CN104674894A - Partition water supply system and method - Google Patents
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Abstract
本公开提供了一种用于分区供水的供水系统和供水方法。该供水系统至少包括:第一水泵组;第二水泵组,其与所述第一水泵组串联并利用所述第一水泵组的供水的第二富裕扬程来叠压供水;第一和第二出水流量传感器,其分别连接到所述第一和第二水泵组的出水端,用于分别检测所述第一和第二水泵组的供水的第一和第二出水流量;以及控制柜,分别与所述第一水泵组、所述第二水泵组、所述第一出水流量传感器和所述第二出水流量传感器相连,并基于所检测到的第一出水流量和/或第二出水流量,来控制所述第一水泵组和/或所述第二水泵组内不同水泵配置参数(Q、H)对应工作。
The present disclosure provides a water supply system and a water supply method for district water supply. The water supply system at least includes: a first water pump group; a second water pump group, which is connected in series with the first water pump group and utilizes the second rich head of the water supply of the first water pump group to superimpose water supply; the first and second Water outlet flow sensors, which are respectively connected to the water outlet ends of the first and second water pump groups, for respectively detecting the first and second water outlet flows of the water supply of the first and second water pump groups; and the control cabinet, respectively connected to the first water pump group, the second water pump group, the first water outlet flow sensor and the second water outlet flow sensor, and based on the detected first water outlet flow and/or second water outlet flow, to control the corresponding work of different water pump configuration parameters (Q, H) in the first water pump group and/or the second water pump group.
Description
技术领域technical field
本公开总体上涉及城市建筑供水领域,更具体地涉及一种用于分区供水的供水系统和方法。The present disclosure generally relates to the field of urban building water supply, and more particularly relates to a water supply system and method for district water supply.
背景技术Background technique
在人们的日常生产、生活中,不可避免地需要用到各种水资源。因此,城市供水系统就成为了日常生产、生活中的重要组成部分。在目前的城市供水系统中,特别是中、高层建筑的供水系统中,主要采取了立式多级泵水库式供水设备和/或无负压供水设备等方式来进行供水。In people's daily production and life, it is inevitable to use various water resources. Therefore, the urban water supply system has become an important part of daily production and life. In the current urban water supply system, especially in the water supply system of middle and high-rise buildings, water supply mainly adopts vertical multi-stage pump reservoir type water supply equipment and/or non-negative pressure water supply equipment and the like for water supply.
在传统的立式多级泵水库式供水设备中,一般采用1台以上的立式多级泵并联组合,实现水泵之间的互备关系,且各泵通过24小时水库取水,为对应的区域供水。此类供水方式因没有利用市政供水管网的余压,其能耗最高。如果针对高层建筑采用分区供水设计,则在项目建设时各区都需要配置一套二次供水设备。因为各区供水独立,无任何关联性,也就造成了各区在恒压供水过程中,为了保证出水压力恒定,水泵存在长期恒压对应扬程工作,这就造成了大量基础能耗损失。此外,由于高层建筑分区供水,各区水泵组互为独立,且系统还需要配置水库等,因此占地面积最大。In the traditional vertical multi-stage pump reservoir-type water supply equipment, generally more than one vertical multi-stage pump is combined in parallel to realize the mutual backup relationship between the pumps, and each pump draws water through the 24-hour reservoir for the corresponding area water supply. This kind of water supply method has the highest energy consumption because it does not utilize the residual pressure of the municipal water supply network. If the district water supply design is adopted for high-rise buildings, each district needs to be equipped with a set of secondary water supply equipment during project construction. Because the water supply of each district is independent and has no correlation, in the process of constant pressure water supply in each district, in order to ensure a constant water outlet pressure, the water pump has a long-term constant pressure corresponding to the lift work, which caused a lot of basic energy consumption loss. In addition, since high-rise buildings are supplied with water in different areas, the water pumps in each area are independent of each other, and the system also needs to be equipped with reservoirs, etc., so it occupies the largest area.
此外,在传统的无负压供水设备中,一套无负压供水设备负责对应区域的供水。系统一般由一台或多台水泵并联实现互备供水。水泵进水端通过直接与市政供水管网的进水管对接叠加转压,此供水设备的好处就是始终直接利用市政管网余压,其相对于上述库泵供水方式可以节能25%左右。其缺点是此设备只能在市政主管网供水足够富裕的中小城市使用,而不能在中心城市使用(设备使用有较大局限性)。In addition, in the traditional non-negative pressure water supply equipment, a set of non-negative pressure water supply equipment is responsible for the water supply of the corresponding area. The system generally consists of one or more water pumps connected in parallel to achieve mutual water supply. The water inlet end of the water pump directly connects with the inlet pipe of the municipal water supply network and superimposes pressure conversion. The advantage of this water supply equipment is that it always directly utilizes the residual pressure of the municipal pipe network, which can save energy by about 25% compared with the above-mentioned reservoir pump water supply method. The disadvantage is that this equipment can only be used in small and medium-sized cities where the municipal main network is rich enough to supply water, but not in central cities (the use of equipment has relatively large limitations).
同样地,如果针对高层建筑采用分区供水设计,则在项目建设时各区需要配置一套二次供水设备,其各区供水独立,无任何关联性。也就造成了各区在恒压供水过程中,为了保证出水压力恒定,水泵存在长期恒压对应扬程工作,造成基础能耗损失。此外,因高层建筑大多采用分区供水,各区水泵组互为独立,故水泵组占地面积也很大。Similarly, if the district water supply design is adopted for high-rise buildings, each district needs to be equipped with a set of secondary water supply equipment during project construction, and the water supply for each district is independent without any correlation. In other words, in the process of constant pressure water supply in each district, in order to ensure a constant outlet water pressure, the water pumps have long-term constant pressure corresponding to the head work, resulting in the loss of basic energy consumption. In addition, because most high-rise buildings use district water supply, the water pump units in each district are independent of each other, so the water pump units also occupy a large area.
发明内容Contents of the invention
为了解决或至少减轻上述问题,提供了根据本公开实施例的用于分区供水的供水系统和方法。In order to solve or at least alleviate the above-mentioned problems, a water supply system and method for district water supply according to embodiments of the present disclosure are provided.
根据本公开的第一方面,提供了一种用于分区供水的供水系统。该供水系统至少包括:第一水泵组,其连接到市政供水管网或水池水箱,并利用所述市政供水管网的供水的第一富裕扬程来叠压供水;第一出水流量传感器,其连接到所述第一水泵组的出水端,用于检测所述第一水泵组的供水的第一出水流量;第二水泵组,其与所述第一水泵组串联并利用所述第一水泵组的供水的已有扬程和富裕流量来提供所需流量的叠压供水;第二出水流量传感器,其连接到所述第二水泵组的出水端,用于检测所述第二水泵组的供水的第二出水流量;以及控制柜,分别与所述第一水泵组、所述第二水泵组、所述第一出水流量传感器和所述第二出水流量传感器相连,并基于所检测到的第一出水流量和/或第二出水流量,来控制所述第一水泵组和/或所述第二水泵组内不同水泵配置参数,以在最佳工作效率上运行。According to a first aspect of the present disclosure, a water supply system for district water supply is provided. The water supply system at least includes: a first water pump group, which is connected to the municipal water supply network or a pool tank, and utilizes the first rich head of the water supply of the municipal water supply network to superimpose water supply; the first water flow sensor, which is connected to To the water outlet end of the first water pump group, used to detect the first water outlet flow rate of the water supply of the first water pump group; the second water pump group, which is connected in series with the first water pump group and utilizes the first water pump group The existing lift and surplus flow of the water supply to provide the required flow of superimposed water supply; the second water outlet flow sensor, which is connected to the water outlet of the second water pump group, is used to detect the water supply of the second water pump group The second water outlet flow rate; and the control cabinet, respectively connected to the first water pump group, the second water pump group, the first water outlet flow sensor and the second water outlet flow sensor, and based on the detected first The water outlet flow rate and/or the second water outlet flow rate are used to control the configuration parameters of different water pumps in the first water pump group and/or the second water pump group to operate at the best working efficiency.
