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CN104659021A - Three-dimensional wafer level fan-out PoP encapsulating structure and preparation method for encapsulating structure - Google Patents

Three-dimensional wafer level fan-out PoP encapsulating structure and preparation method for encapsulating structure Download PDF

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Publication number
CN104659021A
CN104659021A CN201410848910.5A CN201410848910A CN104659021A CN 104659021 A CN104659021 A CN 104659021A CN 201410848910 A CN201410848910 A CN 201410848910A CN 104659021 A CN104659021 A CN 104659021A
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metal
layer
wafer
bump structure
fan
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夏国峰
于大全
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Huatian Technology Xian Co Ltd
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Huatian Technology Xian Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation
    • H01L2924/1815Shape
    • H01L2924/1816Exposing the passive side of the semiconductor or solid-state body
    • H01L2924/18161Exposing the passive side of the semiconductor or solid-state body of a flip chip

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  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Abstract

本发明公开了一种三维圆片级扇出PoP封装结构及其制造方法,该三维圆片级扇出PoP封装通过至少一个扇出PoP封装单元堆叠形成,扇出PoP封装单元包含IC芯片、金属凸点结构、塑封材料、金属层、介电材料层、再布线金属走线层、焊球。所述方法:配置金属基材圆片,在圆片上表面制作金属凸点结构,倒装芯片贴片、塑封,在塑封材料上制作通孔,在通孔中制作金属凸点结构,制作再布线金属走线层,配置和去除圆片,对圆片下表面进行蚀刻,形成再布线金属走线层,堆叠回流焊,去除圆片,植球和回流焊形成三维圆片级扇出PoP封装。该发明解决了现有PoP封装技术所存在的封装密度、成本和可靠性问题。

The invention discloses a three-dimensional wafer-level fan-out PoP package structure and a manufacturing method thereof. The three-dimensional wafer-level fan-out PoP package is formed by stacking at least one fan-out PoP package unit, and the fan-out PoP package unit includes an IC chip, a metal Bump structure, plastic packaging material, metal layer, dielectric material layer, redistribution metal trace layer, solder ball. The method comprises the following steps: disposing metal substrate wafers, fabricating metal bump structures on the upper surface of the wafers, flip chip mounting, plastic packaging, making through holes on the plastic packaging material, fabricating metal bump structures in the through holes, fabricating and rewiring Metal wiring layer, configuration and removal of the wafer, etching the lower surface of the wafer to form a rewiring metal wiring layer, stacking reflow soldering, removing the wafer, planting balls and reflow soldering to form a three-dimensional wafer-level fan-out PoP package. The invention solves the problems of packaging density, cost and reliability existing in the existing PoP packaging technology.

Description

一种三维圆片级扇出PoP封装结构及其制造方法A three-dimensional wafer-level fan-out PoP packaging structure and manufacturing method thereof

技术领域technical field

本发明涉及微电子封装技术以及三维集成技术领域,特别涉及一种三维圆片级扇出PoP封装技术及其制造方法。The invention relates to the field of microelectronic packaging technology and three-dimensional integration technology, in particular to a three-dimensional wafer-level fan-out PoP packaging technology and a manufacturing method thereof.

背景技术Background technique

随着电子封装产品向高密度、多功能、低功耗、小型化方向的不断发展,采用三维集成技术的系统级封装(System in Package,SiP)取得了突飞猛进的发展。硅通孔(Through Silicon Via,TSV)技术方案,由于具有堆叠密度最高,外形尺寸最小,极大提升芯片速度和降低功耗等特点,是实现三维集成技术的最优方案。然而,目前TSV技术面临的制造难度、工艺成本以及成品良率、可靠性等问题及其突出。现有成熟的三维集成技术主要为堆叠封装(Package on Package,PoP),其中上、下封装体通常为采用印刷电路基板的封装结构。由于印刷电路基板具有一定的厚度,而且成本较高,导致整个PoP封装的高度和成本难以得到有效降低,难以满足高密度和低成本的要求。现有的PoP封装的由于上、下封装体结构的差异,导致制造工艺过程中封装翘曲难以得到有效控制,严重影响焊球互联结构的可靠性。现有PoP封装的制造工艺由于采用传统的非圆片级封装制造模式,导致效率低而且成本高,不利于PoP封装的推广。With the continuous development of electronic packaging products in the direction of high density, multi-function, low power consumption, and miniaturization, the system-level packaging (System in Package, SiP) using three-dimensional integration technology has achieved rapid development. The Through Silicon Via (TSV) technology solution is the optimal solution for realizing 3D integration technology due to its characteristics of the highest stacking density, the smallest size, greatly improved chip speed and reduced power consumption. However, the current TSV technology faces serious problems such as manufacturing difficulty, process cost, yield rate and reliability of finished products. The existing mature three-dimensional integration technology is mainly package on package (Package on Package, PoP), in which the upper and lower packages are usually package structures using printed circuit substrates. Since the printed circuit substrate has a certain thickness and high cost, it is difficult to effectively reduce the height and cost of the entire PoP package, and it is difficult to meet the requirements of high density and low cost. Due to the differences in the structure of the upper and lower packages in the existing PoP package, it is difficult to effectively control package warpage during the manufacturing process, which seriously affects the reliability of the solder ball interconnection structure. The existing PoP packaging manufacturing process adopts the traditional non-wafer level packaging manufacturing mode, resulting in low efficiency and high cost, which is not conducive to the promotion of PoP packaging.

因此,仍然需要新的封装结构和制造技术,以解决现有技术所存在的问题。Therefore, new packaging structures and manufacturing techniques are still needed to solve the problems existing in the prior art.

发明内容Contents of the invention

本发明针对三维PoP封装技术提出一种封装结构和制造方法,以解决现有PoP封装技术所存在的封装密度、成本和可靠性问题。The present invention proposes a packaging structure and a manufacturing method for the three-dimensional PoP packaging technology, so as to solve the problems of packaging density, cost and reliability existing in the existing PoP packaging technology.

为了实现上述目的,本发明采用下述技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种三维圆片级扇出PoP封装结构,通过至少一个扇出PoP封装单元堆叠形成;一个扇出PoP封装单元由两个相同结构的封装体构成;A three-dimensional wafer-level fan-out PoP packaging structure, which is formed by stacking at least one fan-out PoP packaging unit; a fan-out PoP packaging unit is composed of two packages with the same structure;

所述一个封装体包括有第一金属凸点结构、IC芯片、凸点、第一塑封材料、第二金属凸点结构、第一再布线金属走线层、第一金属层、第一介电材料层、第二再布线金属走线层、第二介电材料层、第二金属层;所述IC芯片带有凸点,凸点连接于第一金属凸点结构上,与凸点未连接的第一金属凸点结构连接有第二金属凸点结构,第一塑封材料包围了第一金属凸点结构、IC芯片、凸点和第二金属凸点结构,IC芯片和第二金属凸点结构与第一再布线金属走线层连接,第一再布线金属走线层上制作有第一金属层,第一介电材料层包围第一再布线金属走线层,并涂覆在IC芯片、第二金属凸点结构和第一塑封材料同一侧面;在第一金属凸点结构和第一塑封材料另一个侧面涂覆有第二介电材料层,第二介电材料层包围第二再布线金属走线层,第二再布线金属走线层与第一金属凸点结构相连,第二再布线金属走线层上制作有第一金属层;The one package includes a first metal bump structure, an IC chip, a bump, a first plastic encapsulation material, a second metal bump structure, a first redistribution metal wiring layer, a first metal layer, a first dielectric Material layer, second rewiring metal wiring layer, second dielectric material layer, and second metal layer; the IC chip has bumps, and the bumps are connected to the first metal bump structure, but not connected to the bumps The first metal bump structure is connected with the second metal bump structure, the first plastic encapsulation material surrounds the first metal bump structure, the IC chip, the bump and the second metal bump structure, and the IC chip and the second metal bump structure The structure is connected to the first redistribution metal wiring layer, the first metal wiring layer is fabricated on the first redistribution metal wiring layer, the first dielectric material layer surrounds the first redistribution metal wiring layer, and is coated on the IC chip 1. The second metal bump structure is on the same side as the first plastic encapsulation material; the second dielectric material layer is coated on the other side of the first metal bump structure and the first plastic encapsulation material, and the second dielectric material layer surrounds the second and further Wiring the metal wiring layer, the second rewiring metal wiring layer is connected to the first metal bump structure, and the first metal layer is formed on the second rewiring metal wiring layer;

