CN104645336B - A kind of composite auxiliary material and its preparation method and application - Google Patents
A kind of composite auxiliary material and its preparation method and application Download PDFInfo
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- CN104645336B CN104645336B CN201510003814.5A CN201510003814A CN104645336B CN 104645336 B CN104645336 B CN 104645336B CN 201510003814 A CN201510003814 A CN 201510003814A CN 104645336 B CN104645336 B CN 104645336B
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- HEFNNWSXXWATRW-UHFFFAOYSA-N Ibuprofen Chemical compound CC(C)CC1=CC=C(C(C)C(O)=O)C=C1 HEFNNWSXXWATRW-UHFFFAOYSA-N 0.000 description 4
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Abstract
本发明提供了一种复合辅料,所述复合辅料是由甘露醇与交联聚维酮共同结晶得到的球形或类球形颗粒。所述复合辅料的流动性和可压性等性质均满足直接压片工艺的要求。本发明还提供了一种复合辅料的制备方法,包括以下步骤:将交联聚维酮混悬液加入甘露醇饱和溶液中,在冰水浴和搅拌状态下,使所述甘露醇与所述交联聚维酮进行共同结晶,待甘露醇结晶完成后,抽滤,干燥、研磨过筛后,即得所述复合辅料,所述复合辅料是由甘露醇与交联聚维酮进行共同结晶得到的球形或类球形颗粒。所述复合辅料的制备方法工艺简单,成本低,有利于工业化的生产。本发明制得的复合辅料用于制备口腔崩解片,制成的片剂的崩解时间均在1min以内。
The invention provides a composite auxiliary material, which is spherical or quasi-spherical particles obtained by co-crystallizing mannitol and cross-linked povidone. The fluidity, compressibility and other properties of the composite auxiliary material all meet the requirements of the direct tableting process. The present invention also provides a preparation method of a composite auxiliary material, comprising the following steps: adding the crospovidone suspension into a saturated solution of mannitol, and mixing the mannitol and the crospovidone in an ice-water bath and stirring state. Co-crystallization of polyvidone, after the crystallization of mannitol is completed, suction filtration, drying, grinding and sieving, the composite auxiliary material is obtained, and the composite auxiliary material is obtained by co-crystallization of mannitol and crospovidone spherical or quasi-spherical particles. The preparation method of the composite auxiliary material has simple process and low cost, and is beneficial to industrialized production. The compound auxiliary material prepared by the invention is used to prepare orally disintegrating tablets, and the disintegration time of the prepared tablets is all within 1 min.
Description
技术领域technical field
本发明涉及医药领域,具体涉及一种复合辅料及其制备方法和用途。The invention relates to the field of medicine, in particular to a composite auxiliary material and its preparation method and application.
背景技术Background technique
片剂作为传统的剂型,因其性质稳定、携带与使用方便、制造机械化程度高、成本低、产量高、分剂量准确而成为目前最常用的剂型之一。但因片剂需要加压成型,崩解较慢、生物利用度较低且老年人、儿童、精神病患者等吞服较为困难,因而使片剂的推广使用在一定程度上受到限制。因此在固体制剂的研究中,各种速释制剂已经逐渐成为近几年来新药研发的一个热点,特别是口腔崩解片。口腔崩解片是一种在口腔内不需水即能崩解或溶解的片剂,它具有吸收快,生物利用度高,不必用水送服,服用方便,肠道残留少,副作用低,可减少肝脏的首过效应等优点。目前常用口腔崩解片中常用的崩解剂如羧甲基淀粉钠、低取代羟丙基纤维素和交联聚维酮等崩解后的颗粒感均比较重,口感不好,而且这些崩解剂的流动性不好,和主药及其他辅料难以混合均匀,导致直接压片时易出现片重差异大、成品崩解时间差异大等质量问题。As a traditional dosage form, tablet has become one of the most commonly used dosage forms at present because of its stable properties, convenient carrying and use, high degree of manufacturing mechanization, low cost, high output, and accurate dosage. However, because the tablet needs to be pressurized, the disintegration is slow, the bioavailability is low, and it is difficult for the elderly, children, and mental patients to swallow, so the popularization and use of the tablet is limited to a certain extent. Therefore, in the research of solid preparations, various immediate-release preparations have gradually become a hot spot in the development of new drugs in recent years, especially orally disintegrating tablets. Orally disintegrating tablet is a tablet that can disintegrate or dissolve in the oral cavity without water. It has the advantages of fast absorption, high bioavailability, no need to take water, easy to take, less intestinal residue, low side effects, and Advantages such as reducing the first-pass effect of the liver. Disintegrants commonly used in commonly used orally disintegrating tablets, such as sodium carboxymethyl starch, low-substituted hydroxypropyl cellulose, and crospovidone, all have a heavy grainy feel after disintegration, and the taste is not good. The fluidity of the solution is not good, and it is difficult to mix evenly with the main drug and other excipients, which leads to quality problems such as large differences in tablet weight and large differences in the disintegration time of the finished product when directly compressed.
为解决该问题,公开号为CN101829333的发明提供了一种新型多功能辅料,该辅料由甘露醇、异山梨醇和交联聚维酮加工制成,虽然制得的辅料的流动性和崩解能力有所提高,但是使用喷雾干燥法制备辅料,方法较为复杂,喷雾设备占地面积大,生产成本较高;在制备过程中还需要加入异山梨醇作为粘合剂,进一步提高了生产成本。In order to solve this problem, the invention with the publication number CN101829333 provides a new multifunctional auxiliary material, which is processed from mannitol, isosorbide and crospovidone, although the fluidity and disintegration ability of the prepared auxiliary material Improve to some extent, but use spray-drying method to prepare auxiliary material, method is comparatively complicated, and spray equipment occupies a large area, and production cost is higher; Also need to add isosorbide as binder in the preparation process, further improved production cost.
