CN104596424A - Two dimension displacement measurement device which uses double frequency laser and diffraction grating - Google Patents
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Abstract
一种使用双频激光和衍射光栅的二维位移测量装置涉及一种超精密位移测量技术及光栅位移测量系统,由标尺光栅和读数头两部分组成,读数头包括双频激光光源、Z向干涉部件、扫描分光光栅部件、X向探测部件、Z向探测部件、信号处理部件;该装置基于迈克尔逊干涉仪原理、多衍射光栅干涉原理和光学拍频原理,可实现X向和Z向位移的同时测量,具有结构紧凑、抗干扰能力强、对标尺光栅后向零级衍射强度要求低以及X向和Z向测量不耦合等优点,能够实现纳米甚至更高测量分辨力,可应用于多自由度高精度的位移测量。
A two-dimensional displacement measurement device using a dual-frequency laser and a diffraction grating involves an ultra-precise displacement measurement technology and a grating displacement measurement system, which consists of a scale grating and a reading head. components, scanning spectroscopic grating components, X-direction detection components, Z-direction detection components, and signal processing components; the device is based on the principle of Michelson interferometer, the principle of multi-diffraction grating interference and the principle of optical beat frequency, and can realize displacement in the X and Z directions. Simultaneous measurement has the advantages of compact structure, strong anti-interference ability, low requirement for the backward zero-order diffraction intensity of the scale grating, and no coupling between X-direction and Z-direction measurement. It can achieve nanometer or even higher measurement resolution, and can be applied to multi-freedom High-precision displacement measurement.
Description
技术领域technical field
本发明涉及一种超精密位移测量技术及光栅位移测量系统,特别涉及一种使用双频激光和衍射光栅的二维位移测量装置。The invention relates to an ultra-precise displacement measurement technology and a grating displacement measurement system, in particular to a two-dimensional displacement measurement device using a dual-frequency laser and a diffraction grating.
背景技术Background technique
近年来,超精密测量已成为世界测量领域的研究热点。考虑到测量范围、精度、系统尺寸和工作环境等因素的影响,用小体积多自由度的测量方法来实现高精度测量在现代位移测量中的需求也越来越突出。在半导体加工领域,光刻机中的掩膜台和工件台的定位精度和运动精度是限制半导体芯片加工线宽的主要因素,为了保证掩膜台和工件台的定位精度和运动精度,光刻机中通常采用具有高精度、大量程的双频激光干涉仪测量系统进行位移测量。目前市场上现有的半导体芯片的线宽已经逼近14nm,不断提高的半导体加工要求对超精密位移测量技术提出了更大的挑战,而双频激光干涉仪测量系统由于其长光程测量易受环境影响,且存在系统体积大、价格高昂等一系列问题,难以满足新的测量需求。In recent years, ultra-precision measurement has become a research hotspot in the field of measurement in the world. Considering the influence of factors such as measurement range, accuracy, system size, and working environment, the demand for high-precision measurement using a small-volume multi-degree-of-freedom measurement method is becoming more and more prominent in modern displacement measurement. In the field of semiconductor processing, the positioning accuracy and motion accuracy of the mask table and workpiece table in the lithography machine are the main factors that limit the line width of semiconductor chip processing. In order to ensure the positioning accuracy and motion accuracy of the mask table and workpiece table, lithography In the machine, a high-precision, large-range dual-frequency laser interferometer measurement system is usually used for displacement measurement. At present, the line width of existing semiconductor chips on the market has approached 14nm, and the ever-increasing semiconductor processing requirements pose a greater challenge to ultra-precision displacement measurement technology, and the dual-frequency laser interferometer measurement system is vulnerable due to its long optical path measurement. Environmental impact, and there are a series of problems such as large system volume and high price, which make it difficult to meet new measurement requirements.
针对上述问题,国内外超精密测量领域的各大公司及研究机构都投入了大量精力进行研究,其中一个主要研究方向包括研发基于衍射光栅的新型位移测量系统。基于衍射光栅的位移测量系统经过数十年的发展,已有较多的研究成果,在诸多专利和论文中均有揭露。In response to the above problems, major companies and research institutions in the field of ultra-precision measurement at home and abroad have devoted a lot of energy to research, and one of the main research directions includes the development of new displacement measurement systems based on diffraction gratings. After decades of development, the displacement measurement system based on the diffraction grating has produced many research results, which have been disclosed in many patents and papers.
德国HEIDENHAIN公司的专利US4776701(公开日1988年10月11日)提出了利用光束通过折射光栅和反射光栅后实现相干叠加与光学移相的方式来测量X方向位移的方法。该方法利用光栅本身的结构参数调整实现了干涉信号移相,同时测量结果不受Y方向和Z方向位移的影响。由于该方法不需额外的移相元件,因此系统体积较小,但是该方法只能用于X方向的位移测量。German HEIDENHAIN company's patent US4776701 (disclosure date: October 11, 1988) proposes a method for measuring X-direction displacement by using a beam passing through a refraction grating and a reflection grating to achieve coherent superposition and optical phase shifting. In this method, the phase shift of the interference signal is realized by adjusting the structural parameters of the grating itself, and the measurement results are not affected by the displacement in the Y direction and the Z direction. Since this method does not require additional phase shifting elements, the volume of the system is small, but this method can only be used for displacement measurement in the X direction.