两个相对放置的封装体的第二金属层由第一焊球连接,并在一个封装体的第一金属层上连接第二焊球,形成一个扇出PoP封装单元;The second metal layers of two opposite packages are connected by the first solder balls, and the second solder balls are connected on the first metal layer of one package to form a fan-out PoP package unit;

所述扇出PoP封装单元的第二焊球再连接有一个相对放置的扇出PoP封装单元的第一金属层,所述未植球部分的第一金属层、第一焊球及其连接的一对第二金属层、第二焊球及其连接的一对第一金属层包围有第二塑封材料,形成一个三维圆片级扇出PoP封装结构。The second solder ball of the fan-out PoP package unit is connected with the first metal layer of a fan-out PoP package unit placed oppositely, and the first metal layer of the non-ball-planted part, the first solder ball and its connection A pair of second metal layers, a second solder ball and a pair of first metal layers connected thereto are surrounded by a second plastic encapsulation material to form a three-dimensional wafer-level fan-out PoP packaging structure.

利用该结构,首先封装体由于无基板结构,直接通过再布线金属走线层实现与外部环境的互联,因此整体封装体厚度可以得到大幅降低,制造成本也得到降低;进一步地,低成本的模塑料通孔TMV具有TSV同样的上、下结构互联导通的功能,因此可取代TSV结构实现细节距互联端口,从而使上、下封装体之间,以及与外部结构的I/O互联通道数量和密度得到大幅提高,提升了封装的密度;另外,三维圆片级扇出PoP封装结构的扇出(Fan-Out)特性可显著增加PoP封装的I/O互联通道数量。最后,由于三维圆片级扇出PoP封装结构中所有的扇出PoP封装单元相同,而且都通过面对面方式进行堆叠回流焊,因此三维圆片级扇出PoP封装具有高度对称性,从而可极大改善封装的翘曲。Utilizing this structure, first of all, because the package has no substrate structure, the interconnection with the external environment can be realized directly through rewiring the metal wiring layer, so the thickness of the overall package can be greatly reduced, and the manufacturing cost can also be reduced; further, the low-cost mold Plastic through-hole TMV has the same function of interconnection and conduction between the upper and lower structures of TSV, so it can replace the TSV structure to realize fine-pitch interconnection ports, so that the number of I/O interconnection channels between the upper and lower packages and with the external structure And the density has been greatly improved, which improves the packaging density; in addition, the fan-out (Fan-Out) feature of the three-dimensional wafer-level fan-out PoP packaging structure can significantly increase the number of I/O interconnection channels of the PoP package. Finally, since all the fan-out PoP packaging units in the 3D wafer-level fan-out PoP packaging structure are the same, and all of them are stacked and reflowed in a face-to-face manner, the 3D wafer-level fan-out PoP package has a high degree of symmetry, which can be greatly improved. Improve package warpage.

采用模塑料通孔实现上、下封装体之间,以及与外部结构的三维集成互联。The molded compound through-hole is used to realize the three-dimensional integrated interconnection between the upper and lower package bodies, as well as with the external structure.

第一金属凸点结构可以是但不局限于铜、铜合金、铁、铁合金、镍、镍合金、钨等金属材料。The first metal bump structure may be but not limited to copper, copper alloy, iron, iron alloy, nickel, nickel alloy, tungsten and other metal materials.

第二金属凸点结构可以是但不局限于铜、铜合金、铁、铁合金、镍、镍合金、钨等金属材料、或者钎焊料材料。The second metal bump structure may be, but not limited to, metal materials such as copper, copper alloy, iron, iron alloy, nickel, nickel alloy, tungsten, or brazing material.

第一再布线金属走线层和第二再布线金属走线层可以是但不局限于铜、铜合金、铁、铁合金、镍、镍合金、钨等金属材料。The first redistribution metal wiring layer and the second redistribution metal wiring layer may be, but not limited to, copper, copper alloy, iron, iron alloy, nickel, nickel alloy, tungsten and other metal materials.

第一介电材料层和第二介电材料层可以是但不局限于热固性塑封材料、塞孔树脂、油墨以及阻焊绿油等绝缘材料。The first dielectric material layer and the second dielectric material layer may be, but not limited to, insulating materials such as thermosetting plastic packaging material, plugging resin, ink, and solder mask green oil.

IC芯片的背面、第一塑封材料的上表面与第二金属凸点结构的上表面在同一平面上。The back surface of the IC chip, the upper surface of the first molding material and the upper surface of the second metal bump structure are on the same plane.

三维圆片级扇出PoP封装通过至少一个扇出PoP封装单元堆叠形成,相邻扇出PoP封装单元之间通过第二焊球实现互联。The three-dimensional wafer-level fan-out PoP packaging is formed by stacking at least one fan-out PoP packaging unit, and the adjacent fan-out PoP packaging units are interconnected through second solder balls.

第一塑封材料中通孔采用激光或者机械开孔,或者塑封工艺时采用特制塑封模具直接形成。The through holes in the first plastic sealing material are opened by laser or mechanically, or are directly formed by using a special plastic sealing mold during the plastic sealing process.

IC芯片的凸点可以为但不局限于铜柱凸点。The bumps of the IC chip may be but not limited to copper pillar bumps.

一种三维圆片级扇出PoP封装结构的制造方法,其特征在于,按照以下步骤进行:A method for manufacturing a three-dimensional wafer-level fan-out PoP packaging structure, characterized in that, the steps are as follows:

步骤1:准备第一载体圆片,通过第一粘贴材料将金属基材圆片配置于第一载体圆片上;Step 1: Prepare the first carrier wafer, and arrange the metal substrate wafer on the first carrier wafer through the first adhesive material;

步骤2:在金属基材圆片的上表面采用蚀刻或者电镀方法制作第一金属凸点结构;Step 2: making a first metal bump structure on the upper surface of the metal substrate wafer by etching or electroplating;

步骤3:将具有凸点的IC芯片倒装贴装配置于第一金属凸点结构上;Step 3: flip-chip mounting IC chips with bumps on the first metal bump structure;

步骤4:采用高温加热注塑方法,将第一塑封材料包覆密封具有凸点的IC芯片和第一金属凸点结构,并裸露出IC芯片的背面,塑封后进行烘烤后固化;Step 4: Using a high-temperature heating injection molding method, the first plastic sealing material is used to cover and seal the IC chip with bumps and the first metal bump structure, and expose the back of the IC chip, and then bake and cure after plastic sealing;