在一些实施例中,所述供水系统还包括:第三水泵组,其与所述第二水泵组串联并利用所述第二水泵组的供水的已有扬程和富裕流量来提供所需流量的叠压供水;第三出水流量传感器,其连接到所述第三水泵组的出水端,用于检测所述第三水泵组的供水的第三出水流量,其中,所述控制柜还分别与所述第三水泵组和所述第三出水流量传感器相连,并基于所检测到的第一出水流量、第二出水量和/或第三出水流量,来控制所述第一水泵组、所述第二水泵组和/或所述第三水泵组内不同水泵配置参数,以在最佳工作效率上运行。In some embodiments, the water supply system further includes: a third water pump group, which is connected in series with the second water pump group and uses the existing head and surplus flow of the water supply of the second water pump group to provide the required flow rate. Superimposed water supply; a third water outlet flow sensor, which is connected to the water outlet end of the third water pump group and used to detect the third water outlet flow rate of the water supply of the third water pump group, wherein the control cabinet is also connected to the water outlet respectively The third water pump group is connected to the third water outlet flow sensor, and based on the detected first water outlet flow, second water outlet flow and/or third water outlet flow, the first water pump group and the first water outlet flow are controlled. The configuration parameters of different water pumps in the second water pump group and/or the third water pump group are used to operate at the best working efficiency.
在一些实施例中,所有水泵组均位于同一设备间。In some embodiments, all pump sets are located in the same equipment room.
在一些实施例中,所述控制柜根据以下公式来控制各个水泵组:W=Wmin+ΔW1+ΔW2,其中,W表示水泵组的单位电耗值,Wmin表示水泵组的最小单位电耗值,ΔW1表示由于水泵组实际运行效率偏离最高效率而导致的额外单位电耗值,ΔW2表示由于水泵组实际运行存在富裕扬程而导致的额外单位电耗值,其中,所述控制柜控制各水泵组以最小化ΔW1+ΔW2。In some embodiments, the control cabinet controls each water pump group according to the following formula: W=W min +ΔW 1 +ΔW 2 , where W represents the unit power consumption value of the water pump group, and W min represents the minimum unit of the water pump group The power consumption value, ΔW 1 represents the additional unit power consumption value caused by the actual operating efficiency of the water pump group deviating from the maximum efficiency, and ΔW 2 represents the additional unit power consumption value caused by the actual operation of the water pump group with a rich head, wherein the control The cabinet controls each pump set to minimize ΔW 1 +ΔW 2 .
在一些实施例中, 其中,Q表示水泵组的总流量,t表示时间,H(Q,t)表示所述供水系统在工况(Q,t)下实际提供的总扬程,η(Q,H)表示水泵组在工况(Q,H)下的整体运行效率,H总(Q,t)表示所述供水系统在工况(Q,t)下的期望总扬程,ηmax(Q,H)表示水泵组在工况(Q,H)下的最高效率,Δη(Q,H)表示η(Q,H)同ηmax(Q,H)之间的效率偏差,ΔH(Q,t)表示H(Q,t)与H总(Q,t)之间的差值。In some embodiments, Among them, Q represents the total flow of the water pump group, t represents the time, H (Q, t) represents the total lift actually provided by the water supply system under the working condition (Q, t), and η (Q, H) represents the water pump group in The overall operating efficiency under the working condition (Q, H), Htotal (Q, t) represents the desired total head of the water supply system under the working condition (Q, t), and η max (Q, H) represents the water pump group in The highest efficiency under working conditions (Q, H), Δη(Q, H) represents the efficiency deviation between η(Q, H) and η max (Q, H), ΔH(Q, t) represents H(Q, t) and the difference between Htotal (Q, t).
在一些实施例中,每个水泵组由一个或多个SUS304不锈钢泵、与每个SUS304不锈钢泵相对应的一个或多个截止阀和一个或多个蝶阀组成。In some embodiments, each water pump group consists of one or more SUS304 stainless steel pumps, one or more stop valves and one or more butterfly valves corresponding to each SUS304 stainless steel pump.
在一些实施例中,所述供水系统还包括:第一温度传感器,其连接到所述第一水泵组和所述控制柜,用于检测所述第一水泵组的水温;以及第一超温排水电磁阀,其连接到所述第一水泵组和所述控制柜,用于在所述第一温度传感器检测到水温超过预定阈值的情况下进行排水,以避免所述第一水泵组因发烫而降低使用寿命。In some embodiments, the water supply system further includes: a first temperature sensor connected to the first water pump group and the control cabinet for detecting the water temperature of the first water pump group; and a first over-temperature sensor A drain solenoid valve, which is connected to the first water pump set and the control cabinet, and is used for draining water when the first temperature sensor detects that the water temperature exceeds a predetermined threshold, so as to prevent the first water pump set from Hot and reduce the service life.
在一些实施例中,所述供水系统还包括:第二温度传感器,其连接到所述第二水泵组和所述控制柜,用于检测所述第二水泵组的水温;以及第二超温排水电磁阀,其连接到所述第二水泵组和所述控制柜,用于在所述第二温度传感器检测到水温超过预定阈值的情况下进行排水,以避免所述第二水泵组因发烫而降低使用寿命。In some embodiments, the water supply system further includes: a second temperature sensor connected to the second water pump group and the control cabinet for detecting the water temperature of the second water pump group; and a second over-temperature sensor A drain solenoid valve, connected to the second water pump set and the control cabinet, for draining water when the second temperature sensor detects that the water temperature exceeds a predetermined threshold, so as to prevent the second water pump set from Hot and reduce the service life.
在一些实施例中,所述供水系统,还包括:第一压力传感器,其连接到所述第一水泵组的出水端,以测量所述第一水泵组的第一出水压力;以及第二压力传感器,其连接到所述第二水泵组的出水端,以测量所述第二水泵组的第二出水压力,其中,所述控制柜还根据所述第一出水压力和/或所述第二出水压力来控制各水泵组的工作功率。In some embodiments, the water supply system further includes: a first pressure sensor connected to the water outlet end of the first water pump group to measure the first water outlet pressure of the first water pump group; and a second pressure A sensor, which is connected to the water outlet end of the second water pump group to measure the second water outlet pressure of the second water pump group, wherein the control cabinet is also based on the first water outlet pressure and/or the second water outlet pressure. The water outlet pressure is used to control the working power of each water pump group.
根据本公开的第二方面,提供了一种用于分区供水的方法。该方法包括:控制连接到市政供水管网或水池水箱的第一水泵组,以利用所述市政供水管网的供水的第一富裕扬程来叠压供水;使用连接到所述第一水泵组的出水端的第一出水流量传感器来检测所述第一水泵组的供水的第一出水流量;控制与所述第一水泵组串联的第二水泵组,以利用所述第一水泵组的供水的第二富裕扬程来叠压供水;使用连接到所述第二水泵组的出水端的第二出水流量传感器来检测所述第二水泵组的供水的第二出水流量;以及基于所检测到的第一出水流量和/或第二出水流量,来控制所述第一水泵组和/或所述第二水泵组内水泵的工作功率。According to a second aspect of the present disclosure, a method for district water supply is provided. The method includes: controlling a first water pump set connected to a municipal water supply network or a pool tank to utilize a first rich head of the water supply of the municipal water supply network to superimpose the water supply; using a pump connected to the first water pump set The first water outlet flow sensor at the water outlet is used to detect the first water outlet flow rate of the water supply of the first water pump group; the second water pump group connected in series with the first water pump group is controlled to use the first water supply flow rate of the first water pump group Superimpose the water supply with two rich lifts; use the second water outlet flow sensor connected to the water outlet end of the second water pump group to detect the second water outlet flow rate of the water supply of the second water pump group; and based on the detected first water outlet The flow rate and/or the second water outlet flow rate are used to control the working power of the water pumps in the first water pump group and/or the second water pump group.
在一些实施例中,所述方法还包括:控制与所述第二水泵组串联的第三水泵组,以利用所述第二水泵组的供水的第三富裕扬程来叠压供水;使用连接到所述第三水泵组的出水端的第三出水流量传感器来检测所述第三水泵组的供水的第三出水流量;以及基于所检测到的第一出水流量、第二出水量和/或第三出水流量,来控制所述第一水泵组、所述第二水泵组和/或所述第三水泵组的工作功率。In some embodiments, the method further includes: controlling a third water pump group connected in series with the second water pump group to use the third rich head of the water supply of the second water pump group to superimpose the water supply; The third water outlet flow sensor at the water outlet end of the third water pump group detects the third water outlet flow rate of the water supply of the third water pump group; and based on the detected first water outlet flow rate, second water outlet volume and/or third The outlet water flow rate is used to control the working power of the first water pump group, the second water pump group and/or the third water pump group.
在一些实施例中,所有水泵组均位于同一设备间。In some embodiments, all pump sets are located in the same equipment room.