荷兰ASML公司的专利US7362446B2(公开日2008年4月22日)提出了一种利用光栅衍射编码器和干涉仪原理测量标尺光栅在X方向和Z方向位移的位置测量单元,利用3个该位置测量单元能够同时测量平台的6个自由度;通过特殊的棱镜结构设计,使得该位置测量单元除了标尺光栅以外的其他分光、移相、合光等光学元件组合成一个整体,达到减轻单元尺寸和质量,结构紧凑的目的;该位置测量单元测量标尺光栅X向位移所使用光栅衍射编码器的测量光来自标尺光栅的衍射光,测量标尺光栅Z向位移所使用干涉仪的测量光也来自标尺光栅的衍射光,但来源于不同光束的衍射,是分立的。该方法可同时实现X向和Z向的位移测量,但干涉仪和光栅衍射测量的位置不同,棱镜组结构较复杂。The patent US7362446B2 (published on April 22, 2008) of the Netherlands ASML company proposes a position measurement unit that uses the principle of grating diffraction encoder and interferometer to measure the displacement of the scale grating in the X direction and the Z direction. The unit can measure 6 degrees of freedom of the platform at the same time; through the special prism structure design, the optical components such as light splitting, phase shifting and light combining of the position measurement unit except the scale grating are combined into a whole, so as to reduce the size and quality of the unit , the purpose of compact structure; the measurement light of the grating diffraction encoder used by the position measurement unit to measure the X-direction displacement of the scale grating comes from the diffracted light of the scale grating, and the measurement light of the interferometer used to measure the Z-direction displacement of the scale grating also comes from the scale grating. Diffraction light, but originating from the diffraction of different beams, is discrete. This method can realize displacement measurement in X direction and Z direction at the same time, but the positions of interferometer and grating diffraction measurement are different, and the structure of prism group is complicated.
日本学者Wei Gao与清华大学学者曾理江等人联合发表的论文“Design and construction ofa two-degree-of-freedom linear encoder for nanometric measurement of stage position andstraightness.Precision Engineering34(2010)145-155”中提出了一种利用衍射光栅干涉原理的二维光栅测量装置。激光器出射的激光经过偏振分光棱镜分为测量光和参考光,二者分别入射到标尺光栅和参考光栅并发生反向衍射,反向衍射光在偏振分光棱镜处汇聚后入射到光电探测单元发生干涉,利用后续光路移相,可以在四组探测器表面接收到干涉信号。通过对干涉信号进行处理,可以解耦出光栅读数头相对于标尺光栅在X向和Z向两个方向的位移信息。该方法为了实现对信号的移相,引入了很多的移相合光器件,体积较大;而且当读数头与光栅产生的Z向运动时,干涉区域的范围变小,不利于Z向较大量程的测量。In the paper "Design and construction of a two-degree-of-freedom linear encoder for nanometric measurement of stage position and straightness. Precision Engineering 34 (2010) 145-155" jointly published by Japanese scholar Wei Gao and Tsinghua University scholar Zeng Lijiang et al. A two-dimensional grating measuring device using the principle of diffraction grating interference. The laser light emitted by the laser is divided into measurement light and reference light by the polarization beam splitter prism, and the two are respectively incident on the scale grating and the reference grating and undergo reverse diffraction. , using the phase shifting of the subsequent optical path, the interference signals can be received on the four groups of detector surfaces. By processing the interference signal, the displacement information of the grating reading head relative to the scale grating in the X direction and the Z direction can be decoupled. In order to realize the phase shift of the signal, this method introduces a lot of phase shifting and optical combining devices, which are large in size; and when the reading head and the grating move in the Z direction, the range of the interference area becomes smaller, which is not conducive to a larger range in the Z direction. Measurement.
清华大学学者朱煜的专利CN102937411A(公开日2013年2月20日)和CN102944176A(公开日2013年2月27日)中,提出了利用衍射光栅干涉原理设计的二维光栅测量系统,并引入了双频激光产生了拍频信号,增强了测量信号的抗干扰能力。该组专利当读数头相对于标尺光栅发生Z向运动时,干涉区域范围变小,不利于Z向较大量程的测量。In the patents CN102937411A (disclosure date, February 20, 2013) and CN102944176A (disclosure date, February 27, 2013) of Tsinghua University scholar Zhu Yu, a two-dimensional grating measurement system designed using the principle of diffraction grating interference is proposed, and the introduction of The beat frequency signal is generated by the dual-frequency laser, which enhances the anti-interference ability of the measurement signal. In this group of patents, when the reading head moves in the Z direction relative to the scale grating, the range of the interference area becomes smaller, which is not conducive to the measurement of a larger range in the Z direction.
日本株式会社三丰的专利CN102865817A(公开日2013年1月9日)以及US8604413B2(公开日2013年12月10日)提出了一种二维位移传感器的构造,该构造能够实现多维位移测量,但是整个系统采用透射方式,并且使用了棱镜等光学器件用于折光,因此系统体积较大。The patents CN102865817A (disclosure date January 9, 2013) and US8604413B2 (disclosure date December 10, 2013) of Mitutoyo Corporation of Japan propose a structure of a two-dimensional displacement sensor, which can realize multidimensional displacement measurement, but The entire system adopts a transmission method, and uses optical devices such as prisms for refraction, so the system is relatively large.
哈尔滨工业大学学者胡鹏程等人的专利CN103604376A(公开日2014年2月26日)中,提出了一种抗光学频率混叠的光栅干涉仪系统,通过激光器出射的双频激光在空间上分开传输的设置,消除了光学频率混叠和相应的周期非线性误差,并能够实现三维位移的测量;哈尔滨工业大学学者林杰等人的专利CN103644849A(公开日2014年3月19日)中,通过引入自准直原理提出了一种三维位移测量系统,该系统能够实现较大量程的Z向位移测量,但是由于光束分光次数较多,不利于提高干涉信号的质量。In the patent CN103604376A (published on February 26, 2014) by Hu Pengcheng, a scholar of Harbin Institute of Technology, a kind of anti-optical frequency aliasing grating interferometer system is proposed, and the dual-frequency laser emitted by the laser is transmitted separately in space. setting, eliminating the optical frequency aliasing and the corresponding periodic nonlinear error, and can realize the measurement of three-dimensional displacement; in the patent CN103644849A (disclosure date March 19, 2014) of Harbin Institute of Technology scholar Lin Jie et al., by introducing the self The principle of collimation proposes a three-dimensional displacement measurement system, which can realize Z-direction displacement measurement with a large range, but it is not conducive to improving the quality of the interference signal due to the large number of beam splitting times.
