CN104674295A - Resin casting type Brown gas electrolysis module - Google Patents
Resin casting type Brown gas electrolysis module Download PDFInfo
- Publication number
- CN104674295A CN104674295A CN201510081044.6A CN201510081044A CN104674295A CN 104674295 A CN104674295 A CN 104674295A CN 201510081044 A CN201510081044 A CN 201510081044A CN 104674295 A CN104674295 A CN 104674295A
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- China
- Prior art keywords
- plate
- battery lead
- brown gas
- lead plate
- cylinder manifold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005868 electrolysis reaction Methods 0.000 title abstract description 13
- 238000010125 resin casting Methods 0.000 title abstract 5
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 239000008151 electrolyte solution Substances 0.000 claims abstract description 32
- 239000011347 resin Substances 0.000 claims abstract description 27
- 229920005989 resin Polymers 0.000 claims abstract description 27
- 238000007789 sealing Methods 0.000 claims abstract description 12
- 238000005266 casting Methods 0.000 claims abstract description 10
- 239000012530 fluid Substances 0.000 claims description 26
- 238000004519 manufacturing process Methods 0.000 claims description 21
- 239000003792 electrolyte Substances 0.000 claims description 6
- 239000011810 insulating material Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000002955 isolation Methods 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 21
- 239000003513 alkali Substances 0.000 description 9
- 239000002585 base Substances 0.000 description 9
- 238000002485 combustion reaction Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005518 electrochemistry Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Landscapes
- Hybrid Cells (AREA)
- Filling, Topping-Up Batteries (AREA)
Abstract
The invention relates to a resin casting type Brown gas electrolysis module, which comprises a shell, wherein electrode plates are mounted in an inner cavity of the shell in parallel at intervals from front to back and are separated by separation frames and charged with an electrolyte solution, and the first electrode plate and the last electrode plate are respectively connected with electrodes. The resin casting type Brown gas electrolysis module is characterized in that the shell is formed by assembling a front end plate, a back end plate, a left side plate, a right side plate, a bottom plate and a top plate, a tensioning screw penetrates through an interval between the front end plate and the back end plate, and the front end plate, the back end plate and the electrode plates are tightened and fixed from front to back; the areas of the end faces of the front end plate and the back end plate are larger than the areas of the end faces of the electrode plates; after the left side plate, the right side plate, the bottom plate and the top plate are covered, separating spaces are formed, and the circumferential separating spaces are filled with casting resin sealing layers, so that a resin casting type assembled seal shell is formed. The resin casting type Brown gas electrolysis module has the advantages that the structure is simple and compact, the seal is reliable, the isolation performance is good, the electrolyte solution can be automatically supplemented, the height of a liquid level is maintained, the energy consumption is low, and the gas productivity is high.
Description
Technical field
The present invention is the resin cast formula Brown Gas electrolytic module that a kind of electrolysis produces Brown Gas, belongs to technical field of electrochemistry.
Background technology
Along with the development of modern society, the energy worsening shortages that the one side mankind depend on for existence, the energy used on the other hand can produce the objectionable impuritiess such as a large amount of waste gas and soot dust granule as coal, oil, Sweet natural gas etc., and serious environment pollution, affects life and the health of the mankind.Utilize water electrolysis to produce Brown Gas as a kind of source of the gas, can be used for combustion in IC engine, medical, water treatment etc.Research shows, air-intake of combustion engine adds Brown Gas and air mixed enters the combustion conditions that engine combustion can improve oil engine, effectively reduces discharge, improves thermo-efficiency simultaneously.
Some electrolytic modules have been had in prior art, " electrolyte self-circulation type oxygen-hydrogen generator " disclosed in Chinese patent 94207129.8, rubber ring isolated insulation is adopted between this producer electrode, electrolytic module Standard is comparatively complicated, exist and easily leak, electric leakage is comparatively large, the problem that gas producing efficiency is lower." the series-parallel connection assembled highly-effective hydrogen oxyhydrogen electrolytic module " of Chinese patent 201310247626.8, for series-parallel connection combined electrolytic module, this electrolytic module communicates with electrolytic solution because of every plate electrode sheet production well and equalizing port, and the leakage current therefore produced is large, and current utilization rate is lower.
Summary of the invention
Technical problem to be solved by this invention is a kind of resin cast formula Brown Gas electrolytic module overcoming the deficiency proposition that above-mentioned prior art exists, and it is simple and compact for structure, and sealing is reliable, and isolation performance is good, and energy consumption is low, and factor of created gase is high.
