CN104632713A - Improved fan wheel structure - Google Patents
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- CN104632713A CN104632713A CN201310551779.1A CN201310551779A CN104632713A CN 104632713 A CN104632713 A CN 104632713A CN 201310551779 A CN201310551779 A CN 201310551779A CN 104632713 A CN104632713 A CN 104632713A
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Abstract
Description
技术领域technical field
本发明涉及一种扇轮结构,尤其涉及一种通过一扇叶座及其叶片包射成型在该环体上,并与转子结合一体的设计,使具有依结合方式不同变换多个扇叶的导流方向,进而有效达到节省成本的效果的扇轮结构改良。The present invention relates to a fan wheel structure, in particular to a design in which a fan blade seat and its blades are injection-molded on the ring body and integrated with the rotor, so that a plurality of fan blades can be changed according to different combinations. Direction of diversion, thereby effectively achieving the cost-saving effect of fan wheel structure improvement.
背景技术Background technique
近年来,随着集成电路(Integrated Circuit,IC)芯片的内部线路的积集度不断地攀升,使得芯片所产生的热能也不断增加,所以当个人计算机运作时,高积集度的集成电路芯片,如中央处理器或绘图芯片等IC芯片均会产生高热能,从而为了使上述的IC芯片能够长期维持正常运作,必须让IC芯片维持在较佳的工作温度,以免IC芯片温度过高造成IC芯片效能下降或损坏,因此,必须借由一散热装置直接接触电子元件的表面,以将电子元件上所产生的热量借由该散热装置散至外界,以确保电子元件的正常运作及使用寿命。In recent years, as the integration of the internal circuits of the integrated circuit (Integrated Circuit, IC) chip continues to rise, the heat generated by the chip is also increasing. Therefore, when the personal computer is running, the integrated circuit chip with high integration IC chips such as central processing units or graphics chips will generate high heat energy, so in order to enable the above-mentioned IC chips to maintain normal operation for a long time, it is necessary to keep the IC chips at a better working temperature, so as to prevent the IC chips from being overheated and causing IC The performance of the chip is reduced or damaged. Therefore, a cooling device must be used to directly contact the surface of the electronic component to dissipate the heat generated on the electronic component to the outside through the cooling device, so as to ensure the normal operation and service life of the electronic component.
在散热装置中,以散热风扇为例,因散热风扇可将散热鳍片组所吸收的热量快速排除,以令散热循环效果良好,故散热风扇已成为不可或缺的零组件之一。In the heat dissipation device, take the heat dissipation fan as an example, because the heat dissipation fan can quickly remove the heat absorbed by the heat dissipation fin group, so as to make the heat dissipation cycle effect good, so the heat dissipation fan has become one of the indispensable components.
请参阅图1A、1B所示,现有技术中的扇轮结构,包含一转子10及一扇叶组12,该转子10具有一轮毂101及一轴心103,该轴心103的一端插接在该轮毂101内,其另一端则容置于相对一轴筒(图中未示出)内,而前述扇叶组12具有多个叶片121,该等叶片121是采用两种方式形成在该轮毂101上,其中第一种方式是将该扇叶组12采用包覆射出成型的方式,直接包覆射出成型在该轮毂101上,以使所述扇叶组12整体及其叶片121包覆该轮毂101,并构成所述扇轮结构,第二种方式则是利用将轮毂101直接压入至已成型的扇叶组12内结合一起,以构成所述扇轮结构。1A and 1B, the fan wheel structure in the prior art includes a rotor 10 and a blade set 12, the rotor 10 has a hub 101 and an axis 103, and one end of the axis 103 is plugged into In the hub 101, the other end is accommodated in an opposite shaft tube (not shown in the figure), and the aforementioned fan blade set 12 has a plurality of blades 121, and the blades 121 are formed on the hub 121 in two ways. On the hub 101, the first method is to directly over-inject the fan blade set 12 on the hub 101 by over-injection molding, so that the entire fan blade set 12 and its blades 121 are covered The hub 101 constitutes the fan wheel structure, and the second way is to directly press the hub 101 into the formed blade set 12 and combine them together to form the fan wheel structure.