发明内容Contents of the invention
为解决上述方案的局限性,适应和满足前述的测量要求,本发明利用典型迈克尔逊干涉原理、多衍射光栅干涉原理和光学拍频原理,设计了一种结构简单紧凑、体积小、抗干扰能力强的使用双频激光和衍射光栅的二维位移测量装置。当本装置的读数头相对于标尺光栅发生水平方向(X向)和垂直方向(Z向)的位移时,可实现高精度的二维位移实时测量。In order to solve the limitations of the above solutions, adapt to and meet the aforementioned measurement requirements, the present invention uses the typical Michelson interference principle, multi-diffraction grating interference principle and optical beat frequency principle to design a simple and compact structure, small volume, anti-interference ability Strong two-dimensional displacement measurement device using dual-frequency laser and diffraction grating. When the reading head of the device is displaced in the horizontal direction (X direction) and vertical direction (Z direction) relative to the scale grating, high-precision two-dimensional displacement real-time measurement can be realized.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种使用双频激光和衍射光栅的二维位移测量装置,包括标尺光栅和读数头,读数头包括双频激光光源、Z向干涉部件、扫描分光光栅部件、X向探测部件、Z向探测部件、信号处理部件;双频激光光源包括双频激光器、分光棱镜、偏振片A;Z向干涉部件包括偏振分光棱镜、1/4波片A、反射部件、1/4波片B、偏振片B;扫描分光光栅部件包括扫描分光光栅、光阑;扫描分光光栅的栅线所在平面和标尺光栅的栅线所在平面平行;扫描分光光栅为一维光栅,标尺光栅具有后向零级衍射光,且扫描分光光栅和标尺光栅在X方向上的等效光栅周期相等;X方向是与扫描分光光栅的栅线所在平面平行,且垂直于扫描分光光栅栅线的方向;Z方向是与扫描分光光栅的栅线所在平面垂直的方向;等效光栅周期是指光栅在某一方向上的周期;双频激光器出射的双频正交偏振光入射到分光棱镜,其反射光透过偏振片A后入射到Z向探测部件,形成的拍频信号作为Z向测量的一路参考信号,其透射光入射到偏振分光棱镜后分为参考光和测量光;参考光透过1/4波片A,并由反射部件反射后,依次透过1/4波片A、偏振分光棱镜、偏振片B入射到Z向探测部件;测量光透过1/4波片B后沿Z方向入射到扫描分光光栅,经扫描分光光栅衍射后衍射光束入射到标尺光栅并发生反向衍射,反向衍射光透过扫描分光光栅衍射分光,得到九束测量光束与其他杂散光束;九束测量光束中,其中八束两两传播方向相同,入射到X向探测部件形成四组干涉信号,通过信号处理单元解算后得到读数头相对于标尺光栅在X向发生的位移;九束测量光束中的另一沿入射方向返回的测量光束透过1/4波片B,并由偏振分光棱镜反射后透过偏振片B入射到Z向探测部件;入射到Z向探测部件的参考光和测量光相遇形成的拍频信号作为Z向测量的一路测量信号,Z向测量的参考信号和测量信号通过信号处理单元解算后得到读数头相对于标尺光栅在Z向发生的位移。A two-dimensional displacement measuring device using a dual-frequency laser and a diffraction grating, including a scale grating and a reading head, and the reading head includes a dual-frequency laser light source, a Z-direction interference component, a scanning spectroscopic grating component, an X-direction detection component, and a Z-direction detection component , signal processing components; dual-frequency laser light sources include dual-frequency lasers, beam splitters, and polarizer A; Z-direction interference components include polarization beam splitters, 1/4 wave plate A, reflective components, 1/4 wave plate B, and polarizer B The scanning spectroscopic grating component includes a scanning spectroscopic grating and an aperture; the plane where the grating lines of the scanning spectroscopic grating is located is parallel to the plane where the grating lines of the scale grating are located; the scanning spectroscopic grating is a one-dimensional grating, and the scale grating has backward zero-order diffracted light, and The equivalent grating periods of the scanning spectroscopic grating and the scale grating in the X direction are equal; the X direction is parallel to the plane where the grating lines of the scanning spectroscopic grating are located, and is perpendicular to the direction of the scanning spectroscopic grating grating lines; the Z direction is the direction of the scanning spectroscopic grating. The direction perpendicular to the plane where the grating line is located; the equivalent grating period refers to the period of the grating in a certain direction; the dual-frequency orthogonally polarized light emitted by the dual-frequency laser enters the beam splitter, and the reflected light passes through the polarizer A and then enters Z The beat frequency signal formed is used as a reference signal for Z-direction measurement. The transmitted light is incident on the polarization beam splitter and divided into reference light and measurement light; After reflection, it passes through 1/4 wave plate A, polarizing beam splitter prism, and polarizing plate B to enter the Z-direction detection part in sequence; after passing through 1/4 wave plate B, the measurement light enters the scanning spectroscopic grating along the Z direction, and is scanned and split After the grating is diffracted, the diffracted beam enters the scale grating and undergoes reverse diffraction. The reverse diffracted light passes through the scanning spectroscopic grating to diffract and split, and nine measuring beams and other stray beams are obtained; among the nine measuring beams, eight of them propagate in pairs In the same way, four sets of interference signals are formed when incident on the X-direction detection part, and the displacement of the reading head relative to the scale grating in the X-direction is obtained after the signal processing unit is resolved; the other of the nine measuring beams is the measuring beam returning along the incident direction It passes through the 1/4 wave plate B, and is reflected by the polarization beam splitter prism, and then enters the Z-direction detection part through the polarizer B; the beat frequency signal formed by the encounter of the reference light and the measurement light incident on the Z-direction detection part is used as the Z-direction measurement One of the measurement signals, the reference signal and the measurement signal measured in the Z direction are resolved by the signal processing unit to obtain the displacement of the reading head relative to the scale grating in the Z direction.
扫描分光光栅为一维矩形光栅时,标尺光栅包括以下结构安排方式:①标尺光栅为一维矩形光栅,且其栅线方向与扫描分光光栅的栅线方向平行;②标尺光栅为二维矩形光栅,且其两个栅线方向分别与扫描分光光栅的栅线方向平行和垂直;③标尺光栅为二维矩形光栅,且其两个栅线方向分别与扫描分光光栅的栅线方向成45°。When the scanning spectroscopic grating is a one-dimensional rectangular grating, the scale grating includes the following structural arrangements: ①The scale grating is a one-dimensional rectangular grating, and its grating line direction is parallel to the grating line direction of the scanning spectroscopic grating; ②The scale grating is a two-dimensional rectangular grating , and its two grid line directions are respectively parallel and perpendicular to the grid line direction of the scanning spectroscopic grating; ③ the scale grating is a two-dimensional rectangular grating, and its two grid line directions are respectively 45° to the grid line direction of the scanning spectroscopic grating.