步骤5:采用激光或者机械开孔方法在第一塑封材料中制作通孔,裸露出第一金属凸点结构的上表面;Step 5: Making through holes in the first plastic packaging material by laser or mechanical opening method, exposing the upper surface of the first metal bump structure;

步骤6:采用电镀或者液态金属填充方法在制作的通孔中形成第二金属凸点结构,第一金属凸点结构和第二金属凸点结构共同组成模塑料通孔;Step 6: forming a second metal bump structure in the prepared through hole by electroplating or liquid metal filling method, the first metal bump structure and the second metal bump structure together form a molding compound through hole;

步骤7:在IC芯片的背面、第二金属凸点结构的上表面和第一塑封材料的上表面涂覆第一介电材料层,采用电镀或者化学镀方法制作第一再布线金属走线层,在第一再布线金属走线层上制作第一金属层,采用第一介电材料层涂覆包裹第一再布线金属走线层;Step 7: Coating the first dielectric material layer on the back of the IC chip, the upper surface of the second metal bump structure and the upper surface of the first plastic packaging material, and making the first rewiring metal wiring layer by electroplating or electroless plating , making a first metal layer on the first redistribution metal wiring layer, and coating and wrapping the first redistribution metal wiring layer with a first dielectric material layer;

步骤8:通过第三粘贴材料将上述步骤7制作形成的结构配置于第二载体圆片上;Step 8: disposing the structure formed in the above step 7 on the second carrier wafer through the third paste material;

步骤9:通过机械、蚀刻或者曝光等方法去除第一载体圆片和第一粘贴材料;Step 9: removing the first carrier wafer and the first paste material by mechanical, etching or exposure methods;

步骤10:采用与步骤2相同的蚀刻方法对金属基材圆片的下表面进行蚀刻,形成第二再布线金属走线层,在第二再布线金属走线层上制作第二金属层,采用第二介电材料层涂覆包裹第二再布线金属走线层;Step 10: Etching the lower surface of the metal substrate wafer with the same etching method as in step 2 to form a second rewiring metal wiring layer, and making a second metal layer on the second rewiring metal wiring layer, using Coating and wrapping the second redistribution metal wiring layer with the second dielectric material layer;

步骤11:在第二金属层上进行植球工艺,并进行回流焊工艺,得到呈阵列排布的第一焊球;Step 11: performing a ball planting process on the second metal layer, and performing a reflow soldering process to obtain the first solder balls arranged in an array;

步骤12:将上述步骤11制作形成的结构进行面对面堆叠回流焊工艺,第一焊球成为上、下结构的互联结构;Step 12: Perform the face-to-face stacking reflow soldering process on the structure formed in the above step 11, and the first solder ball becomes the interconnection structure of the upper and lower structures;

步骤13:通过机械、蚀刻或者曝光等方法去除第二载体圆片和第三粘贴材料;Step 13: removing the second carrier wafer and the third paste material by mechanical, etching or exposure methods;

步骤14:在第一金属层上进行植球和回流焊工艺,得到呈阵列排布的第二焊球,形成扇出PoP封装单元;Step 14: Perform ball planting and reflow soldering processes on the first metal layer to obtain second solder balls arranged in an array to form a fan-out PoP packaging unit;

步骤15:将至少一个扇出PoP封装单元进行堆叠回流焊,第二焊球成为上、下相邻扇出PoP封装单元的互联结构;Step 15: Perform stacking and reflow soldering of at least one fan-out PoP packaging unit, and the second solder ball becomes the interconnection structure of the upper and lower adjacent fan-out PoP packaging units;

步骤16:采用高温加热注塑方法,将第二塑封材料进行包覆密封,塑封后进行烘烤后固化工艺,形成三维圆片级扇出PoP封装;Step 16: Using a high-temperature heating injection molding method, the second plastic packaging material is covered and sealed, and after the plastic packaging is baked and cured, a three-dimensional wafer-level fan-out PoP package is formed;

步骤17:采用刀片切割方法分离三维圆片级扇出PoP封装的产品阵列,形成单个三维圆片级扇出PoP封装。Step 17: Using a blade cutting method to separate the product array of the 3D wafer-level fan-out PoP package to form a single 3D wafer-level fan-out PoP package.

所述步骤5中第一塑封材料中通孔采用特制塑封模具直接形成。In step 5, the through hole in the first plastic sealing material is directly formed by using a special plastic sealing mold.

附图说明Description of drawings

图1是在第一载体圆片上配置金属基材圆片的示意图;Fig. 1 is a schematic diagram of disposing a metal substrate wafer on a first carrier wafer;

图2是在金属基材圆片上制作第一金属凸点结构的示意图;Fig. 2 is a schematic diagram of making a first metal bump structure on a metal substrate wafer;

图3是在金属基材圆片上配置IC芯片的示意图;Fig. 3 is the schematic diagram of disposing IC chip on the metal substrate wafer;

图4是将IC芯片、凸点和金属凸点结构包覆密封在第一塑封材料内,并裸露出IC芯片的背面的示意图;Fig. 4 is a schematic diagram of covering and sealing the IC chip, bumps and metal bump structure in the first plastic packaging material, and exposing the back of the IC chip;

图5是在第一塑封材料上制作通孔的示意图;Fig. 5 is a schematic diagram of making a through hole on the first molding material;

图6是在通孔中制作第二金属凸点结构的示意图;6 is a schematic diagram of making a second metal bump structure in a through hole;

图7是制作第一再布线金属走线层,在第一再布线金属走线层上制作第一金属层,采用第一介电材料层涂覆包裹第一再布线金属走线层的示意图;7 is a schematic diagram of making a first redistribution metal wiring layer, fabricating a first metal layer on the first redistribution metal wiring layer, and coating and wrapping the first redistribution metal wiring layer with a first dielectric material layer;

图8是配置第二载体圆片的示意图;Fig. 8 is a schematic diagram of configuring a second carrier wafer;

图9是去除第一载体圆片的示意图;Fig. 9 is a schematic diagram of removing the first carrier wafer;

图10是采用蚀刻方法对金属基材圆片的下表面进行蚀刻,形成第二再布线金属走线层,在第二再布线金属走线层上制作第二金属层,采用第二介电材料层涂覆包裹第二再布线金属走线层的示意图;Figure 10 is to use etching method to etch the lower surface of the metal substrate wafer to form a second rewiring metal wiring layer, and to make a second metal layer on the second rewiring metal wiring layer, using a second dielectric material A schematic diagram of layer coating wrapping the second redistribution metal trace layer;

图11是在第二金属层上进行植球和回流焊工艺,得到第一焊球阵列的示意图;11 is a schematic diagram of the first solder ball array obtained by performing ball planting and reflow soldering processes on the second metal layer;

图12是进行面对面堆叠回流焊工艺的示意图;12 is a schematic diagram of a face-to-face stacking reflow process;

图13是去除第二载体圆片的示意图;Fig. 13 is a schematic diagram of removing the second carrier wafer;

图14是在第一金属层上进行植球和回流焊工艺,得到第二焊球阵列,形成扇出PoP封装单元的示意图;FIG. 14 is a schematic diagram of performing ball planting and reflow soldering processes on the first metal layer to obtain a second solder ball array to form a fan-out PoP package unit;

图15是将至少一个扇出PoP封装单元进行堆叠回流焊的示意图;15 is a schematic diagram of stacking and reflowing at least one fan-out PoP packaging unit;

图16是三维圆片级扇出PoP封装一实施例的示意图。FIG. 16 is a schematic diagram of an embodiment of a three-dimensional wafer-level fan-out PoP package.

