CN104631040B - A kind of washing machine and leveling method at the interior bucket bottom with equilibrium function - Google Patents
A kind of washing machine and leveling method at the interior bucket bottom with equilibrium function Download PDFInfo
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- CN104631040B CN104631040B CN201310549728.5A CN201310549728A CN104631040B CN 104631040 B CN104631040 B CN 104631040B CN 201310549728 A CN201310549728 A CN 201310549728A CN 104631040 B CN104631040 B CN 104631040B
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- 238000005406 washing Methods 0.000 title claims abstract description 137
- 238000000034 method Methods 0.000 title claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 161
- 230000018044 dehydration Effects 0.000 claims description 15
- 238000006297 dehydration reaction Methods 0.000 claims description 15
- 238000005452 bending Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims 1
- 230000000717 retained effect Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 101150114468 TUB1 gene Proteins 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/02—Rotary receptacles, e.g. drums
- D06F37/12—Rotary receptacles, e.g. drums adapted for rotation or oscillation about a vertical axis
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F23/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry
- D06F23/04—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and rotating or oscillating about a vertical axis
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- Engineering & Computer Science (AREA)
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- Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
Abstract
本发明涉及洗衣机领域的一种具有平衡功能的内桶底的洗衣机及调平方法,所述的洗衣机包括:外桶(2)、设置在外桶(2)内的内桶(3),设置在内桶(3)中的波轮(4),内桶(3)包括内桶底(5);内桶底(5)为具有底壁(51)、顶壁(53)、侧壁(52)的空腔状结构,顶壁(53)呈圆环状。洗衣机洗涤完成,排水至设定水位后,内桶(3)以速度v2旋转,部分洗涤水在离心力的作用下进入并存储在储水腔(6)中,然后洗衣机内桶(3)以大于速度v2的转速旋转脱水,存储在储水腔(6)中的洗涤水自由分布流动,调整内桶平衡。通过上述装置和方法,达到了利用内桶底调整内桶平衡的目的。
The invention relates to a washing machine with a balancing function at the bottom of the inner tub and a leveling method in the field of washing machines. The washing machine includes: an outer tub (2), an inner tub (3) arranged in the outer tub (2), and an inner tub ( The pulsator (4) in 3), the inner barrel (3) includes the inner barrel bottom (5); the inner barrel bottom (5) is a cavity-like structure with a bottom wall (51), a top wall (53), and a side wall (52) , the top wall (53) is circular. After the washing machine is finished washing and the water is drained to the set water level, the inner tub (3) rotates at a speed v2, part of the washing water enters and is stored in the water storage chamber (6) under the action of centrifugal force, and then the inner tub (3) of the washing machine rotates at a speed greater than v2 Rotate and dehydrate at a high speed, the washing water stored in the water storage chamber (6) flows freely, and adjusts the balance of the inner bucket. Through the above device and method, the purpose of adjusting the balance of the inner barrel by using the bottom of the inner barrel is achieved.
Description
技术领域technical field
本发明涉及洗衣机领域的一种具有平衡功能的内桶底的洗衣机及调平方法。The invention relates to a washing machine with a balancing function at the bottom of an inner tub and a leveling method in the field of washing machines.
背景技术Background technique
目前波轮洗衣机在洗涤衣物时,由于洗涤物分布的不均匀会存在偏心的情况,为避免偏心引起的振动和噪音问题,通常在波轮洗衣机内桶的上部设置平衡环装置,这样可以很好的平衡掉上部的不平衡载荷,使洗衣机可以较平稳的工作,但是在内桶的下部仍然存在一部分不平衡载荷。At present, when the pulsator washing machine is washing clothes, there will be eccentricity due to the uneven distribution of the laundry. In order to avoid the vibration and noise problems caused by eccentricity, a balance ring device is usually installed on the upper part of the inner tub of the pulsator washing machine, which can be very good. The unbalanced load on the upper part is balanced so that the washing machine can work more smoothly, but there is still a part of the unbalanced load on the lower part of the inner tub.
如申请号为CN201310002079.7,的中国专利洗衣机,该方案提供了一种洗衣机,该洗衣机具有提供了加强的性能的平衡件,所述洗衣机包括:外壳;外桶,设置在外壳内部,用以容纳洗涤水;内桶,具有圆筒形结构,内桶旋转地设置在外桶内部;第一平衡件,安装在内桶的上部,以补偿内桶的不平衡载荷;第二平衡件,安装在内桶的下部,使得内桶的不平衡载荷通过使用外桶内的一部分洗涤水进行补偿。第二平衡件包括:内通道,用于储存一部分洗涤水;外通道,沿内通道的外圆周形成,以补偿内桶的不平衡载荷。For example, the Chinese patent washing machine with the application number CN201310002079.7 provides a washing machine with a balance piece that provides enhanced performance. The washing machine includes: an outer shell; Accommodates washing water; the inner tub has a cylindrical structure, and the inner tub is rotatably arranged inside the outer tub; the first balancer is installed on the upper part of the inner tub to compensate for the unbalanced load of the inner tub; the second balancer is installed on the lower part of the inner tub, The unbalanced load of the inner tub is compensated by using a part of the washing water in the outer tub. The second balancing member includes: an inner channel for storing a part of washing water; and an outer channel formed along an outer circumference of the inner channel to compensate for an unbalanced load of the inner tub.