在一些实施例中,根据以下公式来控制各个水泵组:W=Wmin+ΔW1+ΔW2,其中,W表示水泵组的单位电耗值,Wmin表示水泵组的最小单位电耗值,ΔW1表示由于水泵组实际运行效率偏离最高效率而导致的额外单位电耗值,ΔW2表示由于水泵组实际运行存在富裕扬程而导致的额外单位电耗值,其中,各水泵组被控制为最小化ΔW1+ΔW2。In some embodiments, each water pump group is controlled according to the following formula: W=W min +ΔW 1 +ΔW 2 , where W represents the unit power consumption value of the water pump group, W min represents the minimum unit power consumption value of the water pump group, ΔW 1 represents the additional unit power consumption value caused by the actual operating efficiency of the water pump group deviating from the maximum efficiency, and ΔW 2 represents the additional unit power consumption value caused by the actual operation of the water pump group with a rich lift, where each water pump group is controlled to be the minimum ΔW 1 +ΔW 2 .
在一些实施例中, 其中,Q表示水泵组的总流量,t表示时间,H(Q,t)表示所述供水系统在工况(Q,t)下实际提供的总扬程,η(Q,H)表示水泵组在工况(Q,H)下的整体运行效率,H总(Q,t)表示所述供水系统在工况(Q,t)下的期望总扬程,ηmax(Q,H)表示水泵组在工况(Q,H)下的最高效率,Δη(Q,H)表示η(Q,H)同ηmax(Q,H)之间的效率偏差,ΔH(Q,t)表示H(Q,t)与H总(Q,t)之间的差值。In some embodiments, Among them, Q represents the total flow of the water pump group, t represents the time, H (Q, t) represents the total lift actually provided by the water supply system under the working condition (Q, t), and η (Q, H) represents the water pump group in The overall operating efficiency under the working condition (Q, H), Htotal (Q, t) represents the desired total head of the water supply system under the working condition (Q, t), and η max (Q, H) represents the water pump group in The highest efficiency under working conditions (Q, H), Δη(Q, H) represents the efficiency deviation between η(Q, H) and η max (Q, H), ΔH(Q, t) represents H(Q, t) and the difference between Htotal (Q, t).
在一些实施例中,每个水泵组由一个或多个SUS304不锈钢泵、与每个SUS304不锈钢泵相对应的一个或多个截止阀和一个或多个蝶阀组成。In some embodiments, each water pump group consists of one or more SUS304 stainless steel pumps, one or more stop valves and one or more butterfly valves corresponding to each SUS304 stainless steel pump.
在一些实施例中,所述方法还包括:使用连接到所述第一水泵组的第一温度传感器来检测所述第一水泵组的水温;以及控制连接到所述第一水泵组的第一超温排水电磁阀,以在所述第一温度传感器检测到水温超过预定阈值的情况下进行排水,以避免所述第一水泵组因发烫而降低使用寿命。In some embodiments, the method further includes: using a first temperature sensor connected to the first water pump group to detect the water temperature of the first water pump group; and controlling the first water pump connected to the first water pump group. The over-temperature drain solenoid valve is used to drain water when the first temperature sensor detects that the water temperature exceeds a predetermined threshold, so as to avoid reducing the service life of the first water pump set due to overheating.
在一些实施例中,所述方法还包括:使用连接到所述第二水泵组的第二温度传感器来检测所述第二水泵组的水温;以及控制连接到所述第二水泵组的第二超温排水电磁阀,以在所述第二温度传感器检测到水温超过预定阈值的情况下进行排水,以避免所述第二水泵组因发烫而降低使用寿命。In some embodiments, the method further includes: using a second temperature sensor connected to the second water pump group to detect the water temperature of the second water pump group; and controlling the second temperature sensor connected to the second water pump group The over-temperature drain solenoid valve is used to drain water when the second temperature sensor detects that the water temperature exceeds a predetermined threshold, so as to prevent the second water pump group from reducing its service life due to overheating.
在一些实施例中,所述方法还包括:使用连接到所述第一水泵组的出水端的第一压力传感器来测量所述第一水泵组的第一出水压力;使用连接到所述第二水泵组的出水端的第二压力传感器来测量所述第二水泵组的第二出水压力;以及还根据所述第一出水压力和/或所述第二出水压力来控制各水泵组的工作功率。In some embodiments, the method further includes: using a first pressure sensor connected to the water outlet end of the first water pump group to measure the first water outlet pressure of the first water pump group; using a pressure sensor connected to the second water pump The second pressure sensor at the water outlet end of the group measures the second water outlet pressure of the second water pump group; and also controls the working power of each water pump group according to the first water outlet pressure and/or the second water outlet pressure.
通过使用本公开的供水系统及方法,可以解决目前传统库泵及无负压二次供水成套设备高能耗问题,解决传统二次供水设备没有对水泵过热保护问题,解决传统二次供水设备没有引入用水流量精确控制提高水泵高效点工作的问题,以及解决了传统二次供水成套设备维修难、占地大问题。By using the water supply system and method of the present disclosure, it is possible to solve the problem of high energy consumption of traditional storage pumps and non-negative pressure secondary water supply complete sets of equipment, to solve the problem that the traditional secondary water supply equipment does not protect the water pump from overheating, and to solve the problem that the traditional secondary water supply equipment does not introduce Precise control of water flow improves the high-efficiency point of the pump, and solves the problem of difficult maintenance and large area occupation of traditional secondary water supply equipment.
具体地,根据本公开实施例的供水系统可以通过层层叠压原理把分区供水的各独立供水泵组通过窜联式组合结构实现高层分区供水目的,以此达到实现中区供水时节约低区扬程和高区供水时节约中区扬程的目的,进而实现能源节约目的。Specifically, the water supply system according to the embodiments of the present disclosure can realize the purpose of water supply in high-level districts through the channeling combined structure of the independent water supply pumps for water supply in different districts through the principle of layer-by-layer stacking pressure, so as to save the lift in the low-area when realizing the water supply in the middle area. The purpose of saving the head of the middle area when supplying water to the high area and the high area, and then realizing the purpose of energy saving.
此外,通过各区出水流量检测配合控制柜中的中央处理器精确计算控制各区不同额定流量功率的泵,来实现智能供水。其目的是计算找到不同用水流量工况时各泵最大效率点和最小富裕扬程所对应的泵工作状态。目的是严格控制因为配置运行不合理造成的低效率和扬程富裕浪费,实现能源节约目的。In addition, intelligent water supply is realized through the detection of the outlet water flow in each area and the precise calculation and control of the pumps with different rated flow power in each area by the central processor in the control cabinet. Its purpose is to calculate and find the working state of the pump corresponding to the maximum efficiency point and the minimum head of each pump under different water flow conditions. The purpose is to strictly control the low efficiency and head waste caused by unreasonable configuration and operation, and realize the purpose of energy saving.
此外,由于将用于高层分区供水(例如,2个区以上)的供水水泵组在占地一个区使用面积的基础上实现水泵空中叠加设计,实现了多区占用一套设备的位置,同时做到了实现分区供水的目的。此处,空中叠加设计一般指以低压泵组为起点,中区泵组通过支撑叠在低区泵组之上,并依此类推。因此,实现了高设备集成度,节约了占地面积。In addition, because the water supply pumps used for high-rise district water supply (for example, more than 2 districts) are designed on the basis of occupying the usable area of one district, the water pumps are superimposed in the air, so that multiple districts can occupy the location of a set of equipment, and do it at the same time. To achieve the purpose of district water supply. Here, the aerial stacking design generally refers to the low-pressure pump set as the starting point, the mid-zone pump set is stacked on the low-zone pump set through supports, and so on. Therefore, a high degree of device integration is achieved, and the floor space is saved.
附图说明Description of drawings
通过下面结合附图说明本公开的优选实施例,将使本公开的上述及其它目的、特征和优点更加清楚,其中:The above-mentioned and other objects, features and advantages of the present disclosure will be made clearer by describing preferred embodiments of the present disclosure below in conjunction with the accompanying drawings, wherein:
图1是示出了根据本公开实施例的用于分区供水的供水系统的示例原理图。FIG. 1 is an exemplary schematic diagram illustrating a water supply system for district water supply according to an embodiment of the present disclosure.
图2是示出了根据本公开实施例的示例叠压供水节能原理图。FIG. 2 is a schematic diagram illustrating an example stacked water supply energy saving according to an embodiment of the present disclosure.
图3是示出了根据本公开实施例的在控制柜处执行的示例供水控制方法的流程图。FIG. 3 is a flowchart illustrating an example water supply control method performed at a control cabinet according to an embodiment of the present disclosure.
具体实施方式Detailed ways
下面参照附图对本公开的优选实施例进行详细说明,在描述过程中省略了对于本公开来说是不必要的细节和功能,以防止对本公开的理解造成混淆。应当理解:以下描述仅用于完整、清楚、全面地理解本发明的实质创造性概念,以使得本领域技术人员能够实现本公开的实施例,其不应当被视为是对本发明的保护范围的限制。Preferred embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings, and unnecessary details and functions for the present disclosure will be omitted during the description to avoid confusing the understanding of the present disclosure. It should be understood that: the following descriptions are only used to completely, clearly and comprehensively understand the essential creative concepts of the present invention, so that those skilled in the art can realize the embodiments of the present disclosure, and they should not be regarded as limiting the protection scope of the present invention .