图中,100为第一载体圆片、100a为第一粘贴材料、200为第二载体圆片、200a为第三粘贴材料、1为金属基材圆片、2为第一金属凸点结构、3为IC芯片、4为凸点、5为第一塑封材料、6为第二金属凸点结构、7为第一再布线金属走线层、8为第一金属层、9为第一介电材料层、10为第二再布线金属走线层、11为第二介电材料层、12为第二金属层、13为第一焊球、14为第二焊球、15为第二塑封材料。In the figure, 100 is the first carrier wafer, 100a is the first paste material, 200 is the second carrier wafer, 200a is the third paste material, 1 is the metal substrate wafer, 2 is the first metal bump structure, 3 is the IC chip, 4 is the bump, 5 is the first plastic packaging material, 6 is the second metal bump structure, 7 is the first redistribution metal wiring layer, 8 is the first metal layer, and 9 is the first dielectric Material layer, 10 is the second redistribution metal wiring layer, 11 is the second dielectric material layer, 12 is the second metal layer, 13 is the first solder ball, 14 is the second solder ball, 15 is the second plastic packaging material .

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面结合附图对本发明的具体实施方式作进一步详细描述。In order to make the purpose, technical solution and advantages of the present invention clearer, the specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.

如图16所示,一种三维圆片级扇出PoP封装结构,通过至少一个扇出PoP封装单元堆叠形成;一个扇出PoP封装单元由两个相同结构的封装体构成;As shown in Figure 16, a three-dimensional wafer-level fan-out PoP packaging structure is formed by stacking at least one fan-out PoP packaging unit; a fan-out PoP packaging unit is composed of two packages with the same structure;

所述一个封装体包括有第一金属凸点结构2、IC芯片3、凸点4、第一塑封材料5、第二金属凸点结构6、第一再布线金属走线层7、第一金属层8、第一介电材料层9、第二再布线金属走线层10、第二介电材料层11、第二金属层12;所述IC芯片3带有凸点4,凸点4连接于第一金属凸点结构2上,与凸点4未连接的第一金属凸点结构2连接有第二金属凸点结构6,第一塑封材料5包围了第一金属凸点结构2、IC芯片3、凸点4和第二金属凸点结构6,IC芯片3和第二金属凸点结构6与第一再布线金属走线层7连接,第一再布线金属走线层7上制作有第一金属层8,第一介电材料层9包围第一再布线金属走线层7,并涂覆在IC芯片3、第二金属凸点结构6和第一塑封材料5同一侧面;在第一金属凸点结构2和第一塑封材料5另一个侧面涂覆有第二介电材料层11,第二介电材料层11包围第二再布线金属走线层10,第二再布线金属走线层10与第一金属凸点结构2相连,第二再布线金属走线层10上制作有第一金属层12;The one package includes a first metal bump structure 2, an IC chip 3, a bump 4, a first molding material 5, a second metal bump structure 6, a first redistribution metal wiring layer 7, a first metal layer 8, a first dielectric material layer 9, a second rewiring metal wiring layer 10, a second dielectric material layer 11, and a second metal layer 12; the IC chip 3 has a bump 4, and the bump 4 is connected to On the first metal bump structure 2, a second metal bump structure 6 is connected to the first metal bump structure 2 that is not connected to the bump 4, and the first plastic encapsulation material 5 surrounds the first metal bump structure 2, the IC The chip 3, the bump 4 and the second metal bump structure 6, the IC chip 3 and the second metal bump structure 6 are connected to the first rewiring metal wiring layer 7, and the first rewiring metal wiring layer 7 is made with The first metal layer 8, the first dielectric material layer 9 surrounds the first redistribution metal wiring layer 7, and is coated on the same side of the IC chip 3, the second metal bump structure 6 and the first plastic packaging material 5; A metal bump structure 2 and the other side of the first molding material 5 are coated with a second dielectric material layer 11, the second dielectric material layer 11 surrounds the second redistribution metal trace layer 10, the second redistribution metal trace The line layer 10 is connected to the first metal bump structure 2, and the first metal layer 12 is fabricated on the second redistribution metal line layer 10;

第一焊球13连接两个相对放置的封装体的第二金属层12,并在一个封装体的第一金属层8上连接第二焊球14,形成一个扇出PoP封装单元;The first solder ball 13 connects the second metal layer 12 of two opposite packages, and connects the second solder ball 14 on the first metal layer 8 of one package to form a fan-out PoP package unit;

所述扇出PoP封装单元的第二焊球14再连接有一个相对放置的扇出PoP封装单元的第一金属层8,所述未植球部分的第一金属层8、第一焊球13及其连接的一对第二金属层12、第二焊球14及其连接的一对第一金属层8包围有第二塑封材料15,形成一个三维圆片级扇出PoP封装结构。The second solder ball 14 of the fan-out PoP package unit is connected to the first metal layer 8 of a fan-out PoP package unit placed oppositely, the first metal layer 8 and the first solder ball 13 of the non-ball-planted part A pair of second metal layers 12 connected thereto, a second solder ball 14 and a pair of first metal layers 8 connected thereto are surrounded by a second plastic encapsulation material 15 to form a three-dimensional wafer-level fan-out PoP packaging structure.

第一金属凸点结构2和第二金属凸点结构6可以是但不局限于铜、铜合金、铁、铁合金、镍、镍合金、钨金属材料、或者钎焊料材料组成。The first metal bump structure 2 and the second metal bump structure 6 may be made of, but not limited to, copper, copper alloy, iron, iron alloy, nickel, nickel alloy, tungsten metal material, or brazing material.

第一再布线金属走线层7和第二再布线金属走线层10可以是但不局限于铜、铜合金、铁、铁合金、镍、镍合金、钨金属材料。The first redistribution metal wiring layer 7 and the second redistribution metal wiring layer 10 may be, but not limited to, copper, copper alloy, iron, iron alloy, nickel, nickel alloy, tungsten metal material.

第一介电材料层9和第二介电材料层11可以是但不局限于热固性塑封材料、塞孔树脂、油墨以及阻焊绿油等绝缘材料。The first dielectric material layer 9 and the second dielectric material layer 11 may be, but not limited to, insulating materials such as thermosetting plastic packaging material, plugging resin, ink, and solder mask green oil.

IC芯片3的背面、第一塑封材料5的上表面与第二金属凸点结构6的上表面在同一平面上。The back surface of the IC chip 3 , the upper surface of the first molding material 5 and the upper surface of the second metal bump structure 6 are on the same plane.

IC芯片3的凸点4可以为但不局限于铜柱凸点。The bumps 4 of the IC chip 3 may be but not limited to copper pillar bumps.

下面将以本发明中实施例的三维圆片级扇出PoP封装结构为例,以图1至图16来详细说明三维圆片级扇出PoP封装结构的制造流程。The following will take the three-dimensional wafer-level fan-out PoP packaging structure of the embodiment of the present invention as an example, and use FIGS. 1 to 16 to describe the manufacturing process of the three-dimensional wafer-level fan-out PoP packaging structure in detail.

步骤1:准备第一载体圆片,通过第一粘贴材料将金属基材圆片配置于第一载体圆片上,如图1所示。Step 1: Prepare the first carrier wafer, and arrange the metal substrate wafer on the first carrier wafer through the first adhesive material, as shown in FIG. 1 .