上述技术方案,在内桶底部设置独立的内、外通道,利用洗涤水对内桶的不平衡负载进行调平.但是,由于内通道较为狭窄弯曲,使得利用内通道来储存部分洗涤水后,内通道中容易存水,在洗衣结束后存储在内通道中的水不易完全排掉,长时间存在洗衣机中易对洗衣机造成污染。并且,该结构较为复杂,容易夹持洗涤衣物上脱落的线屑,且线屑存储在内通道中后,不容易清理。In the above technical solution, independent inner and outer passages are set at the bottom of the inner tub, and the washing water is used to level the unbalanced load of the inner tub. However, since the inner passage is relatively narrow and curved, after using the inner passage to store part of the washing water, the inner passage It is easy to store water in the washing machine, and the water stored in the inner passage is not easy to be completely drained after washing, and it is easy to cause pollution to the washing machine if it is stored in the washing machine for a long time. Moreover, the structure is relatively complicated, and it is easy to clamp the lint falling off from the laundry, and the lint is not easy to clean after being stored in the inner channel.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明的目的在于提供一种具有平衡功能的内桶底的洗衣机,以达到利用内桶底调整内桶平衡的目的。The object of the present invention is to provide a washing machine with an inner tub bottom with a balancing function, so as to achieve the purpose of adjusting the balance of the inner tub by using the inner tub bottom.
为实现发明目的,采用如下技术方案:一种具有平衡功能的内桶底的洗衣机,包括:外桶、设置在外桶内的内桶,设置在内桶中的波轮,内桶包括内桶底;内桶底为具有底壁、顶壁、侧壁的空腔状结构,顶壁呈圆环状。In order to realize the purpose of the invention, the following technical scheme is adopted: a washing machine with an inner tub bottom with a balancing function, comprising: an outer tub, an inner tub arranged in the outer tub, a pulsator arranged in the inner tub, the inner tub includes an inner tub bottom; the inner tub bottom has The cavity-like structure of the bottom wall, the top wall and the side wall, and the top wall is in the shape of a ring.
进一步,内桶底为具有底壁、顶壁、侧壁的空腔状结构,顶壁成圆环状;圆环状顶壁由内桶底圆周侧壁向内桶内弯折延伸形成,顶壁与底壁和侧壁共同构成环形的储水腔。Furthermore, the bottom of the inner barrel is a cavity-like structure with a bottom wall, a top wall and a side wall, and the top wall is in the shape of a ring; the ring-shaped top wall is formed by bending and extending the circumferential side wall of the inner barrel bottom into the inner barrel. The wall and the side wall together form an annular water storage chamber.
进一步,圆周侧壁设有向内桶内凸出的环形筋构成的顶壁,顶壁与底壁、侧壁共同构成环形的储水腔。Further, the circumferential side wall is provided with a top wall formed by annular ribs protruding into the inner bucket, and the top wall, bottom wall and side wall together form an annular water storage chamber.
进一步,底壁为环形,环形底壁由外周向内周逐渐向下倾斜;底壁设有向内桶内水平凸出的环形筋构成的顶壁,顶壁与底壁共同构成环形的储水腔。Further, the bottom wall is ring-shaped, and the ring-shaped bottom wall gradually slopes downward from the outer circumference to the inner circumference; the bottom wall is provided with a top wall formed by a ring rib protruding horizontally into the inner barrel, and the top wall and the bottom wall together form a ring-shaped water storage chamber .
进一步,构成储水腔的底壁、侧壁和顶壁上均不存在通孔,保证了储水腔中的洗涤水不会随内桶旋转而被甩出内桶。Furthermore, there are no through holes on the bottom wall, side wall and top wall constituting the water storage chamber, which ensures that the washing water in the water storage chamber will not be thrown out of the inner tub as the inner tub rotates.
进一步,所述的顶壁与上部的波轮之间相距距离为h,1mm<h<20mm。从而,使得顶壁与波轮之间的缝隙不会太小,以避免衣物和线屑被夹持。同时,在顶壁与波轮之间设置一定距离的间隙,防止波轮与内桶底产生接触摩擦,降低磨损。Further, the distance between the top wall and the upper pulsator is h, 1mm<h<20mm. Therefore, the gap between the top wall and the pulsator will not be too small, so as to prevent the clothes and lint from being clamped. At the same time, a certain distance gap is set between the top wall and the pulsator to prevent contact friction between the pulsator and the bottom of the inner barrel and reduce wear.
进一步,所述的侧壁自两端向中部逐渐向外凸,以使紧贴储水腔侧壁流动的洗涤水向侧壁中部集中,以使尽量多的洗涤水留存在储水腔中。Further, the side walls gradually protrude outward from both ends to the middle, so that the washing water flowing close to the side walls of the water storage chamber concentrates toward the middle of the side walls, so that as much washing water as possible remains in the water storage chamber.
进一步,所述的内桶底底壁上沿径向至少设有一条挡水筋。通过设置挡水筋,增加洗涤水在储水腔中流动的阻力,以提高内桶的纠正平衡能力。Further, at least one water retaining rib is provided on the bottom wall of the inner bucket in the radial direction. By setting the water retaining ribs, the resistance of the washing water flowing in the water storage chamber is increased, so as to improve the ability of correcting the balance of the inner tub.
进一步,所述的顶壁的内径小于波轮的直径,大于二分之一倍的波轮直径。所述的顶壁与上部的波轮之间相距距离为h,1mm<h<20mm。从而,使得顶壁与波轮之间的缝隙不会太小,以避免衣物和线屑被夹持。同时,在顶壁与波轮之间设置一定距离的间隙,防止波轮与内桶底产生接触摩擦,降低磨损。Further, the inner diameter of the top wall is smaller than the diameter of the pulsator, but greater than half of the diameter of the pulsator. The distance between the top wall and the upper pulsator is h, 1mm<h<20mm. Therefore, the gap between the top wall and the pulsator will not be too small, so as to prevent the clothes and lint from being clamped. At the same time, a certain distance gap is set between the top wall and the pulsator to prevent contact friction between the pulsator and the bottom of the inner barrel and reduce wear.