此外,尽管可能在不同实施例中描述了不同的技术特征,但这并不意味着这些技术特征不能被组合使用。事实上,在没有明确相反记载的情况下,应当认为这些技术特征,乃至不同技术方案可以被组合使用以获益。Furthermore, although different technical features may be described in different embodiments, this does not mean that these technical features cannot be used in combination. In fact, in the absence of explicit contrary records, it should be considered that these technical features and even different technical solutions can be used in combination to benefit.
此外,在本公开中,对“第一”、“第二”、“第三”等用语的使用仅用来区分具有相同名称的不同元素,而不应当被视为这些不同元素具有不同的优先级别或顺序。例如,“第一水泵组”不一定比“第二水泵组”更优先,或不一定必须要先有“第一水泵组”才能有“第二水泵组”等。类似地,“第一出水流量”不一定大于、小于或等于“第二出水流量”,其间的大小关系并不由“第一”或“第二”等来限定。In addition, in the present disclosure, the use of terms such as "first", "second", "third", etc. are only used to distinguish different elements with the same name, and should not be regarded as having different priorities for these different elements. level or sequence. For example, the "first water pump group" does not necessarily have priority over the "second water pump group", or the "first water pump group" does not necessarily have to have the "second water pump group", etc. Similarly, the "first water outlet flow" is not necessarily greater than, less than or equal to the "second water outlet flow", and the relationship between them is not limited by "first" or "second".
接下来,将简要描述根据本公开实施例的发明原理。Next, the inventive principle according to the embodiment of the present disclosure will be briefly described.
对于水泵(组)来说,其应当满足以下公式:For the water pump (group), it should satisfy the following formula:
水泵功率*水泵效率=扬程*流量*密度*重力加速度Pump power * pump efficiency = head * flow * density * acceleration of gravity
其中,一般来说,功率的单位是“千瓦”,效率无单位,扬程的单位是“米”,流量的单位是“米3/秒”,密度的单位是“千克/米3”,重力加速度的单位是“米/秒2”或“牛/千克”。当然,本发明不限于此,也可以采用其他单位体系。此外,该式左侧即等价于水泵的有效功率。将上述公式加以等价变形,并转换为本领域中常见单位,即得到下式:Among them, generally speaking, the unit of power is "kilowatt", the unit of efficiency is "meter", the unit of flow is " m3 /s", the unit of density is "kg/ m3 ", and the unit of gravity acceleration The unit is "m/ s2 " or "N/kg". Of course, the present invention is not limited thereto, and other unit systems may also be used. In addition, the left side of the formula is equivalent to the effective power of the water pump. The above formula is equivalently deformed and converted into common units in this field, that is, the following formula is obtained:
其中,W为水泵(组)的单位电耗值(单位为千瓦时/立方米),Q为流量(单位为“米3/秒”),H(Q,t)为水泵(组)在工况(Q,t)下提供的总扬程(单位为米),η(Q,H)为水泵(组)整体运行效率(一般用百分比来表示)。另外,考虑到自来水在一般(简化)情况下密度为1000千克/米3,重力加速度为9.8牛/千克,以及将秒换算为小时,即得到式(1)。Among them, W is the unit power consumption value of the pump (group) (unit is kWh/cubic meter), Q is the flow rate (unit is " m3 /s"), and H(Q, t) is the working time of the pump (group). The total head (in meters) provided under condition (Q, t), η(Q, H) is the overall operating efficiency of the pump (group) (generally expressed as a percentage). In addition, considering that tap water has a density of 1000 kg/ m3 under normal (simplified) conditions, an acceleration of gravity of 9.8 N/kg, and converting seconds into hours, formula (1) can be obtained.
请注意,H(Q,t)一般是流量Q和时间t的函数,它的大小同供水管道工艺要求和水泵(组)自身的调节能力有关。η(Q,H)是流量Q和扬程H(Q,t)的函数。在一个实施例中,η(Q,H)的计算公式可以如下:Please note that H(Q, t) is generally a function of flow Q and time t, and its size is related to the technological requirements of the water supply pipeline and the adjustment ability of the water pump (group). η(Q, H) is a function of flow Q and head H(Q, t). In one embodiment, the calculation formula of η (Q, H) can be as follows:
η(Q,H)=η1(Q,H)×η2(Q,H)×η3(Q,H) (2)η(Q, H) = η 1 (Q, H)×η 2 (Q, H)×η 3 (Q, H) (2)
在式(2)中,η1(Q,H)表示水泵(组)运行效率,η2(Q,H)为水泵电机运行效率,η3(Q,H)为水泵调速装置运行效率η1(Q,H),η2(Q,H)和η3(Q,H)均是泵的流量Q和扬程H(Q,t)的函数,它们也随着泵的流量Q和扬程H(Q,t)的变化而变化。请注意:这里为了描述的简单,省略了水泵、电机联轴器等硬件本身的效率。In formula (2), η 1 (Q, H) represents the operating efficiency of the water pump (group), η 2 (Q, H) is the operating efficiency of the water pump motor, and η 3 (Q, H) is the operating efficiency of the water pump speed control device η 1 (Q, H), η 2 (Q, H) and η 3 (Q, H) are all functions of the pump flow Q and head H (Q, t), and they also vary with the pump flow Q and head H (Q, t) changes. Please note: For simplicity of description, the efficiency of the hardware itself, such as water pumps and motor couplings, is omitted here.
假设二次供水工艺要求的总扬程为H总(Q,t),水泵额定提供的总扬程为H(Q,t),则浪费的富裕扬程为ΔH(Q,t),如下式所示:Assuming that the total head required by the secondary water supply process is H total (Q, t), and the total head provided by the water pump is H (Q, t), the wasted head is ΔH (Q, t), as shown in the following formula:
ΔH(Q,t)=H(Q,t)-H总(Q,t) (3)ΔH (Q, t) = H (Q, t) - H total (Q, t) (3)
泵的整体效率η(Q,H)随着流量Q和泵额定总扬程H(Q,t)变化,对于给定工况(Q,H)来说,在泵组设备可以采取的不同调节方式中,存在一整体效率最好的运行方式,此时水泵(组)具有最大效率值,可以记为ηmax(Q,H)。在一些实施例中,该ηmax(Q,H)不是所有组成设备的最高效率的乘积。它一般是指对应于工况(Q,H),使用所有可能的调节手段所能达到的最高效率。在一些实施例中,它是一个有约束调节的最大值。此外,水泵(组)实际整体运行效率η(Q,H)同最大效率ηmax(Q,H)之间的差值,可以称为效率偏差Δη(Q,H):The overall efficiency η(Q, H) of the pump changes with the flow Q and the rated pump head H(Q, t). For a given working condition (Q, H), different adjustment methods can be adopted in the pump equipment Among them, there is an operation mode with the best overall efficiency, at this time, the pump (group) has the maximum efficiency value, which can be recorded as η max (Q, H). In some embodiments, the η max (Q, H) is not the product of the highest efficiencies of all constituent devices. It generally refers to the highest efficiency that can be achieved by using all possible adjustment means corresponding to the working condition (Q, H). In some embodiments, it is a constrained adjusted maximum. In addition, the difference between the actual overall operating efficiency of the pump (group) η(Q, H) and the maximum efficiency η max (Q, H) can be called the efficiency deviation Δη(Q, H):
Δη(Q,H)=ηmax(Q,H)-η(Q,H) (4)Δη(Q, H)=η max (Q, H)-η(Q, H) (4)
则水泵(组)的单位电耗表达式(1)变为:Then the unit power consumption expression (1) of the water pump (group) becomes:
W=Wmin+ΔW1+ΔW2 (5)W=W min +ΔW 1 +ΔW 2 (5)
其中,Wmin表示水泵组的最小单位电耗值,ΔW1表示由于水泵组实际运行效率偏离最高效率而导致的额外单位电耗值,ΔW2表示由于水泵组实际运行存在富裕扬程而导致的额外单位电耗值。Among them, W min represents the minimum unit power consumption value of the water pump group, ΔW 1 represents the additional unit power consumption value caused by the actual operation efficiency of the water pump group deviating from the maximum efficiency, and ΔW 2 represents the additional unit power consumption value caused by the actual operation of the water pump group with a rich head. Unit power consumption value.
