CN104624590B - A kind of surface automatic erasing cleaning device and automatic rinser - Google Patents
A kind of surface automatic erasing cleaning device and automatic rinser Download PDFInfo
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- CN104624590B CN104624590B CN201510013500.3A CN201510013500A CN104624590B CN 104624590 B CN104624590 B CN 104624590B CN 201510013500 A CN201510013500 A CN 201510013500A CN 104624590 B CN104624590 B CN 104624590B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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Abstract
本发明涉及一种表面自动擦拭清洗装置及自动清洗机,用于手机触摸屏表面的清洗,它公开了配电柜的底板中心位置设置有平台旋转机构,清洗机的起始端为上料输送线,上料输送线、吹气输送线、上下料机械臂、下料输送线按顺序前后承接并固定在配电柜底板的前端,上下料机械臂的远端承接平台旋转机构,平台旋转机构旁边设置有1#清洗头机构和2#清洗头机构,清洗头机构有以正弦波轨迹清洗物料的清洗压板,清洗压板连接酒精喷淋机构。本发明的优点是消除了手工操作的健康隐患,大大地提高清洗工作效率和清洗质量。
The invention relates to an automatic surface wiping and cleaning device and an automatic cleaning machine, which are used for cleaning the surface of the touch screen of a mobile phone. It discloses that a platform rotation mechanism is provided at the center of the bottom plate of the power distribution cabinet, and the starting end of the cleaning machine is a feeding conveyor line. The feeding conveyor line, air blowing conveyor line, loading and unloading mechanical arm, and unloading conveyor line are connected in sequence and fixed on the front end of the bottom plate of the power distribution cabinet. There are 1# cleaning head mechanism and 2# cleaning head mechanism. The cleaning head mechanism has a cleaning pressure plate that cleans materials with a sine wave trajectory, and the cleaning pressure plate is connected to the alcohol spraying mechanism. The invention has the advantages of eliminating the hidden dangers of manual operation and greatly improving the cleaning efficiency and cleaning quality.
Description
技术领域technical field
本发明涉及一种易于自动化生产的表面自动擦拭清洗设备,具体的说是一种手机触摸屏表面的自动擦拭清洗装置及自动清洗机。The invention relates to an automatic surface wiping and cleaning device which is easy to be automatically produced, in particular to an automatic wiping and cleaning device and an automatic cleaning machine for the surface of a mobile phone touch screen.
背景技术Background technique
目前,在应用于手机的触摸屏的制造过程中,必须对触摸屏所用的强化玻璃表面进行清洁,以清除异物,确保后续盖板镀膜品质及贴膜品质。传统的方法是人手取无尘布沾酒精进行清洁,由于平面面积较大,人工擦拭效率低,且人工操作的不稳定性会导致异物残留而影响品质,同时操作工人长时间闻酒精对人体健康有隐患。At present, in the manufacturing process of the touch screen used in mobile phones, the surface of the tempered glass used in the touch screen must be cleaned to remove foreign matter and ensure the quality of subsequent cover plate coating and film sticking. The traditional method is to manually take a dust-free cloth and dip it in alcohol for cleaning. Due to the large surface area, the efficiency of manual wiping is low, and the instability of manual operation will cause foreign matter residues and affect the quality. At the same time, the operator smells alcohol for a long time. There are hidden dangers.
发明内容Contents of the invention
本发明的目的之一是提供自动清洗机,它可代替人手擦拭,同时简化了上料和下料的操作,既提高效率又减少了对人身的潜在伤害。One of the objectives of the present invention is to provide an automatic cleaning machine, which can replace manual wiping, and simultaneously simplifies the operation of loading and unloading, which not only improves efficiency but also reduces potential injuries to people.
本发明的目的之二是提供一种擦拭清洗装置,提高清洗质量,解决因为人手清洁的不稳定性而导致异物残留影响产品品质的问题。The second object of the present invention is to provide a wiping and cleaning device to improve the cleaning quality and solve the problem of residual foreign matter affecting product quality due to the instability of manual cleaning.
为了实现以上目的,本发明采用的技术方案是:In order to achieve the above object, the technical solution adopted in the present invention is:
本发明的自动清洗机包括上料输送线、吹气输送线、上下料机械臂、平台旋转机构、1#清洗头、2#清洗头、下料输送线、配电柜,配电柜的底板中心位置设置有平台旋转机构,清洗机的起始端为上料输送线,上料输送线、吹气输送线、上下料机械臂、下料输送线按顺序前后承接并固定在配电柜底板的前端,上下料机械臂的远端承接平台旋转机构,平台旋转机构旁边设置有1#清洗头机构和2#清洗头机构,清洗头机构有以正弦波轨迹清洗物料的清洗压板,清洗压板连接酒精喷淋机构。The automatic cleaning machine of the present invention includes a feeding conveying line, an air blowing conveying line, a loading and unloading mechanical arm, a platform rotation mechanism, a 1# cleaning head, a 2# cleaning head, a feeding conveying line, a power distribution cabinet, and a bottom plate of the power distribution cabinet The center position is equipped with a platform rotation mechanism. The starting end of the washing machine is the feeding conveyor line. The front end and the far end of the loading and unloading mechanical arm are connected to the platform rotation mechanism. There are 1# cleaning head mechanism and 2# cleaning head mechanism next to the platform rotation mechanism. spray mechanism.
上料输送线由从动辊轴、支撑架、电机、同步带、同步轮、主动辊轴、上料输送带构成,上料输送带由支撑架支撑,电机置于输送带末端下方,电机通过同步带带动同步轮上的主动辊轴继而带动从动辊轴使输送带向前行进。The feeding conveyor line is composed of a driven roller shaft, a support frame, a motor, a synchronous belt, a synchronous wheel, a driving roller shaft, and a feeding conveyor belt. The feeding conveyor belt is supported by a supporting frame, and the motor is placed under the end of the conveyor belt. The synchronous belt drives the driving roller shaft on the synchronous wheel and then drives the driven roller shaft to make the conveyor belt move forward.