在扫描分光光栅部件中增设了光阑,并且光阑位于扫描分光光栅与X向探测部件之间。A diaphragm is added to the scanning spectroscopic grating part, and the diaphragm is located between the scanning spectroscopic grating and the X-direction detecting part.
在双频激光器出射的透过扫描分光光栅的测量光的波长λ=632.8nm时,①扫描分光光栅采用一维矩形光栅的一组优选参数为光栅周期d=10μm、光栅台阶高度h=488nm、光栅台阶宽度a=3.567μm;②标尺光栅的参数包括:(a)当标尺光栅采用一维矩形光栅,且其栅线方向与扫描分光光栅的栅线方向平行时,其一组优选参数为光栅周期d=10μm、光栅台阶高度h=488nm、光栅台阶宽度a=3.567μm;(b)当标尺光栅采用二维矩形光栅,且其两个栅线方向分别与扫描分光光栅的栅线方向平行和垂直时,其一组优选参数为两个栅线方向的光栅周期d1=d2=10μm、光栅台阶高度h=159nm、两个栅线方向的光栅台阶宽度a1=a2=5.67μm;(c)当标尺光栅采用二维矩形光栅,且其两个栅线方向分别与扫描分光光栅的栅线方向成45°时,其一组优选参数为两个栅线方向的光栅周期d1=d2=7.07μm、光栅台阶高度h=159nm、两个栅线方向光栅台阶宽度a1=a2=4.01μm。When the wavelength λ=632.8nm of the measurement light emitted by the dual-frequency laser and transmitted through the scanning spectroscopic grating, ① a group of optimal parameters for the scanning spectroscopic grating to adopt a one-dimensional rectangular grating are grating period d=10 μm, grating step height h=488nm, The grating step width a=3.567 μm; ②The parameters of the scale grating include: (a) when the scale grating adopts a one-dimensional rectangular grating, and the direction of the grating lines is parallel to the direction of the grating lines of the scanning spectroscopic grating, a group of preferred parameters is the grating Period d=10 μm, grating step height h=488nm, grating step width a=3.567 μm; (b) when the scale grating adopts a two-dimensional rectangular grating, and its two grid line directions are respectively parallel and parallel to the grid line direction of the scanning spectroscopic grating When vertical, a set of preferred parameters are the grating period d 1 =d 2 =10 μm in the direction of the two grid lines, the height of the grating step h=159 nm, and the width of the grating step in the direction of the two grid lines a 1 =a 2 =5.67 μm; (c) When the scale grating adopts a two-dimensional rectangular grating, and its two grid line directions are respectively 45° to the grid line direction of the scanning spectroscopic grating, a set of preferred parameters is the grating period d 1 in the two grid line directions = d 2 =7.07 μm, grating step height h=159 nm, and grating step width a 1 =a 2 =4.01 μm in the direction of two grating lines.
本发明是利用典型迈克尔逊干涉仪原理、多衍射光栅干涉原理和光学拍频原理提出的一种使用双频激光和衍射光栅的二维位移测量装置,具有以下创新性和突出效果:The present invention is a two-dimensional displacement measuring device using a dual-frequency laser and a diffraction grating proposed by utilizing the principle of a typical Michelson interferometer, the principle of multi-diffraction grating interference and the principle of optical beat frequency, and has the following innovations and outstanding effects:
1.通过将标尺光栅和扫描分光光栅平行放置,以及二者在X方向的等效光栅周期相等、标尺光栅具有后向零级衍射光的设置,可同时为X向和Z向提供测量信号,进而同时测量读数头相对于标尺光栅在X、Z两个方向的位移,并实现了光学2细分,搭配合适的电学细分卡,可以实现纳米精度测量。1. By placing the scale grating and the scanning spectroscopic grating in parallel, and the equivalent grating period of the two in the X direction is equal, and the scale grating has the setting of the backward zero-order diffracted light, it can provide measurement signals for the X direction and the Z direction at the same time, Furthermore, the displacement of the reading head relative to the scale grating in the X and Z directions is measured at the same time, and the optical 2 subdivision is realized. With a suitable electrical subdivision card, nanometer precision measurement can be realized.
2.Z向测量采用双频激光的光学拍频原理,对标尺光栅后向零级衍射强度要求降低,降低了对激光器的功率要求,同时也增强了信号的抗干扰能力,可实现Z向高精度测量。2. The Z-direction measurement adopts the optical beating frequency principle of dual-frequency laser, which reduces the requirements for the zero-order diffraction intensity of the scale grating backward, reduces the power requirements for the laser, and enhances the anti-interference ability of the signal at the same time, which can realize Z-direction high Accuracy measurement.
3.由于X方向的位移测量利用了扫描分光光栅和标尺光栅自身的分光特性实现相干叠加与光学移相,因此不需要额外的移相合光器件,既减小了结构尺寸,又避免了移相合光器件带来的误差。3. Since the displacement measurement in the X direction utilizes the spectroscopic characteristics of the scanning spectroscopic grating and the scale grating itself to achieve coherent superposition and optical phase shifting, no additional phase shifting and combining devices are required, which not only reduces the structure size, but also avoids phase shifting and combining Errors caused by optical devices.
4.通过将标尺光栅和扫描分光光栅平行放置,以及二者在X方向的等效光栅周期相等的设置,可使得读数头相对于标尺光栅在Z向运动时,不影响X向测量干涉区域的范围,故而能够提供较大的Z向测量范围。4. By placing the scale grating and the scanning spectroscopic grating in parallel, and setting the equivalent grating periods of the two in the X direction to be equal, it is possible to make the reading head move relative to the scale grating in the Z direction without affecting the measurement of the interference area in the X direction. range, so it can provide a larger Z-direction measurement range.