发明内容Contents of the invention
为解决上述问题,本发明提供了一种复合辅料及其制备方法和用途。本发明提供的复合辅料是由甘露醇与交联聚维酮共同结晶得到的,制备方法工艺简单,制备过程中不需要大型仪器设备,成本低,有利于工业化生产,解决了现有技术复合辅料制备方法复杂的问题。In order to solve the above problems, the present invention provides a composite auxiliary material and its preparation method and application. The composite auxiliary material provided by the invention is obtained by the co-crystallization of mannitol and crospovidone, the preparation method is simple, no large-scale equipment is needed in the preparation process, the cost is low, and it is beneficial to industrial production, which solves the problem of the prior art composite auxiliary material Preparation method complicates the issue.
本发明第一方面提供了一种复合辅料,所述复合辅料是由甘露醇与交联聚维酮进行共同结晶得到的球形或类球形颗粒。The first aspect of the present invention provides a composite auxiliary material, which is spherical or quasi-spherical particles obtained by co-crystallization of mannitol and crospovidone.
所述复合辅料为球形或类球形颗粒,所述复合辅料颗粒圆整,球形度较好,可以提高所述复合辅料的流动性。The composite auxiliary material is spherical or quasi-spherical particles, the particles of the composite auxiliary material are round and have good sphericity, which can improve the fluidity of the composite auxiliary material.
优选地,所述甘露醇与所述交联聚维酮按质量比为98~40:2~60进行共同结晶。在该比例下,甘露醇和交联聚维酮混合效果较好,制得的复合辅料流动性和可压性均能满足直接压片的需要,克服了交联聚维酮单独作为崩解剂的缺陷。Preferably, the mannitol and the crospovidone are co-crystallized at a mass ratio of 98-40:2-60. At this ratio, the mixing effect of mannitol and crospovidone is better, and the fluidity and compressibility of the prepared compound excipients can meet the needs of direct tablet compression, which overcomes the disadvantage of crospovidone alone as a disintegrant. defect.
更优选地,所述甘露醇与所述交联聚维酮按质量比为98~75:2~25进行共同结晶。More preferably, the mannitol and the crospovidone are co-crystallized at a mass ratio of 98-75:2-25.
进一步优选地,所述甘露醇与所述交联聚维酮按质量比为90~75:10~25进行共同结晶。Further preferably, the mannitol and the crospovidone are co-crystallized at a mass ratio of 90-75:10-25.
本发明第一方面提供的复合辅料,由甘露醇和交联聚维酮共同结晶得到,其中甘露醇具有低吸湿性、高稳定性、高耐受性、低热量和甜味纯正等优点,在制备口腔崩解片中主要起到赋形剂和矫味剂的作用。目前现有技术制备片剂的赋形剂大多使用的是乳糖,这就使得患有乳糖不耐症的患者特别是肠胃功能没有完全发育成熟的儿童在服用药物时造成一定的困扰。本发明的复合辅料从根本上解决了这个问题。交联聚维酮是口腔崩解片中常用的崩解剂,口感好,无沙粒感。由甘露醇与交联聚维酮共同结晶制备的复合辅料,流动性和可压性均可达到直接压片工艺的要求,使用该复合辅料制得的片剂硬度适中,片重差异较小,口腔中少量的水即可以使其迅速溶胀崩解且口感良好。The composite excipient provided by the first aspect of the present invention is obtained by co-crystallization of mannitol and crospovidone, wherein mannitol has the advantages of low hygroscopicity, high stability, high tolerance, low calorie and pure sweetness, etc. Orally disintegrating tablets mainly function as excipients and flavoring agents. At present, most of the excipients used in the preparation of tablets in the prior art are lactose, which makes patients suffering from lactose intolerance, especially children whose gastrointestinal function is not fully developed, cause certain troubles when taking medicine. The composite auxiliary material of the present invention fundamentally solves this problem. Crospovidone is a commonly used disintegrant in orally disintegrating tablets, with a good taste and no sandy feeling. The fluidity and compressibility of the composite excipient prepared by co-crystallization of mannitol and crospovidone can meet the requirements of the direct compression process. A small amount of water in the mouth can make it swell and disintegrate quickly and taste good.
本发明第二方面提供了一种复合辅料的制备方法,包括以下步骤:The second aspect of the present invention provides a kind of preparation method of composite auxiliary material, comprises the following steps:
将交联聚维酮混悬液加入甘露醇饱和溶液中,在冰水浴和搅拌状态下,使所述甘露醇与所述交联聚维酮进行共同结晶,待甘露醇结晶完成后,抽滤,干燥、研磨过筛后,即得所述复合辅料,所述复合辅料是由甘露醇与交联聚维酮进行共同结晶得到的球形或类球形颗粒。Add the crospovidone suspension into the saturated mannitol solution, and in the state of ice-water bath and stirring, make the mannitol and the crospovidone co-crystallize, and after the mannitol crystallization is completed, suction filter After drying, grinding and sieving, the composite auxiliary material is obtained, and the composite auxiliary material is a spherical or quasi-spherical particle obtained by co-crystallizing mannitol and crospovidone.
所述复合辅料为球形或类球形的颗粒状颗粒圆整,球形度较好,可以提高所述复合辅料的流动性。The composite auxiliary material is a spherical or quasi-spherical granular particle with rounded shape and good sphericity, which can improve the fluidity of the composite auxiliary material.
优选地,将所述甘露醇饱和溶液置于冰水浴中并搅拌至开始有结晶析出时,加入所述交联聚维酮混悬液,继续搅拌,使所述甘露醇与所述交联聚维酮进行共同结晶。Preferably, the mannitol saturated solution is placed in an ice-water bath and stirred until crystallization begins, then the cross-linked povidone suspension is added, and the stirring is continued to make the mannitol and the cross-linked polyvinyl alcohol Vitone co-crystallized.
优选地,所述甘露醇与所述交联聚维酮按质量比为98~40:2~60进行共同结晶。Preferably, the mannitol and the crospovidone are co-crystallized at a mass ratio of 98-40:2-60.
