoplastic compounds
The disclosure relates generally to thermoplastic compounds, and, more particularly, it relates to comprise the thermoplasticity group of releasing agent
Compound.For this reason, according to various aspects of the disclosure, disclosing a kind of thermoplastic compounds, it generally comprises polycarbonate polymerization
Thing, triacylglycerol releasing agent and at least one second releasing agent.
In one aspect, thermoplastic compounds comprise
A. carbonate polymer;And
B. triacylglycerol releasing agent;
C. the second releasing agent, comprises:
I. the polyol fatty acid ester of esterification completely;
Ii. polyol fat acid partial esters;
Iii. the alpha olefin oligomer of saturation;
Iv. linear low density polyethylene;Or
V. comprise aforementioned at least one combination.
Wherein, with respect to the gross weight of thermoplastic compounds, the amount of triacylglycerol releasing agent is for 0.05wt% extremely
The amount of 1wt% and the second releasing agent is 0.05wt% to 1wt%.
Merlon
As it is used in the present context, term " Merlon " includes the homo-polycarbonate with repetitive structure carbonate unit
And Copolycarbonate.In one aspect, Merlon can include for example, such as in U.S. Patent number 7, addresses in 786,246
Any makrolon material or the mixture of material, it is all herein incorporated for disclosing various polycarbonate compositions and side
The specific purposes of method.
In one aspect, as disclosed herein, Merlon can be aliphatic diol class Merlon.Another
Individual aspect, for example, Merlon can include being derived from dihydroxy compounds such as the carbonic acid of the bis-phenol different from aliphatic diol
Ester units.
In all fields, Merlon can include the copolymer containing two or more different carbonate units.For example,
Copolycarbonate can include being derived from double (4- hydroxy phenyl) the aminomethyl phenyl methane (double AP) of 1,1- and the second chemistry is not
The repetition carbonate unit of same dihydroxy monomers such as bis-phenol (for example, bisphenol-A).Alternatively, Copolycarbonate is permissible
Including being derived from double (4- hydroxy phenyl) phthalimidine of 2- phenyl -3,3- (also referred to as N- phenyl phenolphthalein bis-phenol, double (4- of 3,3-
Hydroxy phenyl) -2- phenyl 1-isoindolinone or " PPPBP ") the dihydroxy monomers such as bis-phenol (example different with the second chemistry
As bisphenol-A (BPA)) repetition carbonate unit.In yet another aspect, carbonate polymer includes by comprising BPA and wrap
It is poly- that the monomer of Ketohexamethylene containing dimethyl bisphenol (DMBPC), at least one isosorbide or at least one aliphatic diol is formed
Carbonate copolymer.Further, Copolycarbonate is derived from least one acid monomers.Further square
Face, carbonate polymer includes the Copolycarbonate being formed by the monomer comprising BPA He comprise decanedioic acid.
In one aspect, Merlon a) comprises bisphenol-a polycarbonate.In yet another aspect, Merlon a) comprise to
The blend of few two kinds of different bisphenol-a polycarbonates.
Polycarbonate resin can be selected from Merlon or the resin blend including Merlon.Therefore, at one
Merlon can be used as the base resin in compositionss by aspect.Comprise the Merlon bag of aromatic carbonate chain units
Include the compositionss of the construction unit with formula (I):
Wherein, R1Group is aromatic series, aliphatic or alicyclic group.R1Can be aromatic organic radicals, and,
One interchangeable aspect, can be the group of formula (II):
-A1-Y1-A2- (II)
Wherein, A1And A2It is individually monocyclic divalent aryl group, and Y1It is to have to make A1With A2Separate zero, one or
The bridging group of two atoms.In illustrative aspects, atom is by A1With A2Separately.Such group exemplary
Example be-O- ,-S- ,-S (O)-,-S (O2- C)-, (O)-, methylene, cyclohexyl-methylene, 2- [2,2,1]-two cycloheptyl fork
Base, ethidine, isopropylidene, new pentylidene base, cyclohexylidene base, cyclododecane fork base, cyclododecane fork base, adamantylidene base etc..
In yet another aspect, zero atoms are by A1With A2Separately, illustrative examples are bis-phenols.Bridging group Y1Can be alkyl or saturated hydrocarbons
Base such as methylene, cyclohexylidene base or isopropylidene.
Can by Xiao-Bao Man (Schotten-Bauman) interfacial reaction of carbonate precursor and dihydroxy compounds Lai
Produce Merlon.Generally, will be immiscible with organic water molten to aqueous base such as sodium hydroxide, potassium hydroxide, calcium hydroxide etc.
Agent mixes, such as benzene, toluene, Carbon bisulfide or dichloromethane, and it comprises dihydroxy compounds.Consisting of phase-transferring agent is commonly used to facilitate
Reaction.Individually or mixedly molecular weight regulator can be added reaction-ure mixture.Can also individually or mixedly additive
Immediately the branching agent of description.
Interfacial reaction polymer precursor such as dihydroxy compounds can be passed through, only one of which atom separately A1And A2, to produce
Raw Merlon.As used in this article, term " dihydroxy compounds " includes, and for example, has below formula (III)
Bisphenol compound:
Wherein RaAnd RbRepresent hydrogen, halogen atom or univalence hydrocarbyl independently of one another;P and q is 0 to 4 independently of one another
Integer;And XaRepresent group and one kind of chemical formula (IV):
Wherein RcAnd RdRepresent hydrogen atom or monovalent linear or cyclic hydrocarbon group independently of one another, and ReIt is bivalent hydrocarbon radical.
The example of the type of bisphenol compound that can be represented by formula (IV) includes:Double (hydroxyaryl) alkane series such as 1,
Double (4- hydroxy phenyl) ethane of double (4- hydroxy phenyl) methane of 1-, 1,1-, double (4- hydroxy phenyl) propane (or bisphenol-A) of 2,2-,
Double (4- hydroxy phenyl) butane of 2,2-, double (4- hydroxy phenyl) octane of 2,2-, double (4- hydroxy phenyl) propane of 1,1-, 1,1- are double
(4- hydroxy phenyl) normal butane, double (4- hydroxy phenyl) phenylmethane, 2,2- double (4- hydroxyl -1- aminomethyl phenyl) propane, 1,1-
Double (4- hydroxyl -3- bromophenyl) propane of double (4- hydroxy-tert-butyl phenyl) propane, 2,2- etc.;Double (hydroxyaryl) cycloalkanes hydrocarbon system
Row such as 1,1- double (4- hydroxy phenyl) Pentamethylene., 1,1- bis(4-hydroxyphenyl)cyclohexane etc., or include above-mentioned bisphenol compound
In at least one combination.
Wherein X can be included by other bisphenol compounds that formula (III) represents is-O- ,-S- ,-SO- or-SO2- that
A bit.Some examples of this kind of bisphenol compound be double (hydroxyaryl) ether such as 4,4 '-dihydroxydiphenyl ethers, 4,4 '-dihydroxy-
3,3 ' -3,5-dimethylphenyl ether etc.;Double (hydroxy diaryl) sulfide such as 4,4 '-dihydroxydiphenyl sulfide, 4,4 '-dihydroxy
Base -3,3 '-dimethyl diphenyl sulfide etc.;Double (hydroxy diaryl) sulfoxide such as 4,4 '-dihydroxydiphenyl sulfoxide, 4,4 '-
Dihydroxy -3,3 '-dimethyl diphenyl sulfoxide etc.;Double (hydroxy diaryl) sulfone such as 4,4 '-dihydroxy-diphenyl sulfone, 4,4 '-two
Hydroxyl -3,3 '-dimethyl diphenyl sulfone etc.;Or include at least one combination in above-mentioned bisphenol compound.
Other bisphenol compounds being used in the polycondensation of Merlon are represented by formula (V):
Wherein, RfIt is the halogen atom of the alkyl with 1 to 10 carbon atom or the alkyl of halogen substiuted;N is value 0 to 4.