进一步,所述的底壁为环形结构,环形底壁的中空部镶嵌有内桶底法兰,所述的内桶底法兰由周边向内桶底中心逐渐向下倾斜,在内桶底法兰上设置至少一个排水孔。优选的,所述的内桶底法兰镶嵌在环状内桶底底壁的中空部,与内桶底一体构成。所述的内桶底法兰由中心处的圆形平板和沿圆形平板外周向上倾斜的锥形板构成。所述的圆形平板的中心设置有供旋转轴安装的中心通孔。圆形平板的外周连接锥形板的内周。锥形板的外周连接内桶底底壁的内周。所述的锥形板由外周向内周逐渐向下倾斜。所述的排水孔沿径向设置在锥形板上。进一步优选的,在锥形板上设置的多个排水孔相对锥形面中心对称设置。从而,使得储水腔中的洗涤水,在内桶停止旋转后,沿倾斜内桶底法兰流至排水孔,排出内桶,经外桶、排水管排出洗衣机。Further, the bottom wall is an annular structure, the hollow part of the annular bottom wall is inlaid with an inner barrel bottom flange, and the inner barrel bottom flange gradually slopes downward from the periphery to the center of the inner barrel bottom, and at least a drainage hole. Preferably, the inner barrel bottom flange is embedded in the hollow portion of the ring-shaped inner barrel bottom wall, and is integrally formed with the inner barrel bottom. The inner barrel bottom flange is composed of a circular flat plate at the center and a tapered plate inclined upward along the outer circumference of the circular flat plate. The center of the circular flat plate is provided with a central through hole for the installation of the rotating shaft. The outer periphery of the circular flat plate is connected to the inner periphery of the tapered plate. The outer circumference of the tapered plate is connected with the inner circumference of the bottom wall of the inner barrel. The tapered plate is gradually inclined downward from the outer circumference to the inner circumference. The drainage holes are radially arranged on the tapered plate. Further preferably, the plurality of drainage holes provided on the tapered plate are arranged symmetrically with respect to the center of the tapered surface. Thereby, make the washing water in the water storage chamber, after the inner tub stops rotating, flow to the drain hole along the bottom flange of the inclined inner tub, discharge the inner tub, and discharge the washing machine through the outer tub and the drain pipe.
进一步,所述的内桶上部开口处设置有平衡环。所述的平衡环呈中空环状,平衡环的中空部填充有液体和/或金属球,以与内桶底相配合共同补偿内桶的不平衡载荷。Further, a balance ring is provided at the upper opening of the inner barrel. The balance ring is in the shape of a hollow ring, and the hollow part of the balance ring is filled with liquid and/or metal balls to cooperate with the bottom of the inner barrel to jointly compensate the unbalanced load of the inner barrel.
本发明的另一目的在于提供一种如上任一所述的具有平衡功能的内桶底的洗衣机的调平方法,包括:洗衣机洗涤完成,排水至设定水位后,内桶以速度v2旋转,部分洗涤水在离心力的作用下进入储水腔中;然后洗衣机内桶以大于速度v2的转速旋转脱水,存储在储水腔中的洗涤水自由分布流动,调整内桶平衡。Another object of the present invention is to provide a method for leveling the washing machine at the bottom of the inner tub with a balancing function as described above, including: after the washing machine is finished washing and the water is drained to the set water level, the inner tub rotates at speed v2, and the washing machine is partially washed The water enters the water storage chamber under the action of centrifugal force; then the inner tub of the washing machine spins and dehydrates at a speed greater than v2, and the washing water stored in the water storage chamber freely distributes and flows to adjust the balance of the inner tub.
进一步,上述洗衣机的调平方法具体步骤如下:1)洗涤结束后排水电机工作,排水阀开启,洗衣机开始排水,排水的的同时内桶以低速v1旋转;2)当排水至设定水位H后,内桶以中速v2旋转,使内桶底储水腔中的洗涤水在离心力作用下进入储水腔中;3)内桶以中速v2继续旋转,至洗衣机排水至空水位、开始脱水;4)内桶以大于v2的转速v3旋转,使洗衣机开始脱水,在离心力的作用下,储水腔中的洗涤水自由分布流动以调整内桶平衡;5)脱水结束,储水腔中的洗涤水沿内桶底的排水孔流出内桶,再经外桶、排水管排至洗衣机外。Further, the specific steps of the leveling method of the above-mentioned washing machine are as follows: 1) After washing, the drain motor works, the drain valve opens, and the washing machine starts to drain, and the inner tub rotates at a low speed v1 while draining; 2) When the drain reaches the set water level H, The inner tub rotates at a medium speed v2, so that the washing water in the water storage chamber at the bottom of the inner tub enters the water storage chamber under the action of centrifugal force; 3) The inner tub continues to rotate at a medium speed v2 until the washing machine drains to the empty water level and starts dehydration; 4) The inner tub Rotate at a speed v3 greater than v2 to make the washing machine start to dehydrate. Under the action of centrifugal force, the washing water in the water storage chamber flows freely to adjust the balance of the inner tub; 5) After dehydration, the washing water in the water storage chamber moves along the The drain hole flows out of the inner barrel, and then is discharged to the outside of the washing machine through the outer barrel and the drain pipe.
进一步,脱水结束后,内桶停止旋转,储水腔内的洗涤水沿排水孔排出内桶,经外桶、排水管排出洗衣机。在脱水结束后,排水电机持续工作一段时间T,以使储水腔中的洗涤水完全排出洗衣机。当洗衣机处于设定水位时,洗涤水水位高于洗衣机波轮,低于洗衣机最低洗涤水位。Further, after the dehydration is completed, the inner tub stops rotating, and the washing water in the water storage chamber is discharged from the inner tub along the drain hole, and then discharged into the washing machine through the outer tub and the drain pipe. After the dehydration is finished, the drainage motor continues to work for a period of time T, so that the washing water in the water storage chamber is completely discharged from the washing machine. When the washing machine is at the set water level, the washing water level is higher than the pulsator of the washing machine and lower than the minimum washing water level of the washing machine.