5.在检测位移量时,X向与Z向的测量信号之间不存在耦合关系,简化了后续的信号处理方式,减少了信号处理引入的误差。5. When detecting the displacement, there is no coupling relationship between the X-direction and Z-direction measurement signals, which simplifies the subsequent signal processing method and reduces the error introduced by signal processing.
6.X向与Z向测量信号可以通过光纤导出,能进一步减小读数头的体积,特别是设计光栅的周期为微米量级时,该二维位移测量装置同时具有结构紧凑、体积小、质量轻的优点,方便应用。6. The X-direction and Z-direction measurement signals can be exported through optical fibers, which can further reduce the volume of the reading head, especially when the period of the grating is designed to be on the order of microns, the two-dimensional displacement measurement device has a compact structure, small size, and high quality. The advantage of being light and easy to apply.
附图说明Description of drawings
图1为本发明的一种使用双频激光和衍射光栅的二维位移测量装置的结构示意图。Fig. 1 is a structural schematic diagram of a two-dimensional displacement measuring device using a dual-frequency laser and a diffraction grating according to the present invention.
图2a为本发明扫描分光光栅与标尺光栅栅线方向平行和垂直的放置方式示意图。Fig. 2a is a schematic diagram of the placement of the scanning spectroscopic grating parallel to and perpendicular to the grating lines of the scale grating according to the present invention.
图2b为本发明扫描分光光栅与标尺光栅栅线方向成45°的放置方式示意图。Fig. 2b is a schematic diagram of the placement method of the scanning spectroscopic grating and the direction of the scale grating at 45° according to the present invention.
图3a为本发明应用的一维矩形光栅的结构示意图。Fig. 3a is a schematic structural diagram of a one-dimensional rectangular grating applied in the present invention.
图3b为本发明应用的二维矩形光栅的结构示意图。Fig. 3b is a schematic structural diagram of a two-dimensional rectangular grating applied in the present invention.
图4为本发明的一种使用双频激光和衍射光栅的二维位移测量装置实施例的光路传输方向示意图。Fig. 4 is a schematic diagram of the optical path transmission direction of an embodiment of a two-dimensional displacement measuring device using a dual-frequency laser and a diffraction grating according to the present invention.
图中件号说明:1-双频激光光源,2-Z向干涉部件,3-扫描分光光栅部件,4-标尺光栅,5-X向探测部件,6-Z向探测部件,7-信号处理部件;11-双频激光器,12-分光棱镜,13-偏振片A;21-偏振分光棱镜,22-1/4波片A,23-反射部件,24-1/4波片B,25-偏振片B;31-扫描分光光栅,32-光阑。Part number description in the figure: 1-dual-frequency laser light source, 2-Z-direction interference component, 3-scanning spectroscopic grating component, 4-scale grating, 5-X-direction detection component, 6-Z-direction detection component, 7-signal processing Components; 11-dual-frequency laser, 12-splitter prism, 13-polarizer A; 21-polarization beamsplitter, 22-1/4 wave plate A, 23-reflection component, 24-1/4 wave plate B, 25- Polarizer B; 31-scanning spectroscopic grating, 32-diaphragm.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步详细介绍。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
一种使用双频激光和衍射光栅的二维位移测量装置,包括标尺光栅4和读数头,读数头包括双频激光光源1、Z向干涉部件2、扫描分光光栅部件3、X向探测部件5、Z向探测部件6、信号处理部件7;双频激光光源1包括双频激光器11、分光棱镜12、偏振片A13;Z向干涉部件2包括偏振分光棱镜21、1/4波片A22、反射部件23、1/4波片B24、偏振片B25;扫描分光光栅部件3包括扫描分光光栅31、光阑32;扫描分光光栅31的栅线所在平面和标尺光栅4的栅线所在平面平行;扫描分光光栅31为一维光栅,标尺光栅4具有后向零级衍射光,且扫描分光光栅31和标尺光栅4在X方向上的等效光栅周期相等;X方向是与扫描分光光栅31的栅线所在平面平行,且垂直于扫描分光光栅31栅线的方向;Z方向是与扫描分光光栅31的栅线所在平面垂直的方向;等效光栅周期是指光栅在某一方向上的周期;双频激光器11出射的双频正交偏振光入射到分光棱镜12,其反射光透过偏振片A13后入射到Z向探测部件6,形成的拍频信号作为Z向测量的一路参考信号,其透射光入射到偏振分光棱镜21后分为参考光和测量光;参考光透过1/4波片A22,并由反射部件23反射后,依次透过1/4波片A22、偏振分光棱镜21、偏振片B25入射到Z向探测部件6;测量光透过1/4波片B24后沿Z方向入射到扫描分光光栅31,经扫描分光光栅31衍射后衍射光束入射到标尺光栅4并发生反向衍射,反向衍射光透过扫描分光光栅31衍射分光,得到九束测量光束与其他杂散光束;九束测量光束中,其中八束两两传播方向相同,入射到X向探测部件5形成四组干涉信号,通过信号处理单元7解算后得到读数头相对于标尺光栅4在X向发生的位移;九束测量光束中的另一沿入射方向返回的测量光束透过1/4波片B24,并由偏振分光棱镜21反射后透过偏振片B25入射到Z向探测部件6;入射到Z向探测部件6的参考光和测量光相遇形成的拍频信号作为Z向测量的一路测量信号,Z向测量的参考信号和测量信号通过信号处理单元7解算后得到读数头相对于标尺光栅4在Z向发生的位移。A two-dimensional displacement measurement device using a dual-frequency laser and a diffraction grating, including a scale grating 4 and a reading head, the reading head includes a dual-frequency laser light source 1, a Z-direction interference component 2, a scanning spectroscopic grating component 3, and an X-direction detection component 5 , Z-direction detection part 6, signal processing part 7; Dual-frequency laser source 1 includes dual-frequency laser 11, beam splitter 12, polarizer A13; Z-direction interference part 2 includes polarization beam-splitter prism 21, 1/4 wave plate A22, reflector Component 23, 1/4 wave plate B24, polarizer B25; Scanning spectroscopic grating component 3 comprises scanning spectroscopic grating 31, diaphragm 32; The spectroscopic grating 31 is a one-dimensional grating, and the scale grating 4 has backward zero-order diffracted light, and the equivalent grating periods of the scanning spectroscopic grating 31 and the scale grating 4 in the X direction are equal; the X direction is the grid line of the scanning spectroscopic grating 31 The plane where it is located is parallel to and perpendicular to the direction of scanning the grating lines of the spectroscopic grating 31; the Z direction is the direction perpendicular to the plane where the grating lines of the scanning spectroscopic grating 31 are located; the equivalent grating period refers to the period of the grating in a certain direction; the dual-frequency laser The dual-frequency orthogonally polarized light emitted by 11 enters the beam splitter 12, and its reflected light passes through the polarizer A13 and then enters the Z-direction detection part 6. The formed beat frequency signal is used as a reference signal for Z-direction measurement, and its transmitted light enters After arriving at the