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CN104672393A - Surface grafting modification process for waste tire rubber powder for asphalt modification - Google Patents

Surface grafting modification process for waste tire rubber powder for asphalt modification Download PDF

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Publication number
CN104672393A
CN104672393A CN201510038318.3A CN201510038318A CN104672393A CN 104672393 A CN104672393 A CN 104672393A CN 201510038318 A CN201510038318 A CN 201510038318A CN 104672393 A CN104672393 A CN 104672393A
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rubber powder
asphalt
waste tire
tire rubber
modification
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Inventor
于凯
张琛
刘双喜
冯亚军
张楠
李彤彤
李沁宇
陆宇鹏
汪锦
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Nankai University
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Nankai University
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Abstract

The invention relates to a surface grafting modification process for waste tire rubber powder for asphalt modification. The surface grafting modification process specifically comprises the following steps: dispersing waste tire rubber powder in water, adding a certain amount of benzoyl peroxide and styrene, and stirring for 1-12 hours at constant temperature at 80-120 DEG C, wherein benzoyl peroxide accounts for 1.7-10% of the mass of the rubber powder, and styrene accounts for 1-30% of the mass of the rubber powder. When the grafted rubber powder is adopted as an asphalt modifier for preparing rubber powder modified asphalt by using a wet method modification process, the property of the modified asphalt can be conditioned and controlled. The surface grafting modification process is simple to operate and low in cost, and main properties such as the needle penetration degree, the ductility, the softening point and the like of the rubber powder modified asphalt can be effectively conditioned and controlled.

Description

一种沥青改性用废轮胎胶粉的表面接枝改性工艺A Surface Grafting Modification Process of Waste Tire Rubber Powder for Asphalt Modification

技术领域 technical field

本发明涉及一种沥青改性用废轮胎胶粉的表面接枝改性工艺。具体地说是采用聚合接枝的方法将聚苯乙烯链段接枝到废轮胎胶粉表面,以调控胶粉改性沥青性能的工艺技术。 The invention relates to a surface graft modification process of waste tire rubber powder for asphalt modification. Specifically, it adopts the method of polymerization and grafting to graft polystyrene segments to the surface of waste tire rubber powder to regulate the performance of rubber powder modified asphalt.

背景技术 Background technique

随着汽车行业的迅猛发展及国民汽车保有量的逐步提高,我国每年产生的废轮胎以6%-8%左右的速度递增。据统计,2013年我国共产生废轮胎2.99亿条(约合1080万吨),已经成为世界上产生废轮胎最多的国家。废轮胎成分复杂且不易降解,大量堆积于环境中不仅占用土地资源,也会造成环境污染。而我国橡胶资源十分匮乏,因此,提高对废旧轮胎资源的综合利用率成为一个亟待解决的课题。 With the rapid development of the automobile industry and the gradual increase of the number of national automobiles, the annual waste tires produced in my country are increasing at a rate of about 6%-8%. According to statistics, in 2013, my country produced a total of 299 million waste tires (about 10.8 million tons), and has become the country that produces the most waste tires in the world. Waste tires have complex components and are not easy to degrade. A large amount of waste tires accumulates in the environment not only occupies land resources, but also causes environmental pollution. However, my country's rubber resources are very scarce. Therefore, improving the comprehensive utilization rate of waste tire resources has become an urgent problem to be solved.

将石油沥青用作道路铺装材料有着悠久的历史,但是随着交通运输量的增大,人们对于路面性能提出了更高的要求。研究表明,采用废轮胎胶粉制作改性沥青能够提高沥青的高温稳定性、低温抗裂性、抗老化和耐久性,并且能够有效降低路面噪音,减少路面反光,提高路面防滑效果,引起了人们的普遍关注。但由于胶粉与沥青相容性差等因素,限制了胶粉改性沥青的应用。通过将聚苯乙烯链段接枝到废轮胎胶粉表面,能够在胶粉与沥青之间形成类似于SBS改性沥青的表面网状结构,从而提高胶粉改性沥青的性能。 The use of petroleum asphalt as a road paving material has a long history, but with the increase in traffic volume, people put forward higher requirements on the performance of the road surface. Studies have shown that the use of waste tire rubber powder to make modified asphalt can improve the high-temperature stability, low-temperature crack resistance, aging resistance and durability of asphalt, and can effectively reduce road noise, reduce road reflection, and improve road anti-skid effect. of general concern. However, due to factors such as poor compatibility between rubber powder and asphalt, the application of rubber powder modified asphalt is limited. By grafting polystyrene segments onto the surface of waste tire rubber powder, a surface network structure similar to that of SBS-modified asphalt can be formed between rubber powder and asphalt, thereby improving the performance of rubber powder-modified asphalt.