更优选地,所述甘露醇与所述交联聚维酮按质量比为98~75:2~25进行共同结晶。More preferably, the mannitol and the crospovidone are co-crystallized at a mass ratio of 98-75:2-25.
进一步优选地,所述甘露醇与所述交联聚维酮按质量比为90~75:10~25进行共同结晶。Further preferably, the mannitol and the crospovidone are co-crystallized at a mass ratio of 90-75:10-25.
优选地,将所述交联聚维酮均匀分散在水、乙醇和乙酸乙酯中的一种或多种得到所述交联聚维酮混悬液。Preferably, the crospovidone is uniformly dispersed in one or more of water, ethanol and ethyl acetate to obtain the crospovidone suspension.
更优选地,将所述交联聚维酮均匀分散在水得到所述交联聚维酮混悬液。More preferably, the crospovidone is uniformly dispersed in water to obtain the crospovidone suspension.
优选地,所述交联聚维酮混悬液中,所述交联聚维酮的浓度为0.4g/mL~0.8g/mL。Preferably, in the crospovidone suspension, the concentration of the crospovidone is 0.4 g/mL˜0.8 g/mL.
优选地,将所述甘露醇溶解在水、乙醇和乙酸乙酯中的一种或多种得到所述甘露醇饱和溶液。Preferably, the mannitol is dissolved in one or more of water, ethanol and ethyl acetate to obtain a saturated mannitol solution.
更优选地,将所述甘露醇加入到80~90℃的热水中搅拌,使其完全溶解得到所述甘露醇饱和溶液。More preferably, the mannitol is added into hot water at 80-90° C. and stirred to completely dissolve to obtain the saturated mannitol solution.
优选地,所述干燥温度为65℃。Preferably, the drying temperature is 65°C.
优选地,所述过筛采用65目筛进行筛分。Preferably, the sieving is carried out with a 65-mesh sieve.
本发明第二方面提供的复合辅料的制备方法,只需将所述甘露醇与所述交联聚维酮采用共同结晶的方法即可制得所述复合辅料,得到的复合辅料流动性和可压性较好,采用所述复合辅料制备的片剂具有一定的硬度,表面光洁,复合辅料之间的粘合性较好,压片制得的片剂无片粉脱落,利用所述复合辅料制备的口腔崩解片崩解快,口感好。本发明提供的制备方法简单易操作,不需要大型仪器设备,成本低,有利于工业化生产。解决了现有技术采用喷雾干燥法制备复合辅料方法复杂、辅料存在浪费、成本较高的问题。In the preparation method of the composite auxiliary material provided by the second aspect of the present invention, the composite auxiliary material can be obtained by co-crystallizing the mannitol and the crospovidone, and the obtained composite auxiliary material has fluidity and The compressibility is better, the tablet prepared by using the composite auxiliary material has a certain hardness, the surface is smooth and clean, the adhesion between the composite auxiliary materials is good, and the tablet made by pressing the tablet does not have tablet powder falling off. Using the composite auxiliary material The prepared orally disintegrating tablet disintegrates quickly and tastes good. The preparation method provided by the invention is simple and easy to operate, does not require large instruments and equipment, has low cost, and is beneficial to industrialized production. The method solves the problems in the prior art that the compound auxiliary material is prepared by the spray drying method, the method is complicated, the auxiliary material is wasted, and the cost is high.
本发明第三方面提供了一种复合辅料的用途,所述复合辅料用于制备口腔崩解片。The third aspect of the present invention provides the use of a composite excipient for preparing orally disintegrating tablets.
本发明第三方面提供的制得的复合辅料可以用于制备口腔崩解片,制得的口腔崩解片的崩解时间均在1min以内,崩解较快,口感良好、无沙粒感,并且具有合适的硬度,适于运输及存放,片重差异较小。The prepared compound excipient provided by the third aspect of the present invention can be used to prepare orally disintegrating tablets, and the disintegration time of the prepared orally disintegrating tablets is all within 1 minute, disintegrates quickly, has a good taste, and has no gritty feeling. And it has suitable hardness, suitable for transportation and storage, and the difference in tablet weight is small.
综上,本发明提供的一种复合辅料及其制备方法和用途的有益效果包括以下几个方面:In summary, the beneficial effects of a composite auxiliary material provided by the present invention and its preparation method and use include the following aspects:
(1)、所述复合辅料的流动性、可压性等性质均可达到直接压片工艺的要求;(1), properties such as fluidity, compressibility of described composite auxiliary material all can reach the requirement of direct tableting process;
(2)、所述复合辅料的制备方法工艺简单,成本低,有利于工业化的生产;(2), the preparation method process of described composite auxiliary material is simple, and cost is low, is conducive to industrialized production;
(3)、采用所述复合辅料制备口腔崩解片,制得的口腔崩解片的崩解时间均在1min以内。(3) Orally disintegrating tablets are prepared by using the compound excipients, and the disintegration time of the prepared orally disintegrating tablets is all within 1 min.
附图说明Description of drawings
图1为对比例1~3的产品以及实施例1制得的复合辅料的电子扫描显微镜图;Fig. 1 is the scanning electron micrograph of the product of comparative example 1~3 and the composite auxiliary material that embodiment 1 makes;
图2为对比例1~3的产品以及实施例1制得的复合辅料的差示扫描量热法(DSC)图谱;Fig. 2 is the differential scanning calorimetry (DSC) collection of illustrative plates of the product of comparative example 1~3 and the composite auxiliary material that embodiment 1 makes;
图3为对比例1~3的产品以及实施例1制得的复合辅料的X-射线粉末衍射(XRD)曲线;Fig. 3 is the X-ray powder diffraction (XRD) curve of the product of comparative example 1~3 and the composite auxiliary material that embodiment 1 makes;
图4为对比例1~3的产品以及实施例1制得的复合辅料的红外光谱(FT-IR)谱图。Fig. 4 is the infrared spectrum (FT-IR) spectrogram of the products of Comparative Examples 1-3 and the composite auxiliary material prepared in Example 1.