polarization beam splitter 21, it is divided into reference light and measurement light; the reference light passes through the 1/4 wave plate A22, and after being reflected by the reflection component 23, it passes through the 1/4 wave plate A22, the polarization beam splitter 21, and the polarizer in turn B25 is incident to the Z-direction detection part 6; the measurement light is incident on the scanning spectroscopic grating 31 along the Z direction after passing through the 1/4 wave plate B24, and after being diffracted by the scanning spectroscopic grating 31, the diffracted beam is incident on the scale grating 4 and undergoes reverse diffraction. The back-diffraction light is diffracted and split through the scanning spectroscopic grating 31 to obtain nine measuring beams and other stray beams; among the nine measuring beams, eight of them propagate in the same direction two by two, and enter the X-direction detection component 5 to form four sets of interference signals , the displacement of the reading head relative to the scale grating 4 in the X direction is obtained after being solved by the signal processing unit 7; the other measuring beam returning along the incident direction in the nine measuring beams passes through the 1/4 wave plate B24, and is determined by After being reflected by the polarizing beam splitter prism 21, it passes through the polarizer B25 and enters the Z-direction detection part 6; the beat frequency signal formed by the meeting of the reference light and the measurement light incident on the Z-direction detection part 6 is used as a measurement signal for the Z-direction measurement, and the Z-direction measurement The reference signal and measurement signal of the signal processing unit 7 are resolved to obtain the displacement of the reading head relative to the scale grating 4 in the Z direction.
本发明的一种使用双频激光和衍射光栅的二维位移测量装置,扫描分光光栅31为一维矩形光栅时,其标尺光栅4包括以下结构安排方式:①标尺光栅4为一维矩形光栅,且其栅线方向与扫描分光光栅31的栅线方向平行;②标尺光栅4为二维矩形光栅,且其两个栅线方向分别与扫描分光光栅31的栅线方向平行和垂直;③标尺光栅4为二维矩形光栅,且其两个栅线方向分别与扫描分光光栅31的栅线方向成45°。In a two-dimensional displacement measuring device using a dual-frequency laser and a diffraction grating of the present invention, when the scanning spectroscopic grating 31 is a one-dimensional rectangular grating, its scale grating 4 includes the following structural arrangements: ① the scale grating 4 is a one-dimensional rectangular grating, And its grid line direction is parallel to the grid line direction of the scanning spectroscopic grating 31; 2. the scale grating 4 is a two-dimensional rectangular grating, and its two grid line directions are respectively parallel and vertical to the grid line direction of the scanning spectroscopic grating 31; 3. the scale grating 4 is a two-dimensional rectangular grating, and its two grid line directions are respectively 45° to the grid line direction of the scanning spectroscopic grating 31 .
本发明的一种使用双频激光和衍射光栅的二维位移测量装置,在扫描分光光栅部件3中增设了光阑32,并且光阑32位于扫描分光光栅31与X向探测部件5之间。In a two-dimensional displacement measuring device using a dual-frequency laser and a diffraction grating of the present invention, an aperture 32 is added to the scanning spectroscopic grating component 3 , and the aperture 32 is located between the scanning spectroscopic grating 31 and the X-direction detection component 5 .
本发明的一种使用双频激光和衍射光栅的二维位移测量装置,在双频激光器11出射的透过扫描分光光栅31的测量光的波长λ=632.8nm时,①扫描分光光栅31的一组优选参数为光栅周期d=10μm、光栅台阶高度h=488nm、光栅台阶宽度a=3.567μm;②标尺光栅4的参数包括:(a)当标尺光栅4采用一维矩形光栅,且其栅线方向与扫描分光光栅31的栅线方向平行时,其一组优选参数为光栅周期d=10μm、光栅台阶高度h=488nm、光栅台阶宽度a=3.567μm;(b)当标尺光栅4采用二维矩形光栅,且其两个栅线方向分别与扫描分光光栅31的栅线方向平行和垂直时,其一组优选参数为两个栅线方向的光栅周期d1=d2=10μm、光栅台阶高度h=159nm、两个栅线方向的光栅台阶宽度a1=a2=5.67μm;(c)当标尺光栅4采用二维矩形光栅,且其两个栅线方向分别与扫描分光光栅31的栅线方向成45°时,其一组优选参数为两个栅线方向的光栅周期d1=d2=7.1μm、光栅台阶高度h=159nm、两个栅线方向光栅台阶宽度a1=a2=4.01μm。A kind of two-dimensional displacement measuring device using dual-frequency laser and diffraction grating of the present invention, when the wavelength λ=632.8nm of the measuring light that passes through the scanning spectral grating 31 emitted by the dual-frequency laser 11, ① scan one part of the spectral grating 31 The set of optimal parameters is grating period d=10 μm, grating step height h=488nm, grating step width a=3.567 μm; ②The parameters of the scale grating 4 include: (a) when the scale grating 4 adopts a one-dimensional rectangular grating, and its grid lines When the direction is parallel to the grid line direction of the scanning spectroscopic grating 31, one group of preferred parameters are grating period d=10 μm, grating step height h=488nm, grating step width a=3.567 μm; (b) when the scale grating 4 adopts two-dimensional When a rectangular grating, and its two grid line directions are respectively parallel and perpendicular to the grid line direction of the scanning spectroscopic grating 31, a set of preferred parameters are the grating period d 1 =d 2 =10 μm in the two grid line directions, and the grating step height h=159nm, grating step width a 1 =a 2 =5.67μm in two grating line directions; (c) when the scale grating 4 adopts a two-dimensional rectangular grating, and its two grating line directions are respectively the same as the grating of the scanning spectroscopic grating 31 When the line direction is 45°, a set of optimal parameters are the grating period d 1 =d 2 =7.1 μm in the direction of the two grid lines, the height of the grating step h=159nm, and the width of the grating step in the direction of the two grid lines a 1 =a 2 = 4.01 μm.