发明内容 Contents of the invention

本发明提供一种简便、易于工业应用的沥青改性用废轮胎胶粉表面接枝改性工艺。 The invention provides a simple and industrially applicable waste tire rubber powder surface graft modification process for asphalt modification.

本发明采用的技术方案为:将废轮胎胶粉分散在水中,加入一定量的引发剂和表面改性剂,恒温搅拌1-12小时,温度为80-120℃,引发剂用量占苯乙烯用量的1.7%-10%,表面改性剂用量为胶粉质量的1%-300%。反应结束后,将废轮胎胶粉抽滤、洗涤、烘干、称重,测得质量接枝率,制得接枝胶粉。将接枝胶粉通过湿法改性工艺制备胶粉改性沥青,并检测其主要性能指标。胶粉改性沥青中废轮胎胶粉的掺入量为12.5wt%-21wt%。 The technical scheme adopted in the present invention is: disperse waste tire rubber powder in water, add a certain amount of initiator and surface modifier, stir at constant temperature for 1-12 hours, the temperature is 80-120 ° C, the amount of initiator accounts for the amount of styrene 1.7%-10% of the surface modifier, the amount of surface modifier is 1%-300% of the rubber powder mass. After the reaction, the waste tire rubber powder is suction filtered, washed, dried, weighed, and the mass grafting rate is measured to obtain the grafted rubber powder. Graft rubber powder was modified by wet method to prepare rubber powder modified asphalt, and its main performance indicators were tested. The mixing amount of waste tire rubber powder in the rubber powder modified asphalt is 12.5wt%-21wt%.

所述引发剂为过氧苯甲酰,用量为苯乙烯用量的1.7%-10%。 The initiator is benzoyl peroxide, and the dosage is 1.7%-10% of that of styrene.

所述表面改性剂为苯乙烯,用量为胶粉质量的1%-300%。 The surface modifier is styrene, and the dosage is 1%-300% of the mass of the rubber powder.

所述反应温度为80-120℃。 The reaction temperature is 80-120°C.

所述质量接枝率=(接枝后质量-接枝前质量)/接枝前质量。  The mass grafting rate=(mass after grafting−mass before grafting)/mass before grafting. the

所述废轮胎胶粉的粒径为16-60目,胶粉来源为废轮胎粉碎。 The particle size of the waste tire rubber powder is 16-60 mesh, and the source of the rubber powder is waste tire crushing.

所述反应时间为1-12小时。 The reaction time is 1-12 hours.

所述基质沥青为道路沥青。 The base asphalt is road asphalt.

所述废轮胎胶粉改性沥青湿法改性工艺的技术流程图见图1。 The technical flow chart of the waste tire rubber powder modified asphalt wet modification process is shown in Figure 1.

所述沥青主要性能指标包括25℃针入度、5℃延度、软化点。25℃针入度是表示沥青软硬程度和稠度、抵抗剪切破坏的能力,反映在一定条件下沥青的相对黏度的指标。5℃延度表示沥青抗张拉强度,延度越 大,低温性能越好;软化点表示高温稳定性能,软化点越大,高温稳定性能越好。 The main performance indicators of the asphalt include penetration at 25°C, ductility at 5°C, and softening point. Penetration at 25°C is an index that indicates the degree of softness and consistency of asphalt, the ability to resist shear damage, and reflects the relative viscosity of asphalt under certain conditions. The ductility at 5°C indicates the tensile strength of asphalt, and the greater the ductility, the better the low-temperature performance; the softening point indicates the high-temperature stability, and the larger the softening point, the better the high-temperature stability.

