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CN104646005B - Inferior heavy oil hydrodemetallization catalyst and preparation method thereof - Google Patents

Inferior heavy oil hydrodemetallization catalyst and preparation method thereof Download PDF

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CN104646005B
CN104646005B CN201310597013.7A CN201310597013A CN104646005B CN 104646005 B CN104646005 B CN 104646005B CN 201310597013 A CN201310597013 A CN 201310597013A CN 104646005 B CN104646005 B CN 104646005B
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catalyst
preparation
carrier
average pore
pore diameter
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CN104646005A (en
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程涛
赵愉生
崔瑞利
张春光
于双林
谭青峰
赵元生
由慧玲
周漪
李井泉
那美琦
余颖龙
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Petrochina Co Ltd
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Petrochina Co Ltd
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Abstract

The invention relates to a poor heavy oil hydrodemetallization catalyst and a preparation method thereof; the catalyst takes alumina as a carrier, VIII group and VIB elements, particularly Ni-Mo, as active components, the pore volume of the catalyst is 0.71-0.85 mL/g, and the specific surface area is 90-150 m2The average pore diameter is 19.0-30.0 nm, and the average pore diameter gradually increases from the center to the outer surface along the radial direction of the catalyst particles; the preparation method of the catalyst comprises the steps of treating the formed and roasted carrier particles by using an acid solution with continuously increased concentration; the catalyst has the advantages of large surface orifice, wide pore channel, excellent diffusion performance, high hydrodemetallization activity and high activity stability.