以标尺光栅4和扫描分光光栅31均为一维矩形光栅为例,本发明的一种使用双频激光和衍射光栅的二维位移测量装置在具体实施时,如附图4所示,双频激光器11出射的包含波长λ1和λ2双频正交偏振光OP入射到分光棱镜12后,其反射光透过偏振片A13后入射到Z向探测部件6,形成的拍频信号作为Z向测量的一路参考信号,其透射光OP1入射到偏振分光棱镜21上,偏振分光棱镜21设置为使得光束OP1入射到偏振分光棱镜21后分为振动方向平行于X-Z平面(p波)且波长为λ1的测量光OP2-2和振动方向垂直于X-Z平面(s波)且波长为λ2的参考光OP2-1。Taking the scale grating 4 and the scanning spectroscopic grating 31 as a one-dimensional rectangular grating as an example, when a two-dimensional displacement measuring device using a dual-frequency laser and a diffraction grating of the present invention is implemented, as shown in Figure 4, the dual-frequency The dual-frequency orthogonally polarized light OP containing wavelengths λ 1 and λ 2 emitted by the laser 11 is incident on the beam splitting prism 12, and its reflected light is incident on the Z-direction detection component 6 after passing through the polarizer A13, and the formed beat frequency signal is used as the Z-direction One path of the reference signal measured, its transmitted light OP1 is incident on the polarization beam splitter prism 21, and the polarization beam splitter prism 21 is set so that the light beam OP1 is incident on the polarization beam splitter prism 21. 1 measurement light OP2-2 and reference light OP2-1 whose vibration direction is perpendicular to the XZ plane (s-wave) and whose wavelength is λ2 .
测量光OP2-2透过1/4波片B24入射到扫描分光光栅31后发生衍射产生-1级OP3-1、0级OP3-2、+1级OP3-3三束测量光束;该三束测量光束入射到标尺光栅4后发生反向衍射,得到五束测量光束[-1,+1]级OP3-13、[0,-1]级OP3-21、[0,0]级OP3-22、[0,+1]级OP3-23、[+1,-1]级OP3-31和其他杂散光束;该五束测量光束入射到扫描分光光栅31后再一次发生衍射,其衍射光的杂散光束被设置在扫描分光光栅31与X向探测部件5之间的光阑32遮挡,未被遮挡的测量光束有[-1,+1,-1]级OP3-131、[0,-1,0]级OP3-212、[-1,+1,0]级OP3-132、[0,-1,+1]级OP3-213、[+1,-1,0]级OP3-312、[0,+1,-1]级OP3-231、[+1,-1,+1]级OP3-313、[0,+1,0]级OP3-232和[0,0,0]级OP3-222共九束。The measurement light OP2-2 passes through the 1/4 wave plate B24 and enters the scanning spectroscopic grating 31, and then diffracts to produce three measuring beams of -1 grade OP3-1, 0 grade OP3-2, and +1 grade OP3-3; the three beams After the measurement beam is incident on the scale grating 4, back diffraction occurs, and five measurement beams [-1, +1] grade OP3-13, [0, -1] grade OP3-21, [0, 0] grade OP3-22 are obtained , [0, +1] level OP3-23, [+1, -1] level OP3-31 and other stray light beams; the five measuring beams are incident on the scanning beam splitting grating 31 and then diffracted again, the diffracted light The stray beam is blocked by the aperture 32 arranged between the scanning grating 31 and the X-direction detection part 5, and the unblocked measuring beam has [-1, +1, -1] levels OP3-131, [0,- 1, 0] level OP3-212, [-1, +1, 0] level OP3-132, [0, -1, +1] level OP3-213, [+1, -1, 0] level OP3-312 , [0, +1, -1] level OP3-231, [+1, -1, +1] level OP3-313, [0, +1, 0] level OP3-232 and [0, 0, 0] Grade OP3-222 has a total of nine bundles.
九束测量光束中的[-1,+1,-1]级OP3-131与[0,-1,0]级OP3-212、[-1,+1,0]级OP3-132与[0,-1,+1]级OP3-213、[+1,-1,0]级OP3-312与[0,+1,-1]级OP3-231、[+1,-1,+1]级OP3-313与[0,+1,0]级OP3-232两两传播方向相同,入射到X向探测部件5形成四组干涉信号,而且该四组干涉信号的变化只和读数头相对于标尺光栅4在X向发生的位移有关,该四组干涉信号被X向探测部件5接收后通过信号处理单元7处理得到两路互相正交的电学信号,解算后得到读数头相对于标尺光栅4在X向发生的位移。[-1, +1, -1] grade OP3-131 and [0, -1, 0] grade OP3-212, [-1, +1, 0] grade OP3-132 and [0 , -1, +1] level OP3-213, [+1, -1, 0] level OP3-312 and [0, +1, -1] level OP3-231, [+1, -1, +1] Two pairs of stage OP3-313 and [0, +1, 0] stage OP3-232 have the same propagation direction, incident on the X-direction detection component 5 to form four groups of interference signals, and the changes of the four groups of interference signals are only related to the relative The displacement of the scale grating 4 in the X direction is related. The four sets of interference signals are received by the X-direction detection part 5 and processed by the signal processing unit 7 to obtain two mutually orthogonal electrical signals. 4 Displacement occurring in the X direction.
