CN104647229B - Hollow self-cooled millstone and cooling method - Google Patents
Hollow self-cooled millstone and cooling method Download PDFInfo
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- CN104647229B CN104647229B CN201510106733.8A CN201510106733A CN104647229B CN 104647229 B CN104647229 B CN 104647229B CN 201510106733 A CN201510106733 A CN 201510106733A CN 104647229 B CN104647229 B CN 104647229B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/10—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with cooling provisions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/17—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
Abstract
本发明涉及一种中空自冷却式磨盘,其中磨盘的中部为空心结构,冷却水管穿设在空心结构内,提高了冷却水的利用率,延长了冷却水管的使用寿命,实现了磨盘自冷却。将磨盘面的内侧设置为圆弧凹面,并在磨盘头的外侧设置圆弧凹面挡板,确保冷却水喷出后反射到磨盘上,并在离心力的作用下,确保冷却水的高效冷却。磨盘上方安置可伸缩透明有机玻璃罩子,既能保证看见磨盘工作状态,又能避免了水花四溅带来的仪器的短路现象及人员伤害。罩子在电机转轴方向可伸缩,方便试验人员放置试样及取出试样。
The invention relates to a hollow self-cooling grinding disc, wherein the middle part of the grinding disc is a hollow structure, and a cooling water pipe is arranged in the hollow structure, which improves the utilization rate of the cooling water, prolongs the service life of the cooling water pipe, and realizes self-cooling of the grinding disc. The inner side of the grinding disc surface is set as a circular arc concave surface, and the outer side of the grinding disc head is provided with a circular arc concave baffle to ensure that the cooling water is sprayed and reflected on the grinding disc, and under the action of centrifugal force, the cooling water can be efficiently cooled. A retractable transparent plexiglass cover is placed above the grinding table, which can not only ensure that the working state of the grinding table can be seen, but also avoid the short circuit phenomenon of the instrument and personnel injury caused by water splashing. The cover is retractable in the direction of the motor shaft, which is convenient for testers to place and take out samples.
Description
技术领域technical field
本发明涉及岩土工程仪器领域,其属于一种岩样加工工具,特别涉及一种研磨岩石试样的中空自冷却式磨盘,还涉及一种磨盘自冷却方法。The invention relates to the field of geotechnical engineering instruments, which belongs to a rock sample processing tool, in particular to a hollow self-cooling grinding disc for grinding rock samples, and also relates to a self-cooling method for the grinding disc.
背景技术Background technique
实验室试验是当前岩土工程领域常用的一种用于研究岩土性质的基本方法。而岩石试样的加工是开展各种岩石试验的基本步骤。岩石在取芯之后的双端面磨平工作是后续岩石力学试验能够顺利进行的基础,是能够得到准确试验数据的前提。Laboratory test is a basic method commonly used in the field of geotechnical engineering to study geotechnical properties. The processing of rock samples is the basic step in carrying out various rock tests. The smoothing of both ends of the rock after coring is the basis for the smooth progress of subsequent rock mechanics tests and the prerequisite for obtaining accurate test data.
现有岩石试样的磨平仪器主要分单面磨石机和双端面磨石机两种。双端面磨石机在工作过程中,冷却水管的端部固定在夹具上,夹具随着磨石机的工作台作往复运动,导致冷却水管极易被破坏;当冷却水管在工作台上往复运动时,容易出现水花四溅、冷却水存在利用率不高、浪费的现象,且污染实验室环境。The flattening instrument of existing rock sample mainly divides two kinds of single-side grinder and double-end grinder. During the working process of the double-end stone grinder, the end of the cooling water pipe is fixed on the fixture, and the fixture reciprocates along with the worktable of the stone grinder, so the cooling water pipe is easily damaged; when the cooling water pipe reciprocates on the workbench When it is used, it is prone to water splashing, low utilization rate and waste of cooling water, and pollutes the laboratory environment.