更具体地,在一个实施例中,在式(5)中, 以及
式(5)中的第一部分Wmin代表了水泵(组)能实现的最小吨水能耗,这也是控制柜调节各水泵组时所应当追求的目标电耗。(5)式中的ΔW1+ΔW2代表了当前工况下,水泵(组)存在的节能潜力,从负面讲也是水泵(组)浪费的吨水电耗,记为ΔW:The first part W min in formula (5) represents the minimum energy consumption per ton of water that the water pump (group) can achieve, which is also the target power consumption that the control cabinet should pursue when adjusting each water pump group. ΔW 1 +ΔW 2 in the formula (5) represents the energy-saving potential of the water pump (group) under the current working conditions. On the negative side, it is also the water and electricity consumption per ton wasted by the water pump (group), which is recorded as ΔW:
ΔW=ΔW1+ΔW2 (6)ΔW=ΔW 1 +ΔW 2 (6)
如上所述,(6)式中的第一部分ΔW1是由于泵运行效率η(Q,H)偏离最高效率ηmax(Q,H)形成效率偏差Δη(Q,H)而造成的节电潜力(或电能浪费),而第二部分则是由于泵存在富裕扬程ΔH(Q,t)而造成的。As mentioned above, the first part ΔW 1 in formula (6) is the power saving potential caused by the deviation of efficiency Δη(Q,H) from the pump operating efficiency η(Q,H) which deviates from the maximum efficiency η max (Q,H) (or waste of electric energy), and the second part is caused by the existence of a rich head ΔH (Q, t) in the pump.
更一般地,可以通过将检测到的供水流量实时反馈到中央控制单元(例如,控制柜),由中央控制单元程序中建模根据所设定的对应水泵工况曲线特性找到对应水泵工作,就能够达到对应泵工作最大效率点和最小富裕扬程。例如,对于一台流量Q=30m3/小时,额定扬程H=42m的水泵,根据其水泵特性曲线,水泵扬程H增加时水泵额定流量Q要降低,其流量从Q=30m3/小时降低到0流量时,水泵扬程H可以从42m到65m。在该情况下,可以得出结论:当水泵出水流量动态变化时,水泵的扬程也在动态变化。而系统优化各泵高效率点工作目的:就是要控制好水泵在自身特性曲线中高效率点范围区间内工作,具体水泵高效率点控制可以是根据水泵型号选择所定。水泵选型后就可以在中央控制器程序中建模设定各泵高效率点值,由程序采集泵流量动态数据,完成与中央控制器程序中建模设定比较,动态切换对应泵参数工作。也因此,在一些实施例中,通常不会预先设定一个固定效率参考值,而是根据实际情况通过控制系统配置的人机对话窗口来动态调整。具体的调整方式可以参考上述公式以及后文的描述。当然,在另一些实施例中,也可以给一个参考经验值,例如,根据水泵曲线保证其最高效率调节范围在水泵额定流量值正负15%之间为宜。More generally, the detected water supply flow can be fed back to the central control unit (for example, a control cabinet) in real time, and the corresponding water pump work can be found by modeling in the central control unit program according to the set corresponding water pump operating condition curve characteristics. It can reach the maximum efficiency point and the minimum head of the corresponding pump. For example, for a pump with a flow rate Q=30m 3 /hour and a rated head H=42m, according to its pump characteristic curve, when the pump head H increases, the rated flow rate Q of the pump will decrease, and its flow rate will decrease from Q=30m 3 /hour to When the flow rate is 0, the head H of the pump can range from 42m to 65m. In this case, it can be concluded that when the outlet flow of the water pump changes dynamically, the head of the water pump also changes dynamically. The purpose of the system to optimize the high-efficiency point of each pump is to control the pump to work within the range of the high-efficiency point in its own characteristic curve. The specific control of the high-efficiency point of the pump can be determined according to the pump model selection. After the pump is selected, the high-efficiency point value of each pump can be modeled in the central controller program, and the dynamic data of the pump flow can be collected by the program, compared with the modeling setting in the central controller program, and the corresponding pump parameters can be dynamically switched. . Therefore, in some embodiments, a fixed efficiency reference value is usually not preset, but is dynamically adjusted according to the actual situation through the man-machine dialogue window configured by the control system. For the specific adjustment method, please refer to the above formula and the following description. Of course, in some other embodiments, a reference experience value can also be given, for example, it is appropriate to ensure that the maximum efficiency adjustment range of the water pump is within plus or minus 15% of the water pump's rated flow value according to the water pump curve.
因此,本公开的创造性理念提供了用于在满足各分区供水工艺要求的条件下,通过由低到高的叠加方式,实现了泵输送水功耗最低(及目标电耗)的节能技术。它的理论基础是:在任一输送水系统中,存在着一个与系统运行状况(系统运行参数)相对应的单位耗电量(千瓦时/m3)的最小值。利用水泵智能叠压技术,可以例如优化效率偏差Δη(Q,H)而造成的节电潜力(或电能浪费)和/或优化水泵(组)的富裕扬程ΔH(Q,t)造成的节电潜力(或电能浪费)。在一些实施例中,调节时始终优先“效率偏差”,这是因为水泵富裕扬程主要是指在水泵选型时一定会高于实际工艺扬程所造成的物理扬程富裕,因此,富裕扬程为次。当然,本发明不限于此,也可以根据其他优先顺序来进行调节,比如优先“富裕扬程”等或者其他任何因素组合优先的方式。Therefore, the inventive idea of the present disclosure provides an energy-saving technology for achieving the lowest power consumption (and the target power consumption) for pumping water through a superposition method from low to high under the condition of meeting the water supply process requirements of each zone. Its theoretical basis is: in any water delivery system, there is a minimum value of unit power consumption (kWh/m 3 ) corresponding to the system operating conditions (system operating parameters). Using the intelligent stacking technology of water pumps, for example, the power saving potential (or power waste) caused by optimizing the efficiency deviation Δη(Q, H) and/or the power saving caused by optimizing the rich head ΔH(Q, t) of the water pump (group) potential (or power waste). In some embodiments, the "efficiency deviation" is always given priority when adjusting, because the affluent head of the water pump mainly refers to the affluence of the physical head that must be higher than the actual process head during the selection of the water pump. Therefore, the affluent head is secondary. Of course, the present invention is not limited thereto, and adjustments may also be made according to other priority orders, such as prioritizing "rich lift" or any other combination of factors.
图1示出了根据本公开一个实施例的供水系统的示意原理图,该供水系统以串联技术实现了中区水泵组直接串联低区水泵组实现中区供水,该串联直接节约了低区富裕扬程ΔH低(Q,t);以及高区水泵组直接串联中区水泵组实现高区供水,该串联直接节约了中区富裕扬程ΔH中(Q,t)。从而,采用该供水系统使输送水过程中系统的运行时单位耗电量最小。以这种方式,可使该输送水系统的运行耗电量最少,又同时可得到最大的节电量和节能效益,实现输送水系统的经济运行。Fig. 1 shows a schematic schematic diagram of a water supply system according to an embodiment of the present disclosure. The water supply system realizes the water supply in the middle zone by connecting the water pumps in the middle zone directly in series with the water pumps in the low zone, and the series connection directly saves the wealth in the low zone. The head ΔH is low (Q, t); and the water pump group in the high area is directly connected in series with the pump group in the middle area to realize the water supply in the high area. This series connection directly saves the rich head ΔH in the middle area (Q, t). Therefore, using the water supply system minimizes the unit power consumption during the system's operation during the water delivery process. In this way, the power consumption of the operation of the water delivery system can be minimized, and at the same time, the maximum power saving and energy-saving benefits can be obtained, and the economical operation of the water delivery system can be realized.
在图1所示实施例中,供水系统可以包括多组水泵,并针对不同分区进行供水。在一些实施例中,每个水泵组可以包括一个或多个水泵、与每个水泵相对应的一个或多个截止阀以及一个或多个蝶阀。在一些实施例中,截止阀可以配置在每台水泵的出水端,其作用是可以保证在一组水泵供水的过程中,其中任一台或多台泵工作时,其它没有工作的泵不会产生回水,构不成内部循环,从而保证水泵出水始终做有效功。在一些实施例中,蝶阀可以配置在每台水泵的进水端和/或出水端。在一个或多个实施例中,该蝶阀可以是手动蝶阀。蝶阀的作用是在水泵检修或维修时切断水源,便于故障水泵维修,而不至于整个系统供水停止。In the embodiment shown in FIG. 1 , the water supply system may include multiple sets of water pumps, and supply water to different zones. In some embodiments, each water pump group may include one or more water pumps, one or more stop valves and one or more butterfly valves corresponding to each water pump. In some embodiments, the shut-off valve can be arranged at the water outlet of each water pump, and its function is to ensure that during the water supply process of a group of water pumps, when any one or more pumps are working, other non-working pumps will not Backwater is generated, which does not form an internal circulation, so as to ensure that the water pump always does effective work. In some embodiments, butterfly valves can be arranged at the water inlet and/or water outlet of each water pump. In one or more embodiments, the butterfly valve may be a manual butterfly valve. The function of the butterfly valve is to cut off the water source when the water pump is overhauled or repaired, so as to facilitate the maintenance of the faulty water pump without stopping the water supply of the entire system.