具体实施方式detailed description
以下所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The following description is a preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also considered Be the protection scope of the present invention.
实施例1:Example 1:
一种复合辅料的制备方法,包括以下步骤:A preparation method of composite auxiliary material, comprising the following steps:
称取交联聚维酮20g置于烧杯中,加水制成浓度为0.8g/mL的交联聚维酮混悬液;称取甘露醇80g置于烧杯中,加入80℃热水搅拌使其完全溶解,制成甘露醇饱和溶液,将甘露醇饱和溶液置于冰水浴中降温并搅拌至烧杯中开始有结晶析出时,加入交联聚维酮混悬液,在低温搅拌状态下,使甘露醇与交联聚维酮进行共同结晶,待甘露醇结晶完成后,将烧杯中的物质进行抽滤,65℃烘干,研磨,过65目筛进行筛分,即得复合辅料。Weigh 20g of crospovidone and place it in a beaker, add water to make a suspension of crospovidone with a concentration of 0.8g/mL; weigh 80g of mannitol and place it in a beaker, add 80°C hot water and stir to make it Dissolve completely to make a saturated mannitol solution, place the saturated mannitol solution in an ice-water bath to cool down and stir until crystallization begins to precipitate in the beaker, add the cross-linked povidone suspension, and make the mannitol Alcohol and crospovidone are co-crystallized. After the crystallization of mannitol is completed, the substance in the beaker is suction-filtered, dried at 65°C, ground, and sieved through a 65-mesh sieve to obtain the compound auxiliary material.
实施例2:Example 2:
一种复合辅料的制备方法,包括以下步骤:A preparation method of composite auxiliary material, comprising the following steps:
称取交联聚维酮15g置于烧杯中,加水制成浓度为0.6g/mL的交联聚维酮混悬液;称取甘露醇85g置于烧杯中,加入90℃热水搅拌使其完全溶解,制成甘露醇饱和溶液,将甘露醇饱和溶液置于冰水浴中降温并搅拌至烧杯中开始有结晶析出时,加入交联聚维酮混悬液,在低温搅拌状态下,使甘露醇与交联聚维酮进行共同结晶,待甘露醇结晶完成后,将烧杯中的物质进行抽滤,65℃烘干,研磨,过65目筛进行筛分,即得复合辅料。Weigh 15g of crospovidone and put it in a beaker, add water to make a suspension of crospovidone with a concentration of 0.6g/mL; weigh 85g of mannitol and put it in a beaker, add 90°C hot water and stir to make it Dissolve completely to make a saturated mannitol solution, place the saturated mannitol solution in an ice-water bath to cool down and stir until crystallization begins to precipitate in the beaker, add the cross-linked povidone suspension, and make the mannitol Alcohol and crospovidone are co-crystallized. After the crystallization of mannitol is completed, the substance in the beaker is suction-filtered, dried at 65°C, ground, and sieved through a 65-mesh sieve to obtain the compound auxiliary material.
实施例3:Example 3:
一种复合辅料的制备方法,包括以下步骤:A preparation method of composite auxiliary material, comprising the following steps:
称取交联聚维酮10g置于烧杯中,加水制成浓度为0.4g/mL的交联聚维酮混悬液;称取甘露醇90g置于烧杯中,加入80℃热水搅拌使其完全溶解,制成甘露醇饱和溶液,将甘露醇饱和溶液置于冰水浴中降温并搅拌至烧杯中开始有结晶析出时,加入交联聚维酮混悬液,在低温搅拌状态下,使甘露醇与交联聚维酮进行共同结晶,待甘露醇结晶完成后,将烧杯中的物质进行抽滤,65℃烘干,研磨,过65目筛进行筛分,即得复合辅料。Weigh 10g of crospovidone and put it in a beaker, add water to make a suspension of crospovidone with a concentration of 0.4g/mL; weigh 90g of mannitol and put it in a beaker, add 80°C hot water and stir to make it Dissolve completely to make a saturated mannitol solution, place the saturated mannitol solution in an ice-water bath to cool down and stir until crystallization begins to precipitate in the beaker, add the cross-linked povidone suspension, and make the mannitol Alcohol and crospovidone are co-crystallized. After the crystallization of mannitol is completed, the substance in the beaker is suction-filtered, dried at 65°C, ground, and sieved through a 65-mesh sieve to obtain the compound auxiliary material.
实施例4:Example 4:
一种复合辅料的制备方法,包括以下步骤:A preparation method of composite auxiliary material, comprising the following steps:
称取交联聚维酮2g置于烧杯中,加水制成浓度为0.4g/mL的交联聚维酮混悬液;称取甘露醇98g置于烧杯中,加入80℃热水搅拌使其完全溶解,制成甘露醇饱和溶液,将甘露醇饱和溶液置于冰水浴中降温并搅拌至烧杯中开始有结晶析出时,加入交联聚维酮混悬液,在低温搅拌状态下,使甘露醇与交联聚维酮进行共同结晶,待甘露醇结晶完成后,将烧杯中的物质进行抽滤,65℃烘干,研磨,过65目筛进行筛分,即得复合辅料。Weigh 2 g of crospovidone and place it in a beaker, add water to make a crospovidone suspension with a concentration of 0.4 g/mL; weigh 98 g of mannitol and place it in a beaker, add 80°C hot water and stir to make it Dissolve completely to make a saturated mannitol solution, place the saturated mannitol solution in an ice-water bath to cool down and stir until crystallization begins to precipitate in the beaker, add the cross-linked povidone suspension, and make the mannitol Alcohol and crospovidone are co-crystallized. After the crystallization of mannitol is completed, the substance in the beaker is suction-filtered, dried at 65°C, ground, and sieved through a 65-mesh sieve to obtain the compound auxiliary material.