发明内容Contents of the invention
本发明所要解决的问题是提供一种中空自冷却式磨盘,提高冷却水管的使用寿命,实现冷却水的高效利用率,同时提供一种磨盘自冷却方法。The problem to be solved by the present invention is to provide a hollow self-cooling grinding disc, improve the service life of the cooling water pipe, realize the high utilization rate of cooling water, and provide a self-cooling method for the grinding disc at the same time.
本发明通过以下技术方案来实现的:The present invention is achieved through the following technical solutions:
一种中空自冷却式磨盘,包括磨盘头、与磨盘头一体的转轴、冷却水管,其特征在于:所述磨盘头的外围为圆环形磨盘面,所述磨盘面的内侧为圆弧凹面,所述转轴与磨盘头同轴,所述转轴和所述磨盘头的中部均为空心结构,冷却水管穿设于空心结构内,所述冷却水管的进水端设于转轴一侧,出水端设于磨盘头一侧,所述冷却水管的出水端设置有花洒;磨盘头的外侧连接有圆弧凹面挡板,所述圆弧凹面挡板的圆弧凹面与磨盘的圆弧凹面相对设置,所述圆弧凹面挡板通过支脚固定在所述磨盘面内侧圆弧凹面的中部。A hollow self-cooling grinding disc, comprising a grinding disc head, a rotating shaft integrated with the grinding disc head, and a cooling water pipe, characterized in that: the periphery of the grinding disc head is a circular grinding disc surface, and the inner side of the grinding disc surface is an arc concave surface, The rotating shaft is coaxial with the grinding head, and the middle part of the rotating shaft and the grinding head is hollow structure, and the cooling water pipe is installed in the hollow structure. On the side of the mill head, the water outlet end of the cooling water pipe is provided with a shower; the outer side of the mill head is connected with an arc concave baffle, and the arc concave surface of the arc concave baffle is set opposite to the arc concave surface of the mill, The circular-arc concave baffle is fixed on the middle of the inner circular-arc concave surface of the grinding disc surface through the feet.
所述磨盘上部设置有可滑动伸缩的有机玻璃罩,有机玻璃罩的底部设置在滑槽内,所述滑槽设置在工作台上,有机玻璃罩底部对应的底座上还设置有冷却水回收集水槽,所述集水槽内部配置有过滤装置。The upper part of the grinding disc is provided with a slidable and telescopic plexiglass cover, the bottom of the plexiglass cover is arranged in a chute, the chute is set on the workbench, and the base corresponding to the bottom of the plexiglass cover is also provided with a cooling water recovery collector. A water tank, the inside of the water collection tank is equipped with a filtering device.
作为优选的技术方案,所述磨盘面的内侧的圆弧凹面径向均匀布置有多条导流槽,所述导流槽为S型或直线型。As a preferred technical solution, a plurality of diversion grooves are evenly arranged radially on the inner circular arc concave surface of the grinding disc surface, and the diversion grooves are S-shaped or linear.
作为优选的技术方案,所述支脚均匀布置为3个或4个,所述圆弧凹面挡板的直径大于等于冷却水管的直径,小于磨盘面的内径。As a preferred technical solution, the number of the legs is evenly arranged to be 3 or 4, and the diameter of the circular arc concave baffle is greater than or equal to the diameter of the cooling water pipe, and smaller than the inner diameter of the grinding disc surface.