进一步,不同阶段内桶转速间的关系如下:0<低速v1<60rpm<中速v2<150rpm,以保证洗衣机在排水时,内桶波轮下部的储水腔中留存一部分洗涤水,使此部分洗涤水紧贴储水腔侧壁流动,以达到平衡环的功能。优选的,所述的低速v1为30rpm,所述的中速v2为80-150rpm。Furthermore, the relationship between the rotation speeds of the inner tub at different stages is as follows: 0<low speed v1<60rpm<medium speed v2<150rpm, so as to ensure that when the washing machine is draining, a part of the washing water is retained in the water storage chamber at the bottom of the inner tub pulsator, so that this part of the washing water It flows close to the side wall of the water storage chamber to achieve the function of the balance ring. Preferably, the low speed v1 is 30rpm, and the medium speed v2 is 80-150rpm.
由于在洗涤完成后,洗衣机排水时,内桶以中速v2进行旋转,使得桶底中的洗涤水在离心力的作用下进入储水腔中,然后洗衣机以大于v2的速度v3开始脱水,若内桶不平衡,保留在储水腔中的洗涤水,在负载导致的偏心力作用下,在储水腔中自由流动,以实现对内桶的调平。After the washing is completed, when the washing machine drains water, the inner tub rotates at a medium speed v2, so that the washing water in the bottom of the tub enters the water storage chamber under the action of centrifugal force, and then the washing machine starts to dehydrate at a speed v3 greater than v2. If the inner tub does not Balanced, the washing water retained in the water storage chamber flows freely in the water storage chamber under the eccentric force caused by the load to achieve the leveling of the inner tub.
采用上述技术方案,本发明较现有技术的优势在于:通过上述装置和方法,达到了利用内桶底的储水腔和洗涤水调整内桶平衡的目的。在洗衣机停止脱水后,储水腔内的洗涤水可完全沿开口流至由外周向中心倾斜的内桶底法兰,经内桶底法兰上设置的排水孔排出内桶,避免了洗涤水和线屑在储水腔中的存留,减少洗衣机中细菌的滋生。同时,本发明结构简单,效果显著,适宜推广使用。By adopting the above-mentioned technical solution, the advantage of the present invention compared with the prior art is that: through the above-mentioned device and method, the purpose of adjusting the balance of the inner tub by using the water storage chamber at the bottom of the inner tub and the washing water is achieved. After the washing machine stops dehydration, the washing water in the water storage chamber can flow completely along the opening to the bottom flange of the inner tub, which is inclined from the outer periphery to the center, and drain out of the inner tub through the drain hole set on the bottom flange of the inner tub, avoiding washing water and lint The retention in the water storage chamber reduces the growth of bacteria in the washing machine. Simultaneously, the present invention has simple structure, remarkable effect, and is suitable for popularization and use.
附图说明Description of drawings
图1本发明中洗衣机的结构示意图;The structural representation of washing machine among Fig. 1 the present invention;
图2本发明中洗衣机内桶底的结构示意图;Fig. 2 is a schematic structural view of the bottom of the drum in the washing machine of the present invention;
图3本发明图2中A-A断面的结构示意图;The structural representation of A-A section among Fig. 2 of Fig. 3 of the present invention;
图4本发明优选的图2中A-A断面的结构示意图;The structural representation of the A-A section among the preferred Fig. 2 of Fig. 4 of the present invention;
图5本发明进一步优选的图2中A-A断面的结构示意图;Fig. 5 is the structural representation of A-A cross-section among the further preferred Fig. 2 of the present invention;
图6本发明的工作流程图。Fig. 6 is the working flow diagram of the present invention.
主要元件说明:Description of main components:
1—外壳,2—外桶,3—内桶,4—波轮,5—内桶底,6—储水腔,7—排水阀,8—内桶底法兰,9—平衡环,10—电机,11—旋转轴,51—底壁,52—侧壁,53—顶壁,81—圆形平板,82—锥形板,83—排水孔,84—挡水板,85—中心通孔。1—outer casing, 2—outer barrel, 3—inner barrel, 4—wave wheel, 5—inner barrel bottom, 6—water storage cavity, 7—drain valve, 8—inner barrel bottom flange, 9—balance ring, 10—motor, 11—axis of rotation, 51—bottom wall, 52—side wall, 53—top wall, 81—circular flat plate, 82—conical plate, 83—drainage hole, 84—water retaining plate, 85—center through hole.
具体实施方式Detailed ways
下面结合实施例对本发明进行进一步详细的说明。The present invention will be further described in detail below in conjunction with the examples.
实施例1Example 1
如图1所示,本实施例介绍了一种具有平衡功能的内桶底的洗衣机,包括:外壳1,安装在外壳1内的外桶2,安装在外桶2中的、轴线与竖直方向成锐角或重合的内桶3,内桶3底部设置有波轮4,波轮4下部连接有旋转轴11,旋转轴11与外桶下部的电机10相连接。在外桶1底部连接有排水管,所述的排水管上设置有排水阀7。所述的内桶3底部设置有内桶底5,内桶底5构成一环形的储水腔6,所述的储水腔6设有供洗涤水进入的开口。从而,使部分洗涤水利用内桶旋转的离心力经开口进入储水腔6、紧贴储水腔外侧壁旋转以保留在储水腔6中,在内桶脱水时利用储水腔6中的洗涤水对内桶3进行纠偏调平,以达到利用内桶底5实现平衡环的目的。As shown in Figure 1, this embodiment introduces a washing machine with a balance function at the bottom of the inner tub, including: a casing 1, an outer tub 2 installed in the casing 1, and a tub installed in the outer tub 2 whose axis is aligned with the vertical direction. Acute angle or overlapping inner barrel 3, inner barrel 3 bottom is provided with pulsator 4, and pulsator 4 bottom is connected with rotating shaft 11, and rotating shaft 11 is connected with the motor 10 of outer barrel bottom. A drain pipe is connected to the bottom of the tub 1, and a drain valve 7 is arranged on the drain pipe. The bottom of the inner bucket 3 is provided with an inner bucket bottom 5, which forms an annular water storage chamber 6, and the water storage chamber 6 is provided with an opening for washing water to enter. Thereby, make use of the centrifugal force of the rotation of the inner tub to enter part of the washing water into the water storage chamber 6 through the opening, and rotate close to the outer wall of the water storage chamber to remain in the water storage chamber 6. When the inner tub is dehydrated, the washing water in the water storage chamber 6 is used to The inner barrel 3 is corrected and leveled, so as to achieve the purpose of using the inner barrel bottom 5 to realize the balancing ring.