吹气输送线紧接在上料输送线末端,包括吹气电机、辊轴、四根吹气棒、抽风机、Y预定位块、吹气气缸、可调定位块、滚子输送带,吹气电机在吹气输送线最前端,位于与上料输送线交汇处下方,吹气输送线顶部是滚子输送带,输送带两端有固定板,固定板上固定有三组以上滚子轴和与吹气电机相连的辊轴,本发明优选的是有六组滚子轴,每组滚子轴由3个以上滚子和一根滚子轴组成,每组滚子轴上的滚子与相邻的滚子轴上的滚子错开排列,由吹气电机带动辊轴继而带动滚子轴和滚子滚动;固定板上分别安装有四根吹气棒,其中,两根吹气棒安装位置略高于滚子轴,另外两根安装位置在滚子轴下方,吹气棒相互平行,且与滚子轴垂直,四根吹气棒靠近滚子输送带的内侧壁中部都均匀设置有吹气孔,吹气孔与垂直方向成45度角,Y预定位块与吹气气缸组成一个整体安装于滚子输送带末端,可调定位块是一块方形薄板,安装于滚子输送带末端的固定板上,抽风机安装在底板下方的配电柜内,抽风口在滚子输送带的下方,当滚子输送带上的物料的脏物被吹气棒吹落在底板上的时候,即被抽风机从抽风口抽走。Y预定位块是固定设置的,可调定位块可根据滚子输送带上输送的物料大小进行横向的调整,每次预先调整好,让输送的物料在传送到上下料机械臂的时候位置刚好在上料吸头位置处。The blowing conveyor line is next to the end of the feeding conveyor line, including blowing motor, roller shaft, four blowing rods, exhaust fan, Y pre-positioning block, blowing cylinder, adjustable positioning block, roller conveyor belt, blowing The air motor is at the front end of the air blowing conveyor line, located below the intersection with the feeding conveyor line. The top of the air blowing conveyor line is a roller conveyor belt, and there are fixed plates at both ends of the conveyor belt. More than three sets of roller shafts and roller shafts are fixed on the fixed plate. The roller shaft that links to each other with blowing motor, the present invention preferably has six groups of roller shafts, and each group of roller shafts is made up of more than 3 rollers and a roller shaft, and the rollers on each group of roller shafts and The rollers on the adjacent roller shafts are arranged in a staggered manner, and the blowing motor drives the roller shaft and then drives the roller shaft and the rollers to roll; four air blowing rods are respectively installed on the fixed plate, of which two blowing rods are installed The position is slightly higher than the roller shaft, and the other two are installed below the roller shaft. The blowing rods are parallel to each other and perpendicular to the roller shaft. The four blowing rods are evenly arranged near the middle of the inner wall of the roller conveyor belt. Blowing hole, the blowing hole is at an angle of 45 degrees to the vertical direction, the Y pre-positioning block and the blowing cylinder form a whole and are installed at the end of the roller conveyor belt, and the adjustable positioning block is a square thin plate, which is installed at the end of the roller conveyor belt. On the board, the exhaust fan is installed in the power distribution cabinet under the bottom plate, and the air outlet is under the roller conveyor belt. The exhaust fan draws away from the air outlet. The Y pre-positioning block is fixed, and the adjustable positioning block can be adjusted horizontally according to the size of the material conveyed on the roller conveyor belt. It is pre-adjusted each time, so that the position of the conveyed material is just right when it is transferred to the loading and unloading mechanical arm. At the position of the feeding suction head.
上下料机械臂紧接在吹气输送线末端,由左同步轮、左同步带、左导轨、左气缸、左滑块、上料电机、底部支撑架、下料电机、右同步带、右同步轮、右导轨、右滑块、右气缸、右电机构成;其中底部支撑架固定在底板上,机械臂长端在与上料输送线垂直的方向上延伸向底板的中心位置,靠近上料输送线的左侧为上料机械臂,右侧为下料机械臂,上料机械臂的运动机构由上料电机、左同步轮、左同步带、左导轨、左滑块组成,上料电机安装于机械臂近端(短端),左同步轮安装于机械臂远端,左导轨位于上料电机下方,左滑块安装在左导轨上,控制吸头的左气缸安装在左固定板上,左固定板跟左滑块固定连接;下料机械臂的运动机构由下料电机、右同步带、右同步轮、右导轨、右滑块组成,下料电机与上料电机对称安装,右同步轮安装于机械臂远端,右导轨位于下料电机下方,右滑块安装于右导轨上,下料机构安装在右固定板上,右滑块与右固定板连接,下料机构由右气缸和右电机组成,右气缸安装在右固定板上,右电机安装在连接着右气缸的活动弯板上。The loading and unloading mechanical arm is next to the end of the blowing conveyor line, which consists of left synchronous wheel, left synchronous belt, left guide rail, left cylinder, left slider, loading motor, bottom support frame, unloading motor, right synchronous belt, right synchronous wheel, right guide rail, right slider, right cylinder, and right motor; the bottom support frame is fixed on the bottom plate, and the long end of the mechanical arm extends to the center of the bottom plate in the direction perpendicular to the feeding conveyor line, close to the feeding conveyor The left side of the line is the feeding robot arm, and the right side is the feeding robot arm. The movement mechanism of the feeding robot arm is composed of a feeding motor, a left synchronous wheel, a left synchronous belt, a left guide rail and a left slider. The loading motor is installed At the near end (short end) of the mechanical arm, the left synchronous wheel is installed at the far end of the mechanical arm, the left guide rail is located under the feeding motor, the left slider is installed on the left guide rail, and the left cylinder for controlling the suction head is installed on the left fixed plate. The left fixed plate is fixedly connected with the left slider; the movement mechanism of the unloading mechanical arm is composed of a unloading motor, a right synchronous belt, a right synchronous wheel, a right guide rail, and a right slider. The wheel is installed on the far end of the mechanical arm, the right guide rail is located under the feeding motor, the right slider is installed on the right guide rail, the unloading mechanism is installed on the right fixed plate, the right slider is connected with the right fixed plate, and the unloading mechanism is controlled by the right cylinder. It is composed of the right motor, the right cylinder is installed on the right fixed plate, and the right motor is installed on the movable bending plate connected with the right cylinder.
平台旋转机构位于配电柜底板的中心位置,由旋转电机、皮带、凸轮传动轴、分割器、正十字旋转平台构成,旋转电机隐藏安装在底板下方的配电柜内,旋转电机的旋转轴通过皮带与凸轮传动轴联动,分割器安装在底板上,正十字旋转平台安装在分割器上,正十字旋转平台的正十字方向上有四个清洗工作平台,且每个清洗平台都有吸附真空槽,吸附真空槽的形状根据清洗的物料形状决定,本发明是对方形物料进行清洗,吸附真空槽也是方形的,吸附真空槽上有吸附孔;上下料机械臂运送过来的物料放置在吸附真空槽上。The platform rotation mechanism is located in the center of the bottom plate of the power distribution cabinet. It is composed of a rotating motor, a belt, a cam drive shaft, a divider, and a positive cross rotating platform. The rotating motor is hidden and installed in the power distribution cabinet under the bottom plate. The belt is linked with the cam drive shaft, the divider is installed on the base plate, and the positive cross rotating platform is installed on the divider. There are four cleaning working platforms in the positive cross direction of the positive cross rotating platform, and each cleaning platform has an adsorption vacuum tank , the shape of the adsorption vacuum tank is determined according to the shape of the cleaned material. The present invention cleans square materials, and the adsorption vacuum tank is also square. There are adsorption holes on the adsorption vacuum tank; the materials transported by the loading and unloading mechanical arm are placed in the adsorption vacuum tank superior.
平台旋转机构的相邻两个清洗平台旁边有1#清洗头机构和2#清洗头机构,由于两个清洗头机构的功能、结构一模一样,因此只对1#清洗头机构进行分析。Next to the two adjacent cleaning platforms of the platform rotation mechanism, there are 1# cleaning head mechanism and 2# cleaning head mechanism. Since the functions and structures of the two cleaning head mechanisms are exactly the same, only the 1# cleaning head mechanism is analyzed.