本发明还提供了一种磨盘自冷却方法,包括:The present invention also provides a grinding disc self-cooling method, comprising:
步骤(1):将所述自冷却式磨盘固定安装在带底座的磨石机两端的机身上,由安装在机身上的电机为转轴提供转动力;Step (1): The self-cooling grinding disc is fixedly installed on the body at both ends of the stone grinder with a base, and the motor installed on the body provides the rotating force for the rotating shaft;
步骤(2):将试样由夹具固定在机身中部后,摇动手轮移动磨盘面至靠近试样;Step (2): After the sample is fixed in the middle of the fuselage by the fixture, shake the handwheel to move the grinding disc surface close to the sample;
步骤(3):将有机玻璃罩左右推拉至磨盘上部,确保有机玻璃罩刚好罩住磨盘;Step (3): Push and pull the plexiglass cover left and right to the upper part of the grinding disc to ensure that the plexiglass cover just covers the grinding disc;
步骤(4):将两端的两条冷却水管由一条进水管控制进水,打开冷却水管阀门,冷却水经冷却水管由转轴一侧的进水端流至磨盘头,并由冷却水管出水端设置的花洒喷出,冷却水由花洒喷出后,被圆弧凹面挡板反射至磨盘面内侧的圆弧凹面上;Step (4): The two cooling water pipes at both ends are controlled by a water inlet pipe, and the valve of the cooling water pipe is opened. The cooling water flows from the water inlet end on the side of the rotating shaft to the mill head through the cooling water pipe, and is set by the outlet end of the cooling water pipe. The shower is sprayed out, and the cooling water is sprayed by the shower, and is reflected by the arc concave baffle to the arc concave surface inside the grinding disc surface;
步骤(5):打开电机电源,磨盘头在转轴带动下高速旋转,在离心力的作用下,冷却水沿磨盘头的圆弧凹面均匀的流到磨盘面上对磨盘进行冷却;Step (5): Turn on the power of the motor, and the disc head rotates at a high speed driven by the rotating shaft. Under the action of centrifugal force, the cooling water flows evenly along the arc concave surface of the disc head to the disc surface to cool the disc;
步骤(6):冷却水完成对磨盘的冷却后,掉落至底座上的集水槽内回收并经过滤装置过滤后重复利用。Step (6): After the cooling water finishes cooling the grinding disc, it falls into the water collection tank on the base for recovery and is filtered by the filter device before being reused.
本发明具有如下有益效果:由于冷却水管直接设置在磨盘的空心结构内,冷却水一直处于喷洒磨盘部位,提高了冷却水的利用率,且在工作过程中冷却水管始终保持静止状态,大大地延长了冷却水管的使用寿命,并达到了自冷却效果。磨盘面的内侧设置为圆弧凹面并配合导流槽,有利于磨盘在转动过程中,冷却水在离心力作用下,能够均匀的喷晒在磨盘表面上,加快磨盘降温速率。通过在磨盘头的外侧设置圆弧凹面挡板确保冷却水喷出后反射到磨盘表面。磨盘上方安置可伸缩透明有机玻璃罩子,既能保证看见磨盘工作状态,又能避免了水花四溅带来的仪器的短路现象及人员伤害。罩子在电机转轴方向可以伸缩,方便试验人员放置试样及取出试样。The present invention has the following beneficial effects: since the cooling water pipe is directly arranged in the hollow structure of the millstone, the cooling water is always sprayed on the millstone part, which improves the utilization rate of the cooling water, and the cooling water pipe is always kept in a static state during the working process, greatly extending the The service life of the cooling water pipe is improved, and the self-cooling effect is achieved. The inner side of the grinding disc surface is set as a circular arc concave surface with diversion grooves, which is beneficial for the cooling water to be evenly sprayed on the grinding disc surface under the action of centrifugal force during the grinding disc rotation process to speed up the cooling rate of the grinding disc. The arc concave baffle is arranged on the outer side of the grinding disc head to ensure that the cooling water is sprayed and reflected to the grinding disc surface. A retractable transparent plexiglass cover is placed above the grinding table, which can not only ensure that the working status of the grinding table can be seen, but also avoid the short circuit phenomenon of the instrument and personal injury caused by water splashing. The cover can expand and contract in the direction of the motor shaft, which is convenient for testers to place and take out samples.
附图说明Description of drawings
图1是本发明的工作位置示意图。Fig. 1 is a schematic view of the working position of the present invention.