请参照图1,准备第一载体圆片100,第一载体圆片100可以为金属、晶圆、玻璃、高分子有机材料等。通过第一粘贴材料100a将金属基材圆片1配置于第一载体圆片100上。在本发明中,金属基材圆片1可以为铜、铜合金、铁、铁合金、镍、镍合金等金属材料,优先选择铜或者铜合金材料,第一粘贴材料100a可以是但不局限于胶带、高分子树脂等材料。金属基材圆片1的尺寸不大于第一载体圆片100的尺寸。Referring to FIG. 1 , a first carrier wafer 100 is prepared. The first carrier wafer 100 can be metal, wafer, glass, polymer organic material, etc. Referring to FIG. The metal substrate wafer 1 is disposed on the first carrier wafer 100 through the first adhesive material 100a. In the present invention, the metal substrate wafer 1 can be metal materials such as copper, copper alloy, iron, iron alloy, nickel, nickel alloy, etc., preferably copper or copper alloy material, and the first adhesive material 100a can be but not limited to adhesive tape , polymer resin and other materials. The size of the metal substrate wafer 1 is not larger than the size of the first carrier wafer 100 .

步骤2:在金属基材圆片上表面制作第一金属凸点结构,如图2所示。Step 2: Fabricate a first metal bump structure on the upper surface of the metal substrate wafer, as shown in FIG. 2 .

请参照图2,在金属基材圆片1的上表面制作第一金属凸点结构2。在本发明中,第一金属凸点结构2采用蚀刻或者电镀方法制作。在蚀刻方法中,在金属基材圆片1的上表面涂覆或者粘贴光感湿膜或者干膜,通过曝光显影方法制作图形,以具有图形的光感湿膜或者干膜作为抗蚀层,选用仅蚀刻金属基材圆片1的蚀刻液对其上表面进行蚀刻,形成第一金属凸点结构2。在电镀方法中,在金属基材圆片1的上表面涂覆或者粘贴具有一定厚度的光感湿膜或者干膜,通过曝光显影方法制作图形,采用电镀方法制作形成第一金属凸点结构2,光感湿膜或者干膜的厚度要超过所制作的第一金属凸点结构2的高度尺寸。在本发明中,第一金属凸点结构2可以是但不局限于铜、铜合金、铁、铁合金、镍、镍合金、钨等金属材料。Referring to FIG. 2 , a first metal bump structure 2 is fabricated on the upper surface of the metal substrate wafer 1 . In the present invention, the first metal bump structure 2 is fabricated by etching or electroplating. In the etching method, a photosensitive wet film or a dry film is coated or pasted on the upper surface of the metal substrate wafer 1, and a pattern is made by an exposure and development method, and the photosensitive wet film or dry film with a pattern is used as a resist layer, The upper surface of the wafer 1 is etched with an etching solution that only etches the metal substrate wafer 1 to form the first metal bump structure 2 . In the electroplating method, a light-sensitive wet film or dry film with a certain thickness is coated or pasted on the upper surface of the metal substrate wafer 1, a pattern is made by exposure and development, and the first metal bump structure 2 is formed by electroplating. , the thickness of the photosensitive wet film or dry film should exceed the height dimension of the fabricated first metal bump structure 2 . In the present invention, the first metal bump structure 2 may be but not limited to copper, copper alloy, iron, iron alloy, nickel, nickel alloy, tungsten and other metal materials.

步骤3:将具有凸点的IC芯片倒装贴装配置于第一金属凸点结构上,如图3所示。Step 3: flip-chip mounting the IC chip with bumps on the first metal bump structure, as shown in FIG. 3 .

请参照图3,采用倒装贴片设备将具有凸点4的IC芯片3倒装贴装配置于第一金属凸点结构2上,并进行回流工艺实现实现电气互联。在本发明中,IC芯片3上的凸点4可以为但不局限于铜柱凸点。Please refer to FIG. 3 , the IC chip 3 with bumps 4 is flip-chip mounted on the first metal bump structure 2 by using flip-chip equipment, and the electrical interconnection is realized through a reflow process. In the present invention, the bumps 4 on the IC chip 3 may be but not limited to copper stud bumps.

步骤4:采用注塑方法将具有凸点的IC芯片和第一金属凸点结构包覆密封在第一塑封材料内,并裸露出IC芯片的背面,塑封后进行烘烤后固化,如图4所示。Step 4: Cover and seal the IC chip with bumps and the first metal bump structure in the first plastic packaging material by injection molding method, and expose the back side of the IC chip, bake and cure after plastic packaging, as shown in Figure 4 Show.

请参照图4,采用高温加热注塑方法,将低吸水率、低应力的环保型第一塑封材料5包覆密封具有凸点4的IC芯片3和第一金属凸点结构2,并裸露出IC芯片3的背面,IC芯片3的背面与第一塑封材料5的表面在同一平面上。在本发明中,第一塑封材料5是热固性聚合物等材料。塑封后进行烘烤后固化工艺。Please refer to FIG. 4 , using a high-temperature heating injection molding method, the low water absorption and low stress environment-friendly first plastic packaging material 5 is used to cover and seal the IC chip 3 with bumps 4 and the first metal bump structure 2, and the IC chip is exposed. The back of the chip 3 , the back of the IC chip 3 and the surface of the first molding material 5 are on the same plane. In the present invention, the first molding material 5 is a material such as a thermosetting polymer. After plastic sealing, a post-baking curing process is carried out.

步骤5:在第一塑封材料上制作通孔,裸露出第一金属凸点结构的上表面,如图5所示。Step 5: Make a through hole on the first molding material, exposing the upper surface of the first metal bump structure, as shown in FIG. 5 .

请参照图5,采用激光或者机械开孔方法在第一塑封材料5中制作通孔,或者在步骤4中采用特制塑封模具直接形成通孔,裸露出第一金属凸点结构2的上表面。Please refer to FIG. 5 , laser or mechanical opening method is used to make through holes in the first plastic packaging material 5 , or in step 4, a special plastic mold is used to directly form through holes, exposing the upper surface of the first metal bump structure 2 .

步骤6:在通孔中制作第二金属凸点结构,如图6所示。Step 6: Fabricate a second metal bump structure in the through hole, as shown in FIG. 6 .

请参照图6,在通孔中制作第二金属凸点结构6,采用电镀或者液态金属填充方法在制作的通孔中形成第二金属凸点结构6,第二金属凸点结构6可以为铜、铜合金、铁、铁合金、镍、镍合金、钨等金属材料,或者钎焊料材料组成,但不局限于这些材料。在本发明中,第二金属凸点结构6也可以采用钎焊料膏印刷方法制作形成。第一金属凸点结构2和第二金属凸点结构6共同组成模塑料通孔TMV。Please refer to Fig. 6, make the second metal bump structure 6 in the through hole, adopt electroplating or liquid metal filling method to form the second metal bump structure 6 in the through hole of making, the second metal bump structure 6 can be copper , copper alloy, iron, iron alloy, nickel, nickel alloy, tungsten and other metal materials, or brazing materials, but not limited to these materials. In the present invention, the second metal bump structure 6 can also be formed by solder paste printing method. The first metal bump structure 2 and the second metal bump structure 6 together form a through molding compound via TMV.

步骤7:制作第一再布线金属走线层,在第一再布线金属走线层上制作第一金属层,采用第一介电材料层涂覆包裹第一再布线金属走线层,如图7所示。Step 7: Make the first rewiring metal wiring layer, make the first metal layer on the first rewiring metal wiring layer, and use the first dielectric material layer to coat and wrap the first rewiring metal wiring layer, as shown in the figure 7.