本发明具有如下优点: The present invention has the following advantages:

1.通过聚合接枝的方法实现对废轮胎胶粉的表面改性。采用苯乙烯为接枝单体,过氧化苯甲酰为引发剂,在一定温度下将聚苯乙烯链段接枝到废轮胎胶粉表面。将接枝后的胶粉应用于改性沥青,可使胶粉与沥青之间形成类似于SBS改性沥青的表面网状结构,使胶粉与沥青稳定相容,从而提高改性沥青的性能和稳定性。 1. Realize the surface modification of waste tire rubber powder by means of polymerization and grafting. Styrene is used as a grafting monomer, benzoyl peroxide is used as an initiator, and polystyrene segments are grafted onto the surface of waste tire rubber powder at a certain temperature. Applying the grafted rubber powder to modified asphalt can form a surface network structure similar to SBS modified asphalt between the rubber powder and asphalt, making the rubber powder and asphalt stable and compatible, thereby improving the performance of the modified asphalt and stability.

2.调控胶粉改性沥青的性能指标。通过在胶粉表面接枝不同比例的聚苯乙烯链段,调控胶粉与沥青的相容性,从而实现改性沥青25℃针入度、5℃延度和软化点的调控。 2. Control the performance index of rubber powder modified asphalt. By grafting different proportions of polystyrene segments on the surface of the rubber powder, the compatibility between the rubber powder and asphalt can be adjusted, so as to realize the control of the 25°C penetration, 5°C ductility and softening point of the modified asphalt.

3.易于操作和工业化应用。本发明所采用的处理工艺简单,成本低廉,易于操作,可实现工业化应用。 3. Easy to operate and industrial application. The treatment technology adopted in the invention is simple, low in cost, easy to operate, and can realize industrial application.

附图说明 Description of drawings

图1是胶粉改性沥青的湿法改性工艺。 Figure 1 is the wet modification process of rubber powder modified asphalt.

具体实施方式 Detailed ways

下面通过实施例进一步描述本发明的特征,但本发明并不局限于下述实例。 Further describe the feature of the present invention by embodiment below, but the present invention is not limited to following example.

实施例1 Example 1

将100g废轮胎胶粉、5g过氧化苯甲酰和300mL苯乙烯分散于400mL水中,在120℃恒温搅拌下反应12小时。对反应后的废轮胎胶粉进行过滤、洗涤,80℃烘干至质量恒定,制得改性胶粉。测得胶粉质量接枝率为67.2%。将改性胶粉与滨阳70号沥青通过湿法改性工艺制备胶粉改性沥青,废轮胎胶粉的掺入量为21wt%,测定改性沥青的25℃针入度、5℃延度和软化点。测得25℃针入度为42(0.1mm),5℃延度为7.6(cm),软化点为67.4(℃)。 Disperse 100g of waste tire rubber powder, 5g of benzoyl peroxide and 300mL of styrene in 400mL of water, and react at 120°C for 12 hours under constant stirring. The reacted waste tire rubber powder is filtered, washed, and dried at 80°C until the quality is constant to obtain the modified rubber powder. The mass grafting rate of the rubber powder was measured to be 67.2%. The modified rubber powder and Binyang No. 70 asphalt were prepared by wet modification process, and the mixing amount of waste tire rubber powder was 21wt%. degree and softening point. It is measured that the penetration at 25°C is 42 (0.1 mm), the ductility at 5°C is 7.6 (cm), and the softening point is 67.4 (°C).

实施例2 Example 2

将100g废轮胎胶粉、5g过氧化苯甲酰和300mL苯乙烯分散于400mL水中,在120℃恒温搅拌下反应2小时。对反应后的废轮胎胶粉进行过滤、洗涤,80℃烘干至质量恒定,制得改性胶粉。测得胶粉质量接枝率为6.4%。将改性胶粉与滨阳70号沥青通过湿法改性工艺制备胶粉改性沥青,废轮胎胶粉的掺入量为21wt%,测定改性沥青的25℃针入度、5℃延度和软化点。测得25℃针入度为43(0.1mm),5℃延度为7.4(cm),软化点为65.6(℃)。 Disperse 100g of waste tire rubber powder, 5g of benzoyl peroxide and 300mL of styrene in 400mL of water, and react for 2 hours under constant stirring at 120°C. The reacted waste tire rubber powder is filtered, washed, and dried at 80°C until the quality is constant to obtain the modified rubber powder. The mass grafting rate of the rubber powder was measured to be 6.4%. The modified rubber powder and Binyang No. 70 asphalt were prepared by wet modification process, and the mixing amount of waste tire rubber powder was 21wt%. degree and softening point. The measured penetration at 25°C is 43 (0.1 mm), the ductility at 5°C is 7.4 (cm), and the softening point is 65.6 (°C).