The technical scheme that the problem that the present invention is the above-mentioned proposition of solution adopts is: include housing, housing cavity from front to back parallel interval is installed on battery lead plate, between each battery lead plate by bulkhead separately and be filled with electrolytic solution, the most front battery lead plate and final electrode plate are connected with electrode respectively, it is characterized in that described housing is by front end-plate, back head, left plate, right side plate, base plate and top board are spliced, before, tighten up fixing by cross-under stretching screw front and back together with battery lead plate between back head, before, the face area of back head is greater than battery lead plate face area, cover a left side, right side plate and the end, after top board, surrounding forms clearance space, filling casting resin sealing ply in the clearance space of surrounding, form resin cast formula splicing seal casinghousing.
By such scheme, described stretching screw is laid along the surrounding of forward and backward end plate through clearance space, and stretching screw is made up of middle swivel nut and two bolts.
By such scheme, be installed in the bottom of housing into liquid cylinder manifold, enter the electrolytic solution that liquid cylinder manifold inner chamber passes through between liquid kapillary with each battery lead plate to be connected, the side and the liquid inlet joint that enter liquid cylinder manifold are connected, fluid cylinder manifold is installed in the upper side of housing, fluid cylinder manifold inner chamber is connected by the electrolytic solution between fluid kapillary with each battery lead plate, side and the fluid joint of fluid cylinder manifold are connected, the upper end of each battery lead plate offers production well, and production well is corresponding with air outlet adapter.
By such scheme, the production well that described battery lead plate upper end is offered is positioned on liquid level of electrolyte.
By such scheme, the production well that described battery lead plate upper end is offered is circular hole, and each production well center is same axis, and described air outlet adapter is installed in the top below or above of housing, corresponding with production well.
By such scheme, before housing, be installed on level sensor and hygrosensor.
By such scheme, the described liquid cylinder manifold that enters is installed in below base plate, and the described liquid kapillary that enters is connected through base plate and the electrolytic solution casting resin sealing ply with each battery lead plate.
By such scheme, described fluid cylinder manifold is installed in outside the top of right side plate (or left plate), and described fluid kapillary is connected through right side plate and the electrolytic solution casting resin sealing ply with each battery lead plate.
By such scheme, described electrode slice is 22, and bulkhead is 23, and bulkhead thickness is 3mm.
By such scheme, described front end-plate, back head, left plate, right side plate, base plate and top board and stretching screw are made by plastics or other insulating material.
Beneficial effect of the present invention is: 1, housing is for splicing seal casinghousing by resin cast formula plate, simple and compact for structure, not only solidity to corrosion is strong, long service life, and sealing is reliable, isolation performance is good, and current utilization rate is high, thus reducing the current loss rate of electrolytic module, electrolysis gas producing efficiency effectively improves, 2, vibrational power flow is reasonable, electrolytic solution passes through liquid kapillary be filled with tank room between each battery lead plate by entering liquid cylinder manifold, the electrolytic solution of electrolysis upwards flows gradually, fluid cylinder manifold is flowed out to through fluid kapillary above battery lead plate, the production well that the Brown Gas decomposited then is offered through each battery lead plate upper end is collected to air outlet adapter and exports, form the mode of one-in-and-two-out, flowed out from production well and fluid pore respectively by Brown Gas and electrolytic solution after liquid-entering hole feed liquor, separating treatment again need not be carried out, each electrolytic chamber production well is more than liquid level, without electric leakage between electrode slice and electrode slice, effectively can improve gas producing efficiency, 3, adopt without pump work mode, the suction function of kapillary and the Float upward function of gas is utilized to form self turnover recycle system of electrolyte stream, electrolytic solution constantly provides electrolytic solution to electrolytic module by the recycle system of self, automatic electrolyte also maintains liquid level, not only make electrolysis material fully obtain utilization ratio, also reduce further electrolysis energy consumption.
Accompanying drawing explanation
Fig. 1 is the exploded perspective structure iron of one embodiment of the invention.
Fig. 2 is the stereographic map of one embodiment of the invention.
Fig. 3 is the sectional view of one embodiment of the invention, and in figure, arrow represents electrolytic solution liquid flow path direction.
Fig. 4 is the front view of one embodiment of the invention.
Fig. 5 is the positive view of one embodiment of the invention.
Fig. 6 is the front view of base plate in one embodiment of the invention.
Fig. 7 is the front view of right side plate in one embodiment of the invention.
Fig. 8 is the upward view of Fig. 4.
Fig. 9 is the right view of Fig. 4.
Embodiment
Below with reference to accompanying drawing, the embodiment of the present invention is described in further detail.