如图2和图3所示,本实施例中,所述的内桶底5包括:圆环状的底壁51,沿底壁51外周向上弯折设置的圆周侧壁52,及侧壁52上端向内桶内弯折构成的顶壁53。所述的底壁51、侧壁52及顶壁53一体构成内桶底5。所述的底壁51与顶壁53相配合的水平设置,外端部分别连接侧壁52的上下两端,以构成横断面呈横置的“U”形的环形储水腔6。所述的内桶底圆周侧壁52的上端部与内桶侧壁底部相连接,使得内桶底5安装在内桶3上。As shown in Fig. 2 and Fig. 3, in this embodiment, the inner barrel bottom 5 includes: an annular bottom wall 51, a circumferential side wall 52 bent upward along the outer periphery of the bottom wall 51, and the upper end of the side wall 52 The top wall 53 is formed by bending inwardly of the inner bucket. The bottom wall 51 , the side wall 52 and the top wall 53 integrally form the inner barrel bottom 5 . The bottom wall 51 and the top wall 53 are arranged horizontally, and the outer ends are respectively connected to the upper and lower ends of the side wall 52 to form an annular water storage chamber 6 with a horizontal "U" shape in cross section. The upper end of the inner tub bottom circumferential side wall 52 is connected to the bottom of the inner tub side wall, so that the inner tub bottom 5 is installed on the inner tub 3 .
本实施例中,所述的底壁51为环形平板,外周直径与内桶侧壁直径相配合设置。所述的侧壁52为自两端向中部逐渐向外凸的圆柱状侧壁,其下端与底壁51外周相连接。所述的顶壁53为与底壁相配合的环形平板,外周与侧壁52上端相连接。从而,使得底壁51、侧壁52及顶壁53构成一横断面呈横置的“U”形环形储水腔6。通过将侧壁52设置为自两端向中部逐渐向外凸的圆柱状侧壁,使紧贴侧壁52流动的洗涤水向侧壁52中部集中,以使尽量多的洗涤水留存在储水腔6中。In this embodiment, the bottom wall 51 is an annular flat plate, and the diameter of the outer circumference is matched with the diameter of the side wall of the inner barrel. The side wall 52 is a cylindrical side wall that gradually protrudes outward from both ends to the middle, and its lower end is connected with the outer periphery of the bottom wall 51 . The top wall 53 is an annular flat plate matched with the bottom wall, and its outer periphery is connected with the upper end of the side wall 52 . Thus, the bottom wall 51 , the side wall 52 and the top wall 53 form a "U"-shaped annular water storage chamber 6 with a horizontal cross section. By setting the side wall 52 as a cylindrical side wall that gradually protrudes outward from both ends to the middle, the washing water flowing close to the side wall 52 is concentrated to the middle of the side wall 52, so that as much washing water as possible remains in the storage water. chamber 6.
本实施例中,所述的顶壁53的内周构成一圆形通孔,所述的圆形通孔的内周直径小于波轮4的外径,大于波轮的二分之一外径。所述的顶壁53处于波轮4的下部,顶壁53与波轮4之间相距一定间隙,使得储水腔6经开口与波轮4上部的内桶3相连通。本实施例中,所述的顶壁53与波轮4之间的距离为h,1mm<h<20mm;优选的,h为7mm。从而,保证波轮4上部的内桶3中的衣物不会夹持在此间隙中,也不会导致洗涤水中的线屑夹持在间隙中。In this embodiment, the inner circumference of the top wall 53 forms a circular through hole, and the inner diameter of the circular through hole is smaller than the outer diameter of the pulsator 4 and greater than half of the outer diameter of the pulsator. . The top wall 53 is located at the bottom of the pulsator 4, and there is a certain gap between the top wall 53 and the pulsator 4, so that the water storage chamber 6 communicates with the inner barrel 3 on the top of the pulsator 4 through the opening. In this embodiment, the distance between the top wall 53 and the pulsator 4 is h, 1mm<h<20mm; preferably, h is 7mm. Thereby, it is ensured that the clothing in the inner tub 3 on the top of the pulsator 4 will not be clamped in the gap, nor will the lint in the washing water be clamped in the gap.
本实施例中,组成内桶底5的底壁51、侧壁52及顶壁53共同构成供洗涤水沿内桶底5外周旋转流动的储水腔6。所述的底壁51、侧壁52及顶壁53上均没有与外桶3相通的排水孔。从而,使得储水腔6构成一供洗涤水沿内桶底5外周流动的流道,保证了流道中的洗涤水不会随内桶3旋转而被甩出储水腔6。In this embodiment, the bottom wall 51 , the side wall 52 and the top wall 53 constituting the inner tub bottom 5 jointly constitute the water storage chamber 6 for the washing water to rotate and flow along the outer periphery of the inner tub bottom 5 . The bottom wall 51 , the side wall 52 and the top wall 53 do not have drainage holes communicating with the tub 3 . Therefore, the water storage chamber 6 forms a flow channel for the washing water to flow along the outer periphery of the inner tub bottom 5, ensuring that the washing water in the flow channel will not be thrown out of the water storage chamber 6 as the inner tub 3 rotates.