When n at least 2, RfCan be identical or different.The example of the bisphenol compound that can be represented by formula (IV) is resorcinol;
Resorcinol compound such as 3- methylresorcinol, 3- ethyl resorcinol, 3- propyl diphenol, the 3- butyl isophthalic replacing
Diphenol, 3- tert-butyl resorcin, 3- phenyl resorcinol, 3- cumyl resorcinol, 2,3,4,6- tetrafluoro resorcinol, 2,3,
4,6- tetrabromo resorcinol etc.;Catechol;Hydroquinone;Replace hydroquinone for example 3- methylnaphthohydroquinone, 3- ethyl hydroquinone, 3- propyl group hydroquinone,
3- butylhydroquinone, 3- tertiary butylated hydroquinone, 3- pheny lhydro quinone, 3- cumyl hydroquinone, 2,3,5,6- duroquinol, 2,3,5,6- tetra- uncle
Butylhydroquinone, 2,3,5,6- tetrafluoro hydroquinone, 2,3,5,6- tetra- bromohydroquinone etc.;Or include at least one in above-mentioned bisphenol compound
Combination.
Can also use by bisphenol compound such as 2,2,2 ', the 2 '-tetrahydrochysene -3,3,3 being represented with following formula (VI) ', 3 '-tetramethyl
Base -1,1 '-spiral shell pair-[1H- indenes] -6,6 '-glycol.
In one aspect, bisphenol compound is bisphenol-A.
Typical carbonate precursor includes carbonyl halide, such as phosgene (phosgene) and carbonyl bromide;Double-haloformate, example
As the double-haloformate of dihydric phenol such as bisphenol-A, hydroquinone etc., and double halogen formate of glycol such as ethylene glycol and neopentyl glycol
Ester;And diaryl carbonate, such as diphenyl carbonate, carbonic acid two (tolyl) ester and carbonic acid two (naphthyl) ester.In one aspect, use
It is phosgene in the carbonate precursor of interfacial reaction.
Can also using by two or more different dihydric phenols or dihydric phenol and glycol or with hydroxy-end capped or acid blocked
Polyester or with binary acid or with hydroxy acid or the Merlon that produces with being polymerized of copolymer of aliphatic diacid, this
In the case of, select to use carbonate copolymer rather than homopolymer.Generally, to have 2 to 40 carbon former for useful aliphatic diacid
Son, such as dodecanedioic acid.
Branched (side chain, branched) Merlon can also be used in the composition, and linear (straight chain, linear)
Merlon and the blend of branching polycarbonate.Branched poly- carbonic acid can be prepared by adding branching agent in the course of the polymerization process
Ester.These branching agents can include the multifunctional organic compound containing at least three kinds of functional groups, and these functional groups can be hydroxyl
At least one combination in base, carboxyl, carboxylic acid anhydrides, haloformyl and the above-mentioned branching agent of inclusion.Specific example includes
Trimellitic acid, trimellitic anhydride, inclined benzene three acyl chlorides, three p-hydroxybenzene ethane, isatin-bis-phenol, (1,3,5- tri- is ((right for triphenol TC
Hydroxy phenyl) isopropyl) benzene), triphenol PA (4 (4 (1,1- double (p-hydroxybenzene)-ethyl) bis (alpha, alpha-dimethylbenzyl) base) phenol),
4- chloroformyl phthalic anhydride, trimesic acid and benzophenone tetrabasic carboxylic acid etc., or include in above-mentioned branching agent at least
A kind of combination.Based on the gross weight of the Merlon in given layer, can be with the level of 0.05 to 2 percetage by weight (wt%)
Add branching agent.
In one aspect, poly- carbonic acid can be produced by the melt polycondensation reaction between dihydroxy compounds and carbonic diester
Ester.The example that can be used for producing the carbonic diester of Merlon is diphenyl carbonate, double (2,4 dichloro benzene base) carbonic ester, double
(2,4,6- trichlorophenyl) carbonic ester, double (2- cyano-phenyl) carbonic ester, double (O-Nitrophenylfluorone) carbonic ester, carboxylol
Ester, m-cresol carbonate, carbonic acid dinaphthyl ester, double (diphenyl) carbonic ester, double (methyl salicyl) carbonic ester, diethyl carbonate,
Dimethyl carbonate, dibutyl carbonate, dicyclohexyl carbonate etc., or include at least one combination in above-mentioned carbonic diester.?
On one side, carbonic diester is diphenyl carbonate or double (methyl salicyl) carbonic ester.
In one aspect, Merlon is melt polycarbonate.In yet another aspect, Merlon is the poly- carbonic acid in interface
Ester.Further, melt polycarbonate is prepared by melt polymerization process.In even further aspect, pass through
Interfacial polymerization process is preparing interfacial polycarbonate.
In one aspect, Merlon is melt polycarbonate.In yet another aspect, Merlon is the poly- carbonic acid in interface
Ester.Further, melt polycarbonate is prepared by melt phase polycondensation.In even further aspect, gathered by interface
Legal prepare interfacial polycarbonate.
The number-average molecular weight of Merlon can be 3,000 to 1,000,000 grams/mol (g/mol).Within the range,
Number-average molecular weight, in one aspect, can be more than or equal to 10,000g/mol, in yet another aspect, more than or equal to 20,
000g/mol, and in yet other aspects, more than or equal to 25,000g/mol.Number-average molecular weight is in one aspect, permissible
Less than or equal to 100,000g/mol, at interchangeable aspect, less than or equal to 75,000g/mol, still another is replaceable
Aspect, less than or equal to 50,000g/mol, and, at again another interchangeable aspect, less than or equal to 35,000g/
mol.
In one aspect, Merlon can comprise different grades of Merlon.Merlon can have different
Other functional group, it may or may not be incorporated in polymer.For example, Merlon can selected from PC 105 and/or
PC 175, both of which is available commercially from SABIC ' s Innovative Plastics business.In addition, Merlon can be high
Viscosity polycarbonate, for example, Merlon can have the Melt Volume Rate less than or equal to 10 grams (g)/10 minute (min)
(MVR), specifically, less than or equal to 6g/10 minute, such as record under 300 degrees Celsius (DEG C)/1.2 (kilogram) kg.Other official
The non-limiting examples that can roll into a ball include aromatic group, phenyl, for example, bisphenol-A (BPA), alkyl, halogen group or amide group.
Under 300 degrees Celsius (DEG C)/1.2 (kilogram) kg, Merlon can have 2 grams (g)/10 minute (min) extremely
The MVR of 250g/10 minute.For example, MVR can be 23.5g/10 minute to 28.5g/10 minute.
For example, Merlon can be prepared by fusion method and can be had more than 50%, specifically, more than 80%,
More specifically, 80% to less than 100%, more specifically, 80% to 95% End-cap levels [the phenol end group being represented with % with total
The ratio that end group (OH+ phenol) is measured].
In one aspect, using the number-average molecular weight of standard test carbonate polymer.In yet another aspect, standard is
Polystyrene.Therefore, when referring to " polystyrene basis ", this refers to and represents the standard using.
In one aspect, carbonate polymer can include having 15,000 dalton to the number of 150,000 dalton
The carbonate polymer of average molecular weight (polystyrene basis).Further, carbonate polymer can include
There is the carbonate polymer of the number-average molecular weight (polystyrene basis) of 27,000 dalton to 80,000 dalton.More
Further aspect, carbonate polymer can be the number-average molecular weight having 27,000 dalton to 80,000 dalton
The BPA polycarbonate on (polystyrene basis).In yet another aspect, 27,000 dalton to 80, the number of 000 dalton is divided equally
Under son amount (polystyrene basis), Copolycarbonate can with such as dimethyl bisphenol Ketohexamethylene (DMBPC), different Pyrusussuriensiss
The combination of alcohol, aliphatic diol or acid (for example, decanedioic acid) comprises BPA.
In one aspect, with respect to the overall weight percent of thermoplastic compounds, Merlon includes at least 5wt%.?
Further aspect, with respect to the overall weight percent of thermoplastic compounds, compositionss comprise more than or equal to 90wt%, specifically
Ground, more than or equal to 91wt%, more specifically, being more than or equal to 95wt%, still more specifically, being more than or equal to the poly- of 99wt%
Carbonic ester, still more specifically, being more than or equal to the Merlon of 99.4wt%.Further, with respect to thermoplasticity group
The overall weight percent of compound, Merlon comprises at least 99wt%.In yet another aspect, total with respect to thermoplastic compounds
Percetage by weight, total Merlon amount is 5wt% to 99.7wt%.Further, with respect to thermoplastic compounds
Overall weight percent, total Merlon amount is 1wt% to 99.7wt%.In even further aspect, with respect to thermoplastic composition
The overall weight percent of thing, total Merlon amount is 1wt% to 99.92wt%.In yet a further aspect, with respect to thermoplasticity
The overall weight percent of compositionss, total Merlon amount is 1wt% to 99.5wt%.In yet another aspect, with respect to thermoplasticity
The overall weight percent of compositionss, total Merlon amount is 1wt% to 99.91wt%.Further, with respect to thermoplastic
The overall weight percent of property compositionss, total Merlon amount is 1wt% to 99.47wt%.