清洗头机构包括底部机构和清洗头,底部机构包括安装底板、支撑杆、导轨、电机、丝杆组成,其中安装底板固定在底板上,安装底板左右两边各设有3根支撑杆来支撑起两条导轨,安装底板上还设有电机,丝杆一端架在电机上;清洗头的底部是安装架,安装架的底部有滑槽与导轨适配安装,丝杆另一端固定连接在安装架底部,清洗头包括输送无尘布的送带布轮、收带布轮、摆动机构、清洗头气缸、清洗压板和酒精喷淋机构,酒精喷淋机构包括毛细管、蠕动泵和酒精罐,毛细管设置在下述的清洗压板内,毛细管与蠕动泵连接,蠕动泵与酒精罐连接;送带布轮中心有送带轴,收带布轮中心有收带轴,分别由固定在安装架上的送带电机和收带电机控制,送带布轮和收带布轮通过同步轮进行无尘布的收送同步,送带布轮将无尘布张紧传送到清洗压板底部,清洗压板为长条形,底部为回凹形设计,呈锯齿状,从截面图上可看到每个锯齿底部转角均为钝圆光滑,压板外侧边沿设置有贯穿长孔并朝外侧半开口,孔内放置毛细管,毛细管靠近压板开口侧的管壁上设置有用于将酒精喷淋到无尘布上的毛细孔;摆动机构包括凸轮、凸轮电机、摆杆和摆动传递轴,凸轮电机位于送带电机正下方,且连接着凸轮,凸轮连接摆杆,摆杆连接摆动传递轴,清洗头气缸连接清洗头的支撑板,支撑板上安装有两组清洗导轨,每组由一条清洗导轨和两个A滑块构成,两组平行安装在清洗头的支撑板上,清洗头安装底板固定在四块A滑块上,清洗头安装底板连接清洗头压板安装架,摆动传递轴也连接在清洁头压板安装架上,清洗压板安装在清洗头压板安装架前方底部,支撑板上安装有清洁头升降板两块,分别固定在B滑块上,B滑块与导轨组合分别安装在清洗头压板安装架左右内侧。The cleaning head mechanism includes a bottom mechanism and a cleaning head. The bottom mechanism consists of a mounting base plate, a support rod, a guide rail, a motor, and a screw rod. The mounting base plate is fixed on the base plate. There is also a motor on the mounting base plate, and one end of the screw rod is mounted on the motor; the bottom of the cleaning head is a mounting frame, and the bottom of the mounting frame has a chute to fit the guide rail, and the other end of the screw rod is fixedly connected to the bottom of the mounting frame , the cleaning head includes the feeding cloth wheel, the taking-up cloth wheel, the swing mechanism, the cleaning head cylinder, the cleaning platen and the alcohol spraying mechanism. The alcohol spraying mechanism includes a capillary, a peristaltic pump and an alcohol tank. In the cleaning platen described above, the capillary tube is connected to the peristaltic pump, and the peristaltic pump is connected to the alcohol tank; there is a feed shaft in the center of the feed cloth wheel, and a tape take-up shaft in the center of the take-up cloth wheel, which are respectively driven by the feed motor fixed on the mounting frame. Controlled by the take-up motor, the feed cloth wheel and the take-up cloth wheel carry out synchronous delivery of the dust-free cloth through the synchronous wheel, and the feed cloth wheel tensions the dust-free cloth to the bottom of the cleaning platen, and the cleaning platen is long. The bottom is concave and serrated. From the cross-sectional view, it can be seen that the corners of each sawtooth bottom are blunt and smooth. The outer edge of the pressure plate is provided with a long hole that runs through and is half-opened toward the outside. A capillary is placed in the hole, and the capillary is close to the The pipe wall on the opening side of the pressure plate is provided with capillary holes for spraying alcohol onto the dust-free cloth; the swing mechanism includes a cam, a cam motor, a swing rod and a swing transmission shaft. The cam motor is located directly below the belt feeding motor and is connected to Cam, the cam is connected to the swing rod, the swing rod is connected to the swing transmission shaft, the cleaning head cylinder is connected to the support plate of the cleaning head, and two sets of cleaning guide rails are installed on the support plate, each group consists of one cleaning guide rail and two A sliders, two sets Installed in parallel on the support plate of the cleaning head, the bottom plate of the cleaning head is fixed on the four A sliders, the bottom plate of the cleaning head is connected to the mounting frame of the pressure plate of the cleaning head, the swing transmission shaft is also connected to the mounting frame of the pressure plate of the cleaning head, and the mounting plate of the cleaning head is installed At the bottom in front of the cleaning head pressure plate mounting frame, two cleaning head lifting plates are installed on the support plate, which are respectively fixed on the B sliders.
下料输送线位于下料机械臂的侧边,包括电机、主动辊轴、从动辊轴和下料输送带,电机位于输送带首端底下。The unloading conveying line is located on the side of the unloading mechanical arm, including the motor, driving roller, driven roller and unloading conveyor belt, and the motor is located under the head end of the conveyor belt.
本发明的工作原理是:The working principle of the present invention is:
上料输送线通过电机运行带动上料输送带运转对待清洁产品进行输送;The feeding conveyor line drives the feeding conveyor belt to run through the motor to transport the clean products;
吹气输送带通过吹气电机运行带动滚子输送带运转,四根吹气棒同时吹气对待清洁产品进行预清洁,抽风机抽走掉下来的小杂物,Y预定位块从Y轴方向对待清洗产品进行预定位(可根据待清洗产品的大小调整)。The air blowing conveyor belt runs through the air blowing motor to drive the roller conveyor belt to run. Four air blowing sticks blow air at the same time to pre-clean the products to be cleaned. Pre-position the product to be cleaned (can be adjusted according to the size of the product to be cleaned).
上料机械臂左气缸下降,PLC控制电磁阀打开吸真空,吸头把待清洗产品吸住后左气缸上升,然后上料电机运行将待清洗产品搬运到平台旋转机构的清洗工作平台,左气缸下降、吸真空关闭,待清洗产品放到清洗工作平台的吸附真空槽上。The left cylinder of the loading robot arm descends, the PLC controls the solenoid valve to open the vacuum suction, the suction head sucks the product to be cleaned and then the left cylinder rises, and then the feeding motor runs to transport the product to be cleaned to the cleaning work platform of the platform rotation mechanism, the left cylinder Descend, close the suction vacuum, and put the product to be cleaned on the adsorption vacuum tank of the cleaning work platform.
平台旋转机构的清洗工作平台接到待清洗产品,PLC控制电磁阀打开,清洗工作平台上的吸附真空槽吸真空,把待清洗产品吸住,通过旋转电机运行带动分割器运作,使正十字旋转平台顺时针旋转90°,把产品送到1#清洗头,当1#清洗头清洁完毕,正十字旋转平台再顺时针旋转90°,把待清洗产品送到2#清洗头,2#清洗头清洗完毕,正十字旋转平台再顺时针旋转90°,把清洗干净的产品送到出料位。The cleaning work platform of the platform rotation mechanism receives the products to be cleaned, the PLC controls the solenoid valve to open, the adsorption vacuum tank on the cleaning work platform sucks the vacuum, sucks the products to be cleaned, and drives the splitter to operate through the operation of the rotating motor to make the positive cross rotation The platform rotates 90° clockwise, and the product is sent to the 1# cleaning head. When the 1# cleaning head is cleaned, the positive cross rotating platform rotates 90° clockwise again, and the product to be cleaned is sent to the 2# cleaning head, and the 2# cleaning head After cleaning, the positive cross rotating platform rotates 90° clockwise to send the cleaned products to the discharge position.