实施例5:Example 5:
一种复合辅料的制备方法,包括以下步骤:A preparation method of composite auxiliary material, comprising the following steps:
称取交联聚维酮40g置于烧杯中,加水制成浓度为0.8g/mL的交联聚维酮混悬液;称取甘露醇60g置于烧杯中,加入80℃热水搅拌使其完全溶解,制成甘露醇饱和溶液,将甘露醇饱和溶液置于冰水浴中降温并搅拌至烧杯中开始有结晶析出时,加入交联聚维酮混悬液,在低温搅拌状态下,使甘露醇与交联聚维酮进行共同结晶,待甘露醇结晶完成后,将烧杯中的物质进行抽滤,65℃烘干,研磨,过65目筛进行筛分,即得复合辅料。Weigh 40g of crospovidone and place it in a beaker, add water to make a suspension of crospovidone with a concentration of 0.8g/mL; weigh 60g of mannitol and place it in a beaker, add 80°C hot water and stir to make it Dissolve completely to make a saturated mannitol solution, place the saturated mannitol solution in an ice-water bath to cool down and stir until crystallization begins to precipitate in the beaker, add the cross-linked povidone suspension, and make the mannitol Alcohol and crospovidone are co-crystallized. After the crystallization of mannitol is completed, the substance in the beaker is suction-filtered, dried at 65°C, ground, and sieved through a 65-mesh sieve to obtain the compound auxiliary material.
实施例6:Embodiment 6:
一种复合辅料的制备方法,包括以下步骤:A preparation method of composite auxiliary material, comprising the following steps:
称取交联聚维酮25g置于烧杯中,加水制成浓度为0.6g/mL的交联聚维酮混悬液;称取甘露醇75g置于烧杯中,加入80℃热水搅拌使其完全溶解,制成甘露醇饱和溶液,将甘露醇饱和溶液置于冰水浴中降温并搅拌至烧杯中开始有结晶析出时,加入交联聚维酮混悬液,在低温搅拌状态下,使甘露醇与交联聚维酮进行共同结晶,待甘露醇结晶完成后,将烧杯中的物质进行抽滤,65℃烘干,研磨,过65目筛进行筛分,即得复合辅料。Weigh 25g of crospovidone and put it in a beaker, add water to make a crospovidone suspension with a concentration of 0.6g/mL; weigh 75g of mannitol and put it in a beaker, add 80°C hot water and stir to make it Dissolve completely to make a saturated mannitol solution, place the saturated mannitol solution in an ice-water bath to cool down and stir until crystallization begins to precipitate in the beaker, add the cross-linked povidone suspension, and make the mannitol Alcohol and crospovidone are co-crystallized. After the crystallization of mannitol is completed, the substance in the beaker is suction-filtered, dried at 65°C, ground, and sieved through a 65-mesh sieve to obtain the compound auxiliary material.
实施例7:Embodiment 7:
美国药典委员会专家在美国药典论坛发表的有关复合辅料的文章中指出,用于制备辅料的单一组分在物理混合状态下是要清晰可辨,且在共加工的过程中,单一辅料之间不能发生化学反应,所以针对本发明所制备的复合辅料进行结合机理和表征状态进行研究并做出说明。Experts from the United States Pharmacopoeia Committee pointed out in an article on compound excipients published in the United States Pharmacopoeia Forum that the single components used to prepare excipients should be clearly identifiable in the state of physical mixing, and in the process of co-processing, the single excipients cannot be separated. A chemical reaction occurs, so the combination mechanism and characterization state of the composite auxiliary materials prepared by the present invention are studied and explained.
对比例1:称取单一甘露醇(用A表示)进行测试。Comparative Example 1: A single mannitol (indicated by A) was weighed for testing.
对比例2:称取单一交联聚维酮(用B表示)进行测试。Comparative example 2: Weigh a single crospovidone (indicated by B) for testing.
对比例3:称取甘露醇80g和交联聚维酮20g,混合均匀,制成物理混合辅料(用C表示),进行测试。Comparative example 3: Weigh 80 g of mannitol and 20 g of crospovidone, and mix them uniformly to make a physical mixing auxiliary material (indicated by C) for testing.
将对比例1~3的产品以及实施例1制得的复合辅料(用D表示)进行对比分析。具体分析如下所述。The products of Comparative Examples 1-3 and the composite auxiliary material (indicated by D) prepared in Example 1 were comparatively analyzed. The specific analysis is as follows.
1、电子扫描显微镜分析1. Scanning electron microscope analysis
取对比例1~3的产品以及实施例1制得的复合辅料进行辅料之间结合机理及表征研究:Get the product of comparative examples 1~3 and the composite auxiliary material that embodiment 1 makes and carry out the combination mechanism and characterization research between auxiliary materials:
采用喷金法观察表面结构,将样品(分别为甘露醇(A)、交联聚维酮(B)、甘露醇和上述交联聚维酮物理混合物(C)、实施例1制得的复合辅料(D))置于玻璃皿内,离子溅射后用SEM观察样品表面结构,加速电压为25.0kV。Adopt gold-spraying method to observe surface structure, sample (being respectively mannitol (A), crospovidone (B), mannitol and above-mentioned crospovidone physical mixture (C), the compound auxiliary material that embodiment 1 makes (D)) is placed in a glass dish, and the surface structure of the sample is observed by SEM after ion sputtering, and the accelerating voltage is 25.0kV.