实施例3 Example 3

将100g废轮胎胶粉、5g过氧化苯甲酰和300mL苯乙烯分散于400mL水中,在120℃恒温搅拌下反应6小时。对反应后的废轮胎胶粉进行过滤、洗涤,80℃烘干至质量恒定,制得改性胶粉。测得胶粉质量接枝率为36.1%。将改性胶粉与滨阳70号沥青通过湿法改性工艺制备胶粉改性沥青,废轮胎胶粉的掺入量为21wt%,测定改性沥青的25℃针入度、5℃延度和软化点。测得25℃针入度为49(0.1mm),5℃延度为11(cm),软化点为68.5(℃)。 Disperse 100g of waste tire rubber powder, 5g of benzoyl peroxide and 300mL of styrene in 400mL of water, and react at 120°C for 6 hours under constant stirring. The reacted waste tire rubber powder is filtered, washed, and dried at 80°C until the quality is constant to obtain the modified rubber powder. The mass grafting rate of rubber powder was measured to be 36.1%. The modified rubber powder and Binyang No. 70 asphalt were prepared by wet modification process, and the mixing amount of waste tire rubber powder was 21wt%. degree and softening point. The measured penetration at 25°C is 49 (0.1 mm), the ductility at 5°C is 11 (cm), and the softening point is 68.5 (°C).

实施例4 Example 4

将100g废轮胎胶粉、5g过氧化苯甲酰和200mL苯乙烯分散于400mL水中,在120℃恒温搅拌下反应12小时。对反应后的废轮胎胶粉进行过滤、洗涤,80℃烘干至质量恒定,制得改性胶粉。测得胶粉质量接枝率为43.3%。将改性胶粉与滨阳70号沥青通过湿法改性工艺制备胶粉改性沥青,废轮胎胶粉的掺入量为21wt%,测定改性沥青的25℃针入度、5℃延度和软化点。测得25℃针入度为46(0.1mm),5℃延度为9.2(cm),软化点为67.5(℃)。 Disperse 100g of waste tire rubber powder, 5g of benzoyl peroxide and 200mL of styrene in 400mL of water, and react at 120°C for 12 hours under constant stirring. The reacted waste tire rubber powder is filtered, washed, and dried at 80°C until the quality is constant to obtain the modified rubber powder. The mass grafting rate of rubber powder was measured to be 43.3%. The modified rubber powder and Binyang No. 70 asphalt were prepared by wet modification process, and the mixing amount of waste tire rubber powder was 21wt%. degree and softening point. It is measured that the penetration at 25°C is 46 (0.1 mm), the ductility at 5°C is 9.2 (cm), and the softening point is 67.5 (°C).

实施例5 Example 5

将100g废轮胎胶粉、5g过氧化苯甲酰和200mL苯乙烯分散于400mL水中,在120℃恒温搅拌下反应8小时。对反应后的废轮胎胶粉进行过滤、洗涤,80℃烘干至质量恒定,制得改性胶粉。测得胶粉质量接枝率为18.0%。将改性胶粉与滨阳70号沥青通过湿法改性工艺制备胶粉改性沥青,废轮胎胶粉的掺入量为12.5wt%,测定改性沥青的25℃针入度、5℃延度和软化点。测得25℃针入度为41(0.1mm),5℃延度为8.3(cm),软化点为65.9(℃)。 Disperse 100g of waste tire rubber powder, 5g of benzoyl peroxide and 200mL of styrene in 400mL of water, and react for 8 hours under constant stirring at 120°C. The reacted waste tire rubber powder is filtered, washed, and dried at 80°C until the quality is constant to obtain the modified rubber powder. The mass grafting rate of rubber powder was measured to be 18.0%. The modified rubber powder and Binyang No. 70 asphalt were prepared by wet modification process. The mixing amount of waste tire rubber powder was 12.5wt%. ductility and softening point. It is measured that the penetration at 25°C is 41 (0.1 mm), the ductility at 5°C is 8.3 (cm), and the softening point is 65.9 (°C).