1#清洗头上的无尘布通过送带电机和收布电机的运转带动进一定量的无尘布,然后蠕动泵按照事先输入的酒精量输送酒精,酒精到达毛细管后从毛细孔中溢流出来润湿无尘布,毛细管由不锈钢细管按一定的比例关系设定孔距和孔径,使酒精溢流的量得到恰好的控制,在满足清洗要求的情况又使酒精溢流不浪费;然后清洗头气缸下降,带动清洗压板压紧待清洗产品,凸轮电机和电机同时运行,使清洗头整体以正弦波的运动轨迹对待清洗产品表面进行清洁,其中电机带动丝杆旋转,使清洗头在一个方向上运动,而凸轮电机运作带动凸轮转动使摆杆和摆动传递轴摆动,使清洗头在垂直于上述方向的另一个方向上来回摆动,两个方向的合成运动轨迹为正弦波运动轨迹;清洗压板采用了回凹形的设计,增加了压头与无尘布之间的摩擦力,使无尘布在清洗过程中不易打滑和跑偏;2#清洗头对待清洗产品再清洗一次,动作与1#清洗头一样;完成清洗。The dust-free cloth on the 1# cleaning head is driven into a certain amount of dust-free cloth by the operation of the belt feeding motor and the cloth receiving motor, and then the peristaltic pump delivers alcohol according to the amount of alcohol input in advance, and the alcohol overflows from the capillary after reaching the capillary Come out to wet the dust-free cloth, the capillary is made of stainless steel thin tubes to set the hole distance and hole diameter according to a certain ratio, so that the amount of alcohol overflow can be properly controlled, and the alcohol overflow can not be wasted when the cleaning requirements are met; then The cylinder of the cleaning head descends, driving the cleaning pressure plate to press the product to be cleaned, the cam motor and the motor run at the same time, so that the cleaning head as a whole cleans the surface of the product to be cleaned with a sine wave movement track, and the motor drives the screw to rotate, so that the cleaning head is in a direction, and the operation of the cam motor drives the cam to rotate to make the swing rod and the swing transmission shaft swing, so that the cleaning head swings back and forth in the other direction perpendicular to the above direction, and the composite motion track of the two directions is a sine wave track; cleaning The pressure plate adopts a concave design, which increases the friction between the pressure head and the dust-free cloth, so that the dust-free cloth is not easy to slip and deviate during the cleaning process; the 2# cleaning head cleans the product to be cleaned again, and the action is the same as 1# cleaning head is the same; finish cleaning.
下料机械臂在下料电机的作用下,带动机械臂到达取料位,然后右气缸下降,PLC控制电磁阀把吸头的吸真空打开吸住清洗完毕的产品,右气缸上升,机械臂回到原点位置,右电机顺时针旋转90°,右气缸下降,PLC控制电磁阀吸真空关闭,产品到达出料输送带上。Under the action of the feeding motor, the feeding mechanical arm drives the mechanical arm to the material picking position, then the right cylinder descends, the PLC controls the solenoid valve to open the vacuum suction of the suction head to suck the cleaned products, the right cylinder rises, and the mechanical arm returns to the At the origin position, the right motor rotates 90° clockwise, the right cylinder descends, the PLC controls the solenoid valve to vacuum and close, and the product reaches the discharge conveyor belt.
下料输送线在电机的带动下,主动辊轴带动从动辊轴从而带动下料输送带运动,把下料输送线上清洗完的产品输送出来。Under the drive of the motor, the driving roller shaft drives the driven roller shaft to drive the feeding conveyor belt to move, and the cleaned products on the feeding conveyor line are conveyed out.
本发明是由上料输送线、吹气输送线、上下料机械臂、平台旋转机构、1#清洗头、2#清洗头、下料输送线、配电柜组成的一体化工作平台,本工作平台把上下料自动运输定位和清洗集于一体,消除了手工操作的健康隐患,大大地提高了清洗工作效率;同时本工作平台采用的清洗头机构,采用了正弦波摆动清洗的模式,提高清洗洁净度;在酒精喷淋机构上使用了蠕动泵,可以有效地控制酒精喷淋量和喷淋的均匀性;把压板设计为钝齿状能增强无尘布与压板间的摩擦,达到无尘布不易跑偏的效果,大大提高清洗质量。The present invention is an integrated working platform composed of feeding conveying line, blowing conveying line, loading and unloading mechanical arm, platform rotation mechanism, 1# cleaning head, 2# cleaning head, unloading conveying line and power distribution cabinet. The platform integrates the automatic transportation, positioning and cleaning of loading and unloading, which eliminates the health hazards of manual operation and greatly improves the cleaning efficiency. Cleanliness; a peristaltic pump is used on the alcohol spray mechanism, which can effectively control the amount of alcohol spray and the uniformity of the spray; the pressure plate is designed as a cog-toothed shape to enhance the friction between the dust-free cloth and the pressure plate to achieve dust-free The cloth is not easy to deviate, which greatly improves the cleaning quality.
附图说明Description of drawings
图1为本发明实施例的整体构造示意图。Fig. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2为图1的上料输送线构造示意图。Fig. 2 is a schematic diagram of the structure of the feeding conveying line in Fig. 1 .
图3为图1的吹气输送线构造示意图。Fig. 3 is a schematic diagram of the structure of the blowing conveying line in Fig. 1 .
图4为图1的上料机械臂构造示意图。FIG. 4 is a schematic diagram of the structure of the loading robot arm in FIG. 1 .
图5为图1的下料机械臂构造示意图。Fig. 5 is a schematic diagram of the structure of the unloading robot arm in Fig. 1 .
图6为图1的平台旋转机构示意图。FIG. 6 is a schematic diagram of the platform rotation mechanism in FIG. 1 .
图7为图1的清洗头机构正二等轴示意图。FIG. 7 is a schematic isometric view of the cleaning head mechanism in FIG. 1 .
图8为图1的清洗头机构后二等轴示意图。FIG. 8 is a rear isometric schematic diagram of the cleaning head mechanism in FIG. 1 .
图9为图7中的A处放大视图。FIG. 9 is an enlarged view of A in FIG. 7 .
图10为图9视角的毛细管全图。Fig. 10 is a full view of the capillary from the perspective of Fig. 9 .
图11为图7中箭头所示视角的清洗压板正视图。Fig. 11 is a front view of the cleaning platen from the perspective indicated by the arrow in Fig. 7 .
图12为图11中的B-B剖视图。Fig. 12 is a sectional view along line B-B in Fig. 11 .