Include housing, described housing is by front end-plate 11, back head 12, left plate 26, right side plate 27, base plate 15 and top board 1 are spliced, before, tighten up fixing by cross-under stretching screw front and back together with battery lead plate between back head, before, the face area of back head is greater than battery lead plate face area, cover a left side, right side plate and the end, after top board, surrounding forms clearance space, described stretching screw is along front, the surrounding of back head is laid through clearance space, stretching screw is made up of middle swivel nut 2 and two bolts 3, filling casting resin sealing ply 14 in the clearance space of surrounding simultaneously, form resin cast formula splicing seal casinghousing.Described front end-plate, back head, left plate, right side plate, base plate and top board and stretching screw are made by plastics or other insulating material.Housing cavity from front to back parallel interval is installed on battery lead plate 13, and, described electrode slice is 22, and bulkhead is 23, and bulkhead thickness is 3mm between each battery lead plate by bulkhead 4 separately and be filled with electrolytic solution 10.The most front battery lead plate and final electrode plate are connected with electrode 7 respectively, and electrode is locked by electrode nut 8 through the intermediate throughholes of front end version and back head, is installed on sealing-ring 6 between inside the outside and electrode nut of forward and backward end plate intermediate throughholes; Level sensor 9 and hygrosensor 22 that end of probe stretches into housing cavity is installed on before housing.Described battery lead plate upper end sets out pore 17, and production well is positioned on liquid level of electrolyte, and described production well is circular hole, each production well center is same axis, front and back are through, and described air outlet adapter 28 is installed in above the back head of housing, corresponding with production well.Be installed in the bottom of housing into liquid cylinder manifold 16, the described liquid cylinder manifold that enters is installed in below base plate, enter liquid cylinder manifold inner chamber and set into liquid collecting tray 20, enter liquid collecting tray to pass through into liquid kapillary 23 through base plate, casting resin sealing ply and bulkhead, be connected with the electrolytic solution between each battery lead plate, penetrate 2 between every two battery lead plates and enter liquid kapillary, the side and the liquid inlet joint 24 that enter liquid cylinder manifold are connected.Fluid cylinder manifold 18 is installed on above the right side plate of housing, fluid cylinder manifold inner chamber arranges fluid collecting tray 20, fluid collecting tray passes right side plate, casting resin sealing ply and bulkhead by fluid kapillary 5, be connected with the electrolytic solution between each battery lead plate, penetrate 2 fluid kapillaries between every two battery lead plates, lower end and the fluid joint 25 of fluid cylinder manifold are connected.
The present invention adopts self-circulation type to provide electrolytic solution, during electrolytic module work, electrolytic solution provides electrolytic solution according to thermal convection principle circulation, electrolytic solution is passed through into liquid cylinder manifold through entering liquid kapillary to each tank room feed flow by alkali case, until whole electrolytic module is full of electrolytic solution, then produce gas at each tank room Inner electrolysis.Utilize thermal convection principle, the electrolytic solution that during generation gas, temperature raises flows back to alkali case by fluid cylinder manifold, gas then returns into alkali case through production well, and by discharging after labyrinth separation device above alkali case after gas inflow alkali case, and electrolytic solution continues to be circulated to electrolytic module Inner electrolysis generation gas.This electrolytic module adopts one-in-and-two-out mode to work, and alkali case and electrolytic module adopt law of connected vessels, and utilize alkali case liquid level to control the liquid level of electrolytic module, alkali case electrolytic solution passes through to enter each electrolytic chamber into liquid cylinder manifold through entering liquid kapillary.The gas that electrolysis produces and electrolytic solution enter alkali case respectively by air outlet and hole for back flow, and this kind of mode makes without short circuit between electrode slice and electrode slice, reduce electric leakage and improve gas producing efficiency.Under this mode, constantly circulation is supplementary by self for electrolytic solution, and gas producing efficiency is stablized.
The present invention is single electrolytic module structure, in actual use, as required, several electrolytic module can be utilized to form a system, other parts of sharing system, can effectively solve equipment enlarging problem.
Claims (10)
1. a resin cast formula Brown Gas electrolytic module, include housing, housing cavity from front to back parallel interval is installed on battery lead plate, between each battery lead plate by bulkhead separately and be filled with electrolytic solution, the most front battery lead plate and final electrode plate are connected with electrode respectively, it is characterized in that described housing is by front end-plate, back head, left plate, right side plate, base plate and top board are spliced, before, tighten up fixing by cross-under stretching screw front and back together with battery lead plate between back head, before, the face area of back head is greater than battery lead plate face area, cover a left side, right side plate and the end, after top board, surrounding forms clearance space, filling casting resin sealing ply in the clearance space of surrounding, form resin cast formula splicing seal casinghousing.