如图3和图4所示,所述的内桶底5的底壁51为一环形结构,环形底壁的内周镶嵌连接有内桶底法兰8;优选的,所述的内桶底法兰8与内桶底5一体构成。所述的内桶底法兰8由中心处的圆形平板81和沿圆形平板外周向上倾斜的锥形板82构成。所述的圆形平板81的中心设置有供旋转轴11安装的中心通孔85。圆形平板81的外周连接锥形板82的内周。锥形板82的外周连接内桶底底壁51的内周。所述的锥形板83由外周向内周逐渐向下倾斜。As shown in Figure 3 and Figure 4, the bottom wall 51 of the inner barrel bottom 5 is an annular structure, and the inner periphery of the annular bottom wall is inlaid with an inner barrel bottom flange 8; preferably, the inner barrel bottom flange 8 It is integrally formed with the bottom 5 of the inner barrel. The inner barrel bottom flange 8 is composed of a circular flat plate 81 at the center and a tapered plate 82 inclined upward along the outer periphery of the circular flat plate. The center of the circular flat plate 81 is provided with a central through hole 85 for installing the rotating shaft 11 . The outer periphery of the circular flat plate 81 is connected to the inner periphery of the tapered plate 82 . The outer periphery of the tapered plate 82 is connected to the inner periphery of the bottom wall 51 of the inner barrel. The tapered plate 83 is gradually inclined downward from the outer circumference to the inner circumference.
如图2和图3所示,本实施例中,在内桶底法兰8上设置有至少一个排水孔83。优选的,多个排水孔83相对内桶底5中心均布在内桶底法兰8的锥形板82上。As shown in FIG. 2 and FIG. 3 , in this embodiment, at least one drain hole 83 is provided on the flange 8 at the bottom of the inner tub. Preferably, a plurality of drainage holes 83 are evenly distributed on the tapered plate 82 of the flange 8 of the inner tub bottom relative to the center of the inner tub bottom 5 .
本实施例中,在内桶底5的底壁51上设置有多个相对内桶底中心对称设置的挡水板84。所述的挡水板84沿内桶底9的径向设置,自锥形板82的外周部延伸至内桶底5的底壁51。通过在储水腔中设置挡水板,增加内桶底储水腔中的洗涤水在旋转过程中的摩擦力,以提高内桶脱水启动时洗涤水调平动能,同时也可以在内桶停止脱水时快速降低洗涤水的旋转速率,从而,达到最大程度上消除洗涤水旋转启动和停止时产生的振动现象。In this embodiment, the bottom wall 51 of the inner tub bottom 5 is provided with a plurality of water baffles 84 arranged symmetrically with respect to the center of the inner tub bottom. The water baffle 84 is arranged along the radial direction of the inner tub bottom 9 and extends from the outer peripheral portion of the tapered plate 82 to the bottom wall 51 of the inner tub bottom 5 . By setting a water baffle in the water storage chamber, the friction force of the washing water in the water storage chamber at the bottom of the inner tub is increased during the rotation process, so as to improve the kinetic energy of the washing water leveling when the inner tub dehydration starts, and it can also be used quickly when the inner tub stops dehydration. The rotation rate of the washing water is reduced, thereby eliminating the vibration phenomenon generated when the washing water rotation starts and stops to the greatest extent.
本实施例中,所述的内桶3上部开口处设置有平衡环9。所述的平衡环9中填充有液体和/或金属球,优选的,所述的平衡环9中填充有盐水。通过平衡环与内桶底的配合作用,调整内桶平衡。In this embodiment, a balance ring 9 is provided at the upper opening of the inner tub 3 . The balance ring 9 is filled with liquid and/or metal balls, preferably, the balance ring 9 is filled with brine. The balance of the inner barrel is adjusted through the cooperation of the balance ring and the bottom of the inner barrel.
实施例2Example 2
如图4所示,本实施例中,所述的顶板53由圆周侧壁52向内桶内凸起的一环形筋构成。本实施例中,储水腔6由圆环状的底壁51,沿底壁51外周向上弯折设置的圆周侧壁52,及顶壁53共同围成。所述的底壁51、侧壁52及顶壁53一体构成内桶底5。所述的底壁51与顶壁53相配合的水平设置,外端部分别连接侧壁52,以构成横断面呈横置的“U”形的环形储水腔6。As shown in FIG. 4 , in this embodiment, the top plate 53 is formed by an annular rib protruding from the peripheral side wall 52 into the inner tub. In this embodiment, the water storage chamber 6 is jointly surrounded by an annular bottom wall 51 , a circumferential side wall 52 bent upward along the outer periphery of the bottom wall 51 , and a top wall 53 . The bottom wall 51 , the side wall 52 and the top wall 53 integrally form the inner barrel bottom 5 . The bottom wall 51 and the top wall 53 are arranged horizontally, and the outer ends are respectively connected to the side walls 52 to form an annular water storage chamber 6 with a horizontal "U" shape in cross section.
本实施例中,所述的底壁51为环形平板,外周直径与内桶侧壁直径相配合设置。底壁51与顶壁53连接处之间的侧壁52,为两端至中间逐渐外凸的柱状结构。侧壁52的下端与底壁51外周相连接,上端与内桶相连接。所述的顶壁53为水平设置的环形筋,外周与侧壁52任一高度相连接。从而,使得底壁51、侧壁52及顶壁53构成一横断面呈横置的“U”形的环形储水腔6。In this embodiment, the bottom wall 51 is an annular flat plate, and the diameter of the outer circumference is matched with the diameter of the side wall of the inner barrel. The side wall 52 between the junction of the bottom wall 51 and the top wall 53 is a columnar structure that gradually protrudes from both ends to the middle. The lower end of the side wall 52 is connected to the outer periphery of the bottom wall 51 , and the upper end is connected to the inner barrel. The top wall 53 is an annular rib arranged horizontally, and its outer circumference is connected with the side wall 52 at any height. Therefore, the bottom wall 51 , the side wall 52 and the top wall 53 form an annular water storage chamber 6 with a cross-section in the shape of a horizontal "U".