然而,由于现有的扇轮上的扇叶组12大致上分为正向导流态样(如图1A)及逆向导流态样(如图1B),所以实际制造上需要二种不同模具来实现:其一模具为扇叶组12的叶片121是呈正向导流态样,而另一模具则为扇叶组12的叶片121是逆向导流态样,从而不管使用前述两种方式中任一方式,让该扇叶组12形成在该轮毂101上的叶片121为正向或逆向导流态样,都得需各别使用二种不同模具来制出,而无法共享一模具来实现,因此,不但会造成在制造中的过程繁杂,另一方面则会额外增加成本。However, since the fan blades 12 on the existing fan wheel are roughly divided into a forward flow pattern (as shown in Figure 1A) and a reverse flow pattern (as shown in Figure 1B), two different molds are required for actual manufacturing. Realization: one of the molds is that the blades 121 of the fan blade group 12 are in a forward flow direction, and the other mold is that the blades 121 of the fan blade group 12 are in a reverse flow direction, so that no matter using any of the aforementioned two methods In this way, the blades 121 formed on the hub 101 of the fan blade set 12 must be made in a forward or reverse flow direction, and must be produced using two different molds, which cannot be realized by sharing a mold. , not only will cause the manufacturing process to be complicated, but also will increase the cost additionally.
以上所述,现有技术中具有下列缺点:The above has the following disadvantages in the prior art:
1.增加成本;1. Increased costs;
2.过程繁杂。2. The process is complicated.
因此,要如何解决上述现有问题与缺失,即为发明人与从事本领域的相关厂商所急欲研究改善的方向所在。Therefore, how to solve the above-mentioned existing problems and deficiencies is the direction that the inventors and related manufacturers engaged in this field eagerly want to study and improve.
发明内容Contents of the invention
因此,为有效解决上述问题,本发明之主要目的在提供一种通过一扇叶座及其叶片包射成型在环体上,并与转子结合一体的设计得有效达到节省成本的扇轮结构改良。Therefore, in order to effectively solve the above-mentioned problems, the main purpose of the present invention is to provide an improved fan wheel structure that is designed to effectively save costs by molding a fan blade seat and its blades on the ring body and integrating it with the rotor. .
本发明的次要目的在提供一种具有能依结合方式不同变换多个叶片的导流方向效果的扇轮结构改良。The secondary purpose of the present invention is to provide an improved fan wheel structure with the effect of changing the direction of flow of multiple blades according to the combination.
为达上述目的,本发明提出一种扇轮结构改良,包括:一环体,具有两开放侧并界定一空间连通该开放侧,该环体的外侧与一扇叶座为一体结合,该扇叶座的周侧形成有多个叶片;及一转子,包含一轮毂及一轴心,该轴心具有一自由端及从该自由端延伸一结合端插设在该轮毂内,前述轮毂接合在该空间内,与该环体及扇叶座结合一起。In order to achieve the above purpose, the present invention proposes an improved fan wheel structure, including: a ring body, which has two open sides and defines a space connected to the open sides, the outer side of the ring body is integrally combined with a fan blade seat, the fan wheel A plurality of blades are formed on the peripheral side of the blade seat; and a rotor includes a hub and an axle, the axle has a free end and a coupling end extending from the free end is inserted in the hub, and the aforementioned hub is engaged in In the space, it is combined with the ring body and the fan blade seat.
该扇叶座以包射加工方式,包射在该环体的外侧所成形者。The fan blade seat is formed by injection molding on the outside of the ring body.
该环体的外侧凸设有至少一唇部件,供该扇叶座包射结合用。At least one lip part is protrudingly provided on the outer side of the ring body, which is used for the injection bonding of the fan blade seat.
该轮毂包含一顶部及一侧部,该顶部具有一基座及多个支撑件沿该基座周缘延接至该顶部,并且该顶部与该侧部问界定一容置空间。The wheel hub includes a top and a side portion, the top has a base and a plurality of support members extend to the top along the periphery of the base, and an accommodating space is defined between the top and the side.
每1该多个支撑件彼此间形成一开口,与该容置空间相连通。An opening is formed between each of the plurality of support members, communicating with the accommodating space.
该基座具有一洞孔,其形成于该基座的中央处,并与相对一轴心座相嵌合固定。The base has a hole, which is formed in the center of the base, and is fitted and fixed with an opposite axle seat.
借由本发明的扇叶座及其叶片包射成型在环体上,并与转子结合一体的设计,俾使有效具有能依结合方式不同变化该等叶片的导流方向,进而有效可达到节省成本的效果。The fan blade base and its blades of the present invention are molded on the ring body and integrated with the rotor, so that the direction of flow of the blades can be changed according to the combination method, and the cost can be effectively saved. Effect.
附图说明Description of drawings
图1A为现有的扇轮结构立体示意图;FIG. 1A is a three-dimensional schematic diagram of an existing fan wheel structure;
图1B为现有的扇轮结构另一立体示意图;FIG. 1B is another perspective view of the existing fan wheel structure;
图2为本发明的较佳实施例的分解示意图;Figure 2 is an exploded schematic diagram of a preferred embodiment of the present invention;
图3为本发明的扇叶座及其叶片包射在该环体外侧的立体示意图;Fig. 3 is a three-dimensional schematic view of the fan blade seat and its blades projected on the outside of the ring body of the present invention;
图4为本发明的转子立体示意图;4 is a three-dimensional schematic view of the rotor of the present invention;
图5A为本发明的较佳实施例的组合立体示意图;FIG. 5A is a combined perspective view of a preferred embodiment of the present invention;
图5B为本发明的较佳实施例的另一组合立体示意图。FIG. 5B is another combined perspective view of a preferred embodiment of the present invention.