2. resin cast formula Brown Gas electrolytic module according to claim 1, it is characterized in that described stretching screw is laid along the surrounding of forward and backward end plate through clearance space, stretching screw is made up of middle swivel nut and two bolts.
3. resin cast formula Brown Gas electrolytic module according to claim 1 and 2, it is characterized in that being installed on into liquid cylinder manifold in the bottom of housing, enter the electrolytic solution that liquid cylinder manifold inner chamber passes through between liquid kapillary with each battery lead plate to be connected, the side and the liquid inlet joint that enter liquid cylinder manifold are connected, fluid cylinder manifold is installed in the upper side of housing, fluid cylinder manifold inner chamber is connected by the electrolytic solution between fluid kapillary with each battery lead plate, side and the fluid joint of fluid cylinder manifold are connected, the upper end of each battery lead plate offers production well, production well is corresponding with air outlet adapter.
4. resin cast formula Brown Gas electrolytic module according to claim 3, is characterized in that the production well that described battery lead plate upper end is offered is positioned on liquid level of electrolyte.
5. resin cast formula Brown Gas electrolytic module according to claim 4, it is characterized in that the production well that described battery lead plate upper end is offered is circular hole, each production well center is same axis, and described air outlet adapter is installed in the top below or above of housing, corresponding with production well.
6. resin cast formula Brown Gas electrolytic module according to claim 1 and 2, is characterized in that before housing, be installed on level sensor and hygrosensor.
7. resin cast formula Brown Gas electrolytic module according to claim 3, is characterized in that the described liquid cylinder manifold that enters is installed in below base plate, and the described liquid kapillary that enters is connected through base plate and the electrolytic solution casting resin sealing ply with each battery lead plate.
8. resin cast formula Brown Gas electrolytic module according to claim 3, it is characterized in that described fluid cylinder manifold is installed in outside the top of right side plate, described fluid kapillary is connected through right side plate and the electrolytic solution casting resin sealing ply with each battery lead plate.
9. resin cast formula Brown Gas electrolytic module according to claim 1 and 2, it is characterized in that described electrode slice is 22, bulkhead is 23, and bulkhead thickness is 3mm.
10. resin cast formula Brown Gas electrolytic module according to claim 1 and 2, is characterized in that described front end-plate, back head, left plate, right side plate, base plate and top board and stretching screw are made by plastics or other insulating material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510081044.6A CN104674295B (en) | 2015-02-15 | 2015-02-15 | Resin cast formula Brown Gas electrolytic module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510081044.6A CN104674295B (en) | 2015-02-15 | 2015-02-15 | Resin cast formula Brown Gas electrolytic module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104674295A true CN104674295A (en) | 2015-06-03 |
| CN104674295B CN104674295B (en) | 2017-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510081044.6A Active CN104674295B (en) | 2015-02-15 | 2015-02-15 | Resin cast formula Brown Gas electrolytic module |
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| Country | Link |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101886268A (en) * | 2010-07-28 | 2010-11-17 | 武汉微氢科技有限公司 | Combined high-efficiency hydrogen-oxygen electrolysis cell |
| CN201751841U (en) * | 2010-04-16 | 2011-02-23 | 许建民 | Universal electrochemistry flow cell device |
| CN102251263A (en) * | 2011-07-08 | 2011-11-23 | 浙江盈联科技有限公司 | Novel energy-saving metal electrodeposition device |
| CN103208633A (en) * | 2013-03-22 | 2013-07-17 | 超威电源有限公司 | Horizon battery and manufacturing method thereof |
-
2015
- 2015-02-15 CN CN201510081044.6A patent/CN104674295B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201751841U (en) * | 2010-04-16 | 2011-02-23 | 许建民 | Universal electrochemistry flow cell device |
| CN101886268A (en) * | 2010-07-28 | 2010-11-17 | 武汉微氢科技有限公司 | Combined high-efficiency hydrogen-oxygen electrolysis cell |
| CN102251263A (en) * | 2011-07-08 | 2011-11-23 | 浙江盈联科技有限公司 | Novel energy-saving metal electrodeposition device |
| CN103208633A (en) * | 2013-03-22 | 2013-07-17 | 超威电源有限公司 | Horizon battery and manufacturing method thereof |
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| Publication number | Publication date |
|---|---|
| CN104674295B (en) | 2017-11-17 |
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