图2是本发明设置有直线型导流槽的磨盘正面结构示意图。Fig. 2 is a schematic diagram of the front structure of the grinding disc provided with linear diversion grooves according to the present invention.
图3是本发明设置有S型导流槽的磨盘正面结构示意图。Fig. 3 is a schematic diagram of the front structure of the grinding disc provided with S-shaped guide grooves according to the present invention.
图中:1、工作台 2、磨盘头 3、夹具 4、试样 5、冷却水管 6、转轴 7、底座 8、磨盘面 9、手轮 10、有机玻璃罩 11、圆弧凹面挡板 12、电机 13、支脚 14、花洒 15、导流槽。In the figure: 1. Workbench 2, disc head 3, fixture 4, sample 5, cooling water pipe 6, rotating shaft 7, base 8, disc surface 9, hand wheel 10, plexiglass cover 11, arc concave baffle 12, Motor 13, support foot 14, shower 15, diversion groove.
具体实施方式detailed description
如图1所示,一种中空自冷却式磨盘,包括磨盘头(2)、与磨盘头一体的转轴(6)、冷却水管(5),所述磨盘头(2)的外围为圆环形磨盘面(8),所述磨盘面(8)的内侧为圆弧凹面,所述转轴(6)与磨盘头(2)同轴,所述转轴(6)和所述磨盘头(2)的中部均为空心结构,冷却水管(5)穿设于空心结构内,所述冷却水管(5)的进水端设于转轴(6)一侧,出水端设于磨盘头(2)一侧,所述冷却水管(5)的出水端设置有花洒(14);磨盘头(2)的外侧连接有圆弧凹面挡板(11),所述圆弧凹面挡板(11)通过支脚(13)固定在所述磨盘面内侧圆弧凹面的中部。As shown in Figure 1, a hollow self-cooling grinding disc includes a grinding disc head (2), a rotating shaft (6) integrated with the grinding disc head, and a cooling water pipe (5). The periphery of the grinding disc head (2) is circular The disc surface (8), the inner side of the disc surface (8) is a circular arc concave surface, the rotating shaft (6) is coaxial with the disc head (2), the rotating shaft (6) and the disc head (2) The middle part is a hollow structure, and the cooling water pipe (5) is passed through the hollow structure. The water inlet end of the cooling water pipe (5) is set on the side of the rotating shaft (6), and the water outlet end is set on the side of the grinding head (2). The water outlet end of the cooling water pipe (5) is provided with a shower (14); the outer side of the disc head (2) is connected with an arc concave baffle (11), and the arc concave baffle (11) passes through the feet (13 ) is fixed in the middle of the inner circular arc concave surface of the grinding disc surface.
另外,所述磨盘上部还设置有可滑动伸缩的有机玻璃罩(10),有机玻璃罩(10)的底部设置在滑槽内,所述滑槽设置在工作台(1)上,有机玻璃罩(10)对应底部的底座(7)上还设置有冷却水回收集水槽,集水槽内部配置有过滤装置。In addition, a slidable and telescopic plexiglass cover (10) is provided on the upper part of the grinding disc, and the bottom of the plexiglass cover (10) is set in a chute, and the chute is set on the workbench (1), and the plexiglass cover (10) (10) The base (7) corresponding to the bottom is also provided with a cooling water recovery collection tank, and a filtering device is arranged inside the collection tank.
参见附图2-3,所述磨盘面(8)的内侧的圆弧凹面还径向均匀布置有多条导流槽(15),所述导流槽(15)为S型或直线型。Referring to the accompanying drawings 2-3, the inner circular arc concave surface of the grinding disc surface (8) is evenly arranged with a plurality of diversion grooves (15) in the radial direction, and the diversion grooves (15) are S-shaped or linear.