图13为图7中的凸轮构造示意图。FIG. 13 is a schematic diagram of the cam structure in FIG. 7 .
图14为清洗头内部结构正面示意图。Figure 14 is a schematic front view of the internal structure of the cleaning head.
图15为清洗头内部结构俯视示意图。Fig. 15 is a schematic top view of the internal structure of the cleaning head.
图16为图1的下料输送线构造示意图。Fig. 16 is a schematic diagram of the structure of the feeding conveying line in Fig. 1 .
具体实施方式detailed description
图1示出了本发明的实施例,本实施例包括上料输送线1、吹气输送线2、上下料机械臂3、平台旋转机构4、1#清洗头5、2#清洗头6、下料输送线7、配电柜9,配电柜9的底板8中心位置设置有平台旋转机构4,设备的起始端为上料输送线1,上料输送线1、吹气输送线2、下料输送线7按顺序以相同高度前后承接并固定在配电柜底板8的前端,上下料机械臂3固定在吹气输送线2的上方,上下料机械臂3的远端承接平台旋转机构4,平台旋转机构4旁边设置1#清洗头5和2#清洗头6,平台旋转机构4上有清洗工作平台,清洗工作平台上有吸附真空槽72,吸附真空槽72上有吸附孔73。Fig. 1 has shown the embodiment of the present invention, and present embodiment comprises feeding conveying line 1, blowing conveying line 2, loading and unloading mechanical arm 3, platform rotation mechanism 4, 1# cleaning head 5, 2# cleaning head 6, The feeding conveyor line 7, the power distribution cabinet 9, the center of the bottom plate 8 of the power distribution cabinet 9 is provided with a platform rotation mechanism 4, the starting end of the equipment is the feeding conveyor line 1, the feeding conveyor line 1, the air blowing conveyor line 2, The unloading conveying line 7 is connected and fixed at the front end of the bottom plate 8 of the power distribution cabinet in sequence at the same height, the loading and unloading mechanical arm 3 is fixed above the blowing conveyor line 2, and the far end of the loading and unloading mechanical arm 3 receives the platform rotation mechanism 4. 1# cleaning head 5 and 2# cleaning head 6 are arranged next to the platform rotating mechanism 4. There is a cleaning work platform on the platform rotating mechanism 4, an adsorption vacuum groove 72 is arranged on the cleaning work platform, and an adsorption hole 73 is arranged on the adsorption vacuum groove 72.
图2示出了上料输送线1,由从动辊轴10、支撑架11、电机12、同步带13、同步轮14、主动辊轴15、上料输送带16构成,上料输送带16由支撑架11支撑,电机12置于上料输送带16末端下方,电机12通过同步带13带动同步轮14上的主动辊轴15继而带动从动辊轴10使上料输送带16向前行进。Fig. 2 has shown the feeding conveyor line 1, is made of driven roller shaft 10, support frame 11, motor 12, synchronous belt 13, synchronous wheel 14, driving roller shaft 15, feeding conveyor belt 16, and feeding conveyor belt 16 Supported by the support frame 11, the motor 12 is placed under the end of the feeding conveyor belt 16. The motor 12 drives the driving roller shaft 15 on the synchronizing wheel 14 through the timing belt 13 and then drives the driven roller shaft 10 to make the feeding conveyor belt 16 move forward. .
图3示出了吹气输送线2,其紧接在上料输送线1末端,由吹气电机17、辊轴18、四根吹气棒19、抽风机20、Y预定位块21、吹气气缸22、可调定位块23、滚子24构成,吹气电机17在吹气输送线2最前端,位于与上料输送线1交汇处下方,吹气输送线2顶部是滚子输送带,输送带两端有固定板,固定板上固定有优选的六组滚子轴52,和与吹气电机相连的辊轴18,每组滚子轴52由3个滚子24和一根滚子轴52组成,每组滚子轴52上的滚子24与相邻的滚子轴52上的滚子24错开排列,由吹气电机17带动辊轴18继而带动滚子轴52和滚子24滚动;固定板上分别安装有四根吹气棒19,其中,两根吹气棒19安装位置略高于滚子轴52,另外两根安装位置在滚子轴52下方,吹气棒19相互平行,且与滚子轴52垂直,四根吹气棒19靠近滚子输送带的内侧壁中部都均匀设置有吹气孔77,吹气孔77与垂直方向成45度角, Y预定位块21与吹气气缸22组成一个整体安装于滚子输送带末端,可调定位块23是一块方形薄板,安装于滚子输送带末端的固定板上,抽风机20安装在底板8下方的配电柜9内,抽风口在滚子输送带的下方,Y预定位块21是固定设置的,Y预定位块从Y轴方向对待清洗产品进行预定位,图1中示出了X轴和Y轴的方向,可调定位块23可根据滚子输送带上输送的物料大小进行横向的调整,Y预定位块21和可调定位块23每次预先调整好。Fig. 3 shows the air blowing conveyor line 2, which is next to the end of the feeding conveyor line 1, composed of an air blowing motor 17, a roller shaft 18, four blowing rods 19, an exhaust fan 20, a Y pre-positioning block 21, a blower Composed of air cylinder 22, adjustable positioning block 23, and roller 24, the air blowing motor 17 is at the front end of the air blowing conveyor line 2, located below the intersection with the feeding conveyor line 1, and the top of the air blowing conveyor line 2 is a roller conveyor belt , there are fixed plates at both ends of the conveyor belt, and six groups of roller shafts 52 are fixed on the fixed plates, and the roller shaft 18 connected with the blowing motor, each group of roller shafts 52 consists of 3 rollers 24 and a roller Composed of sub-shafts 52, the rollers 24 on each group of roller shafts 52 are staggered from the rollers 24 on the adjacent roller shafts 52, and the blowing motor 17 drives the roller shaft 18 and then drives the roller shaft 52 and the roller shaft 52. 24 rolling; four blowing sticks 19 are respectively installed on the fixed plate, wherein, two blowing sticks 19 installation positions are slightly higher than the roller shaft 52, and the other two installation positions are below the roller shaft 52, and the blowing sticks 19 Parallel to each other and perpendicular to the roller shaft 52, the four air blowing rods 19 are evenly provided with air blowing holes 77 near the middle of the inner wall of the roller conveyor belt. The air blowing holes 77 form an angle of 45 degrees with the vertical direction. It forms a whole with the blowing cylinder 22 and is installed at the end of the roller conveyor belt. The adjustable positioning block 23 is a square thin plate, which is installed on the fixed plate at the end of the roller conveyor belt. The exhaust fan 20 is installed in the power distribution cabinet under the bottom plate 8 9, the air outlet is below the roller conveyor belt, and the Y pre-positioning block 21 is fixedly arranged, and the Y pre-positioning block pre-positions the product to be cleaned from the Y-axis direction, and the X-axis and the Y-axis are shown in Fig. 1 Direction, the adjustable positioning block 23 can be adjusted horizontally according to the size of the material conveyed on the roller conveyor belt, and the Y pre-positioning block 21 and the adjustable positioning block 23 are adjusted in advance every time.