Description

A kind of inferior heavy oil Hydrodemetalation catalyst and preparation method thereof
Technical field
The present invention relates to a kind of hydrotreating catalyst and preparation method thereof, particularly inferior heavy oil hydrodemetallisation catalyst Agent and preparation method thereof.
Background technology
Inferior heavy oil such as residual oil etc. contains the metal impurities such as higher Ni, V, it usually needs taken off by hydrotreating Remove, to pass through follow-up processing (such as catalytic cracking), produce the oil products such as vapour, the diesel oil of cleaning and industrial chemicals.Study table Bright, metal impurities are primarily present in resin and asphalt in the inferior heavy oil such as residual oil, and this moieties molecular weight is big, structure is multiple Miscellaneous, diffusion is difficult, therefore it is required that catalyst has excellent pore passage structure, is easy to the diffusion of macromolecule reactant, reacts and heavy Product.
The pore structure of catalyst has important influence to its performance.For mink cell focus hydrogenation conversion catalyst, it is necessary to have There are unobstructed duct and larger pore volume.Duct is unobstructed to be conducive to the diffusion and reaction of macromolecule hydrocarbon material in mink cell focus, with Improve the reactivity of catalyst;Avoiding metal impurities to deposit or react coking simultaneously causes catalyst aperture to block and cause to urge Agent rapid deactivation, promotes metal impurities to deposition inside catalyst duct, improves the metal-holding capacity and activity of catalyst Stability.Therefore the unobstructed mink cell focus Hydrodemetalation catalyst in a duct, will be steady with good reactivity and activity It is qualitative.
In order to improve the pore volume of alumina support and obtain unimpeded duct, at present generally using the side for adding expanding agent Method, such as US4,448,896 patent introductions add carbon powder as expanding agent using a kind of boehmite as raw material, through mixed Pinch, extrusion, drying and roasting obtain alumina support.It has the disadvantage:A small amount of carbon powder is added, then easily forms " ink bottle " type Hole;Excessive carbon powder is added, then causes support strength substantially to reduce.
Patent US4,066,574, US4,113,661 and US4,341,625 describe a kind of preparation side of alumina support Method, i.e., first add aqueous solution of nitric acid in Alpha-alumina monohydrate, fully adds a certain amount of ammonia spirit after effect, reaches To the purpose for expanding carrier pore volume.Although the method can play reaming effect, carrier bore dia is by particle exterior surface into The heart is in single distribution, is unfavorable for substantially playing the effect of particle surfaces externally and internally.
The content of the invention
It is an object of the invention to provide a kind of method for making catalyst orient reaming, even if catalyst average pore diameter edge Particle is in radially gradually to increase by center to outer surface;It is a further object of the present invention to provide the inferior heavy oil that a kind of duct is unobstructed Hydrodemetalation catalyst.
The main points of the inventive method are:1) peptization, extruded moulding, drying and roasting first are carried out to boehmite;2) it is right The acid solution that particulate matter after shaping and roasting is increased continuously with concentration is handled, and the closed place under conditions of higher than room temperature Manage, wash and dry;And the carrier obtained by repeatedly 3) being impregnated again with the solution containing active metal, final catalysis is made Agent.
The carrier of the present invention can be alumina support or the alumina support containing auxiliary agent, and its pore volume is 0.71 ~0.85mL/g, specific surface area is 90~150m2/ g, average pore diameter is 19.0~30.0nm, it is characterised in that along catalyst Radially its average pore diameter from center to outer surface is in gradually to increase to particle.
The principle that the present invention makes carrier duct unimpeded is:It is isometric by its saturated water absorption to the particulate matter after shaping and roasting Spray acid solution.While spray, the concentration of acid solution is continuously adjusted, the hole for making it enter particle from low to high In road.Due to the effect of capillary pressure, the low concentration acid solution first sprayed can spread to carrier granular internal layer, then spray High concentrated acid solution can closer to carrier granular outer layer.Under conditions of higher than room temperature, pass through acid solution and aluminum oxide Between effect, expanded the bore dia in duct.Due to the difference of the acid solutions of priority spray, its reaming is caused to imitate Fruit is different, carrier duct is constantly become big from granular center to outer surface, forms open " trumpet type " pore passage structure, So that the pore volume of carrier increases, duct is open.
One kind of catalyst is prepared as follows:
(1) weigh boehmite dry glue powder, add after water, peptizing agent, extrusion aid and expanding agent, abundant kneading extrusion into Type.After drying, it is put into roaster in 850~1050 DEG C of constant temperature 2~5 hours;
(2) to the uniform shower water of (1) resulting vehicle, while shower water, acid or acid solution are at the uniform velocity added in water, directly To the saturated water absorption for reaching carrier;Closed processes 1~4 hour under the conditions of 40~95 DEG C, 1~3 time, gained are washed with water purification Material is dried 2~6 hours at 105~300 DEG C;
(3) operation 1~3 time in (2) is repeated;
(4) dried, in 460~540 DEG C of roasting temperatures 2 as the strip obtained by (3) with the solution dipping of nickeliferous and molybdenum ~5 hours, final catalyst is made.
Acid or acid solution of the present invention are nitric acid, acetic acid or phosphoric acid and its solution.
Described extrusion aid is the blue or green powder in field or citric acid.The expanding agent is polyethylene glycol, polyvinyl alcohol, Methyl cellulose Element.
The shape of alumina support of the present invention can be changed according to different requirements.
Catalyst of the present invention, it is adaptable to the HDM of inferior heavy oil.
Compared with existing method for preparing catalyst, this have the advantage that:Catalyst pores diameter is in open distribution, Surface aperture is larger, and duct is unobstructed, and catalyst has high metal removal activity and activity stability.
Brief description of the drawings
The average pore diameter radial distribution schematic diagram of Fig. 1 catalyst of the present invention.
Embodiment