所述支脚(13)均匀布置为3个或4个,所述圆弧凹面挡板(11)的直径大于等于冷却水管(5)的直径,小于磨盘面(8)的内径。The support feet (13) are evenly arranged in 3 or 4 pieces, and the diameter of the arc concave baffle (11) is greater than or equal to the diameter of the cooling water pipe (5), and smaller than the inner diameter of the grinding disc surface (8).
该磨盘通过如下方法实现自冷却,包括:The disc is self-cooling through the following methods, including:
步骤(1):将所述自冷却式磨盘固定安装在带底座(7)的磨石机两端的机身上,由安装在机身上的电机(12)为转轴提供转动力;Step (1): The self-cooling grinding disc is fixedly installed on the machine body at both ends of the stone grinder with the base (7), and the motor (12) installed on the machine body provides the rotating force for the rotating shaft;
步骤(2):将试样由夹具(3)固定在机身中部后,摇动手轮(9)移动磨盘面(8)至靠近试样;Step (2): After the sample is fixed in the middle of the fuselage by the fixture (3), shake the handwheel (9) to move the grinding disc surface (8) close to the sample;
步骤(3):将有机玻璃罩(10)左右推拉至磨盘上部,确保有机玻璃罩(10)刚好罩住磨盘;Step (3): Push and pull the plexiglass cover (10) left and right to the upper part of the grinding disc to ensure that the plexiglass cover (10) just covers the grinding disc;
步骤(4):将两端的两条冷却水管(5)由一条进水管控制进水,打开冷却水管阀门,冷却水经冷却水管由转轴(6)一侧的进水端流至磨盘头(2),并由冷却水管出水端设置的花洒(14)喷出,冷却水由花(14)洒喷出后,被圆弧凹面挡板(11)反射至磨盘面(8)内侧的圆弧凹面上;Step (4): Control the water inlet of the two cooling water pipes (5) at both ends with one water inlet pipe, open the valve of the cooling water pipe, and the cooling water flows from the water inlet end on the side of the rotating shaft (6) to the mill head (2) through the cooling water pipe ), and sprayed from the shower (14) installed at the water outlet end of the cooling water pipe. After the cooling water is sprayed from the shower (14), it is reflected by the circular arc concave baffle (11) to the circular arc inside the grinding disc surface (8) concave surface;
步骤(5):打开电机(12)电源,磨盘头(2)在转轴(6)带动下高速旋转,在离心力的作用下,冷却水沿磨盘头(2)的圆弧凹面均匀的流到磨盘面上对磨盘进行冷却;Step (5): Turn on the power of the motor (12), the disc head (2) rotates at a high speed driven by the rotating shaft (6), and under the action of centrifugal force, the cooling water flows evenly along the concave surface of the disc head (2) to the disc Cool the grinding disc on the surface;
步骤(6):冷却水完成对磨盘的冷却后,掉落至底座(7)上的集水槽内回收并经过滤装置过滤后重复利用。Step (6): After the cooling water finishes cooling the grinding disc, it falls into the sump on the base (7) for recovery and is filtered by the filter device before being reused.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本发明的保护范围内。因此,本发明的保护范围应该以权利要求书所限定的保护范围为准。The above is only a specific implementation of the present invention, but the scope of protection of the present invention is not limited thereto, and any changes or replacements that are not conceived through creative work shall be covered within the scope of protection of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope defined in the claims.
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CN106737125B (en) * | 2017-02-24 | 2018-07-10 | 河南理工大学 | A kind of processing method and its device for ensureing Brazilian disc end face flatness |
CN109159388A (en) * | 2018-06-27 | 2019-01-08 | 湖州新元素金属制品有限公司 | A kind of injection-molded item cooling device of angle adjustable |
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CN2796940Y (en) * | 2005-05-30 | 2006-07-19 | 淄博矿山建材设备总厂 | Double sided grinding machine having internal cooling system |
CN101574835A (en) * | 2009-05-06 | 2009-11-11 | 中山大学 | Cutting-grinding dual-purpose rock-processing system with double end faces |
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