图1为对比例1~3的产品以及实施例1制得的复合辅料的电子扫描显微镜图。由图1A可知,对比例1具有甘露醇单一辅料明显的晶型;图1B为对比例2的交联聚维酮的结构;图1C为对比例3制得的物理混合辅料,可以观察到甘露醇和交联聚维酮的单独特征。图1D为实施例1制得的复合辅料,甘露醇和交联聚维酮在共同结晶后得到的复合辅料为一整体颗粒,外观为球形或类球形,未观察出甘露醇单一辅料明显的晶型和单一交联聚维酮的单独特征,两者结合良好。而物理混合辅料可以观察到甘露醇和交联聚维酮的单独特征,两者不能很好地结合在一起。说明本发明的制备方法可以很好地将甘露醇与交联聚维酮结合在一起,并不是简单的混合,进一步解释了复合辅料物理性能的优势提高的原因。Fig. 1 is a scanning electron microscope image of the products of Comparative Examples 1-3 and the composite auxiliary material prepared in Example 1. It can be seen from Figure 1A that Comparative Example 1 has an obvious crystal form of mannitol as a single auxiliary material; Figure 1B is the structure of the cross-linked povidone in Comparative Example 2; Figure 1C is the physically mixed auxiliary material prepared in Comparative Example 3, and mannitol can be observed Individual characterization of alcohol and crospovidone. Figure 1D is the composite excipient obtained in Example 1. The composite excipient obtained after co-crystallization of mannitol and crospovidone is a whole particle with a spherical or quasi-spherical appearance, and no obvious crystal form of the single excipient of mannitol is observed and the individual characteristics of single crospovidone, the two combine well. While the physical mixing of excipients can observe the individual characteristics of mannitol and crospovidone, the two do not combine well together. It shows that the preparation method of the present invention can well combine mannitol and crospovidone together, not simply mixing, which further explains the reason for the improvement of the advantages of the physical properties of the composite auxiliary material.
2、差示量热扫描(DSC)分析2. Differential calorimetry scanning (DSC) analysis
分别将适量甘露醇(A)、交联聚维酮(B)、甘露醇和交联聚维酮物理混合物(C)、实施例1制得的甘露醇和交联聚维酮复合辅料(D)置于一铝锅中,以空铝坩埚为参比物,升温速率:10.00℃·min-1;升温范围:0~500℃,分别记录样品的差示量热扫描曲线,图2为对比例1~3的产品以及实施例1制得的复合辅料的差示扫描量热法(DSC)图谱。The mannitol and cross-linked povidone composite auxiliary material (D) that appropriate amount of mannitol (A), crospovidone (B), mannitol and crospovidone physical mixture (C), embodiment 1 make are placed respectively In an aluminum pot, using an empty aluminum crucible as a reference, the heating rate: 10.00°C·min -1 ; the heating range: 0-500°C, respectively record the differential calorimetry scanning curves of the samples. Figure 2 is Comparative Example 1 The differential scanning calorimetry (DSC) spectrum of the product of ~ 3 and the composite auxiliary material that embodiment 1 makes.
从图2可知,对比混合辅料(C)和复合辅料(D)的DSC谱线,可知复合辅料中甘露醇和交联聚维酮未产生新的吸热峰,说明复合辅料中二者没有化学组分上的改变。As can be seen from Figure 2, comparing the DSC spectra of the mixed excipient (C) and the compound excipient (D), it can be seen that mannitol and crospovidone in the compound excipient do not produce new endothermic peaks, indicating that there is no chemical group in the compound excipient. change in score.
3、X-射线粉末衍射法(XRD)分析3. X-ray powder diffraction (XRD) analysis
分别将适量甘露醇(A)、交联聚维酮(B)、甘露醇和交联聚维酮物理混合物(C)、甘露醇和交联聚维酮复合辅料(D)进行X-射线粉末衍射分析。测试条件为Cu靶(40kV,40mV);步进扫描:0.02°/步;扫描范围:5°~60°;扫描速度:0.02°·min-1。分别记录样品的X-射线粉末衍射曲线,见附图3。Appropriate amount of mannitol (A), crospovidone (B), mannitol and crospovidone physical mixture (C), mannitol and crospovidone composite excipients (D) were analyzed by X-ray powder diffraction . The test conditions are Cu target (40kV, 40mV); step scan: 0.02°/step; scan range: 5°~60°; scan speed: 0.02°·min -1 . Record the X-ray powder diffraction curves of the samples respectively, see accompanying drawing 3.
图3为对比例1~3的产品以及实施例1制得的复合辅料的X-射线粉末衍射(XRD)曲线;从图3可知,甘露醇在10°~50°范围内有多个强的结晶特征衍射峰;交联聚维酮为非结晶化合物,没有明显的衍射峰;混合辅料的谱线中甘露醇仍有结晶衍射峰存在,强度减弱,说明甘露醇晶型未发生改变,化学组分也未发生变化;而在复合辅料的谱线中甘露醇结晶衍射峰部分存在,可能是由于部分甘露醇在结晶的工艺过程中以无定形状态或分子状态分散在复合辅料中。Fig. 3 is the X-ray powder diffraction (XRD) curve of the product of comparative example 1~3 and the composite auxiliary material that embodiment 1 makes; As can be seen from Fig. 3, mannitol has multiple strong in the scope of 10 °~50 ° Crystalline characteristic diffraction peaks; cross-linked povidone is a non-crystalline compound without obvious diffraction peaks; mannitol still has crystallization diffraction peaks in the spectrum lines of mixed excipients, and the intensity is weakened, indicating that the crystal form of mannitol has not changed, and the chemical group However, part of the mannitol crystallization diffraction peaks existed in the spectral line of the composite excipients, which may be due to the fact that part of the mannitol was dispersed in the composite excipients in an amorphous or molecular state during the crystallization process.
4、红外光谱(FT-IR)分析4. Infrared spectroscopy (FT-IR) analysis
分别将适量甘露醇(A)、交联聚维酮(B)、甘露醇和交联聚维酮物理混合物(C)、实施例1制得的甘露醇和交联聚维酮复合辅料(D)与KBr在干燥环境下混合制片后,在400~4000cm-1范围内进行红外光谱测定,得到附图4。Respectively the mannitol and cross-linked povidone composite auxiliary material (D) that appropriate amount of mannitol (A), crospovidone (B), mannitol and crospovidone physical mixture (C), embodiment 1 make are mixed with After KBr was mixed and made into tablets in a dry environment, the infrared spectrum was measured in the range of 400-4000 cm -1 , and Figure 4 was obtained.