实施例6 Example 6

将100g废轮胎胶粉、5g过氧化苯甲酰和100mL苯乙烯分散于400mL水中,在120℃恒温搅拌下反应6小时。对反应后的废轮胎胶粉进行过滤、洗涤,80℃烘干至质量恒定,制得改性胶粉。测得胶粉质量接枝率为4.2%。将改性胶粉与滨阳70号沥青通过湿法改性工艺制备胶粉改性沥青,废轮胎胶粉的掺入量为21wt%,测定改性沥青的25℃针入度、5℃延度和软化点。测得25℃针入度为40(0.1mm),5℃延度为7.4(cm),软化点为69.2(℃)。 Disperse 100g of waste tire rubber powder, 5g of benzoyl peroxide and 100mL of styrene in 400mL of water, and react for 6 hours under constant stirring at 120°C. The reacted waste tire rubber powder is filtered, washed, and dried at 80°C until the quality is constant to obtain the modified rubber powder. The mass grafting rate of the rubber powder was measured to be 4.2%. The modified rubber powder and Binyang No. 70 asphalt were prepared by wet modification process, and the mixing amount of waste tire rubber powder was 21wt%. degree and softening point. It is measured that the penetration at 25°C is 40 (0.1 mm), the ductility at 5°C is 7.4 (cm), and the softening point is 69.2 (°C).

实施例7 Example 7

将100g废轮胎胶粉、5g过氧化苯甲酰和100mL苯乙烯分散于400mL水中,在120℃恒温搅拌下反应10小时。对反应后的废轮胎胶粉进行过滤、洗涤,80℃烘干至质量恒定,制得改性胶粉。测得胶粉质量接枝率为11.0%。将改性胶粉与滨阳70号沥青通过湿法改性工艺制备胶粉改性沥青,废轮胎胶粉的掺入量为21wt%,测定改性沥青的25℃针入度、5℃延度和软化点。测得25℃针入度为45(0.1mm),5℃延度为8.9(cm),软化点为67.9(℃)。 Disperse 100g of waste tire rubber powder, 5g of benzoyl peroxide and 100mL of styrene in 400mL of water, and react at 120°C for 10 hours under constant stirring. The reacted waste tire rubber powder is filtered, washed, and dried at 80°C until the quality is constant to obtain the modified rubber powder. The mass grafting rate of the rubber powder was measured to be 11.0%. The modified rubber powder and Binyang No. 70 asphalt were prepared by wet modification process, and the mixing amount of waste tire rubber powder was 21wt%. degree and softening point. It is measured that the penetration at 25°C is 45 (0.1 mm), the ductility at 5°C is 8.9 (cm), and the softening point is 67.9 (°C).

实施例8 Example 8

将100g废轮胎胶粉、0.1g过氧化苯甲酰和1mL苯乙烯分散于400mL水中,在120℃恒温搅拌下反应6小时。对反应后的废轮胎胶粉进行过滤、洗涤,80℃烘干至质量恒定,制得改性胶粉。测得胶粉质量接枝率小于1%。将改性胶粉与滨阳70号沥青通过湿法改性工艺制备胶粉改性沥青,废轮胎胶粉的掺入量为21wt%,测定改性沥青的25℃针入度、5℃延度和软化点。测得25℃针入度为42(0.1mm),5℃延度为7.3(cm),软化点为65.9(℃)。 Disperse 100g of waste tire rubber powder, 0.1g of benzoyl peroxide and 1mL of styrene in 400mL of water, and react at 120°C for 6 hours under constant stirring. The reacted waste tire rubber powder is filtered, washed, and dried at 80°C until the quality is constant to obtain the modified rubber powder. It is measured that the mass grafting rate of rubber powder is less than 1%. The modified rubber powder and Binyang No. 70 asphalt were prepared by wet modification process, and the mixing amount of waste tire rubber powder was 21wt%. degree and softening point. It is measured that the penetration at 25°C is 42 (0.1 mm), the ductility at 5°C is 7.3 (cm), and the softening point is 65.9 (°C).