更具体地,在图1所示的实施例中,供水系统包括三个水泵组,分别向第一分区(低区6)、第二分区(中区10)和第三分区(高区12)供水。在一些实施例中,低区供水压力范围可以在3.5~5Kg,中区供水压力范围可以在7.0~9.0Kg,以及高区供水压力范围可以在10.0~13.0Kg。当然,本领域技术人员应当明白本发明不限于此。在其他实施例中,各分区供水压力不限于上述数值范围。More specifically, in the embodiment shown in Fig. 1, the water supply system includes three water pump groups, respectively to the first zone (low zone 6), the second zone (middle zone 10) and the third zone (high zone 12) water supply. In some embodiments, the water supply pressure of the low zone can be in the range of 3.5-5Kg, the water supply pressure of the middle zone can be in the range of 7.0-9.0Kg, and the water supply pressure of the high zone can be in the range of 10.0-13.0Kg. Of course, those skilled in the art should understand that the present invention is not limited thereto. In other embodiments, the water supply pressure of each zone is not limited to the above numerical range.
在图1所示实施例中,每个水泵组可以包括两个单体水泵2、8和/或11(例如,SUS304不锈钢沉浦泵),每个单体水泵可以连接到市政供水管道或水池水箱管道1或上一级水泵组。此外,在每个水泵的前后(入水端和出水端)各连有一个截止阀,如图1所示,以及在每个水泵的后面(出水端)还连有一个蝶阀。截止阀和/或蝶阀的使用有效地帮助供水系统控制水的流向/开关等。当然,本发明不限于此。在其他实施例中,安装的截止阀/蝶阀的数目和/或位置可以不同,并不限于图1所示的实施例。此外,水泵组之间的串联可以通过泵进水叠压管道7来实现,该泵进水叠压管道7上可设有截止阀。In the embodiment shown in Figure 1, each water pump group can include two individual water pumps 2, 8 and/or 11 (for example, SUS304 stainless steel sink pump), and each individual water pump can be connected to a municipal water supply pipeline or a pool Water tank pipeline 1 or the upper water pump group. In addition, each water pump is connected with a shut-off valve before and after (water inlet and water outlet), as shown in Figure 1, and a butterfly valve is also connected behind each water pump (water outlet). The use of globe valves and/or butterfly valves effectively helps the water supply system to control the flow/switching of water, etc. Of course, the present invention is not limited thereto. In other embodiments, the number and/or positions of the shut-off valves/butterfly valves installed may be different, and are not limited to the embodiment shown in FIG. 1 . In addition, the series connection between the water pump groups can be realized through the pump water inlet superimposed pipe 7, and the pump water inlet superimposed pipe 7 can be provided with a shut-off valve.
此外,针对每个水泵组的出水端,还设有用于检测出水水量的流量传感器4、用于检测水压的压力传感器5。In addition, for the water outlet end of each water pump group, a flow sensor 4 for detecting the water volume and a pressure sensor 5 for detecting the water pressure are also provided.
在一些实施例中,各区的出水流量传感器4用于优化系统能耗,并科学实现不同时间段流量变化选择效率点最高的水泵运行,以此到达节能效果。例如:通过流量传感器反馈各区实际用水流量,各区在水泵选型时在充分考虑实际高峰瞬时最大及低谷瞬时最小流量的情况下,选择对应的水泵形成一个区供水泵组系统。系统正常工作时各区出水通过流量传感器动态采集流量数据传输到中央控制单元(例如,控制柜),在中央控制单元内部程序建模后,实际流量数据与程序建模数据进行内部对比,各区用水根据不同时间节点对应动态的用水流量,实时动态调度系统泵组内对应参数的泵启用,从而始终保证各泵工作时最大效率运行,达到优化水泵效率节能的目的,同时为供水企业实现云端在线实时监控各区用水流量数据提供便利。In some embodiments, the outlet water flow sensors 4 in each zone are used to optimize the energy consumption of the system, and scientifically implement flow changes in different time periods to select the water pump with the highest efficiency point to operate, so as to achieve energy saving effect. For example, the actual water flow of each district is fed back by the flow sensor, and the corresponding water pump is selected to form a district water supply pump group system when fully considering the actual peak instantaneous maximum and low valley instantaneous minimum flow when selecting the water pump. When the system is working normally, the flow data of each district is dynamically collected by the flow sensor and transmitted to the central control unit (for example, the control cabinet). After the internal program modeling of the central control unit, the actual flow data is compared with the program modeling data internally. Corresponding to the dynamic water flow at different time nodes, the pumps with corresponding parameters in the pump group of the system are dynamically dispatched in real time, so as to always ensure the maximum efficiency of each pump when it is working, achieve the purpose of optimizing pump efficiency and energy saving, and at the same time realize cloud online real-time monitoring for water supply enterprises The water flow data of each district provides convenience.
此外,在一些实施例中,在系统正常运行过程中,低区泵组可以在满足低区用户供水流量的同时继续提供中高区所需流量给中区泵组叠压。中区供水泵取水是从低区泵出水基础上实现叠加,而高区供水泵组取水是从中区泵出水基础上实现叠加,依此类推。当然,本发明不限于此。例如,在另一些实施例中,可以仅针对两个分区供水,并从而仅有两个水泵组;或者在又一些实施例中,可以针对四个及四个以上分区供水,从而可以具有四个及四个以上的水泵组。In addition, in some embodiments, during the normal operation of the system, the pump set in the low zone can continue to provide the flow required by the middle and high zone to the pump set in the middle zone while satisfying the water supply flow of users in the low zone. The water intake of the water supply pump in the middle area is superimposed on the basis of the water output from the pump in the low area, while the water intake of the water supply pump group in the high area is superimposed on the basis of the water output from the pump in the middle area, and so on. Of course, the present invention is not limited thereto. For example, in some other embodiments, it is possible to supply water to only two partitions, and thus only two water pump groups; And more than four pumps.
此外,在一些实施例中,针对每个水泵组中的每个水泵还可以设有温度传感器3和超温排水电磁阀9。当温度传感器3检测到由于水泵组在小流量或无流量恒压供水过程中因为水泵温度过高而造成的水温上升的情况下,可以由控制柜来自动控制超温排水电磁阀9开阀排水回到水池或水泵进水前端,以防止水泵组件损坏,降低水泵使用寿命。In addition, in some embodiments, a temperature sensor 3 and an over-temperature drain solenoid valve 9 may also be provided for each water pump in each water pump group. When the temperature sensor 3 detects that the water temperature rises due to the high temperature of the water pump during the water supply process of the water pump group with a small flow rate or no flow rate, the control cabinet can automatically control the over-temperature drainage solenoid valve 9 to open the valve to drain water. Return to the front of the pool or water pump to prevent damage to the water pump components and reduce the service life of the water pump.
具体地,在各泵正常工作过程中,如果系统无人用水或小流量用水,水泵依然需要运行,其目的是为了保持系统管道扶持压力。在这种情况下,水泵因无流量或过小流量就可能造成水泵温度过高,此时如果不能够给水泵降温,因水泵温度过高造成水泵密封快速磨损及电机绝缘老化,从而降低了水泵的使用寿命。系统正常工作时,如上所述,通过温度传感器3实时反馈水泵工作实际温度传输到中央控制单元,中央控制单元通过内部程序设定一个水泵安全允许运行温度值(阈值)进行比较,当水泵温度大于此安全值时,中央控制单元驱动排水电磁阀9,对过温水泵进行排水,待水泵水位温恢复到正常温度值时停止排水。在一些实施例中,排水可以通过管道收集到不锈钢水箱以供后续或其他目的的使用,其在保证了水泵正常使用寿命的同时也实现了排出水的回收。Specifically, during the normal working process of each pump, if no one uses water in the system or the water flow is small, the water pump still needs to run, the purpose of which is to maintain the support pressure of the system pipeline. In this case, the temperature of the water pump may be too high due to no flow rate or too small flow rate of the water pump. If the temperature of the water pump cannot be cooled at this time, the water pump seal will wear out rapidly due to the high temperature of the water pump and the insulation of the motor will age, thereby reducing the temperature of the water pump. service life. When the system works normally, as mentioned above, the temperature sensor 3 feeds back the actual working temperature of the water pump in real time and transmits it to the central control unit. When the safety value is reached, the central control unit drives the drain solenoid valve 9 to drain the overheated water pump, and stop draining when the water level temperature of the water pump returns to a normal temperature value. In some embodiments, the drain water can be collected into the stainless steel water tank through pipelines for subsequent use or other purposes, which not only ensures the normal service life of the water pump, but also realizes the recovery of drain water.