In one aspect, Merlon is interfacial polycarbonate.
Releasing agent
Disclosed compositionss also comprise the second component.Second component is triacylglycerol releasing agent.
In one aspect, the releasing agent of compositionss contained (A):
Wherein, R1、R2And R3Can be that there is 8 to 20 carbon atoms and 0 to 6 degree of unsaturation (unsaturations)
Identical or different hydrocarbon chain.
In one aspect, R1、R2And R3Independently selected from C8-C20Alkyl, C8-C20Haloalkyl, C8-C20Multi-haloalkyl,
C8-C20Alkene and C8-C20Alkoxyl.In yet another aspect, R1、R2And R3Independently selected from C17H35.
At at least one aspect, triacylglycerol releasing agent includes glyceryl tristearate (GTS).At room temperature, GTS is tool
There is the solid of 72-75 DEG C of fusing point, this is conducive to processing releasing agent.The glycerol molecule of this esterification completely is not with glycerol monostearate
Ester (GMS) includes free oh group, therefore, does not promote the degraded of thermoplastic compounds.The little molecule than PETS, GTS
Remain the mobility that part migrates the abundance on surface to the melting providing the preferable demoulding compared with PETS, also there is ratio
The few dirty of GMS (plate-out).
In one aspect, with respect to the gross weight of thermoplastic compounds, the amount of triacylglycerol releasing agent is
0.01wt% to 5wt%.Further, with respect to the gross weight of thermoplastic compounds, the depositing of triacylglycerol releasing agent
It is 0.01wt% to 3wt% in amount.In yet another aspect, with respect to the gross weight of thermoplastic compounds, glyceryl tristearate
Amount be 0.01wt% to 5wt%.In even further aspect, with respect to the gross weight of thermoplastic compounds, three is hard
The amount of glycerol is 0.01wt% to 3wt%.
In one aspect, with respect to the total amount of thermoplastic compounds, the amount of triacylglycerol releasing agent be 0.05 to
0.2wt%, specifically, 0.05 to 0.15wt%.
Second releasing agent
At at least one aspect, thermoplastic compounds comprise one or more other releasing agent.In one aspect, thermoplastic
Property compositionss comprise selected from following releasing agent (being referred to as the second releasing agent):The polyol fatty acid ester of esterification, polynary completely
Polyol fatty acid partial ester, the alpha olefin oligomer of saturation, linear low density polyethylene (LLDPE) or comprise aforementioned releasing agent at least
A kind of combination.
In one aspect, thermoplastic compounds comprise the second releasing agent, its be selected from fully hydrated polyol fatty acid ester,
Polyol fat acid partial esters, the alpha olefin oligomer of saturation, linear low density polyethylene or comprise aforesaid at least one group
Close.
In yet another aspect, polyol fat acid partial esters comprise there is 2 to 6 free hydroxyl moieties and C10-C36Fatty acid
The aliphatic polyol of ester moiety.In one aspect, the second releasing agent comprises poly alpha olefin oligomer (PAO).In further side
Face, thermoplastic compounds comprise at least one second releasing agent, and it is selected from pentaerythritol tetrastearate;Glycerol monostearate
Ester;Saturation poly- (α) oligomer;And linear low density polyethylene.In even further aspect, thermoplastic compounds comprise at least
Two kind of second releasing agent, it is selected from pentaerythritol tetrastearate (PETS);Glyceryl monostearate (GMS);Saturation poly- (α) is low
Polymers;And linear low density polyethylene.In yet another aspect, thermoplastic compounds comprise at least one second releasing agent, its bag
Containing pentaerythritol tetrastearate;Glyceryl monostearate;Saturation poly- (α) oligomer;Linear low density polyethylene.
Further, thermoplastic compounds comprise at least one there is animal sources or second demoulding of plant source
Agent.In one aspect, there is second releasing agent in source animal or plant source, wherein animal sources be 100% be based on stearate with
And plant source is at least 50% based on Petiolus Trachycarpi source.In yet another aspect, the releasing agent in animal or plant source comprises polyol fat
Acid esters;Polyol fat acid partial esters;The alpha olefin oligomer of saturation;Or linear low density polyethylene;Or comprise aforementioned at least one
Combination.
In one aspect, thermoplastic compounds comprise the 3rd releasing agent further.In yet another aspect, the 3rd releasing agent can
With selected from complete polyol fatty acid ester;Polyol fat acid partial esters;The alpha olefin oligomer of saturation;Linear low density polyethylene;
Or comprise aforementioned at least one combination.Further, the 3rd releasing agent has animal sources or plant source.
Selected releasing agent should not affect basic demand such as the transparency, mechanical performance or glass transition temperature
(Tg).
In one aspect, at room temperature, PETS is solid, and fusing point (Mp) is 60-63 DEG C, as most of small molecules are added
Agent, high capacity may deteriorate the key property of final thermoplastic compounds, and for example, loss in ductility and Tg reduce.Further
Aspect, for some application, under the same load, PAO is more more preferable releasing agent than PETS, simultaneously keep the transparency.However,
PAO has low volatility (210 DEG C of flash-point (Fp)).It is not only restricted to theory, when treated, the low volatility of PAO, together with PAO's
Characteristics of liquids, can cause difficulty, so that being difficult to the mixture of homogenizing PAO and other compositions.Additionally, in very high capacity
Under, PAO can make molded parts leave oiliness sense, and it can disturb secondary operations.In even further aspect, at every mole
On the basis of, compared to PAO and PETS, GMS provides best demolding performace.It is not only restricted to theory, the less molecule than PETS,
The effectiveness of GMS depends on molecular migration to the ability at the interface between thermoplastic compounds and mould.This identical mobility,
It brings higher demolding performace, may further result in excessive dirty, thus causing the problem of appearance on molded parts.The demoulding
The fine setting of dosage can bring the appropriate balance between enough demolding performaces and acceptable dirty generate.However, GMS tool
There are two free hydroxyl groups in the molecule.These free hydroxyl groups can react and the carbonic acid ester bond in thermoplastic compounds, from
And cause Mw to reduce.The interpolation of phosphorous acid can suppress the reactivity of hydroxyl, but cost is the hydrolytic stability of final material.
Any one of three kinds of previously discussed releasing agents (PETS, PAO and GMS) can be combined with GTS to produce improvement
The demoulding.In conjunction with the cooperative effect of releasing agent can greatly improve demolding performace.
In one aspect, with respect to the gross weight of thermoplastic compounds, the amount of the second releasing agent is for 0.01wt% extremely
5wt%.For example, with respect to the gross weight of thermoplastic compounds, the amount of the second releasing agent is 0.01wt% to 3wt%, tool
Body ground, 0.25 to 0.55wt%, more specifically, 0.35 to 0.55wt%.
Compositionss can comprise the total amount of the releasing agent less than or equal to 0.6wt%, specifically, 0.3 to 0.6wt%, and more
Specifically, 0.3 to 0.55wt%.In one aspect, the second releasing agent and the ratio of triacylglycerol releasing agent are 2 to 5, specifically
Ground, 2.5 to 4.5.
Other additives
Disclosed compositionss can still optionally further comprise to be conventionally used for manufacturing adding for one or more of fluoropolymer resin
Plus agent, its condition is that additive does not negatively affect the desired performance of resulting composition.Additive can also be used
Mixture.Such additive can be mixed during being mixed for being formed the composition of compound mixture, in reasonable time.
For example, disclosed compositionss can comprise one or more filler, stabilizer, fire retardant, impact modifying agent, coloring agent and/or
Releasing agent.In one aspect, compositionss comprise one or more optional additive further, and it is selected from antioxidant, fire-retardant
Agent, inorganic filler and stabilizer.Compositionss can one kind without antistatic additive and fire retardant or both.