Claims (9)

1.一种沥青改性用废轮胎胶粉的表面接枝改性工艺,具体步骤包括:将废轮胎胶粉分散在水中,加入引发剂利表面改性剂,恒温搅拌1-12小时,温度为80-120℃,引发剂用量占胶粉质量的1.7%-10%,表面改性剂用量为胶粉质量的1%-300%,反应结束后,测定质量接枝率。1. A surface graft modification process of waste tire rubber powder for asphalt modification, the specific steps comprising: dispersing waste tire rubber powder in water, adding initiator and surface modifier, stirring at constant temperature for 1-12 hours, temperature The temperature is 80-120°C, the dosage of the initiator is 1.7%-10% of the mass of the rubber powder, and the dosage of the surface modifier is 1%-300% of the mass of the rubber powder. After the reaction, the mass grafting rate is measured. 2.一种如权利要求1所述工艺制备的接枝胶粉。2. a kind of graft rubber powder prepared by process as claimed in claim 1. 3.一种改性沥青的制备工艺,将权利要求2所述的接枝胶粉通过湿法改性工艺制备胶粉改性沥青,并检测其主要性能指标,胶粉改性沥青中废轮胎的掺入量为12.5wt%-21wt%。3. a preparation process of modified asphalt, the graft rubber powder described in claim 2 is prepared rubber powder modified asphalt by wet process modification, and detects its main performance index, waste tires in rubber powder modified asphalt The blending amount is 12.5wt%-21wt%. 4.一种如权利要求3所述工艺制备的改性沥青。4. a kind of modified asphalt prepared by process as claimed in claim 3. 5.根据权利要求1所述一种沥青改性用废轮胎胶粉的表面接枝改性工艺,其特征在于所述表面改性剂为苯乙烯,用量为废轮胎胶粉质量的1%-300%。5. according to claim 1, a kind of surface graft modification process of waste tire rubber powder for asphalt modification is characterized in that said surface modifier is styrene, and the consumption is 1%-1% of the waste tire rubber powder quality. 300%. 6.根据权利要求3所述的改性沥青的制备工艺,其特征在于所述的沥青为道路沥青。6. the preparation technology of modified asphalt according to claim 3 is characterized in that described asphalt is road asphalt. 7.根据权利要求1所述一种沥青改性用废轮胎胶粉的表面接枝改性工艺,其特征在于所述温度为80-120℃。7. A surface graft modification process of waste tire rubber powder for asphalt modification according to claim 1, characterized in that the temperature is 80-120°C. 8.根据权利要求1所述一种沥青改性用废轮胎胶粉的表面接枝改性工艺,其特征在于所述废轮胎胶粉的粒径为16-60目,优选40目,胶粉来源为废轮胎粉碎。8. The surface grafting modification process of a kind of waste tire rubber powder for asphalt modification according to claim 1, characterized in that the particle diameter of the waste tire rubber powder is 16-60 mesh, preferably 40 mesh, and the rubber powder The source is waste tire crushing. 9.根据权利要求1所述一种沥青改性用废轮胎胶粉的表面接枝改性工艺,其特征在于所述引发剂为过氧化苯甲酰,引发剂用量为胶粉质量的1.7%-10%。9. The surface graft modification process of a kind of asphalt modification waste tire rubber powder according to claim 1, characterized in that the initiator is benzoyl peroxide, and the initiator consumption is 1.7% of the rubber powder quality -10%.
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CN110003669A (en) * 2019-03-15 2019-07-12 长沙理工大学 A kind of compound TB rubber powder modified asphalt and preparation method thereof
CN111607140A (en) * 2020-07-03 2020-09-01 苏州科技大学 A kind of preparation method and application of semi-interpenetrating network structure polystyrene/waste tire rubber powder
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