The feature of the present invention is further illustrated with embodiment and comparative example below.
Embodiment 1
(1) preparation of carrier
Weigh the boehmite dry glue powder (contents on dry basis 71.2wt%) of the three doses of chemical inc's production in Jiangsu 500g, adds sesbania powder 15g, adds methylcellulose 15g, is well mixed.Concentration is added for 1.0wt% acetum 450g Enter in afore-mentioned materials, kneading to plastic, a diameter of 1.4mm cylinder is then extruded on preceding crowded formula single-screw extruder. Dry 3 hours, then inserted in roaster at 120 DEG C, 900 DEG C are risen to 180 DEG C/h of speed, be calcined 3 hours.
(2) processing of carrier
Weigh 300 grams of (1) resulting vehicle be placed in rotation vessel in, by 250g deionized waters with the speed of 30mL/ minutes to Gained alumina support is uniformly sprayed, and is uniformly added into while shower water with the speed of 6.5g/ minutes into foregoing deionized water Glacial acetic acid.It is sprayed to after carrier saturated water absorption, 50 DEG C of closed processes 1.0 hours, water purification is washed 3 times.3.0 are dried at 200 DEG C Hour.
(3) (2) described operation 1 time is repeated.
(4) preparation of catalyst
Weigh 136.4 grams of technical grade ammonium heptamolybdates and (contain MoO381wt%), 500 grams of concentration are added under agitation is 10wt% ammonia spirit, is stirred to being completely dissolved, and is added 54.2 grams of technical grade nickel nitrates (containing NiO24w%), is stirred to complete Dissolving, the ammonia spirit for being finally 10wt% with concentration is adjusted to 1000mL.Weigh and rotation vessel are placed in by strip obtained by (2) In, gained metallic solution is sprayed into up to saturation, is dried 3.0 hours at 120 DEG C after taking-up, then be calcined 3 hours at 500 DEG C, it must urge Agent A.
Embodiment 2
Foregoing boehmite dry glue powder 500g, adds sesbania powder 15g, adds polyvinyl alcohol 25g, is well mixed.Dense Spend and added for 2.5wt% acetum 410g in afore-mentioned materials, kneading 45 minutes.Method extrusion same as Example 1 and dry Dry, 920 DEG C are calcined 3 hours.250g deionized waters are uniformly sprayed with the speed of 30mL/ minutes to gained alumina support, sprayed Glacial acetic acid was uniformly added into foregoing deionized water with the speed of 8.0g/ minutes while water drenching.It is sprayed to the water suction of carrier saturation After rate, 70 DEG C of closed processes 2.0 hours are washed 3 times.Dried 3.0 hours at 200 DEG C.Repeat above acid treatment process 2 times.Adopt Catalyst B is obtained with catalyst preparation conditions in the same manner as in Example 1.
Embodiment 3
Carrier calcination temperature in embodiment 1 is changed to 880 DEG C, the addition speed of acetic acid is changed to 5.0g/ minutes, other conditions It is same as Example 1, obtain catalyst C.
Embodiment 4
In example 2, while Air washer using the speed of 5.0g/ minutes be uniformly added into water concentration as 45wt% salpeter solution.Other conditions are same as Example 2, obtain catalyst D.
Comparative example 1
Step same as Example 1 and condition shaping, dry and roasting, and without acid treatment.Using with embodiment 1 Middle identical catalyst preparation conditions obtain catalyst E.
Comparative example 2
Step same as Example 1 and condition shaping, dry and roasting, it is 12wt%'s to spray concentration to resulting vehicle Acetic acid solution is to saturated water absorption, 50 DEG C of closed processes 1.0 hours, and water purification is washed 2 times, is dried 3.0 hours at 200 DEG C.Repeat Above acid treatment process 1 time.Catalyst F is obtained using catalyst preparation conditions in the same manner as in Example 1.
Comparative example 3
This comparative example is to prepare to prepare catalyst after carrier by the US4,448,896 methods described.
Boehmite dry glue powder 500g as hereinbefore, adds sesbania powder 14g, 11g height is mixed into dry glue powder resistance to Carbon black is ground, carrier is obtained.Catalyst G is obtained using catalyst preparation conditions in the same manner as in Example 1.
Embodiment 5
The physicochemical property and Activity evaluation of this example each example catalyst for more than.
The average pore diameter assay method of carrier or catalyst from granular center to outer surface different piece is:First with low temperature The pore volume, specific surface area and average pore diameter of nitrogen adsorption method (BET) determination sample, then take a certain amount of sample to be placed in catalyst In abrasion instrument, grinding process is carried out to sample, while adding a certain amount of quartz sand or alumina particle to increase the rate of wear. When sample reduces to a certain extent by polishing particle diameter, determination sample weight loss simultaneously determines its pore structure again, by sample Total pore volume and surface area are equal to the relation of each several part sum, can calculate the pore volume and specific surface area of the part polished off, And then calculate its average pore diameter.Thus the average pore diameter from outer surface to granular center different piece is determined.
Each example carrier physicochemical property is shown in Table 1.The physicochemical property of each example catalyst is shown in Table 2.From Tables 1 and 2, the present invention Carrier and corresponding catalyst pore volume and aperture are larger, and average pore diameter is in gradually to increase from granular center to outer surface, hole Road permeability is preferable;And comparative example carrier and catalyst average pore diameter do not change.
Evaluation is shown in Table 3 with raw material oil nature.
When evaluating catalyst, beds are passed through after hydrogen and feedstock oil mixing, take hydrogen once to lead to Cross mode.The process conditions all same that each example catalyst is used is evaluated, respectively:Reaction pressure (hydrogen dividing potential drop), 16.0MPa;Reaction Temperature, 385 DEG C;Total liquid hourly space velocity (LHSV), 0.85h-1;Hydrogen-oil ratio (v):750.Single reactor constant temperature zone volume 300cm3, catalyst Load 200cm3.Evaluation result is shown in Table 4.
From this example, the inventive method, which obtains catalyst, has the active and good activity of higher HDM Stability.
The carrier physicochemical property of table 1
﹡ refers to a part of average pore diameter of carrier
﹡ ﹡ refer to the percentage that distance of the certain point away from carrier particle exterior surface on carrier cross section accounts for its cross sectional radius
The catalyst physicochemical property of table 2
The raw material oil nature of table 3
Property Middle East residual oil
Density (20 DEG C)/gcm-3 0.99
(Ni+V), μ g.g-1 103
The catalyst desulfurizing activity stability evaluation result of table 4