Heat stabilizer includes, for example, organic phosphite such as triphenyl phosphite, three-(2,6- 3,5-dimethylphenyl) phosphorous
Acid esters, three-(list-of mixing and dinonylphenyl) phosphite esters etc.;Phosphonate ester such as phosphonic acids dimethyl phenyl ester etc.;Phosphate ester such as phosphorus
Sour trimethyl etc.;Or include at least one combination in above-mentioned heat stabilizer.Total composition based on 100 weight portions is (except appointing
Outside what filler), generally heat stabilizer is used to the amount of 0.5 weight portion with 0.01 weight portion.In one aspect, based on 100 weights
The total composition of amount part, uses heat stabilizer with 0.01 weight portion to the amount of 0.2 weight portion.
Antioxidant includes, for example, organic phosphite, such as three (nonyl phenyl) phosphite ester, three (2,4- di-t-butyls
Phenyl) phosphite ester, double (2,4- di-tert-butyl-phenyl) pentaerythritol diphosphites, two hard ester group tetramethylolmethane diphosphorous acids
Ester etc.;Alkylation monophenols or polyphenol;Polyphenol and the alkylation reaction product of diene, such as four [methylene (3,5- di-t-butyl -4-
Hydroxy hydrocinnamate)] methane etc.;Paracresol or the butylation product of bicyclopentadiene;Alkvlated hvdroquinones;Hydroxylating
Thiodiphenyl ethers;Alkylidene radical-bis-phenol;Benzyl compounds;β-(3,5- di-tert-butyl-hydroxy phenyl)-propanoic acid and monohydric alcohol or
The ester of polyhydric alcohol;β-(5- tertiary butyl-4-hydroxy -3- aminomethyl phenyl)-propanoic acid and the ester of monohydric alcohol or polyhydric alcohol;Alkylthio or
The ester of thioaryl compounds, such as propane thioic acid distearyl base ester, propane thioic acid dilauryl ester, the double tridecane of thio-2 acid
Base ester, octadecyl -3- (3,5- di-tert-butyl-hydroxy phenyl) propionic ester, tetramethylolmethane-four [3- (3,5- di-t-butyl -
4- hydroxy phenyl) propionic ester etc.;Amide of β-(3,5- di-tert-butyl-hydroxy phenyl)-propanoic acid etc., or include above-mentioned antioxidation
At least one combination in agent.Total composition (in addition to any filler) based on 100 weight portions, generally with 0.01 weight portion
Amount to 0.5 weight portion uses antioxidant.
Light stabilizer includes, for example benzotriazole, such as 2- (2- hydroxy-5-methyl base phenyl) benzotriazole, 2- (2- hydroxyl-
5- t-octyl phenyl)-benzotriazole and Octabenzone etc., or include in above-mentioned light stabilizer extremely
A kind of few combination.Total composition (in addition to any filler) based on 100 weight portions, generally with 0.1 weight portion to 1.0 weight
The amount of part uses light stabilizer.
Plasticizer includes, for example, phthalic acid ester, such as dioctyl -4, and 5- epoxy-hexahydrophthalic acid ester, three -
(octoxycarbonylethyl) isocyanuric acid ester, glyceryl tristearate, epoxidised soybean oil etc., or include in above-mentioned plasticizer
At least one combination.Total composition (in addition to any filler) based on 100 weight portions, generally with 0.5 weight portion to 3.0 weights
The amount of amount part uses plasticizer.
Antistatic additive includes, for example, sodium stearyl sulfonate, dodecylbenzene sodium sulfonate etc., or above-mentioned antistatic additive
Combination.In one aspect, carbon fiber, carbon nano-fiber, CNT, carbon black or above-mentioned any combinations can be used in and comprise
In the polymer resin of chemical antistatic additive, to give compositionss electrostatically dissipative.Equally, thermoplastic compounds can be without anti-quiet
Electric agent, for example, it is possible to not contain glyceryl monostearate, stearyl sodium sulfonate, dodecylbenzene sodium sulfonate, carbon fiber, carbon nanometer
Fiber, CNT, white carbon black.
In yet another aspect, UV stabilizer includes 2- [2- hydroxyl -3,5- bis- (1,1- dimethyl benzyl phenyl)] -2H- benzene
And triazole, 2,2 '-di-2-ethylhexylphosphine oxide (6- (2H- benzotriazole -2- base) -4- (1,1,3,3- tetramethyl butyl) phenol) or season penta
Tetrol four (2- cyano group -3,3- diphenylacrylate) or include above-mentioned at least one combination.Further,
UV stabilizer includes 2 benzotriazole base -4- tert-octyl phenol.
UV stabilizer includes for example, dihydroxy benaophenonel;Hydroxybenzotriazole;Hydroxy benzo triazine;Cyanoacrylate;
Oxanilide;Benzoxazinone;2- (2H- benzotriazole -2- base) -4- (1,1,3,3- tetramethyl butyl)-phenol
(CYASORBTM5411);Octabenzone (CYASORBTM531);2- [double (the 2,4- dimethyl benzene of 4,6-
Base) -1,3,5- triazine -2- base] -5- (octyloxy)-phenol (CYASORBTM1164);2,2 '-(1,4- phenylene) double (4H-3,
1- benzimidazole dihydrochloride -4- ketone) (CYASORBTMUV-3638);Double [(2- cyano group -3,3- diphenylacryloyl) epoxide] -2 of 1,3-,
Double [[(2- cyano group -3,3- diphenylacryloyl) epoxide] methyl] propane (UVINUL of 2-TM3030);2,2 '-(1,4- Asia benzene
Base) double (4H-3,1- benzimidazole dihydrochloride -4- ketone);Double [(2- cyano group -3,3- diphenylacryloyl) the epoxide] -2,2- of 1,3- is double
[[(2- cyano group -3,3- diphenylacryloyl) epoxide] methyl] propane;The inorganic material of nano-scale, such as titanium oxide, oxidation
Cerium and zinc oxide, all particle diameters being respectively provided with less than 100 nanometers;Deng, or include at least one in above-mentioned UV stabilizer
Combination.Total composition (not including any filler) based on 100 weight portions, the usual consumption of UV absorbent is 0.01 to 3.0 weight
Amount part.
Dissipation.Equally, thermoplastic compounds can not contain antistatic additive.
Lubricant includes, for example, fatty acid ester such as alkyl stearyl, and for example, methyl stearate etc.;Methyl stearate with
Including polyethylene glycol polymer, polypropylene glycol polymers and comprise above-mentioned at least one copolymer hydrophilic and
The mixture of hydrophobic surfactant, for example, the methyl stearate in suitable solvent and polyethylene glycol propylene glycol copolymerization
Thing;Or include at least one combination in above-mentioned lubricant.Total composition based on 100 weight portions (except any filler it
Outward), generally lubricant is used to the amount of 5 weight portions with 0.1 weight portion.
Foaming agent includes, for example, low boiling halogenated hydrocarbons and produce carbon dioxide those;Be at room temperature solid and work as
Be heated above their decomposition temperature temperature when, produce the foaming agent of gas such as nitrogen, carbon dioxide, ammonia, as azo
Diformamide, the slaine of azodicarbonamide, 4,4 ' epoxides double (benzene sulfonyl hydrazide), sodium bicarbonate, ammonium carbonate etc., or include
State at least one combination in foaming agent.Total composition (in addition to any filler) based on 100 weight portions, generally with 1 weight
Amount part uses foaming agent to the amount of 20 weight portions.
Furthermore, it is possible to the material such as low molecular weight hydrocarbon resin improving flowing and other performances is added to compositionss.Especially
The species of useful low molecular weight hydrocarbon resin is to be derived from oil C5To C9Those of raw material, this oil C5To C9Raw material is derived from
The unsaturated C obtaining from petroleum cracking5To C9Monomer.Non-limiting examples include alkene, for example, amylene, hexene, heptene etc.;Two
Alkene, for example, pentadiene, hexadiene etc.;Cyclic olefin and alkadienes, for example, cyclopentenes, cyclopentadiene, cyclohexene, hexamethylene two
Alkene, methyl cyclopentadiene etc.;Cyclic diene hydrocarbon diene, for example, bicyclopentadiene, methyl cycle pentadiene dimer etc.;And virtue
Fragrant hydrocarbon, for example, vinyltoluene, indenes, methyl indenes etc..Additionally, resin can be partly or completely perhydrogenating.