实施例3Example 3
如图5所示,本实施例中,所述的顶壁43由底壁51向内桶内水平凸起的一环形筋构成。本实施例中,储水腔6由底壁51和顶壁53构成。本实施例中,所述的底壁51为一环形,环形底壁51由外周向内周逐渐降低,底壁51外周设有向内桶内水平延伸的顶壁53,使得顶壁53与底壁51构成储水腔6。沿底壁51外周向上弯折设置有圆周侧壁52。所述的底壁51、侧壁52及顶壁53一体构成内桶底5。As shown in FIG. 5 , in this embodiment, the top wall 43 is formed by an annular rib protruding horizontally from the bottom wall 51 into the inner barrel. In this embodiment, the water storage chamber 6 is composed of a bottom wall 51 and a top wall 53 . In this embodiment, the bottom wall 51 is ring-shaped, and the bottom wall 51 gradually decreases from the outer circumference to the inner circumference. 51 constitutes the water storage chamber 6. A circumferential side wall 52 is bent upward along the outer periphery of the bottom wall 51 . The bottom wall 51 , the side wall 52 and the top wall 53 integrally form the inner barrel bottom 5 .
本实施例中,所述的顶壁还可以由任一处的底壁向内桶内水平凸起的一环形筋构成(未在附图中标注),底壁和顶壁构成储水腔。In this embodiment, the top wall can also be formed by an annular rib protruding horizontally into the inner barrel from any bottom wall (not marked in the drawings), and the bottom wall and the top wall form a water storage chamber.
实施例4Example 4
本实施例介绍了一种具有平衡功能的内桶底的洗衣机的调平方法,包括:洗衣机洗涤完成后,开始排水;排水至设定水位H,内桶以速度v2进行旋转,部分洗涤水紧贴内桶底设置的储水腔的外侧壁旋转,以留存在储水腔中;洗衣机开始脱水后,储水腔中的洗涤水自由分布流动,以调平内桶负载。This example introduces a method for leveling the washing machine at the bottom of the inner tub with a balancing function, including: after the washing machine finishes washing, it starts to drain water; when it reaches the set water level H, the inner tub rotates at a speed of v2, and part of the washing water clings to the inner tub The outer wall of the water storage chamber set at the bottom rotates to stay in the water storage chamber; after the washing machine starts dehydration, the washing water in the water storage chamber flows freely to balance the load of the inner tub.
如图6所示,上述洗衣机的调平方法具体步骤如下:1)洗涤结束后排水电机工作,排水阀开启,洗衣机开始排水,排水的的同时内桶以低速v1旋转;2)当排水至设定水位H后,内桶以中速v2旋转,使内桶底储水腔中的洗涤水在离心力作用下紧贴储水腔外侧壁,以留存在储水腔中;3)内桶以中速v2继续旋转,至洗衣机排水至空水位、开始脱水;4)内桶以大于v2的转速v3旋转,使洗衣机开始脱水,在离心力的作用下,储水腔中的洗涤水自由分布流动以调平内桶负载;5)脱水结束,储水腔中的洗涤水沿内桶底的排水孔流出内桶,再经外桶、排水管排至洗衣机外。As shown in Figure 6, the specific steps of the leveling method of the above washing machine are as follows: 1) After washing, the drain motor works, the drain valve opens, and the washing machine starts to drain, and the inner tub rotates at a low speed v1 while draining; 2) When the drain reaches the set value After the water level H, the inner bucket rotates at a medium speed v2, so that the washing water in the water storage chamber at the bottom of the inner bucket clings to the outer wall of the water storage chamber under the action of centrifugal force, so as to remain in the water storage chamber; 3) The inner bucket continues to rotate at a medium speed v2 , until the washing machine drains to the empty water level and starts to dehydrate; 4) The inner tub rotates at a speed v3 greater than v2, so that the washing machine starts to dehydrate. Under the action of centrifugal force, the washing water in the water storage chamber flows freely to balance the load of the inner tub; 5 ) dehydration is completed, the washing water in the water storage chamber flows out of the inner tub along the drainage hole at the bottom of the inner tub, and then drains out of the washing machine through the outer tub and the drain pipe.
本实施例中,在内桶脱水时,内桶上部开口处设置的平衡环与内桶底相配合,共同补偿内桶的不平衡载荷。通过将内桶以中速v2旋转至洗衣机排水至空水位、开始脱水,使得储水腔中的洗涤水在离心力作用下一直留存在储水腔中。In this embodiment, when the inner tub is dehydrated, the balance ring provided at the upper opening of the inner tub cooperates with the bottom of the inner tub to jointly compensate the unbalanced load of the inner tub. By rotating the inner tub at a medium speed v2 until the washing machine drains to the empty water level and starts dehydration, the washing water in the water storage chamber is kept in the water storage chamber under the action of centrifugal force.
本实施例中,当洗衣机内桶中的洗涤水处于设定水位H的高度时,内桶中的洗涤水没过波轮。本实施例中,不同阶段内桶转速间的关系如下:0<低速v1<60rpm<中速v2<150rpm,v3大于v2,以保证洗衣机在排水时,内桶中留存一部分洗涤水,使此部分洗涤水进入环形储水腔中,内桶不平衡时,起到调整平衡的功能。优选的,所述的低速v1为30rpm,所述的中速v2为80-150rpm。本实施例中,所述v3的具体数值,以洗衣机实际负载和负载衣物种类,由系统判断得出。In this embodiment, when the washing water in the inner tub of the washing machine is at the height of the set water level H, the washing water in the inner tub does not pass through the pulsator. In this embodiment, the relationship between the rotation speeds of the inner tub at different stages is as follows: 0<low speed v1<60rpm<medium speed v2<150rpm, v3 is greater than v2, so as to ensure that a part of the washing water is retained in the inner tub when the washing machine is draining, so that this part of washing water Entering the annular water storage cavity, when the inner barrel is unbalanced, it plays the function of adjusting the balance. Preferably, the low speed v1 is 30rpm, and the medium speed v2 is 80-150rpm. In this embodiment, the specific value of v3 is determined by the system based on the actual load of the washing machine and the type of loaded clothes.