图4、图5示出了上下料机械臂3,为使图形显示清晰,图中省略了图1所示的上下料机械臂3上面的拖链条,上下料机械臂3紧接在吹气输送线2末端,由左同步轮24、左同步带25、左导轨26、左气缸27、左滑块28、上料电机29、底部支撑架30、下料电机31、右同步带32、右同步轮33、右导轨34、右滑块35、右气缸36、右电机37构成;其中底部支撑架30固定在底板8上,机械臂长端在与上料输送带16垂直的方向上延伸向底板8的中心位置,靠近上料输送线1的左侧为上料机械臂,右侧为下料机械臂,上料机械臂的运动机构由上料电机29、左同步轮24、左同步带25、左导轨26、左滑块28组成,上料电机29安装于机械臂近端(短端),左同步轮24安装于机械臂远端,左导轨26位于上料电机29下方,左滑块28安装在左导轨26上,控制吸头61的左气缸27安装在左固定板641上,左固定板641跟左滑块28固定连接,吸头61的位置在滚子轴52的上方;下料机械臂的运动机构由下料电机31、右同步带32、右同步轮33、右导轨34、右滑块35组成,下料电机31与上料电机29对称安装,右同步轮33安装于机械臂远端,右导轨34位于下料电机31下方,右滑块35安装于右导轨34上,下料机构安装在右固定板642上,右滑块35与右固定板642连接,下料机构由右气缸36和右电机37组成,右气缸36安装在右固定板642上,右电机37安装在连接着右气缸36的活动弯板74上。Fig. 4 and Fig. 5 show the loading and unloading mechanical arm 3. In order to make the graphic display clear, the tow chain on the loading and unloading mechanical arm 3 shown in Fig. The end of line 2 consists of left synchronous wheel 24, left synchronous belt 25, left guide rail 26, left cylinder 27, left slider 28, feeding motor 29, bottom support frame 30, unloading motor 31, right synchronous belt 32, right synchronous Wheel 33, right guide rail 34, right slide block 35, right cylinder 36, right motor 37 constitute; Wherein the bottom support frame 30 is fixed on the base plate 8, and the long end of mechanical arm extends to the base plate in the direction perpendicular to feeding conveyor belt 16 8, the left side close to the feeding conveyor line 1 is the loading mechanical arm, and the right side is the unloading mechanical arm. , the left guide rail 26, the left slide block 28, the feeding motor 29 is installed on the near end (short end) of the mechanical arm, the left synchronous wheel 24 is installed on the far end of the mechanical arm, the left guide rail 26 is located below the feeding motor 29, and the left slide block 28 is installed on the left guide rail 26, and the left cylinder 27 of the control suction head 61 is installed on the left fixed plate 641, and the left fixed plate 641 is fixedly connected with the left slider 28, and the position of the suction head 61 is above the roller shaft 52; The kinematic mechanism of material manipulator is made up of blanking motor 31, right synchronous belt 32, right synchronous wheel 33, right guide rail 34, right slide block 35, unloading motor 31 and loading motor 29 are symmetrically installed, and right synchronous wheel 33 is installed on At the far end of the mechanical arm, the right guide rail 34 is located below the blanking motor 31, the right slide block 35 is installed on the right guide rail 34, the blanking mechanism is installed on the right fixed plate 642, the right slide block 35 is connected with the right fixed plate 642, and the blanking Mechanism is made up of right cylinder 36 and right motor 37, and right cylinder 36 is installed on the right fixed plate 642, and right motor 37 is installed on the movable curved plate 74 that is connected with right cylinder 36.
图6示出了平台旋转机构4,位于配电柜底板8的中心位置,由旋转电机38、皮带39、凸轮传动轴40、分割器41、正十字旋转平台42构成,旋转电机38隐藏安装在底板8下方的配电柜9内,旋转电机38的旋转轴通过皮带39与凸轮传动轴40联动,分割器41安装在底板8上,正十字旋转平台42安装在分割器41上,正十字旋转平台42的正十字方向上有四个清洗工作平台,每个清洗平台都有方形吸附真空槽72,上下料机械臂3运送过来的物料放置在吸附真空槽72上。Figure 6 shows the platform rotation mechanism 4, which is located at the center of the bottom plate 8 of the power distribution cabinet, and is composed of a rotating motor 38, a belt 39, a cam drive shaft 40, a splitter 41, and a positive cross rotating platform 42. The rotating motor 38 is hidden and installed on the In the power distribution cabinet 9 below the base plate 8, the rotating shaft of the rotating motor 38 is linked with the cam drive shaft 40 through the belt 39, the divider 41 is installed on the base plate 8, and the positive cross rotating platform 42 is installed on the divider 41, and the positive cross rotation There are four cleaning work platforms in the positive cross direction of the platform 42 , each cleaning platform has a square adsorption vacuum groove 72 , and the materials transported by the loading and unloading mechanical arm 3 are placed on the adsorption vacuum groove 72 .
平台旋转机构4的相邻两个清洗平台旁边有1#清洗头5和2#清洗头6,由于两个清洗头的功能、结构一模一样,因此只对1#清洗头5进行分析。There are 1# cleaning head 5 and 2# cleaning head 6 next to the two adjacent cleaning platforms of the platform rotation mechanism 4. Since the functions and structures of the two cleaning heads are exactly the same, only 1# cleaning head 5 is analyzed.