Performance
In the disclosure, disclosed thermoplastic compounds can show such as maintenance or improvement mechanical property, heat
Characteristic and morphological character.In one aspect, thermoplastic compounds maintain good mechanical property maintain simultaneously relatively low
Material cost.
In the disclosure it is desirable to the low discoloration being caused by degraded and the low surface defect being caused by the volatility of releasing agent.
Further, thermoplastic compounds show the minimizing of aesthetic disadvantage on the surface of moulded parts.Previously, in the course of processing
In, volatile compound will migrate the surface to thermoplastic compounds, form solid deposition on the mold surface.Therefore,
Undesirable vestige is likely to occur on the surface of finished product.In one aspect, thermoplastic compounds utilize the relatively low change of volatility
Compound, shows less solid deposition from the teeth outwards, and less vestige from the teeth outwards.In yet another aspect, volatilize
The relatively low compound of property is releasing agent.
In one aspect, use coefficient of friction attractive in appearance illustrates demolding performace, because coefficient of friction affects injection moldings
Demolding performace.In most of injection molding process, knockout press must pull against adhesion (the static friction system by part in die cavity
Number) and skid off, about the part of the relatively low coefficient of sliding friction, the maximal friction that cavity causes.Therefore, with frictional force to circulation
Timing demolding performace, and it is recorded as coefficient of friction (CoF).Using have 25 millimeters (mm) screw diameter and
The injection molding machine A Baige (Arburg) 370 of the injection speed of 40mm/ second (s), evaluates demolding performace.At 300 DEG C/100 DEG C
The coefficient of friction in knockout course is measured under melting/molding temperature.Testing standard is UL International TTC GmbH.
In one aspect, the coefficient of friction of thermoplastic compounds is less than 0.58.In yet another aspect, thermoplastic compounds
Coefficient of friction is 0.1 to 0.5 or 0.15 to 0.5.In yet another aspect, coefficient of friction is 0.16 to 0.33.Further
Aspect, the coefficient of kinetic friction is 0.16 to 0.23.Further, the coefficient of kinetic friction is less than or equal to 0.22, specifically, little
In or be equal to 0.20, more specifically, 0.16 to 0.20.In yet another aspect, confficient of static friction is 0.28 to 0.33.At another
Aspect, confficient of static friction is less than or equal to 0.33, specifically, less than or equal to 0.30, more specifically, 0.10 to 0.30.
In one aspect, the coefficient of friction of GTS and another kind of releasing agent is less than the coefficient of friction of any single releasing agent.
In one aspect, processing has GTS and the thermoplastic compounds of the second releasing agent, with respect to carbonate polymer
Flowing, impact property, visual sense of beauty and colourability, it has the preferred performance of fatty acid.
In one aspect, GTS allows preparation to have low-down coefficient of friction and the yellowness index reducing, and is simultaneous for phase
Allow sufficiently to flow (this is difficult with pure polycarbonate resin) and retain for the injection-molded of larger part
The thermoplastic compounds of actual impact.
As time goes on, the traditional thermoplastic compounds comprising Merlon are easy to be affected by variable color.Parameter
DYi (or dE) is the parameter that measurement colour stability is usually used.These parameters also show the heat ageing of thermoplastic compounds
Stability.Generally, continue 5,000 hour or 3,000 hour, to evaluate these parameters at 120 DEG C using thermoplastic compounds.Survey
Test-object standard is D1925 and uses 2.5mm cp.For this test, yellow represents the deterioration of ageing properties.In one aspect, with not
The reference thermoplastic compounds with releasing agent are compared, and the colour stability of thermoplastic compounds shows relatively low yellowness index
(Yi).For example, the Yi of thermoplastic compounds is less than 10, specifically, less than or equal to 5.
Thermoplastic compounds can have the transmittance that initial transmission is more than or equal to 90%.
Flash-point (Fp) determines releasing agent volatility in process.The flash-point of thermoplastic compounds is lower, then make
For result, the probability with the dirty of surface defect is higher.In one aspect, Fp is at least 250 DEG C.In yet another aspect,
Fp scope is 250 DEG C to 400 DEG C.Further, Fp scope is 250 DEG C to 350 DEG C.
In one aspect, the notched Chalpy impact energy of compositionss performance is equal to and there is not triacylglycerol releasing agent
In the case of the notched Chalpy impact energy that showed by the moulding article that identical reference composition is formed.In one aspect,
In the notched Chalpy impact energy ratio of compositionss performance in the case of there is not triacylglycerol releasing agent by identical reference group
The notched Chalpy impact energy height at least 10% that the moulding article that compound is formed is showed.In yet another aspect, compositionss table
Existing notched Chalpy impact energy ratio is formed by identical reference composition in the case of there is not triacylglycerol releasing agent
The notched Chalpy impact energy height at least 100% that showed of moulding article.Specifically, at -10 DEG C, compositionss can have
Have more than or equal to 40 Kilojoule/square metre (kJ/m2) notched Chalpy impact energy, specifically, more than 50kJ/m2, it is
According to ASTM D256-2010 and using thickness by 3.2mm, beam type notch shock (INI) rod of molding determined.
In one aspect, according to ASTM D256-2010, form the percentage ratio of the moulding article performance 100% from compositionss
Ductility.In yet another aspect, according to ASTM D256-2010, form the percentage of the moulding article performance at least 90% from compositionss
Compare ductility.Further, according to ASTMD256-2010, formed and show at least 80% from the moulding article of compositionss
Percentage ratio ductility.In even further aspect, according to ASTM D256-2010, formed from the moulding article of compositionss show to
Few 50% percentage ratio ductility.
The thermoplastic compounds of blending disclosed herein or compound can provide plating properties to keep good machinery simultaneously
Performance (for example, higher than the cantilever-type impact strength of 400 joules per meter).Can according to some standards (for example, ASTM D256),
And by various tests, such as beam type test, Charpy test, Gardner's test etc., to assess mechanical performance.Can via property
Can sort or plating sequence, from optimum performance (for example, " best ") to worst performance, to measure the steadiness of plating properties.Can
So that sequence to be divided on varying level.In one aspect, plating sequence can have the level of " 10 " for optimum performance with
And the level of " 0 " for worst performance.
Method
In one aspect, the method for preparing thermoplastic compounds includes
1. form blend composition, this blend composition comprises:
A. carbonate polymer;And
B. triacylglycerol releasing agent;And
C. the second releasing agent;And
2. mold blend composition
In yet another aspect, triacylglycerol releasing agent comprises glyceryl tristearate.In one aspect, in the blending being formed
In compositionss, with respect to the gross weight of blend composition, the amount of glyceryl tristearate is 0.01wt% to 5wt%.?
On the other hand, in the blend composition being formed, with respect to the gross weight of blend composition, the presence of glyceryl tristearate
Measure as 0.01wt% to 3wt%.Further, the blend composition of formation comprises the second releasing agent, and it is selected from season penta
Tetrol tetrastearate;Glyceryl monostearate;Saturation poly- (α) oligomer;Linear low density polyethylene.Even further
Aspect, the blend composition of formation comprises at least two second releasing agents, and it is selected from pentaerythritol tetrastearate (PETS);Single
Tristerin (GMS);Saturation poly- (α) oligomer;And linear low density polyethylene.In yet another aspect, the blending of formation
Compositionss comprise at least one second releasing agent, and it comprises pentaerythritol tetrastearate;Glyceryl monostearate;Saturation is gathered
(α) oligomer;Linear low density polyethylene.
In one aspect, polyol fat acid partial esters comprise there is 2 to 6 free hydroxyl moieties and C10-C36Fatty acid ester
Partial aliphatic polyol.
In one aspect, Merlon is interfacial polycarbonate.
In one aspect, said method includes forming moulding article by the blend composition being formed.Further,
During the demoulding of part, moulding article shows and is formed from phase than in the case of there is not glyceryl tristearate releasing agent
With reference composition the lower knockout press of the knockout press that showed of moulding article.In yet another aspect, in molded parts
On surface, moulding article shows ratio and is formed in the case of there is not glyceryl tristearate releasing agent from identical reference group
The less aesthetic disadvantage of aesthetic disadvantage that the moulding article of compound is showed.Further, moulding article shows ratio
Form the dYi being showed from the moulding article of identical reference composition lower in the case of there is not triacylglycerol releasing agent
DYi.