此外,出水流量传感器动态反馈对应各区水泵组出水流量到智能控制中心(控制柜),通过智能控制中心计算比对,可以动态控制对应各区泵组不同流量水泵的工作切换。其用于保证用水流量对应合理流量水泵工作,并监控各区水泵组在不同时间节点供水多少的数据,对科学供水提供数据支持,同时实现各区水泵运行能耗始终/尽量保持在高效率点,达到优化节能效果。In addition, the dynamic feedback of the water flow sensor corresponds to the water flow of the water pumps in each district to the intelligent control center (control cabinet). Through the calculation and comparison of the intelligent control center, it is possible to dynamically control the work switching of the pumps with different flow rates corresponding to the pumps in each district. It is used to ensure that the water flow corresponds to the reasonable flow of water pumps, and monitor the water supply data of the pump groups in each district at different time nodes, provide data support for scientific water supply, and at the same time realize that the energy consumption of the water pumps in each district is always/try to maintain at a high efficiency point, to achieve Optimize energy saving effect.
在一些实施例中,该供水系统的全部设备可以置于同一设备间内。在一个优选实施例中,该全部设备可以全部放置在地下的设备间内,各区供水是通过各区对应的管道运送到各区对应用户的。In some embodiments, all the equipment of the water supply system can be placed in the same equipment room. In a preferred embodiment, all the equipment can be placed in an underground equipment room, and the water supply in each area is transported to the corresponding users in each area through the corresponding pipelines in each area.
此外,在如图1所示的实施例中,可以直接叠加市政管网的供水压力,以实现利用市政余压供水。当然,在另一些实施例中,也可以是直接从水箱或水池取水实现连续库泵供水,也可以是配套同样由本发明人申请的进水智能叠压装置(中国专利申请号CN201310396340.6,公开号CN103422540A,发明名称“进水智能叠压装置”,其以全文引用的方式并入本文中)实现水泵组两路进水,此进水方式主要解决高峰市政管网流量不足时,通过水箱补水的方式实现泵组动态取水,此取水方式是通过各泵组出水流量传感器动态控制市政取水流量值,保证泵组工作时充分利用市政余压而又不会在市政高峰用水时,其超过市政管网项目设计管径对应的正常流量,拉低市政管网压力,造成高峰时影响市政用水用户正常用水。此外,在一些实施例中,可以配置适合的缓冲水箱,用于对供水进行缓冲。In addition, in the embodiment shown in FIG. 1 , the water supply pressure of the municipal pipe network can be directly superimposed, so as to realize water supply using municipal residual pressure. Of course, in some other embodiments, it is also possible to take water directly from the water tank or pool to realize the continuous water supply of the reservoir pump, or it can also be equipped with an intelligent water-inlet stacking device (Chinese Patent Application No. CN201310396340.6, published by the inventor) No. CN103422540A, the invention name is "Intelligent Water Inlet Lamination Device", which is incorporated by reference in its entirety in this paper) to realize two-way water inlet for the pump group. This water inlet method mainly solves the problem of replenishing water through the water tank when the flow of the municipal pipe network is insufficient at peak times. The way to realize the dynamic water intake of the pump group is to dynamically control the municipal water intake flow value through the water flow sensor of each pump group, so as to ensure that the pump group can make full use of the municipal residual pressure when the pump group is working without exceeding the municipal water supply when the municipal peak water is used. The normal flow corresponding to the design pipe diameter of the network project will lower the pressure of the municipal pipe network, causing the normal water consumption of municipal water users to be affected during peak hours. Additionally, in some embodiments, a suitable buffer tank may be provided for buffering the water supply.
此供水叠加原理实现了二次供水过程的大量能源节约。通过基于理论公式来计算同等条件下的供水需求,并通过叠加串联原理供水,与传统供水相比,直接节约能耗40%以上。各区水泵(组)可以通过智能控制柜系统(图1中未示出)采集现场串联水泵组的仪表的动态数据,全程自动控制各水泵(组)协调供水,精确控制二次供水设备的供水过程,以实现最低能耗,同时提高供水连续高效稳定,实现了节电、节水、节地等目的。This water supply superposition principle realizes a large amount of energy saving in the secondary water supply process. By calculating the water supply demand under the same conditions based on theoretical formulas, and supplying water through the superposition and series principle, compared with traditional water supply, it can directly save more than 40% of energy consumption. The water pumps (groups) in each district can collect the dynamic data of the instruments of the on-site series-connected water pump groups through the intelligent control cabinet system (not shown in Figure 1), and automatically control the coordinated water supply of each water pump (group) throughout the whole process, and accurately control the water supply process of the secondary water supply equipment , to achieve the lowest energy consumption, and at the same time improve the continuous, efficient and stable water supply, and achieve the purposes of saving electricity, water, and land.
图2示出了根据图1所示实施例的叠压供水系统所采用的节能原理示意图。在图2的坐标系中,横轴表示分区供水实施例中各水泵组安装为同层,纵轴表示楼层高度对应的供水分区实施例中各区水泵叠压方式。在图2中,清楚地看到,中区供水时充分利用了低区供水的富裕扬程,避免了低区水泵组的富裕扬程ΔH低(Q,t)的浪费(图2中虚线箭头所示)。同样,高区供水时充分利用了中区供水的富裕扬程ΔH中(Q,t)。,避免了中区水泵组的富裕扬程的浪费(图2中虚线箭头所示)。Fig. 2 shows a schematic diagram of the principle of energy saving adopted by the laminated water supply system according to the embodiment shown in Fig. 1 . In the coordinate system of FIG. 2 , the horizontal axis indicates that the water pumps are installed on the same floor in the zonal water supply embodiment, and the vertical axis indicates the water pump stacking method in each zone in the water supply zonal embodiment corresponding to the floor height. In Figure 2, it is clearly seen that the water supply in the middle area makes full use of the rich head of the water supply in the low area, avoiding the waste of the rich head ΔH (Q, t) of the pump group in the low area (shown by the dotted arrow in Figure 2 ). Similarly, the rich head ΔH (Q, t) of the water supply in the middle area is fully utilized when the water is supplied in the high area. , avoiding the waste of the rich head of the water pump group in the central area (shown by the dotted arrow in Figure 2).
在一个更具体的实施例中,例如在一个根据本公开实施例的叠压供水系统中,其包括4台一体式水泵(组),其中1台作为高区补充/备用供水泵,其余3台水泵以根据本公开实施例的方式串联叠压,并分别向低、中、高三个区域的用户供水,水泵(组)均采用变频控制。在正常工况下,该系统直接从市政管网取水,而在检测到市政管网压力过低(例如,0.1Mpa)时,系统取水自动切换至水箱,水箱由市政管网供水,其水位由球阀控制。In a more specific embodiment, for example, in a stacked water supply system according to an embodiment of the present disclosure, it includes 4 integrated water pumps (groups), of which 1 is used as a supplementary/standby water supply pump for high areas, and the remaining 3 are The water pumps are stacked in series according to the embodiment of the present disclosure, and supply water to users in the low, medium and high areas respectively, and the water pumps (groups) are controlled by frequency conversion. Under normal working conditions, the system directly draws water from the municipal pipe network, and when it detects that the pressure of the municipal pipe network is too low (for example, 0.1Mpa), the system automatically switches to the water tank. The water tank is supplied by the municipal pipe network, and its water level is determined by Ball valve control.
在与传统的并行供水系统的比较中,例如以接近24个小时为周期,在保持各区供水压力和水箱水位基本一致的情况下,对根据本申请实施例的系统和传统系统的比较如下表1所示。In the comparison with the traditional parallel water supply system, for example, with a period of nearly 24 hours, under the condition that the water supply pressure of each district and the water level of the water tank are kept basically the same, the comparison between the system according to the embodiment of the present application and the traditional system is shown in Table 1 shown.
表1-现有供水系统与叠压节能供水系统的比较Table 1 - Comparison of Existing Water Supply System and Laminated Energy Saving Water Supply System
根据表1,可以清楚地看到,在大致相同的运行时间期间提供大致相同供水量的情况下,根据本申请实施例的叠压供水系统的单位供水用电量仅为现有系统的约1/3。According to Table 1, it can be clearly seen that the unit water supply power consumption of the laminated water supply system according to the embodiment of the present application is only about 1 of that of the existing system under the condition of providing approximately the same water supply during approximately the same running time. /3.