请参照图7,在IC芯片3的背面、第二金属凸点结构6的上表面和第一塑封材料5的上表面涂覆第一介电材料层9,通过曝光、显影方法在第一介电材料层9上形成图形,采用电镀或者化学镀方法制作第一再布线金属走线层7,在第一再布线金属走线层7上制作第一金属层8,采用第一介电材料层9涂覆包裹第一再布线金属走线层7。在本发明中,第一再布线金属走线层7可以是但不局限于铜、铜合金、铁、铁合金、镍、镍合金、钨等金属材料,第一金属层8可以是但不限于是铜、镍、金、钛、锡等金属多层结构组合,第一介电材料层9可以是但不局限于热固性塑封材料、塞孔树脂、油墨以及阻焊绿油等绝缘材料。Please refer to Fig. 7, on the back side of IC chip 3, the upper surface of the second metal bump structure 6 and the upper surface of the first molding material 5, the first dielectric material layer 9 is coated, and the first dielectric material layer 9 is formed by exposure and development methods. A pattern is formed on the electrical material layer 9, and the first redistribution metal wiring layer 7 is fabricated by electroplating or electroless plating, and the first metal layer 8 is fabricated on the first redistribution metal wiring layer 7, and the first dielectric material layer is used 9 Coating and wrapping the first redistribution metal wiring layer 7 . In the present invention, the first redistribution metal wiring layer 7 can be, but not limited to, metal materials such as copper, copper alloy, iron, iron alloy, nickel, nickel alloy, tungsten, etc., and the first metal layer 8 can be, but not limited to, Copper, nickel, gold, titanium, tin and other metal multilayer structure combination, the first dielectric material layer 9 can be but not limited to insulating materials such as thermosetting plastic packaging material, plugging resin, ink and solder mask green oil.

步骤8:配置第二载体圆片,如图8所示。Step 8: Configure the second carrier wafer, as shown in FIG. 8 .

请参照图8,通过第三粘贴材料200a将上述步骤7制作形成的结构配置于第二载体圆片200上。在本发明中,第二载体圆片200可以为金属、晶圆、玻璃、高分子有机材料等,第三粘贴材料200a可以是但不局限于胶带、高分子树脂等材料。Referring to FIG. 8 , the structure produced in the above step 7 is arranged on the second carrier wafer 200 through the third paste material 200 a. In the present invention, the second carrier wafer 200 can be metal, wafer, glass, polymer organic material, etc., and the third adhesive material 200a can be, but not limited to, adhesive tape, polymer resin and other materials.

步骤9:去除第一载体圆片,如图9所示。Step 9: removing the first carrier wafer, as shown in FIG. 9 .

请参照图9,通过机械、蚀刻或者曝光等方法去除第一载体圆片100和第一粘贴材料100a。Referring to FIG. 9 , the first carrier wafer 100 and the first paste material 100 a are removed by mechanical, etching or exposure methods.

步骤10:采用蚀刻方法对金属基材圆片的下表面进行蚀刻,形成第二再布线金属走线层,在第二再布线金属走线层上制作第二金属层,采用第二介电材料层涂覆包裹第二再布线金属走线层,如图10所示。Step 10: Etching the lower surface of the metal substrate wafer by an etching method to form a second redistribution metal wiring layer, making a second metal layer on the second redistribution metal wiring layer, using a second dielectric material Layer coating wraps the second redistribution metal trace layer, as shown in Figure 10.

请参照图10,采用与步骤2相同的蚀刻方法对金属基材圆片1的下表面进行蚀刻,形成第二再布线金属走线层10,在第二再布线金属走线层10上制作第二金属层12,采用第二介电材料层11涂覆包裹第二再布线金属走线层10。在本发明中,第二金属层12是但不限于是铜、镍、金、钛、锡等金属多层结构组合。Please refer to FIG. 10, adopt the same etching method as step 2 to etch the lower surface of the metal substrate wafer 1 to form a second redistribution metal wiring layer 10, and make a second redistribution metal wiring layer 10 on the second redistribution metal wiring layer 10. The second metal layer 12 uses the second dielectric material layer 11 to coat and wrap the second redistribution metal wiring layer 10 . In the present invention, the second metal layer 12 is, but not limited to, a combination of metal multilayer structures such as copper, nickel, gold, titanium, and tin.

步骤11:在第二金属层上进行植球和回流焊工艺,得到第一焊球阵列,如图11所示。Step 11: Perform ball planting and reflow soldering processes on the second metal layer to obtain a first solder ball array, as shown in FIG. 11 .

请参照图11,在第二金属层12上进行植球工艺,并进行回流焊工艺,得到呈阵列排布的第一焊球13。Referring to FIG. 11 , a ball planting process is performed on the second metal layer 12 and a reflow soldering process is performed to obtain first solder balls 13 arranged in an array.

步骤12:将上述步骤11形成的结构进行面对面堆叠回流焊工艺,如图12所示。Step 12: The structure formed in the above step 11 is subjected to a face-to-face stacking reflow process, as shown in FIG. 12 .

请参照图12,将上述步骤11制作形成的结构进行面对面堆叠回流焊工艺,第一焊球13成为上、下结构的互联结构。Referring to FIG. 12 , the structure formed in the above step 11 is subjected to a face-to-face stacking reflow process, and the first solder ball 13 becomes an interconnection structure of the upper and lower structures.

步骤13:去除第二载体圆片,如图13所示。Step 13: removing the second carrier wafer, as shown in FIG. 13 .

请参照图13,通过机械、蚀刻或者曝光等方法去除第二载体圆片200和第三粘贴材料200a。Referring to FIG. 13 , the second carrier wafer 200 and the third paste material 200 a are removed by mechanical, etching or exposure methods.

步骤14:在第一金属层上进行植球和回流焊工艺,得到第二焊球阵列,形成扇出PoP封装单元,如图14所示。Step 14: Perform ball planting and reflow soldering processes on the first metal layer to obtain a second solder ball array to form a fan-out PoP packaging unit, as shown in FIG. 14 .

请参照图14,在第一金属层8上进行植球和回流焊工艺,得到呈阵列排布的第二焊球14,形成扇出PoP封装单元。Referring to FIG. 14 , ball planting and reflow soldering processes are performed on the first metal layer 8 to obtain second solder balls 14 arranged in an array to form a fan-out PoP packaging unit.

步骤15:至少一个扇出PoP封装单元进行堆叠回流焊,如图15所示。Step 15: At least one fan-out PoP package unit is stacked and reflowed, as shown in FIG. 15 .

请参照图15,将至少一个扇出PoP封装单元进行堆叠回流焊,第二焊球14成为上、下相邻扇出PoP封装单元的互联结构。Referring to FIG. 15 , at least one fan-out PoP package unit is stacked and reflow-soldered, and the second solder ball 14 becomes an interconnection structure of upper and lower adjacent fan-out PoP package units.

步骤16:进行塑封工艺,形成三维圆片级扇出PoP封装,如图16所示。Step 16: Carry out a plastic encapsulation process to form a three-dimensional wafer-level fan-out PoP package, as shown in FIG. 16 .