本实施例中,脱水结束后,内桶停止旋转,储水腔内的洗涤水不再紧贴储水腔外侧壁流动,而会沿内桶底流动至排水孔,以排出内桶,经外桶、排水管流至洗衣机外。本实施例中,在脱水结束后,排水电机持续工作一段时间T,以使储水腔中的洗涤水完全排出洗衣机。In this embodiment, after the dehydration is completed, the inner tub stops rotating, and the washing water in the water storage chamber no longer flows close to the outer wall of the water storage chamber, but flows along the bottom of the inner tub to the drain hole to be discharged from the inner tub. The pipe flows out of the washing machine. In this embodiment, after the dehydration is completed, the drain motor continues to work for a period of time T, so that the washing water in the water storage chamber is completely drained from the washing machine.
由于在洗涤完成后,洗衣机排水时,内桶以中速v2进行旋转,使得储水腔中的洗涤水在离心力的作用下,紧贴储水腔侧壁旋转,使得洗涤水保留在储水腔中。而在洗衣机开始脱水后,保留在储水腔中的洗涤水,在内桶不平衡负载导致的偏心力作用下,在储水腔中自由流动,以实现对内桶的调平。After the washing is completed, when the washing machine drains water, the inner tub rotates at a medium speed v2, so that the washing water in the water storage chamber rotates close to the side wall of the water storage chamber under the action of centrifugal force, so that the washing water remains in the water storage chamber . After the washing machine starts dehydration, the washing water retained in the water storage chamber flows freely in the water storage chamber under the action of the eccentric force caused by the unbalanced load of the inner tub, so as to realize the leveling of the inner tub.
上述实施例中的实施方案可以进一步组合或者替换,且实施例仅仅是对本发明的优选实施例进行描述,并非对本发明的构思和范围进行限定,在不脱离本发明设计思想的前提下,本领域中专业技术人员对本发明的技术方案作出的各种变化和改进,均属于本发明的保护范围。The implementations in the above examples can be further combined or replaced, and the examples are only descriptions of preferred embodiments of the present invention, and are not intended to limit the concept and scope of the present invention. Various changes and improvements to the technical solutions of the present invention made by those skilled in the art belong to the protection scope of the present invention.
Claims (9)
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CN201310549728.5A CN104631040B (en) | 2013-11-07 | 2013-11-07 | A kind of washing machine and leveling method at the interior bucket bottom with equilibrium function |
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CN201310549728.5A CN104631040B (en) | 2013-11-07 | 2013-11-07 | A kind of washing machine and leveling method at the interior bucket bottom with equilibrium function |
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CN104631040A CN104631040A (en) | 2015-05-20 |
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CN105155214B (en) * | 2015-08-05 | 2018-04-20 | 无锡小天鹅股份有限公司 | Washing machine |
CN105239307A (en) * | 2015-10-31 | 2016-01-13 | 惠而浦(中国)股份有限公司 | Automatic balancing device for dewatering barrel of washing machine |
CN105773098B (en) * | 2016-04-19 | 2018-01-02 | 滁州韩上电器有限公司 | One kind is used for washing machine inner tub and combined the unit |
CN108070984B (en) * | 2016-11-09 | 2021-07-23 | 重庆海尔洗衣机有限公司 | An inner barrel bottom gimbal assembly and washing machine |
CN107237102A (en) * | 2017-08-10 | 2017-10-10 | 荣嫚丽 | The standoff dehydrating vessel in washing machine of one kind tool |
CN107488983B (en) * | 2017-09-27 | 2022-04-26 | 天津海尔洗涤电器有限公司 | A self-adjusting balance ring and washing machine |
CN113493974B (en) * | 2020-03-18 | 2024-07-16 | 青岛海尔洗衣机有限公司 | A pulsator structure and washing machine |
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CN1240852A (en) * | 1998-06-30 | 2000-01-12 | 大宇电子株式会社 | Dual structure washing tub for use in washing machine |
CN102733148A (en) * | 2012-06-08 | 2012-10-17 | 海尔集团公司 | Flange mounting structure at bottom of inner barrel of washing machine and washing machine |
CN103194873A (en) * | 2012-01-04 | 2013-07-10 | 三星电子株式会社 | Washing machine |
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JP2002360978A (en) * | 2001-06-07 | 2002-12-17 | Hitachi Ltd | Dehydration washing machine |
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CN1138120A (en) * | 1995-05-30 | 1996-12-18 | 株式会社日立制作所 | washing machine |
CN1240852A (en) * | 1998-06-30 | 2000-01-12 | 大宇电子株式会社 | Dual structure washing tub for use in washing machine |
CN103194873A (en) * | 2012-01-04 | 2013-07-10 | 三星电子株式会社 | Washing machine |
CN102733148A (en) * | 2012-06-08 | 2012-10-17 | 海尔集团公司 | Flange mounting structure at bottom of inner barrel of washing machine and washing machine |
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Effective date of registration: 20160708 Address after: 266101 Haier Industrial Park, No. 1, Haier Road, hi tech park, Laoshan District, Shandong, China Applicant after: Qingdao Haier Washing Machine Co., Ltd. Address before: 266101 Haier Industrial Park, Haier Road, hi tech park, Laoshan District, Shandong, Qingdao, China Applicant before: haier group corporation Applicant before: Qingdao Haier Washing Machine Co., Ltd. |
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