符号说明Symbol Description
环体…2Ring…2
洞孔…4111Hole...4111
开放侧…21open side...21
支撑件…4113Support...4113
空间…23space...23
开口…4114Opening...4114
唇部件…25Lip parts…25
侧部…412Side…412
扇叶座…3Fan blade seat…3
容置空间…414Accommodating space...414
叶片…31Blades…31
轴心…43Axis...43
转子…4Rotor…4
自由端…431Free end...431
轮毂…41Hub…41
结合端…432Binding end...432
顶部…411top...411
轴心座…45Axis seat…45
基座…4110Base...4110
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:
本发明的上述目的及其结构与功能上的特性,将依据所附图式的较佳实施例予以说明。The above-mentioned purpose of the present invention and its structural and functional characteristics will be described according to the preferred embodiments of the accompanying drawings.
请一并参阅图2、3、4、5A、5B所示,本发明是一种扇轮结构改良,在本发明的较佳实施例中,包括一环体2及一转子4,前述环体2具有两开放侧21并界定一空问23,该空间23是连通所述开放侧21,并且该环体2外侧与一扇叶座3一体结合,所述扇叶座3的周侧则形成有多个叶片31,该等叶片31为沿该扇叶座3周侧上彼此等距排列,即前述扇叶座3自身及其多个叶片31以包射成型方式,直接包射在该环体2外侧成型,以使该环体2与扇叶座3及其叶片31形成一体。Please also refer to Figures 2, 3, 4, 5A, and 5B. The present invention is an improved fan wheel structure. In a preferred embodiment of the present invention, it includes a ring body 2 and a rotor 4. The aforementioned ring body 2 has two open sides 21 and defines a space 23, the space 23 is connected to the open side 21, and the outer side of the ring body 2 is integrally combined with a fan seat 3, and the peripheral side of the fan seat 3 is formed with A plurality of blades 31, these blades 31 are arranged equidistantly from each other along the peripheral side of the fan blade seat 3, that is, the aforementioned fan blade seat 3 itself and its plurality of blades 31 are directly wrapped on the ring body by injection molding. 2, the outer side is molded so that the ring body 2 is integrated with the blade seat 3 and its blades 31.
该转子4包含一轮毂41及一轴心43,该轴心43具有一自由端431及从该自由端431延伸一结合端432,该结合端432插设在所述轮毂41内,而自由端431则容置在相对一轴筒内(图中未示出),并且该轮毂41接合在该环体2空间23内,与该环体2及扇叶座3结合一起,其中所述轮毂41与空间23的接合为采用铆合、嵌合、卡合、螺合或焊接等方式结合,且于本较佳实施例是以铆合方式做说明,但并不局限于此。The rotor 4 includes a hub 41 and an axle 43, the axle 43 has a free end 431 and a coupling end 432 extending from the free end 431, the coupling end 432 is inserted in the hub 41, and the free end 431 is accommodated in the opposite shaft tube (not shown in the figure), and the hub 41 is engaged in the space 23 of the ring body 2, and is combined with the ring body 2 and the blade seat 3, wherein the hub 41 The joint with the space 23 is combined by means of riveting, fitting, clamping, screwing or welding, and in this preferred embodiment, the way of riveting is used for illustration, but it is not limited thereto.
此外,由于本发明的所述环体2具有前述两开放侧21连通该空间23设计的关系,使得该转子4与该环体2的结合方式,具有下列两种的结合方式:In addition, because the ring body 2 of the present invention has the design relationship that the aforementioned two open sides 21 communicate with the space 23, the combination of the rotor 4 and the ring body 2 has the following two combinations:
第一种结合方式为前述转子4的轮毂41从该环体2的一开放侧21贯穿,于空间23内朝相对另一开放侧21移动,直到前述轮毂41包覆在该环体2的空间23内并铆合一起,以构成所述扇轮,而此时的前述扇轮其上的叶片31呈正向导流态样(如参阅图5A);The first combination method is that the hub 41 of the aforementioned rotor 4 penetrates through one open side 21 of the ring body 2 and moves in the space 23 toward the opposite open side 21 until the aforementioned hub 41 covers the space of the ring body 2 23 and riveted together to form the fan wheel, and the blades 31 on the aforementioned fan wheel at this time are in a forward flow direction (as referring to Figure 5A);
第二种结合方式与第一种结合方式仅差别在于前述转子4的轮毂41从该环体2的前述另一开放侧21贯穿,直到该轮毂41包覆在该环体2的空间23内并铆合一起,以构成所述扇轮,而此时的前述扇轮其上的叶片31呈逆向导流态样(如参阅图5B)。The only difference between the second combination method and the first combination method is that the hub 41 of the rotor 4 penetrates from the other open side 21 of the ring body 2 until the hub 41 is wrapped in the space 23 of the ring body 2 and Riveted together to form the fan wheel, and at this time, the blades 31 on the fan wheel are in a state of reverse flow diversion (see FIG. 5B ).