图4为对比例1~3的产品以及实施例1制得的复合辅料的红外光谱(FT-IR)谱图。从图4可知,混合辅料谱线的特征峰为甘露醇与交联聚维酮的简单叠加。复合辅料的谱线与混合辅料对照,复合辅料的谱线中未见新的吸收峰,推测甘露醇和交联聚维酮之间并未生成新的化学键。Fig. 4 is the infrared spectrum (FT-IR) spectrogram of the products of Comparative Examples 1-3 and the composite auxiliary material prepared in Example 1. It can be seen from Figure 4 that the characteristic peaks of the spectrum of the mixed excipients are the simple superposition of mannitol and crospovidone. Comparing the spectral lines of the compound excipients with those of the mixed excipients, no new absorption peaks were seen in the spectral lines of the compound excipients, presumably no new chemical bonds were formed between mannitol and crospovidone.
综上,通过将甘露醇与交联聚维酮共同结晶,得到的复合辅料为一整体颗粒,粒度分散均匀,外观为球形或类球形,未观察出甘露醇和交联聚维酮的单独的特征,复合辅料化学组分相对于简单物理混合辅料也未发生变化,甘露醇和交联聚维酮之间并未生成新的化学键。In summary, by co-crystallizing mannitol and cross-linked povidone, the composite excipient obtained is a whole particle with uniform particle size dispersion and a spherical or quasi-spherical appearance, and no separate characteristics of mannitol and cross-linked povidone are observed , the chemical composition of compound excipients has not changed compared with simple physical mixing excipients, and no new chemical bonds have been formed between mannitol and crospovidone.
效果实施例1Effect Example 1
将实施例1~3中制得的药用辅料进行粉体流动性、可压性等方面的性能测试。The pharmaceutical excipients prepared in Examples 1-3 were subjected to performance tests on powder fluidity, compressibility and other aspects.
粉体流动性:粉体的流动性对颗粒剂、胶囊剂、片剂等制剂的重量差异影响较大,是保证产品质量的重要环节。而直接压片法制备片剂对粉体的流动性有特定的要求。休止角(Angle of Repose)是指粉体堆积层的自由斜面与水平面所形成的最大角,是常用来表示粉体流动性的指标。一般认为休止角越小,粒子之间的摩擦力越小,流动性越好。当休止角≤35°时可以满足生产过程中流动性的需求。将实施例1~3中得到的复合辅料用固定圆锥底法测定休止角,结果如表1所示。Powder fluidity: The fluidity of powder has a great influence on the weight difference of granules, capsules, tablets and other preparations, and it is an important link to ensure product quality. The preparation of tablets by direct compression has specific requirements on the fluidity of the powder. Angle of Repose (Angle of Repose) refers to the largest angle formed by the free slope of the powder accumulation layer and the horizontal plane, and is an index commonly used to express the fluidity of powder. It is generally believed that the smaller the angle of repose, the smaller the friction between particles and the better the fluidity. When the angle of repose is less than or equal to 35°, it can meet the fluidity requirements in the production process. The composite auxiliary materials obtained in Examples 1 to 3 were used to measure the angle of repose by the fixed cone bottom method, and the results are shown in Table 1.
松密度、振实密度、卡氏指数:卡氏指数反应粉末的可压性和填充性能。卡氏指数大的粉末可压性好,但流动性差;卡氏指数小的粉末填充性和流动性好,Bulk density, tap density, Karl's index: Karl's index reflects the compressibility and filling performance of powder. A powder with a large Karnofsky index has good compressibility, but poor fluidity; a powder with a small Karnofsky index has good filling and fluidity,
但可压性差。一般情况下,当卡氏指数介于15%~25%时,粉末的流动性和可压性均能达到旋转式压片机粉末直接压片的要求。测定实施例1~3中得到的复合辅料的松密度、振实密度、卡尔指数,结果如表1所示。But compressibility is poor. Generally, when the Karnofsky index is between 15% and 25%, the fluidity and compressibility of the powder can meet the requirements of direct tableting of powder by a rotary tablet press. The bulk density, tap density, and Carr index of the composite auxiliary materials obtained in Examples 1 to 3 were measured, and the results are shown in Table 1.
表1复合辅料的粉体学性质Table 1 The powder properties of composite auxiliary materials
表1的结果表明,本发明制得的复合辅料的休止角及卡尔指数均满足直接压片法对辅料的要求。The results in Table 1 show that the angle of repose and the Carr index of the composite auxiliary material prepared by the present invention all meet the requirements of the direct compression method for auxiliary materials.
将实施例2中制得的复合辅料与对比例1~3的产品进行流动性的比较,结果如表2所示。Comparing the fluidity of the composite auxiliary material prepared in Example 2 with the products of Comparative Examples 1-3, the results are shown in Table 2.
表2单一辅料、物理混合和复合辅料粉体学性质Table 2 The powder properties of single excipients, physical mixtures and composite excipients
表2的结果表明,本发明制得的复合辅料粉体学性质优于其单一辅料以及简单物理混合得到的辅料,说明本发明制得的复合辅料的性能不是两种单一辅料的性能的简单加和,本发明的复合辅料粉体学性质更有优势。The result of table 2 shows, the compound auxiliary material powder physical properties that the present invention makes is better than its single auxiliary material and the auxiliary material that simple physical mixing obtains, illustrates that the performance of the composite auxiliary material that the present invention makes is not the simple addition of the performance of two kinds of single auxiliary materials. And, the powder properties of the composite auxiliary material of the present invention are more advantageous.