请参照图16,采用高温加热注塑方法,将低吸水率、低应力的环保型第二塑封材料15进行包覆密封,塑封后进行烘烤后固化工艺,形成三维圆片级扇出PoP封装。Please refer to FIG. 16 , using a high-temperature heating injection molding method, encapsulating and sealing the second environment-friendly plastic packaging material 15 with low water absorption and low stress, and performing a post-baking curing process after plastic packaging to form a three-dimensional wafer-level fan-out PoP package.

步骤17:切割形成单颗三维圆片级扇出PoP封装。如图16所示,该图即为切割后的单颗POP封装件。Step 17: Cut to form a single three-dimensional wafer-level fan-out PoP package. As shown in Figure 16, this figure is the single POP package after cutting.

采用刀片切割方法分离三维圆片级扇出PoP封装的产品阵列,形成单个三维圆片级扇出PoP封装。The product array of the 3D wafer-level fan-out PoP package is separated by a blade cutting method to form a single 3D wafer-level fan-out PoP package.

IC芯片的有源面指具有集成电路的那一面,一般位于芯片的表面,图中未示出。The active surface of the IC chip refers to the surface with the integrated circuit, generally located on the surface of the chip, not shown in the figure.

模塑料通孔英文为TMV(Through Mold Via)。The through hole of molding compound is TMV (Through Mold Via) in English.

对本发明的实施例的描述是出于有效说明和描述本发明的目的,并非用以限定本发明,任何所属本领域的技术人员应当理解:凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The description of the embodiments of the present invention is for the purpose of effectively illustrating and describing the present invention, and is not intended to limit the present invention. Any person skilled in the art should understand that: within the spirit and principles of the present invention, any Modifications, equivalent replacements, improvements, etc., should all be included within the protection scope of the present invention.

Claims (8)