In yet another aspect, said method includes polymer melt processing.Further, polymer melt processing
Including injection molding, extrusion, rotational molding, blowing and hot forming.
In one aspect, thermoplastic compounds comprise the 3rd releasing agent further.In yet another aspect, the 3rd releasing agent bag
Containing selected from complete polyol fatty acid ester;Polyol fat acid partial esters;The alpha olefin oligomer of saturation;Or linear low density polyethylene
Alkene;Or comprise at least one combination of aforementioned item.
Product
In one aspect, product forms the compositionss from above-disclosed blending.In addition, product can be injection-molded
Part.Further, product is larger product, such as aircraft components.In yet another aspect, product includes aircraft components, electricity
Gas part, electronic application part, food service product part (food service item part), medical device element, animal
Cage part, electrical connector assembly, the shell for electrical equipment, motor component, automobile component, power distribution equipment part, communication
Part of appliance, machine element or Application in Building part.
In one aspect, Merlon is interfacial polycarbonate.In one aspect, Merlon is melt polycarbonate.
In one aspect, moulding article has the thickness of 1.2mm to 2.0mm.For example, moulding article has the thickness of 1.6mm
Degree.In yet another aspect, moulding article has the thickness of 2.8 to 3.5mm.For example, moulding article has the thickness of 3.2mm.
Further, the compound mixture obtaining can be used to provide any desired molded article, the product being formed,
Or moulding article.For example, by various modes such as injection molding, extrusion, rotational molding, blowing and hot forming, will be combined mixed
Compound is molded as useful moulded products.As described above, disclosed composite is particularly suitable for preparing electronic component and dress
Put.Therefore, according to some aspects, disclosed composite can be used to form product such as printed circuit board carrier, inserts in test
Burner element in seat, the bending rack etc. for hard disk drive.
The product being formed includes, for example, computer and business machine housing, home appliances, disk, flat board, handle, safety
Cap, automobile component such as instrument board, glass stand, glove box, internal covering etc..In various further aspects, the product bag of formation
Include but be not limited to food utensil, medical apparatus and instruments, cage for animal, electric connector, electrical appliance enclosure, motor component, automobile component,
Power distribution equipment, communication apparatus, computer etc., wherein device can be molded in snap-on connector.Further, originally
The product of disclosure can include exterior body panel and the part (inclusion automobile) for outdoor vehicle and device, protected
Image such as label, outdoor case such as telecommunications and electrical junction box and Application in Building such as roof parts, wallboard and windowpane.
Product can be comprised the disclosed multi-layer product of Merlon and can include being exposed to UV in their life-span
The product of light (either natural or artificial), and most particularly outdoor product, i.e. those are for the product of outdoor use.
Illustrate suitable product by shell, housing and panel, for example, outdoor vehicle and device;For electrical equipment and telecommunications dress
The shell put;Outdoor furniture;Aircraft components;Ship and marine settings, including decoration, shell and housing;Shipboard housing;Survey
Deep instrument housing, personal ship;Wet bike;Pond;Hot spring;Heating bath cylinder;Ladder;Stepcoverage thing;Build with Application in Building such as
Windowpane, roof, window, floor, ornamental window decoration or process;For picture, drawing, bulletin and similar display articles
Treated bell glass;Wallboard, He Men;Shielded image;Outdoor and indoor label;For ATM (ATM)
Shell, housing, panel and part;For lawn and horticultural tractor, hay mover and instrument (including lawn and garden tool)
Shell, housing, panel and part;Window and door decoration;Sports equipment and toy;For the shell of snowmobile, shell
Body, panel and part;Leisure sweep and part;Playground equipment;Manufacture from the product moulding wood combination;Golf field mark;
Practical well lid;Counter body;Desk-top computer;Portable computer housing;Lap-top computer;Palm calculates
Machine shell;Monitor shell;Printer casing;Keyboard;Facsimile machine shell;Copy machine housings;Telephone case;Phone housing;
Radio transmitter shell;Radio receiver shell;Light fixture;Ligthing paraphernalia;Network Interface Unit shell;Changer shell;
Air conditioner casing;Covering for public transport or seat;Covering for train, subway or bus or seat;
Meter case;Antenna casing;Covering for satellite antenna;Coating safety cap and individual protective equipment;The synthesis of coating or sky
So fabric;The photographic film of coating and photography photo;The drafting product of coating;The dyeing articles of coating;The fluorescent article of coating;Apply
The foamed product of cloth;And similar application.
In one aspect, present disclosure is related to comprise the product of disclosed blending polycarbonate compositions.Entering
The aspect of one step, the product that polycarbonate compositions are blended comprising to disclose is used for automobile application.In yet another aspect, for vapour
The product of car application is selected from instrument board, overhead console, inside gadget, central control board, plate, rear side side plate, rocker, decoration
Part, mud guard, door, rear parcel shelf, luggage-boot lid, hood, hood, roof, bumper, instrument board, grid, little outer
Shell, pillar ornament, covering, body side mechanograph, wheel cover, hubcap, door handle, spoiler, window frame, headlamp
Flange, headlamp, taillight, taillight shell, taillight flange, license plate shell, roof-rack and step plate.In another side
Face, the product for automobile application is selected from seat, backrest, load carrying floor, door panel, steering wheel, radio speaker lattice
Grid, instrument board frame, steering column, droplet rail, energy absorbing device, kick plate, casing of rearview mirror, grid opening reinforcement, ladder, cabin
Lid, button, knob and lever.In even further aspect, the product for automobile application is selected from seat, backrest, car
Case floor, door panel, steering wheel, radio speaker grid, instrument board frame, steering column, drip rail, energy absorbing device, kick
Plate, casing of rearview mirror, grid opening reinforcement, ladder, hatchcover, button, knob and lever.In even further aspect, system
Product be selected from instrument board, overhead console, inside gadget, central control board, plate, rear side side plate, rocker, decoration, mud guard,
Door, rear parcel shelf, luggage-boot lid, hood, hood, roof, bumper, instrument board, grid, little shell, pillar decoration
Product, covering, body side mechanograph, wheel cover, hubcap, door handle, spoiler, window frame, headlamp flange, front photograph
Lamp, taillight, taillight shell, taillight flange, license plate shell, roof-rack, step plate, seat, backrest, railway carriage ground
Plate, door panel, steering wheel, radio speaker grid, instrument board frame, steering column, drip rail, energy absorbing device, kick plate, after
Mirror housings, grid opening reinforcement, ladder, hatchcover, button, knob and lever.
In all fields, present disclosure is related to comprise the product of the compositionss of disclosure.Further, product is used
In Electrical and Electronic application.In yet another aspect, product be selected from for mobile phone and phone cover part, for battery part,
For the part of counter body, counter body and commercial casing such as the shell of monitor, hand-hold electronic device shell
As the part of phone housing, electric connector and light fixture, ornament, home appliances, roof, greenhouse, glass sunlight house, pool enclosures,
Light emitting diode (LED) and tabula rasa, the film of extrusion and sheet material products etc..In yet another aspect, compositionss be used in particular for manufacturing thin
Wall product such as the housing for electronic equipment.In yet another aspect, the other example bag of the product from compositionss can be formed
Include electric component, such as relay, battery, capacitor and shell, consumer electronics product such as shell and be used for notebook computer,
Desktop computer, extension base, personal digital assistant (PDA), digital camera, the part of desktop computer, and telecommunications components are as base
The part of terminal of standing.
Embodiment
Following examples are used for providing to those of ordinary skill in the art complete described and illustrated:How can make
Compositionss standby and that assessment is disclosed and claimed herein, and be intended to purely exemplary and be not intended to limit the disclosure
Content.Unless otherwise stated, part is weight portion, temperature be by DEG C in units of or at ambient temperature, and pressure is air
Press or close to atmospheric pressure.
In the examples below, prepare and test the thermoplastic compounds of present disclosure.The property of test listed by table 1
Can, including test description, testing standard, the sample of test, performance and units of measurement.