效果实施例2Effect Example 2
以实施例1~3所得的复合辅料在不另加辅料的情况下压制制成空白口腔崩解片,并测定空白口腔崩解片的硬度、崩解时限、口感、表面光洁度及脆碎度,每项分三组进行测定。结果如表3所示:The compound excipients obtained in Examples 1-3 were pressed without additional excipients to make a blank orally disintegrating tablet, and the hardness, disintegration time limit, mouthfeel, surface finish and friability of the blank orally disintegrating tablet were measured. Each item was measured in three groups. The results are shown in Table 3:
崩解时间:口腔崩解片作为一种特殊的剂型,其技术要点之一是控制片剂在口腔的崩解时间。采用天大天发KB-1口腔崩解仪进行测定。具体测定过程如下:加900mL 37℃的蒸馏水于溶出杯中,口腔崩解片投入崩解篮中,点击开始,崩解篮上下晃动,记录从投入片剂到筛网上基本无残留物为止这段时间为口腔崩解片的崩解时间。Disintegration time: As a special dosage form, orally disintegrating tablets, one of the technical points is to control the disintegration time of the tablet in the oral cavity. Tianda Tianfa KB-1 oral disintegration instrument was used for determination. The specific measurement process is as follows: add 900mL of distilled water at 37°C to the dissolution cup, put the orally disintegrating tablet into the disintegration basket, click start, shake the disintegration basket up and down, and record the period from when the tablet is put in until there is basically no residue on the screen Time is the disintegration time of the orally disintegrating tablet.
口感:以志愿者实验比较口感。选择6名健康志愿者,其中3男3女,年龄在18~36岁之间,采用三个评价等级,A:好;B:一般;C:差。Taste: compare the taste with volunteer experiments. Select 6 healthy volunteers, including 3 males and 3 females, aged between 18 and 36, and adopt three evaluation grades, A: good; B: average; C: poor.
表面光泽:目视观察。Surface gloss: visual observation.
脆碎度:按《中国药典》脆碎度测定法进行测定。Friability: Measured according to the friability determination method of "Chinese Pharmacopoeia".
表3复合辅料制得的空白口腔崩解片特性研究Table 3 Study on the characteristics of the blank orally disintegrating tablets made of compound excipients
结果:该复合辅料制得的空白口腔崩解片表面光洁,口感良好、无沙粒感,崩解时间均在1min以内,并且具有一定的硬度,适于运输及存放。Results: The blank orally disintegrating tablets prepared with the compound excipients had a smooth surface, good taste, no sandy feeling, and the disintegration time was within 1 min, and had a certain hardness, which was suitable for transportation and storage.
应用实施例1Application Example 1
以实施例2制得的复合辅料制备布洛芬口腔崩解片,制备方法如下:Prepare ibuprofen orally disintegrating tablets with the compound auxiliary material that embodiment 2 makes, and preparation method is as follows:
取布洛芬18g,加以上实施例2所得复合辅料27g,最后加入适量硬脂酸镁,混匀,采用粉末直接压片法制备,用8mm冲模压制成型,每片0.2g,硬度控制在70~80N,制得布洛芬口腔崩解片200片。Get 18g of ibuprofen, add 27g of the composite auxiliary material obtained in the above embodiment 2, finally add an appropriate amount of magnesium stearate, mix evenly, adopt the powder direct compression method to prepare, press and form with an 8mm die, each tablet is 0.2g, and the hardness is controlled at 70 ~80N, made 200 ibuprofen orally disintegrating tablets.
对上述制得的布洛芬口腔崩解片进行测试:测试结果表明所得片剂完整光洁、色泽均匀,片剂硬度70~80N,崩解时间在40s以内,味微甜,无沙粒感,口感良好。片重差异控制在0.75%以内。The ibuprofen orally disintegrating tablets prepared above were tested: the test results showed that the obtained tablets were complete and smooth, with uniform color, tablet hardness of 70-80N, disintegration time within 40s, slightly sweet taste, no sandy feeling, Good taste. The tablet weight difference is controlled within 0.75%.
应用实施例2Application Example 2
以实施例3制得的复合辅料制备维生素C口腔崩解片,制备方法如下:Prepare vitamin C orally disintegrating tablets with the composite auxiliary material obtained in Example 3, the preparation method is as follows:
取维生素C 6g,加以上实施例3所得复合辅料56g,最后加入适量硬脂酸镁,混匀,采用粉末直接压片法制备,用8mm冲模压制成型,每片0.2g,硬度控制在70~80N,制得维生素C口腔崩解片260片。Take 6g of vitamin C, add 56g of the composite auxiliary material obtained in Example 3 above, and finally add an appropriate amount of magnesium stearate, mix well, prepare it by powder direct compression method, press it with an 8mm die, each tablet is 0.2g, and the hardness is controlled at 70~ 80N, made 260 vitamin C orally disintegrating tablets.
对上述制得的维生素C口腔崩解片进行测试:测试结果表明所得片剂完整光洁、色泽均匀,片剂硬度70~80N,崩解时间在40s以内,味微甜,无沙粒感,口感良好。片重差异控制在0.75%以内。The vitamin C orally disintegrating tablets prepared above were tested: the test results showed that the obtained tablets were complete and smooth, with uniform color, tablet hardness of 70-80N, disintegration time within 40s, slightly sweet taste, no sandy feeling, and taste good. The tablet weight difference is controlled within 0.75%.
综上,本发明实施例通过简单的共同结晶方法制得的复合辅料的性能比两种辅料的简单物理混合得到的辅料性能更加优异,其流动性、可压性等性质均可达到直接压片工艺的要求;采用本发明复合辅料制得的口腔崩解片的崩解时间均在1min以内。该复合辅料可以和其他辅料以及主药混合均匀,直接压片后,得到的片剂片重差异小,另外,口腔崩解片的表面光洁,口感良好、无沙粒感,并且具有一定的硬度,适于运输及存放。In summary, the performance of the composite excipients prepared by the simple co-crystallization method in the examples of the present invention is better than that of the excipients obtained by simple physical mixing of the two excipients, and its fluidity, compressibility and other properties can reach direct tableting Process requirements; the disintegration time of the orally disintegrating tablet prepared by using the composite auxiliary material of the present invention is all within 1 min. The compound excipient can be mixed evenly with other excipients and the main drug. After direct tableting, the weight difference of the obtained tablet is small. In addition, the orally disintegrating tablet has a smooth surface, good taste, no sandy feeling, and has a certain hardness. , suitable for transportation and storage.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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