再请一并参阅图2至5B所示,前述环体2的外侧凸设有至少一唇部件25,该唇部件25供该扇叶座3包射结合用;而前述轮毂41包含一顶部411及一侧部412,前述侧部412沿该顶部411周缘垂直延伸构成,并共同界定一容置空间414,简言而之,也可说该顶部411与该侧部412间界定所述容置空间414;前述顶部411具有一基座4110及多个支撑件4113,该等支撑件4113系沿所述基座4110周缘延接至该顶部411,且所述每一支撑件4113彼此间形成一开口4114,该开口4114与容置空间414相连通,用以辅助散热,例如,当转子4在旋转时,其内的轴心43会因摩擦生热而产生热量,此时前述热量则也可通过前述开口4114迅速散逸到外界,以有效达到辅助散热的效果。Please also refer to Figures 2 to 5B, the outer side of the ring body 2 is protrudingly provided with at least one lip part 25, and the lip part 25 is used for the injection and bonding of the fan blade seat 3; and the aforementioned hub 41 includes a top 411 and a side portion 412, the aforementioned side portion 412 extends vertically along the periphery of the top 411, and jointly defines an accommodating space 414, in short, it can also be said that the accommodating space is defined between the top 411 and the side portion 412 Space 414; the aforementioned top 411 has a base 4110 and a plurality of support members 4113, these support members 4113 are extended to the top 411 along the periphery of the base 4110, and each support member 4113 forms a gap between each other Opening 4114, the opening 4114 communicates with the accommodating space 414, in order to assist heat dissipation, for example, when the rotor 4 is rotating, the shaft center 43 in it will generate heat due to frictional heat, at this time the aforementioned heat can also be Rapidly dissipate to the outside through the aforementioned opening 4114 to effectively achieve the effect of auxiliary heat dissipation.
前述基座4110具有一洞孔4111,该洞孔4111形成在该基座4110的中央处,与相对一轴心座45嵌合固定,而前述轴心座45用以供所述轴心43插设,换言之,就是说该轴心43的结合端432插接在所述轮毂41的基座4110所嵌接的轴心座45上。The aforementioned base 4110 has a hole 4111, which is formed in the center of the base 4110, and is fitted and fixed with an opposite shaft center seat 45, and the aforementioned shaft center seat 45 is used for inserting the shaft center 43. Suppose, in other words, that is to say, the joint end 432 of the shaft 43 is plugged into the shaft seat 45 where the base 4110 of the hub 41 is embedded.
因此,借由本发明的扇叶座3及其叶片31包射成型在该环体2的唇部件25上,并与转子4铆合一体的设计,俾使一方面在制造上仅需由一模具(图中未示)就可实现所述转子4其上结合的叶片31呈正、逆向导流的态样,进而有效达到节省成本,另一方面则能依转子4与环体2的结合方式不同,变换该等叶片31的导流方向之效果者。Therefore, the fan blade base 3 and its blades 31 of the present invention are injection-molded on the lip part 25 of the ring body 2 and riveted integrally with the rotor 4, so that on the one hand, only one mold is required for manufacture. (not shown in the figure) just can realize that the vane 31 that is combined on the rotor 4 is forward and reverse direction flow pattern, and then effectively reach cost saving, on the other hand then can be different according to the combination mode of rotor 4 and ring body 2 , the person who changes the effect of the guide direction of these blades 31.
以上所述,本发明系一种扇轮结构改良,其具有下列之优点:As mentioned above, the present invention is an improved fan wheel structure, which has the following advantages:
1.节省成本;1. Cost saving;
2.具有能依转子与环体的结合方式不同变换多个叶片的导流方向效果。2. It has the effect of changing the flow direction of multiple blades according to the combination of the rotor and the ring body.
虽然本发明以实施方式揭露如上,然其并非用以限定本发明,任何熟悉此项技术的人员,在不脱离本发明的精神和范围内,当可作各种的更动与润饰,因此本发明的保护范围当以权利要求书所定为准。Although the present invention is disclosed above in terms of implementation, it is not intended to limit the present invention. Any person familiar with the art may make various modifications and modifications without departing from the spirit and scope of the present invention. Therefore, this The scope of protection of the invention should be determined by the claims.
Claims (6)
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