图3是示出了根据本公开实施例的可以在控制柜(控制中心)中执行的用于控制分区供水的方法400的流程图。如图3所示,方法400可以包括步骤S410、S420、S430、S440和S450。根据本公开,方法400的一些步骤可以单独执行或组合执行,以及可以并行执行或顺序执行,并不局限于图3所示的具体操作顺序。在一些实施例中,方法400可以由控制柜或其上安装的软件来执行。在另一些实施例中,方法400也可以由多个不同实体在多个不同位置上分别执行,以达成同样的效果。FIG. 3 is a flowchart illustrating a method 400 for controlling district water supply that may be implemented in a control cabinet (control center) according to an embodiment of the present disclosure. As shown in FIG. 3 , the method 400 may include steps S410 , S420 , S430 , S440 and S450 . According to the present disclosure, some steps of the method 400 may be executed individually or in combination, and may be executed in parallel or sequentially, and are not limited to the specific operation sequence shown in FIG. 3 . In some embodiments, method 400 may be performed by a control cabinet or software installed thereon. In some other embodiments, the method 400 may also be executed by multiple different entities at multiple different locations, so as to achieve the same effect.
方法400开始于步骤S410,在步骤S410中,可以由控制柜控制连接到市政供水管网或水池水箱的第一水泵组,以利用市政供水管网的供水的第一富裕扬程来叠压供水。The method 400 starts at step S410. In step S410, the control cabinet may control the first water pump group connected to the municipal water supply network or the pool water tank, so as to use the first rich water head of the municipal water supply network to superimpose the water supply.
在步骤S420中,可以由控制柜使用连接到第一水泵组的出水端的第一出水流量传感器来检测第一水泵组的供水的第一出水流量。In step S420, the first water flow rate of the water supplied by the first water pump set may be detected by the control cabinet using the first water flow sensor connected to the water outlet end of the first water pump set.
在步骤S430中,可以由控制柜控制与第一水泵组串联的第二水泵组,以利用第一水泵组的供水的第二富裕扬程来叠压供水。In step S430, the second water pump set connected in series with the first water pump set may be controlled by the control cabinet, so as to superimpose the water supply by utilizing the second rich head of the water supply of the first water pump set.
在步骤S440中,可以由控制柜使用连接到第二水泵组的出水端的第二出水流量传感器来检测第二水泵组的供水的第二出水流量。In step S440, the control cabinet may use the second water outlet flow sensor connected to the water outlet end of the second water pump group to detect the second water outlet flow rate of the water supplied by the second water pump group.
在步骤S430中,可以由控制柜基于所检测到的第一出水流量和/或第二出水流量,来控制第一水泵组和/或第二水泵组内水泵的工作功率。In step S430, the control cabinet may control the working power of the water pumps in the first water pump group and/or the second water pump group based on the detected first water outlet flow and/or the second water outlet flow.
在一些实施例中,方法400还可以包括:控制与第二水泵组串联的第三水泵组,以利用第二水泵组的供水的第三富裕扬程来叠压供水;使用连接到第三水泵组的出水端的第三出水流量传感器来检测第三水泵组的供水的第三出水流量;以及基于所检测到的第一出水流量、第二出水量和/或第三出水流量,来控制第一水泵组、第二水泵组和/或第三水泵组的工作功率。In some embodiments, the method 400 may further include: controlling a third water pump group connected in series with the second water pump group, so as to use the third rich head of the water supply of the second water pump group to superimpose the water supply; The third water outlet flow sensor at the outlet end of the water outlet to detect the third water outlet flow of the water supplied by the third water pump group; and based on the detected first water outlet flow, second water outlet flow and/or third water outlet flow, to control the first water pump Group, the working power of the second water pump group and/or the third water pump group.
在一些实施例中,所有水泵组可以均位于同一设备间。In some embodiments, all pump sets may be located in the same equipment room.
在一些实施例中,控制柜可以根据以下公式来控制各个水泵组:W=Wmin+ΔW1+ΔW2,其中,W表示水泵组的单位电耗值,Wmin表示水泵组的最小单位电耗值,ΔW1表示由于水泵组实际运行效率偏离最高效率而导致的额外单位电耗值,ΔW2表示由于水泵组实际运行存在富裕扬程而导致的额外单位电耗值,其中,各水泵组被控制为最小化ΔW1+ΔW2。In some embodiments, the control cabinet can control each water pump group according to the following formula: W=W min +ΔW 1 +ΔW 2 , where W represents the unit power consumption value of the water pump group, and W min represents the minimum unit power consumption of the water pump group. ΔW 1 represents the additional unit power consumption value caused by the actual operating efficiency of the pump group deviating from the maximum efficiency, and ΔW 2 represents the additional unit power consumption value caused by the actual operation of the water pump group with a rich lift, where each pump group is Control is to minimize ΔW 1 +ΔW 2 .
在一些实施例中, 其中,Q表示水泵组的总流量,t表示时间,H(Q,t)表示供水系统在工况(Q,t)下实际提供的总扬程,η(Q,H)表示水泵组在工况(Q,H)下的整体运行效率,H总(Q,t)表示供水系统在工况(Q,t)下的期望总扬程,ηmax(Q,H)表示水泵组在工况(Q,H)下的最高效率,Δη(Q,H)表示η(Q,H)同ηmax(Q,H)之间的效率偏差,ΔH(Q,t)表示H(Q,t)与H总(Q,t)之间的差值。In some embodiments, Among them, Q represents the total flow of the water pump group, t represents the time, H(Q, t) represents the total head actually provided by the water supply system under the working condition (Q, t), η(Q, H) represents the water pump group under the working condition The overall operating efficiency under (Q, H), Htotal (Q, t) represents the expected total head of the water supply system under the working condition (Q, t), η max (Q, H) represents the water pump group under the working condition (Q , the highest efficiency under H), Δη(Q, H) represents the efficiency deviation between η(Q, H) and η max (Q, H), and ΔH(Q, t) represents the difference between H(Q, t) and H The difference between total (Q, t).
在一些实施例中,每个水泵组可以由一个或多个SUS304不锈钢泵、与每个SUS304不锈钢泵相对应的一个或多个截止阀和一个或多个蝶阀组成。In some embodiments, each water pump group may consist of one or more SUS304 stainless steel pumps, one or more stop valves and one or more butterfly valves corresponding to each SUS304 stainless steel pump.
在一些实施例中,方法400还可以包括:使用连接到第一水泵组的第一温度传感器来检测第一水泵组的水温;以及控制连接到第一水泵组的第一超温排水电磁阀,以在第一温度传感器检测到水温超过预定阈值的情况下进行排水,以避免第一水泵组因发烫而降低使用寿命。In some embodiments, the method 400 may further include: using a first temperature sensor connected to the first water pump group to detect the water temperature of the first water pump group; and controlling the first over-temperature drain solenoid valve connected to the first water pump group, Drainage can be performed when the first temperature sensor detects that the water temperature exceeds a predetermined threshold, so as to avoid reducing the service life of the first water pump set due to overheating.
在一些实施例中,方法400还可以包括:使用连接到第二水泵组的第二温度传感器来检测第二水泵组的水温;以及控制连接到第二水泵组的第二超温排水电磁阀,以在第二温度传感器检测到水温超过预定阈值的情况下进行排水,以保护避免第二水泵组因发烫而降低使用寿命。In some embodiments, the method 400 may further include: using a second temperature sensor connected to the second water pump group to detect the water temperature of the second water pump group; and controlling a second over-temperature drain solenoid valve connected to the second water pump group, Drainage can be performed when the second temperature sensor detects that the water temperature exceeds a predetermined threshold, so as to protect the second water pump set from reducing its service life due to overheating.
在一些实施例中,方法400还可以包括:使用连接到第一水泵组的出水端的第一压力传感器来测量第一水泵组的第一出水压力;使用连接到第二水泵组的出水端的第二压力传感器来测量第二水泵组的第二出水压力;以及还根据第一出水压力和/或第二出水压力来控制各水泵组的工作功率。In some embodiments, the method 400 may further include: using a first pressure sensor connected to the water outlet end of the first water pump group to measure the first water outlet pressure of the first water pump group; using a second pressure sensor connected to the water outlet end of the second water pump group The pressure sensor is used to measure the second water outlet pressure of the second water pump group; and the working power of each water pump group is also controlled according to the first water outlet pressure and/or the second water outlet pressure.
至此已经结合优选实施例对本发明进行了描述。应该理解,本领域技术人员在不脱离本发明的精神和范围的情况下,可以进行各种其它的改变、替换和添加。因此,本发明的范围不局限于上述特定实施例,而应由所附权利要求所限定。So far the invention has been described with reference to the preferred embodiments. It should be understood that various other changes, substitutions and additions can be made by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, the scope of the present invention is not limited to the specific embodiments described above, but should be defined by the appended claims.
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