In addition to Merlon, table 2 also lists the material adopting in an embodiment.The PC using is interfacial polycarbonate,
Under 300 DEG C/1.2kg, its MVR is 5.1 to 8g/10 minute, available from SABIC ' s Innovative Plastics
business.
Embodiment 1- embodiment 4:Change PETS load
In embodiment 1- embodiment 4, it is prepared for comprising Merlon and unequally loaded pentaerythritol tetrastearate
(PETS) thermoplastic compounds.The different loads of PETS are 0wt%, 0.1wt%, 0.4wt% and 1wt%.Preparation thermoplasticity
Compositionss are simultaneously extruded into pellet form.
De- to assess using injection molding machine Arburg 370 (screw diameter is 25mm and injection rate is 40mm/s)
Mould performance.The coefficient of friction during the demoulding is measured under 300 DEG C/100 DEG C melt/mold temperatures.Coefficient of friction (CoF) result
Table 3 listed below and Fig. 1, wherein represent static and dynamic friction coefficient curve respectively by diamond block and square.
Fig. 1 illustrates static state and the coefficient of dynamics of PETS load.With the increase of the PETS load of thermoplastic compounds, the demoulding
Performance can be improved, and coefficient of friction can reduce, and sliding force can reduce.Result in table 3 and Fig. 1 shows, to thermoplasticity group
Compound adds a small amount of PETS and can improve demolding performace.With the load of the increase of PETS, demolding performace persistently improves, however,
The impact of load can reduce.As shown by data nonlinear correlation simultaneously points out the demolding performace when load is more than 0.4wt% to start in flat
Steady state.
Embodiment 5- embodiment 11
Releasing agent listed by table 4, the load in thermoplastic compounds, and the frictional force of embodiment 5- embodiment 11.
As seen in table 3 and table 4, embodiment 1- embodiment 7 explanation is using in the case of single releasing agent
Frictional force.Embodiment 8- embodiment 11 explanation is using the frictional force in the case of the blend of releasing agent.Using and above with respect to
Those condition the same terms disclosed by embodiment 1- embodiment 4 are processing the compositionss in embodiment 5- embodiment 11.
In embodiment 7, by single releasing agent GTS, add thermoplastic compounds and extrude.Similarly, in embodiment 3
In, single releasing agent PETS adds compositionss and extrudes.In embodiment 9, the blend that is prepared for comprising GTS/PETS
Thermoplastic compounds are simultaneously extruded.As seen, the blend of GTS/PETS has any single releasing agent of ratio from table 3 and table 4,
GTS or PETS, the lower confficient of static friction of confficient of static friction.Therefore, compared to single releasing agent, blend shows quiet rubbing
Wipe the improvement of coefficient.
In embodiment 6, by single releasing agent GMS, add compositionss and extrude.Similarly, in embodiment 7, will be single
One releasing agent GTS, adds thermoplastic compounds and extrudes.In embodiment 10, the heat of the blend being prepared for comprising GMS/GTS
Plastic composition is simultaneously extruded.As seen in table 3 and table 4, the blend of GMS/GTS has any single releasing agent of ratio,
GMS or GTS, the lower confficient of static friction of confficient of static friction.Therefore, compared to single releasing agent, blend shows static friction
The improvement of coefficient.
Table 3 and table 4 further demonstrate that, when compared to GMS/PETS (embodiment 11) and GTS/GMS (embodiment 10),
The cooperative effect of GTS/PETS combination (embodiment 9) provides minimum confficient of static friction.
Embodiment 12:The impact to yellowness index for the releasing agent
Comprise the thermoplastic compounds of the routine of Merlon, As time goes on, be susceptible to fade.Parameter dYi
(or dE) is used to measure the Common Parameters of color stability.These parameters also show that the heat ageing of thermoplastic compounds is stable
Property.By means of some demoulding additives, 5,000 hour at 120 DEG C, to assess these parameters.Carry out color measuring to obtain
DYi value in fig. 2.
Fig. 2 graphic extension, the thermoplastic compounds containing the various releasing agent of unequally loaded are in 5,000 little dYi constantly
Data.
As shown in Fig. 2 the interpolation of GTS releasing agent improves the inherent ageing properties of thermoplastic compounds.For example, comprise
The thermoplastic compounds display ratio of GTS does not have the lower Yi of the reference thermoplastic compounds of releasing agent.By contrast, comprise the demoulding
The thermoplastic compounds of agent such as PETS or more substantial GMS show the flavescence of thermoplastic compounds.Turn yellow and represent ageing properties
Deteriorate.Therefore, Fig. 2 shows, the thermoplastic compounds comprising GTS will maintain or improve the inherent aging of thermoplastic compounds
Energy.
Embodiment 13:The impact to flash-point for the releasing agent
Flash-point (Fp) determines releasing agent volatility in process.Table 5 illustrates to comprise 4 kinds of releasing agents, PETS,
PAO, GMS and GTS, thermoplastic compounds flash-point.
Be not only restricted to theory it is believed that, the flash-point of thermoplastic compounds is lower, then as a result, have the analysis of surface defect
The probability going out is higher.Table 5 shows, PAO and GMS has low-flash.Therefore, PAO and GMS causes the surface on molded parts
Defect.PETS and GTS has higher flash-point.Therefore, compared to PAO and GMS, PETS and GTS has lower dirty and shows
Show less surface defect on molded parts.
The thermoplastic compounds embodiment comprising GTS provides the more preferable demoulding, the color stability improving, lower amassing
Dirt and less surface defect.The thermoplastic compounds embodiment comprising GTS shows more preferable demoulding behavior (in injection molding
During), relatively low frictional force (during the demoulding), good outward appearance and good color stability.
With respect to the conventional demoulding in the case of there is not GTS, the thermoplastic compounds embodiment performance of the present invention changes
The kind demoulding.The thermoplastic compounds embodiment of the present invention can be used for preparing low-friction coefficient moulding article, film and/or extrusion
Sheet material.
Embodiment 14- embodiment 17:Industry checking
For industry checking, process thermoplastic compounds with various releasing agents, as shown in table 6, and compared to test mark
Standard, embodiment 14.Specifically, in customers' place, under conditions of similar with the compositionss of embodiment 14, Processing Example 15- is real
Apply the thermoplastic compounds of example 17, for comparing.The visitor that observation is that based on the removal with regard to material in table 6
(based on their internal specification) is fed back at family.Direct visual comparison obtains the surface defect (according to client) of part further.Occurring
In the case of defect, observe the defect similar to inclined-plane at the injection point of defective FRU.
In table 6, embodiment 16 (GTS/PETS) and embodiment 17 (GMS/PETS) be in process stable simultaneously
There is the good demoulding.Embodiment 16 does not have aesthetic disadvantage, and embodiment 17 has aesthetic disadvantage.As shown in table 6, comprise
The embodiment 16 of GTS has the good demoulding and does not have aesthetic disadvantage.
The summary of the impact of releasing agent
Table 7 illustrates the summary of the data of various compositionss
Table 7 illustrates GTS adds the benefit of thermoplastic compounds.For example, comprise GTS thermoplastic compounds show fabulous
Removal (similar to GMS and PAO).In addition, the thermoplastic compounds comprising GTS are inert for polycarbonate chain,
A kind of benefit with respect to GMS.
Embodiment 18- embodiment 21:Impact retains
According to ASTM D 256, at various temperatures, using thickness for 3.2mm, the notched Chalpy impact rod of molding,
Notched Chalpy impact test is carried out to the polycarbonate compositions containing different releasing agents.Result is shown in table 8, wherein D table
Show that notched Chalpy impact value is more than 50kJ/m2Ductility sample, B indication notch Izod impact values be less than 30kJ/m2Fragility
Sample, DB indication notch Izod impact values are 40 to 50kJ/m2Sample, and BD indication notch Izod impact values be 30
To 40kJ/m2Sample w.Notched Chalpy impact intensity is used for comparing and determine the resistance to impact of plastic material.
Table 8 shows, the compositionss of the combination comprising GTS and PETS have the impact property of improvement, wherein phase at low temperature
In the embodiment 18 only comprising PETS, the embodiment 19 comprising PETS and GTS has the performance of improvement at -10 DEG C to ratio.Table 8 enters
One step shows, at all temperatures, the embodiment 21 only comprising GTS as releasing agent is ductility.