Claims (7)

1. a kind of inferior heavy oil Hydrodemetalation catalyst, using aluminum oxide as carrier, using VIII and group vib metal as activearm Point, catalyst pore volume is 0.71~0.85mL/g, and specific surface area is 90~150m2/ g, average pore diameter is 19.0~30.0nm, It is characterized in that:Along catalyst granules, radially its average pore diameter from center to outer surface is in gradually to increase;The catalyst from Average pore diameter average pore diameter small 2~6nm compared with particle diameter 90% to surface portion of the granular center to the part of particle diameter 50%.
2. according to catalyst described in claim 1, it is characterised in that:VIII element is that Ni, VIB element are Mo, the catalysis Agent contains NiO 0.5~2%, MoO by weight35~10%.
3. the preparation method of catalyst described in a kind of claim 1, it is characterised in that:Comprise the following steps:
(1) weigh boehmite dry glue powder, add after water, peptizing agent, extrusion aid and expanding agent, abundant kneading extruded moulding simultaneously Through drying, roasting, alumina support is produced;
(2) to the uniform shower water of (1) resulting vehicle, while shower water, acid or acid solution are at the uniform velocity added in water, until reaching To the saturated water absorption of carrier;The closed processes under conditions of higher than room temperature, are then washed with water purification, and are dried;
(3) (2) described operation 1~3 time is repeated;
(4) impregnated with the solution of nickeliferous and molybdenum as the strip obtained by (3) and drying, roasting, final catalyst is made;
Expanding agent described in step (1) is polyethylene glycol, and its addition is the 3~10% of aluminum oxide contents on dry basis.
4. according to preparation method described in claim 3, it is characterised in that:In step (1) roasting condition of carrier be with 100~ 200 DEG C/h of speed rises to 850~1050 DEG C, constant temperature 2~5 hours.
5. according to preparation method described in claim 3, it is characterised in that:Acid described in step (2) is nitric acid, acetic acid or phosphoric acid.
6. according to preparation method described in claim 3, it is characterised in that:Closed processes temperature described in step (2) is 40~95 DEG C, the time is 1~4 hour;The drying temperature is 105~300 DEG C.
7. according to preparation method described in claim 3, it is characterised in that:Catalyst sintering temperature is 460~540 in step (4) DEG C, the time is 2~5 hours.
CN201310597013.7A 2013-11-22 2013-11-22 Inferior heavy oil hydrodemetallization catalyst and preparation method thereof Active CN104646005B (en)

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Publication number Priority date Publication date Assignee Title
CN115888690B (en) * 2023-01-03 2025-05-30 中化泉州石化有限公司 Heavy oil hydrodemetallization catalyst for up-flow reactor and preparation method thereof
CN115957740B (en) * 2023-01-03 2025-03-25 中化泉州石化有限公司 A heavy oil hydroprocessing catalyst and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1206037A (en) * 1997-07-22 1999-01-27 中国石油化工总公司 Residuum hydrogenating and metal-eliminating catalyst
CN101927191A (en) * 2009-06-26 2010-12-29 中国石油天然气股份有限公司 Hydrogenation catalyst carrier with acid additive concentration in gradient increasing distribution and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1206037A (en) * 1997-07-22 1999-01-27 中国石油化工总公司 Residuum hydrogenating and metal-eliminating catalyst
CN101927191A (en) * 2009-06-26 2010-12-29 中国石油天然气股份有限公司 Hydrogenation catalyst carrier with acid additive concentration in gradient increasing distribution and preparation method thereof

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