1.一种三维圆片级扇出PoP封装结构,其特征在于,通过至少一个扇出PoP封装单元堆叠形成;一个扇出PoP封装单元由两个相同结构的封装体构成;1. A three-dimensional wafer-level fan-out PoP packaging structure, characterized in that, it is formed by stacking at least one fan-out PoP packaging unit; a fan-out PoP packaging unit is composed of two packages of the same structure; 所述一个封装体包括有第一金属凸点结构(2)、IC芯片(3)、凸点(4)、第一塑封材料(5)、第二金属凸点结构(6)、第一再布线金属走线层(7)、第一金属层(8)、第一介电材料层(9)、第二再布线金属走线层(10)、第二介电材料层(11)、第二金属层(12);所述IC芯片(3)带有凸点(4),凸点(4)连接于第一金属凸点结构(2)上,与凸点(4)未连接的第一金属凸点结构(2)连接有第二金属凸点结构(6),第一塑封材料(5)包围了第一金属凸点结构(2)、IC芯片(3)、凸点(4)和第二金属凸点结构(6),IC芯片(3)和第二金属凸点结构(6)与第一再布线金属走线层(7)连接,第一再布线金属走线层(7)上制作有第一金属层(8),第一介电材料层(9)包围第一再布线金属走线层(7),并涂覆在IC芯片(3)、第二金属凸点结构(6)和第一塑封材料(5)同一侧面;在第一金属凸点结构(2)和第一塑封材料(5)另一个侧面涂覆有第二介电材料层(11),第二介电材料层(11)包围第二再布线金属走线层(10),第二再布线金属走线层(10)与第一金属凸点结构(2)相连,第二再布线金属走线层(10)上制作有第一金属层(12);The one package includes a first metal bump structure (2), an IC chip (3), a bump (4), a first molding material (5), a second metal bump structure (6), a first The wiring metal wiring layer (7), the first metal layer (8), the first dielectric material layer (9), the second redistribution metal wiring layer (10), the second dielectric material layer (11), the first Two metal layers (12); the IC chip (3) has bumps (4), the bumps (4) are connected to the first metal bump structure (2), and the first metal bump structure (2) is not connected to the bumps (4). A metal bump structure (2) is connected with a second metal bump structure (6), and the first plastic encapsulation material (5) surrounds the first metal bump structure (2), the IC chip (3), and the bump (4) and the second metal bump structure (6), the IC chip (3) and the second metal bump structure (6) are connected with the first rewiring metal wiring layer (7), and the first rewiring metal wiring layer (7) ) is made with a first metal layer (8), the first dielectric material layer (9) surrounds the first redistribution metal wiring layer (7), and is coated on the IC chip (3), the second metal bump structure (6) and the same side of the first molding material (5); the second dielectric material layer (11) is coated on the other side of the first metal bump structure (2) and the first molding material (5), and the second The dielectric material layer (11) surrounds the second redistribution metal wiring layer (10), the second redistribution metal wiring layer (10) is connected to the first metal bump structure (2), and the second redistribution metal wiring layer A first metal layer (12) is formed on the layer (10); 两个相对放置的封装体的第二金属层(12)连接第一焊球(13),并在一个封装体的第一金属层(8)上连接第二焊球(14),形成一个扇出PoP封装单元;The second metal layers (12) of two opposite packages are connected to the first solder balls (13), and the second solder balls (14) are connected on the first metal layer (8) of one package to form a fan Out of PoP encapsulation unit; 所述扇出PoP封装单元的第二焊球(14)再连接有一个相对放置的扇出PoP封装单元的第一金属层(8),所述未植球部分的第一金属层(8)、第一焊球(13)及其连接的一对第二金属层(12)、第二焊球(14)及其连接的一对第一金属层(8)包围有第二塑封材料(15),形成一个三维圆片级扇出PoP封装结构。The second solder ball (14) of the fan-out PoP package unit is connected with a first metal layer (8) of a fan-out PoP package unit placed oppositely, and the first metal layer (8) of the non-ball-planted part , the first solder ball (13) and a pair of second metal layers (12) connected thereto, the second solder ball (14) and a pair of first metal layers (8) connected thereto are surrounded by a second plastic encapsulation material (15 ), forming a three-dimensional wafer-level fan-out PoP packaging structure. 2.根据权利要求1所述一种三维圆片级扇出PoP封装结构,其特征在于,第一金属凸点结构(2)和第二金属凸点结构(6)是但不局限于铜、铜合金、铁、铁合金、镍、镍合金、钨金属材料或者钎焊料材料组成。2. A three-dimensional wafer-level fan-out PoP packaging structure according to claim 1, wherein the first metal bump structure (2) and the second metal bump structure (6) are but not limited to copper, Copper alloy, iron, iron alloy, nickel, nickel alloy, tungsten metal material or brazing material. 3.根据权利要求1所述一种三维圆片级扇出PoP封装结构,其特征在于,第一再布线金属走线层(7)和第二再布线金属走线层(10)是但不局限于铜、铜合金、铁、铁合金、镍、镍合金或者钨金属材料。3. A kind of three-dimensional wafer-level fan-out PoP packaging structure according to claim 1, characterized in that, the first rewiring metal wiring layer (7) and the second rewiring metal wiring layer (10) are but not Limited to copper, copper alloys, iron, iron alloys, nickel, nickel alloys, or tungsten metal materials. 4.根据权利要求1所述一种三维圆片级扇出PoP封装结构,其特征在于,第一介电材料层(9)和第二介电材料层(11)是但不局限于热固性塑封材料、塞孔树脂、油墨或者阻焊绿油绝缘材料。4. A three-dimensional wafer-level fan-out PoP packaging structure according to claim 1, characterized in that, the first dielectric material layer (9) and the second dielectric material layer (11) are but not limited to thermosetting plastic packaging material, plugging resin, ink or solder mask insulating material. 5.根据权利要求1所述一种三维圆片级扇出PoP封装结构,其特征在于,IC芯片(3)的背面、第一塑封材料(5)的上表面与第二金属凸点结构(6)的上表面在同一平面上。5. a kind of three-dimensional wafer-level fan-out PoP packaging structure according to claim 1, is characterized in that, the back side of IC chip (3), the upper surface of the first molding material (5) and the second metal bump structure ( 6) The upper surfaces are on the same plane. 6.根据权利要求1所述一种三维圆片级扇出PoP封装结构,其特征在于,IC芯片(3)的凸点(4)是但不局限于铜柱凸点。6. A three-dimensional wafer-level fan-out PoP packaging structure according to claim 1, characterized in that the bumps (4) of the IC chip (3) are but not limited to copper pillar bumps. 7.一种三维圆片级扇出PoP封装结构的制造方法,其特征在于,按照以下步骤进行:7. A method for manufacturing a three-dimensional wafer-level fan-out PoP packaging structure, characterized in that, proceed according to the following steps: 步骤1:准备第一载体圆片(100),通过第一粘贴材料(100a)将金属基材圆片(1)配置于第一载体圆片(100)上;Step 1: preparing a first carrier wafer (100), disposing the metal substrate wafer (1) on the first carrier wafer (100) through a first adhesive material (100a); 步骤2:在金属基材圆片(1)的上表面采用蚀刻或者电镀方法制作第一金属凸点结构(2);Step 2: Fabricate a first metal bump structure (2) on the upper surface of the metal substrate wafer (1) by etching or electroplating; 步骤3:将具有凸点(4)的IC芯片(3)倒装贴装配置于第一金属凸点结构(2)上;Step 3: flip-chip mounting the IC chip (3) with bumps (4) on the first metal bump structure (2); 步骤4:采用高温加热注塑方法,将第一塑封材料(5)包覆密封具有凸点(4)的IC芯片(3)和第一金属凸点结构(2),并裸露出IC芯片(3)的背面,塑封后进行烘烤后固化;Step 4: Using a high-temperature heating injection molding method, the first plastic sealing material (5) is used to cover and seal the IC chip (3) with bumps (4) and the first metal bump structure (2), and the IC chip (3) is exposed ) on the back side, bake and solidify after plastic sealing; 步骤5:采用激光或者机械开孔方法在第一塑封材料(5)中制作通孔,裸露出第一金属凸点结构(2)的上表面;Step 5: Making through holes in the first plastic packaging material (5) by laser or mechanical opening method, exposing the upper surface of the first metal bump structure (2); 步骤6:采用电镀或者液态金属填充方法在制作的通孔中形成第二金属凸点结构(6),第一金属凸点结构(2)和第二金属凸点结构(6)共同组成模塑料通孔;Step 6: Forming a second metal bump structure (6) in the through-hole by electroplating or liquid metal filling, the first metal bump structure (2) and the second metal bump structure (6) together form a molding compound through hole; 步骤7:在IC芯片(3)的背面、第二金属凸点结构(6)的上表面和第一塑封材料(5)的上表面涂覆第一介电材料层(9),采用电镀或者化学镀方法制作第一再布线金属走线层(7),在第一再布线金属走线层(7)上制作第一金属层(8),采用第一介电材料层(9)涂覆包裹第一再布线金属走线层(7);Step 7: Coating the first dielectric material layer (9) on the back surface of the IC chip (3), the upper surface of the second metal bump structure (6) and the upper surface of the first molding material (5), using electroplating or The first redistribution metal wiring layer (7) is produced by the electroless plating method, the first metal layer (8) is fabricated on the first redistribution metal wiring layer (7), and the first dielectric material layer (9) is used for coating Wrapping the first redistribution metal wiring layer (7); 步骤8:通过第三粘贴材料(200a)将上述步骤7制作形成的结构配置于第二载体圆片(200)上;Step 8: disposing the structure produced in the above step 7 on the second carrier wafer (200) through the third paste material (200a); 步骤9:通过机械、蚀刻或者曝光方法去除第一载体圆片(100)和第一粘贴材料(100a);Step 9: removing the first carrier wafer (100) and the first paste material (100a) by mechanical, etching or exposure methods; 步骤10:采用与步骤2相同的蚀刻方法对金属基材圆片1的下表面进行蚀刻,形成第二再布线金属走线层(10),在第二再布线金属走线层(10)上制作第二金属层(12),采用第二介电材料层(11)涂覆包裹第二再布线金属走线层(10);Step 10: Etching the lower surface of the metal substrate wafer 1 using the same etching method as in step 2 to form a second rewiring metal wiring layer (10), on the second rewiring metal wiring layer (10) Making the second metal layer (12), coating and wrapping the second redistribution metal wiring layer (10) with the second dielectric material layer (11); 步骤11:在第二金属层(12)上进行植球工艺,并进行回流焊工艺,得到呈阵列排布的第一焊球(13);Step 11: performing a ball planting process on the second metal layer (12), and performing a reflow soldering process to obtain first solder balls (13) arranged in an array; 步骤12:将上述步骤11制作形成的结构进行面对面堆叠回流焊工艺,第一焊球(13)成为上、下结构的互联结构;Step 12: Perform the face-to-face stacking reflow soldering process on the structure formed in the above step 11, and the first solder ball (13) becomes the interconnection structure of the upper and lower structures; 步骤13:通过机械、蚀刻或者曝光方法去除第二载体圆片(200)和第三粘贴材料(200a);Step 13: removing the second carrier wafer (200) and the third paste material (200a) by mechanical, etching or exposure methods; 步骤14:在第一金属层(8)上进行植球和回流焊工艺,得到呈阵列排布的第二焊球(14),形成扇出PoP封装单元;Step 14: performing ball planting and reflow soldering processes on the first metal layer (8) to obtain second solder balls (14) arranged in an array to form a fan-out PoP packaging unit; 步骤15:将至少一个扇出PoP封装单元进行堆叠回流焊,第二焊球(14)成为上、下相邻扇出PoP封装单元的互联结构;Step 15: Perform stacking and reflow soldering of at least one fan-out PoP packaging unit, and the second solder ball (14) becomes the interconnection structure of the upper and lower adjacent fan-out PoP packaging units; 步骤16:采用高温加热注塑方法,将第二塑封材料(15)进行包覆密封,塑封后进行烘烤后固化工艺,形成三维圆片级扇出PoP封装;Step 16: Using a high-temperature heating injection molding method, the second plastic packaging material (15) is covered and sealed, and after plastic sealing, a baking and post-curing process is performed to form a three-dimensional wafer-level fan-out PoP package; 步骤17:采用刀片切割方法分离三维圆片级扇出PoP封装的产品阵列,形成单个三维圆片级扇出PoP封装。Step 17: Using a blade cutting method to separate the product array of the 3D wafer-level fan-out PoP package to form a single 3D wafer-level fan-out PoP package. 8.根据权利要求7所述一种三维圆片级扇出PoP封装结构的制造方法,其特征在于,所述步骤5中第一塑封材料中通孔采用特制塑封模具直接形成。8 . The manufacturing method of a three-dimensional wafer-level fan-out PoP packaging structure according to claim 7 , wherein the through holes in the first plastic sealing material in the step 5 are directly formed by using a special plastic sealing mold.
CN201410848910.5A 2014-12-30 2014-12-30 Three-dimensional wafer level fan-out PoP encapsulating structure and preparation method for encapsulating structure Pending CN104659021A (en)

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Application publication date: 20150527