Some embodiments of this compositions method for preparing compositionss and the product being formed by it are below described.
Embodiment 1:Thermoplastic compounds, comprise:Carbonate polymer;The triacylglycerol of 0.05 to 0.2wt% takes off
Mould agent;And tetrastearate second releasing agent of 0.25 to 0.55wt%.Triacylglycerol releasing agent and the second releasing agent total
Amount is less than or equal to the gross weight that 0.6wt% and wt% value is based on compositionss.
Embodiment 2:The compositionss of embodiment 1, wherein, with respect to the gross weight of thermoplastic compounds, triacylglycerol
The amount of releasing agent is 0.05wt% to 0.15wt%.
Embodiment 3:Any combination thing of embodiment 1-2, the amount of the wherein second releasing agent is for 0.35wt% extremely
0.55wt%.
Embodiment 4:Any combination thing of embodiment 1-3, wherein triacylglycerol releasing agent comprise three glycerol stearate
Ester.
Embodiment 5:Any combination thing of embodiment 1-4, the wherein second releasing agent comprises tetramethylolmethane four stearic acid
Ester (pentaerythrityl tetrastearate).
Embodiment 6:Any combination thing of embodiment 1-5, the total amount of wherein releasing agent is 0.3wt% to 0.6wt%.
Embodiment 7:Any combination thing of embodiment 1-6, the total amount of wherein releasing agent be 0.3wt% extremely
0.55wt%.
Embodiment 8:Any combination thing of embodiment 1-7, the wherein second releasing agent comprises glyceryl monostearate, satisfies
With at least one in poly- (α) oligomer and linear low density polyethylene and pentaerythritol tetrastearate
(pentaerythritol tetrastearate).
Embodiment 9:Any combination thing of embodiment 1-8, comprises the 3rd releasing agent further.
Embodiment 10:Any combination thing of embodiment 1-9, the wherein second releasing agent comprises with animal sources or plant
The releasing agent in source.
Embodiment 11:Any combination thing of embodiment 1-10, wherein Merlon are interfacial polycarbonate.
Embodiment 12:Any combination thing of embodiment 1-11, the wherein second releasing agent and triacylglycerol releasing agent
Ratio is 2 to 5.
Embodiment 13:Any combination thing of embodiment 1-12, wherein compositionss have dynamic less than or equal to 0.22
Coefficient of friction.
Embodiment 14:Any combination thing of embodiment 1-13, wherein compositionss have quiet less than or equal to 0.33
Coefficient of friction.
Embodiment 15:Method for preparing compositionss, including:Form any combination thing of embodiment 1 14, its
Middle compositionss are blend compositions;And molding above-mentioned composition.
Embodiment 6:The method of embodiment 15, further includes to form moulding article by compositionss.
Embodiment 17:Either method in embodiment 15-16, further includes that polymer melt is processed.
Embodiment 18:The processing of the method for embodiment 17, wherein polymer melt includes injection molding, extrusion, rotation
Molding, blowing and hot forming.
Embodiment 19:The product that a kind of any combination thing in 1-14 by embodiment is formed.
Embodiment 20:The product of embodiment 19, wherein product are injection moldings.
Embodiment 21:Arbitrary product of embodiment 19-20, wherein product include aircraft components, electric component, electronics
Application component, food service product part, medical device element, cage for animal part, electrical connector assembly, outer for electrical equipment
Shell, motor component, automobile component, power distribution equipment part, communication apparatus part, machine element or Application in Building part.
Embodiment 22:Arbitrary product of embodiment 19-21, wherein product show during the demoulding of part than
The knockout press being showed by the product that identical reference composition is formed in the case of there is not triacylglycerol releasing agent is lower
Knockout press.
Embodiment 23:Arbitrary product in embodiment 19-22, wherein product show ratio on the surface of molded parts
By shape in the case of there is not triacylglycerol releasing agent by the product that identical reference composition is formed shown attractive in appearance
The less aesthetic disadvantage of defect.
Embodiment 24:Arbitrary product in embodiment 19-23, wherein product show ratio and there is not triacylglycerol
The lower dYi of the dYi that showed by the product that identical reference composition is formed in the case of releasing agent.
Embodiment 25:Arbitrary product in embodiment 19-21, wherein product are larger products.
Claims (24)
1. a kind of thermoplastic compounds, comprise:
Carbonate polymer;
The triacylglycerol releasing agent of 0.05 to 0.2wt%;And
Tetrastearate second releasing agent of 0.25 to 0.55wt%;
The total amount of wherein said triacylglycerol releasing agent and described second releasing agent is less than or equal to 0.6wt%;
Wherein wt% value is the gross weight based on described compositionss.
2. compositionss according to claim 1, wherein, with respect to the gross weight of described thermoplastic compounds, described trigalloyl
The amount of glycerol releasing agent is 0.05wt% to 0.15wt%.
3. the compositionss according to any one of claim 1-2, wherein, the amount of described second releasing agent is
0.35wt% to 0.55wt%.
4. the compositionss according to any one of claim 1-2, wherein, described triacylglycerol releasing agent comprises three stearic acid
Glyceride.
5. the compositionss according to any one of claim 1-2, wherein, it is hard that described second releasing agent comprises tetramethylolmethane four
Fat acid ester.
6. the compositionss according to any one of claim 1-2, wherein, the total amount of releasing agent be 0.3wt% extremely
0.6wt%.
7. the compositionss according to any one of claim 1-2, wherein, the total amount of releasing agent be 0.3wt% extremely
0.55wt%.
8. the compositionss according to any one of claim 1-2, wherein, described second releasing agent comprises glycerol monostearate
At least one in ester, saturation poly- (α) oligomer and linear low density polyethylene and pentaerythritol tetrastearate.
9. the compositionss according to any one of claim 1-2, comprise the 3rd releasing agent further.
10. the compositionss according to any one of claim 1-2, wherein, described second releasing agent comprises with animal sources
Or the releasing agent of plant source.
11. compositionss according to any one of claim 1-2, wherein, Merlon is interfacial polycarbonate.
12. compositionss according to any one of claim 1-2, wherein, described second releasing agent and described triacylglycerol
The ratio of releasing agent is 2 to 5.
13. compositionss according to any one of claim 1-2, wherein, described compositionss have less than or equal to 0.22
The coefficient of kinetic friction.
14. compositionss according to any one of claim 1-2, wherein, described compositionss have less than or equal to 0.33
Confficient of static friction.
A kind of 15. methods for preparing compositionss, including:
Form the compositionss any one of claim 1-14, wherein said compositionss are blend compositions;And
Mold described compositionss.
16. methods according to claim 15, further include to form moulding article by described compositionss.
17. methods according to any one of claim 15-16, further include that polymer melt is processed.
18. methods according to claim 17, wherein, described polymer melt processing includes injection molding, extrusion, rotation
Molding, blowing and hot forming.
The product that a kind of 19. compositionss any one of claim 1-14 are formed.
20. products according to claim 19, wherein, described product is injection moldings.
21. products according to any one of claim 19-20, wherein, described product includes aircraft components, electrical part
Part, electronic application part, food service product part, medical device element, cage for animal part, electrical connector assembly, for electrically
The shell of equipment, motor component, automobile component, power distribution equipment part, communication apparatus part, machine element or Application in Building
Part.
22. products according to claim 20, wherein, during the demoulding of described moulded parts, described product shows ratio
The knockout press being showed by the product that identical reference composition is formed in the case of there is not described triacylglycerol releasing agent
Lower knockout press.
23. products according to claim 20, wherein, described product shows on the surface of described moulded parts and does not deposit than
The aesthetic disadvantage being showed by the product that identical reference composition is formed in the case of described triacylglycerol releasing agent is less
Aesthetic disadvantage.
24. products according to any one of claim 19-20, wherein, described product show than do not exist described
The lower dYi of the dYi that showed by the product that identical reference composition is formed in the case of triacylglycerol releasing agent.
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US9243125B2 (en) | 2016-01-26 |
CN104684983A (en) | 2015-06-03 |
US20140094550A1 (en) | 2014-04-03 |
KR20150063074A (en) | 2015-06-08 |
WO2014049570A3 (en) | 2014-05-22 |
WO2014049570A2 (en) | 2014-04-03 |
KR101691964B1 (en) | 2017-01-02 |
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