图7、图8示出了1#清洗头5,为显示清晰,省略了图1中清洗头左侧的方形外罩,包括底部机构和清洗头,底部机构包括安装底板43、支撑杆59、导轨56、电机55、丝杆54组成,其中安装底板43固定在底板8上,安装底板43左右两边各设有3根支撑杆59来支撑起两条导轨56,安装底板43上设电机55,丝杆54一端架在电机55上;清洗头的底部是安装架,安装架的底部有滑槽与导轨56适配安装,丝杆54另一端固定连接在安装架底部,清洗头包括输送无尘布的送带布轮69、收带布轮68、摆动机构、清洗头气缸51、清洗压板47和酒精喷淋机构,送带布轮69和收带布轮68之间设置有张紧杆8,酒精喷淋机构包括毛细管71、蠕动泵75和酒精罐76(在图1中示出),毛细管71与蠕动泵75连接,蠕动泵75与酒精罐76连接;送带布轮69中心有送带轴46,收带布轮68中心有收带轴45,分别由固定在安装架上的送带电机57和收带电机48控制,送带布轮69和收带布轮68通过同步轮60进行无尘布67的收送同步,送带布轮69将无尘布67张紧传送到清洗压板47底部,根据图9-图15所示,清洗压板47为长条形板,底部为回凹形设计,呈锯齿状,从截面图上可看到每个锯齿底部转角均为钝圆光滑,贴紧无尘布67的清洗压板47一侧边沿设置有贯穿长孔并朝外侧半开口,孔内放置毛细管70,毛细管70靠近压板开口侧的管壁上设置有用于将酒精喷淋到无尘布上的毛细孔71,在本实施例中,毛细管70两端不设置毛细孔71,只在无尘布67覆盖到的位置设置毛细孔71,毛细孔71的孔径为8mm,孔与孔之间的距离为80mm;清洗头气缸51连接清洗头的支撑板77,支撑板77上安装有两组清洗导轨78,每组由一条清洗导轨78和两个A滑块79构成,两组平行安装在清洗头的支撑板77上,清洗头安装底板83固定在四块A滑块79上,图15中隐藏了清洗头安装底板83;清洗头安装底板83连接清洗头压板安装架80,摆动传递轴50也连接在清洁头压板安装架80上,清洗压板47安装在清洗头压板安装架80前方底部,此结构使清洗头连同清洗压板47可跟随摆动传递轴50左右移动;支撑板77上安装有清洁头升降板81两块,分别固定在B滑块82上,B滑块82与导轨组合分别安装在清洗头压板安装架80左右内侧,此结构使清洗压板47能上下移动。Figure 7 and Figure 8 show the cleaning head 5 of 1#. For clarity, the square outer cover on the left side of the cleaning head in Figure 1 is omitted, including the bottom mechanism and the cleaning head. The bottom mechanism includes the installation base plate 43, support rod 59, and guide rails. 56, motor 55, screw mandrel 54 are made up of, and wherein installation base plate 43 is fixed on the base plate 8, and installation base plate 43 left and right sides are respectively provided with 3 support rods 59 to support two guide rails 56, and installation base plate 43 is provided with motor 55, and wire One end of the rod 54 is mounted on the motor 55; the bottom of the cleaning head is a mounting frame, and the bottom of the mounting frame has a chute to fit with the guide rail 56. The other end of the screw rod 54 is fixedly connected to the bottom of the mounting frame. The belt cloth wheel 69, the belt cloth wheel 68, the swing mechanism, the cleaning head cylinder 51, the cleaning platen 47 and the alcohol spray mechanism, the belt cloth wheel 69 and the belt cloth wheel 68 are provided with a tension rod 8, Alcohol spray mechanism comprises capillary 71, peristaltic pump 75 and alcohol tank 76 (shown in Fig. 1), and capillary 71 is connected with peristaltic pump 75, and peristaltic pump 75 is connected with alcohol tank 76; Axle 46, take-up cloth wheel 68 centers have take-up shaft 45, are respectively controlled by the feed motor 57 and the take-up motor 48 fixed on the mounting bracket, send the tape cloth wheel 69 and take-up cloth wheel 68 through the synchronous wheel 60. The dust-free cloth 67 is sent synchronously, and the cloth-feeding wheel 69 stretches the dust-free cloth 67 to the bottom of the cleaning platen 47. As shown in Figures 9-15, the cleaning platen 47 is a strip plate with a concave bottom Shaped design, in the shape of sawtooth, it can be seen from the cross-sectional view that the bottom corners of each sawtooth are blunt and smooth, and the side edge of the cleaning pressure plate 47 that is close to the dust-free cloth 67 is provided with a long hole that passes through and is half-opened towards the outside. Capillary 70 is placed inside, and capillary 70 is provided with capillary 71 for spraying alcohol on the dust-free cloth on the tube wall near the opening side of pressure plate. In this embodiment, capillary 70 two ends are not provided with capillary 71, only in The capillary hole 71 is set at the position covered by the dust-free cloth 67, the aperture of the capillary hole 71 is 8mm, and the distance between the hole and the hole is 80mm; the cleaning head cylinder 51 is connected to the support plate 77 of the cleaning head, and two Group cleaning guide rails 78, each group is made of a cleaning guide rail 78 and two A slide blocks 79, two groups are installed in parallel on the support plate 77 of the cleaning head, and the cleaning head installation base plate 83 is fixed on four A slide blocks 79, Fig. 15 hides the cleaning head mounting base plate 83; the cleaning head mounting base plate 83 is connected to the cleaning head pressure plate mounting frame 80, the swing transmission shaft 50 is also connected to the cleaning head pressure plate mounting frame 80, and the cleaning pressure plate 47 is installed in front of the cleaning head pressure plate mounting frame 80 Bottom, this structure enables the cleaning head and the cleaning pressure plate 47 to move left and right following the swing transmission shaft 50; two cleaning head lifting plates 81 are installed on the support plate 77, which are respectively fixed on the B slider 82, and the B slider 82 is combined with the guide rail They are respectively installed on the left and right insides of the cleaning head platen mounting frame 80, and this structure enables the cleaning platen 47 to move up and down.
摆动机构包括凸轮44、凸轮电机53、摆杆49和摆动传递轴50,凸轮电机53位于送带电机57正下方,且连接着凸轮44,凸轮44连接摆杆49,摆杆49连接摆动传递轴50。The swing mechanism includes a cam 44, a cam motor 53, a swing rod 49 and a swing transmission shaft 50. The cam motor 53 is located directly below the tape feed motor 57 and is connected to the cam 44. The cam 44 is connected to the swing rod 49, and the swing rod 49 is connected to the swing transmission shaft. 50.
清洗头在电机55、丝杆54和摆动机构的双重作用下,清洗压板47对待清洗产品的清洗轨迹为正弦波,相当于增加了对待清洗产品的清洗次数和扩大了每次的清洗范围,再配合上清洗压板47自身的回凹形设计,本实施例与市场上普通的清洗机相比,大大提高了清洗质量。Cleaning head is under the dual action of motor 55, screw mandrel 54 and swing mechanism, and the cleaning trajectory of cleaning platen 47 to be cleaned product is a sine wave, which is equivalent to increasing the number of cleanings of the product to be cleaned and expanding the cleaning range each time. Cooperating with the concave-shaped design of the upper cleaning platen 47 itself, this embodiment greatly improves the cleaning quality compared with common cleaning machines on the market.
图16示出了下料输送线7,位于下料机械臂3的侧边,包括电机62、主动辊轴63、从动辊轴65和下料输送带66,电机62位于输送带66底下。Fig. 16 shows the blanking conveying line 7, which is located on the side of the blanking mechanical arm 3, and includes a motor 62, a driving roller 63, a driven roller 65 and a blanking conveyor belt 66, and the motor 62 is located under the conveyor belt 66.
本实施例的具体工作过程如下:The specific work process of this embodiment is as follows:
由于本机适合对多种尺寸的产品进行清洗,因此在使用前应当根据当班生产的尺寸先对设备进行调试,并预先设定相关参数,如:取料位、放料位、无尘布的进给量、酒精的进给量;然后按下复位操作,设备复位完成就可以进行生产了;生产过程如下:Since this machine is suitable for cleaning products of various sizes, the equipment should be debugged according to the size of production on duty before use, and relevant parameters should be set in advance, such as: feeding position, discharging position, dust-free cloth Feed amount, alcohol feed amount; then press the reset operation, and the equipment can be produced after the reset is completed; the production process is as follows:
A.待清洗产品放到上料输送线1上,输送带16会把产品传递到吹气输送线2的滚子输送带上,吹气输送线2上的吹气棒19一直吹气,对产品上明显的杂物进行预清理,当感应到产品时,发出信号使上料输送线1暂停运作,然后吹气气缸22收缩,Y预定位块21把产品位置校正好;A. The product to be cleaned is placed on the feeding conveyor line 1, and the conveyor belt 16 will transfer the product to the roller conveyor belt of the blowing conveyor line 2, and the blowing rod 19 on the blowing conveyor line 2 blows air all the time, to the product on the conveyor belt. Obvious sundries are pre-cleaned. When the product is sensed, a signal is sent to suspend the operation of the feeding conveyor line 1, and then the blowing cylinder 22 shrinks, and the Y pre-positioning block 21 corrects the position of the product;
B.上料机械臂的左气缸27下降,PLC控制电磁阀打开真空吸头吸住产品,然后左气缸27上升,在上料电机29带动下把产品运送到平台旋转机构4,左气缸27下降,PLC控制电磁阀关闭吸头吸真空,把产品放到平台旋转机构4的清洗工作平台上,左气缸27上升,然后回到初始位置;B. The left cylinder 27 of the loading mechanical arm descends, the PLC controls the solenoid valve to open the vacuum suction head to suck the product, then the left cylinder 27 rises, and the product is transported to the platform rotation mechanism 4 driven by the feeding motor 29, the left cylinder 27 descends, and the PLC Control the electromagnetic valve to close the suction head to vacuum, put the product on the cleaning work platform of the platform rotation mechanism 4, the left cylinder 27 rises, and then returns to the initial position;
C.平台旋转机构4的清洗工作平台接到产品后,工作平台上的真空吸附槽72吸真空打开并吸紧产品,然后正十字旋转平台42顺时针旋转90°,产品到达1#清洗头5;C. After the cleaning work platform of the platform rotation mechanism 4 receives the product, the vacuum suction tank 72 on the work platform is vacuumed to open and suck the product tightly, then the positive cross rotation platform 42 rotates 90° clockwise, and the product reaches the 1# cleaning head 5;
D.1#清洗头5送带布轮69和收带布轮68同时运转,给预定的无尘布量,在张紧杆58的作用下,无尘布67都处于绷紧状态,然后蠕动泵75运作,酒精经毛细管70喷洒在无尘布67上,清洗压板47下降,使湿润的无尘布67紧紧压在产品表面上,清洗头开始工作,以正弦波的运动轨迹对产品表面进行清洗,清洗完毕后,清洗压板47上升,清洗头退回到原点;D. 1# cleaning head 5 feed cloth wheel 69 and take-up cloth wheel 68 run simultaneously, given the predetermined amount of dust-free cloth, under the action of tension rod 58, dust-free cloth 67 is in a tight state, and then the peristaltic pump 75 In operation, alcohol is sprayed on the dust-free cloth 67 through the capillary 70, and the cleaning pressure plate 47 is lowered, so that the wet dust-free cloth 67 is tightly pressed on the product surface, and the cleaning head starts to work to clean the product surface with a sine wave motion track , after the cleaning is completed, the cleaning platen 47 rises, and the cleaning head returns to the original point;
E.正十字旋转平台42顺时针旋转90°,经过一次清洗的产品到达2#清洗头6,2#清洗头6采用1#清洗头5一样的模式对产品再一次进行清洗;清洗完毕后,正十字旋转平台42顺时针旋转90°,产品到达出料位;E. The positive cross rotating platform 42 rotates 90° clockwise, and the product that has been cleaned once reaches the 2# cleaning head 6, and the 2# cleaning head 6 adopts the same mode as the 1# cleaning head 5 to clean the product again; after cleaning, the positive cross The rotating platform 42 rotates 90° clockwise, and the product reaches the discharge position;
F.下料机械臂运动到平台旋转机构4出料位,右气缸36下降,PLC控制电磁阀打开吸头吸住产品,右气缸36上升,下料机械臂运动到下料输送线7的下料位,在运动过程中右电机37顺时针旋转90°使产品摆正,到达下料位时右气缸36下降,PLC控制电磁阀关闭吸头吸真空,产品放完后,右气缸36上升同时右电机37逆时针旋转90°,下料机械臂回到初始位置;F. The feeding robot arm moves to the discharge position of the platform rotation mechanism 4, the right cylinder 36 descends, the PLC controls the solenoid valve to open the suction head to suck the product, the right cylinder 36 rises, and the feeding robot arm moves to the feeding position of the feeding conveyor line 7 During the movement, the right motor 37 rotates 90° clockwise to make the product straight, and when it reaches the discharge level, the right cylinder 36 descends, and the PLC controls the solenoid valve to close the suction head to suck the vacuum. After the product is released, the right cylinder 36 rises while the right motor 37 Rotate 90°counterclockwise, and the unloading mechanical arm returns to the initial position;
G.下料输送线7运转,当附加的感应器感应到产品便暂停下料输送线运转,等待取走产品;G. The feeding conveyor line 7 is running. When the additional sensor detects the product, it will stop the feeding conveyor line and wait for the product to be taken away;
H.当光电感应器感应到无尘布用完,发出感应信号时。先把张紧杆58的快速夹松开,然后把收布轴45上的布取出,把送布轴46上的无尘布套取下更换到收带轴45上,再把新布装在送带轴46上,顺着走布路线装在收带轴45上,把张紧杆58的快速夹头按下,更换布完成。H. When the photoelectric sensor senses that the dust-free cloth is used up, it sends out a sensing signal. First loosen the quick clamp of the tension rod 58, then take out the cloth on the cloth receiving shaft 45, remove the dust-free cloth cover on the cloth feeding shaft 46 and replace it on the tape receiving shaft 45, and then put the new cloth on the Send on the tape shaft 46, be contained on the take-up shaft 45 along the cloth route, the quick chuck of tension bar 58 is pressed, and changing cloth is finished.
本发明通过自动化设备来取代人力劳动,很好地节省了生产及人力成本,只需要作业人员在上料输送线放置待清洗产品和在下料输送线上取走产品,自动清洗效率可达人手擦拭的两倍,提升了生产的自动化程度,加快了生产进度,同时提升了表面自动擦拭清洗的效率及其品质,有效地保障了产品的良品率,消除了原有生产对人体健康造成的潜在威胁,促进了安全生产,具备先进性、高效性、环保型和节能型的表面自动擦拭清洗设备。The present invention replaces human labor with automated equipment, which saves production and labor costs. It only requires operators to place products to be cleaned on the feeding conveyor line and take them away from the unloading conveyor line. The automatic cleaning efficiency can reach manual wiping It improves the automation degree of production and speeds up the production progress. At the same time, it improves the efficiency and quality of automatic surface wiping and cleaning, effectively guarantees the yield rate of products, and eliminates the potential threat to human health caused by the original production. , Promote safe production, with advanced, efficient, environmentally friendly and energy-saving surface automatic wiping and cleaning equipment.
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CN103962319B (en) * | 2014-04-03 | 2016-08-17 | 华为技术有限公司 | Wiping mechanism and there is the automatic flushing device of Wiping mechanism |
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2015
- 2015-01-12 CN CN201510013500.3A patent/CN104624590B/en not_active Expired - Fee Related
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