1/4波片A22的放置方式可设置为快轴方向与X-Z平面夹角为45°,参考光OP2-1透过1/4波片A22,并由反射部件23反射之后再次透过1/4波片A22,其偏振方向旋转90°并入射到偏振分光棱镜21上发生透射,透过偏振片B25后最终作为Z向测量的参考光入射到Z向探测部件6;1/4波片B24的放置方式可设置为快轴方向与X-Z平面夹角为45°,测量光OP2-2透过1/4波片B24、扫描分光光栅31,并由标尺光栅4反射,再次透过扫描分光光栅31,即为九束测量光中沿入射方向返回的测量光束[0,0,0]级OP3-222,其再次透过1/4波片B24后偏振方向旋转90°并入射到偏振分光棱镜21上发生反射,透过偏振片B25后最终作为Z向测量的测量光入射到Z向探测部件6;入射到Z向探测部件6的参考光和测量光相遇形成的拍频信号作为Z向测量的一路测量信号,而且该拍频信号只包含读数头相对于标尺光栅4在Z向发生的位移信息;被Z向探测部件6接收的Z向测量的参考信号和测量信号通过信号处理单元7解算后得到读数头相对于标尺光栅4在Z向发生的位移。The placement of the 1/4 wave plate A22 can be set such that the angle between the fast axis direction and the X-Z plane is 45°, the reference light OP2-1 passes through the 1/4 wave plate A22, and is reflected by the reflective member 23 and then passes through the 1/4 wave plate again. 4 wave plate A22, whose polarization direction is rotated by 90° and incident on the polarization beam splitter prism 21 for transmission, after passing through the polarizer B25, it is finally incident on the Z-direction detection component 6 as the reference light for Z-direction measurement; 1/4 wave plate B24 The placement method can be set so that the angle between the fast axis direction and the X-Z plane is 45°, the measurement light OP2-2 passes through the 1/4 wave plate B24, scans the spectroscopic grating 31, is reflected by the scale grating 4, and passes through the scanning spectroscopic grating again 31, which is the [0, 0, 0] grade OP3-222 of the measuring beam returning along the incident direction among the nine measuring beams, which is transmitted through the 1/4 wave plate B24 again, and the polarization direction is rotated by 90° and enters the polarization beam splitter prism Reflection occurs on 21, and after passing through the polarizer B25, it finally enters the Z-direction detection part 6 as the measurement light for Z-direction measurement; the beat frequency signal formed by the meeting of the reference light and the measurement light incident into the Z-direction detection part 6 is used as the Z-direction measurement One way measurement signal, and the beat frequency signal only contains the displacement information of the reading head relative to the scale grating 4 in the Z direction; After calculation, the displacement of the reading head relative to the scale grating 4 in the Z direction is obtained.
为了提高Z向探测部件6接收到的拍频信号的质量,需要使得入射到Z向探测部件6的测量光和参考光能量近似相等,因此在具体实施时,反射部件23设置为部分反射器件,使得Z向探测部件6接收到的测量光和参考光能量近似相等。In order to improve the quality of the beat frequency signal received by the Z-direction detection component 6, it is necessary to make the energy of the measuring light and the reference light incident on the Z-direction detection component 6 approximately equal, so in specific implementation, the reflection component 23 is set as a partial reflection device, The energy of the measuring light received by the Z-direction detecting component 6 and the energy of the reference light are approximately equal.
具体实施过程中,为了进一步减小读数头体积,分光棱镜12、偏振片A13、偏振分光棱镜21、1/4波片A22、1/4波片B24、反射部件23、偏振片B25、可以采用一体化结构。In the specific implementation process, in order to further reduce the volume of the reading head, the dichroic prism 12, the polarizer A13, the polarization beam splitter 21, the 1/4 wave plate A22, the 1/4 wave plate B24, the reflective part 23, the polarizer B25, can adopt Integrated structure.
具体实施过程中,为了减小读数头体积,同时减弱双频激光器11的散热对探测器的影响,可以利用光纤将双频激光器11出射的光束传输至光路。In the specific implementation process, in order to reduce the volume of the reading head and at the same time reduce the influence of the heat dissipation of the dual-frequency laser 11 on the detector, the optical fiber can be used to transmit the beam emitted by the dual-frequency laser 11 to the optical path.
参考图2a,为本发明扫描分光光栅31与标尺光栅4栅线方向平行和垂直的放置方式示意图,其中扫描分光光栅31为一维矩形光栅,标尺光栅4为二维矩形光栅,扫描分光光栅31与标尺光栅4平行放置,标尺光栅4的两个栅线方向分别与扫描分光光栅31的栅线方向平行和垂直。Referring to Fig. 2 a, it is a schematic diagram of the placement mode of the scanning beam-splitting grating 31 of the present invention parallel to and perpendicular to the grid line direction of the scale grating 4, wherein the scanning beam-splitting grating 31 is a one-dimensional rectangular grating, the scale grating 4 is a two-dimensional rectangular grating, and the scanning beam-splitting grating 31 It is placed parallel to the scale grating 4 , and the two grating lines of the scale grating 4 are parallel to and perpendicular to the grating line directions of the scanning spectroscopic grating 31 .
参考图2b,为本发明扫描分光光栅31与标尺光栅4栅线方向成45°的放置方式示意图,其中扫描分光光栅31为一维矩形光栅,标尺光栅4为二维矩形光栅,扫描分光光栅31与标尺光栅4平行放置,标尺光栅4的两个栅线方向分别与扫描分光光栅31的栅线方向成45°。Referring to Fig. 2 b, it is a schematic diagram of the placement mode of the scanning beam-splitting grating 31 and the direction of the scale grating 4 grid lines of the present invention at 45°, wherein the scanning beam-splitting grating 31 is a one-dimensional rectangular grating, the scale grating 4 is a two-dimensional rectangular grating, and the scanning beam-splitting grating 31 It is placed parallel to the scale grating 4 , and the directions of the two grating lines of the scale grating 4 are respectively 45° to the direction of the grating lines of the scanning spectroscopic grating 31 .
参考图3a,为本发明应用的一维矩形光栅结构示意图,其中各参数为:光栅周期d、光栅台阶高度h、光栅台阶宽度a。Referring to FIG. 3 a , it is a schematic diagram of a one-dimensional rectangular grating structure applied in the present invention, wherein the parameters are: grating period d, grating step height h, and grating step width a.
参考图3b,为本发明应用的二维矩形光栅结构示意图,其中各参数为:两个方向光栅周期d1和d2、光栅台阶高度h、两个方向光栅台阶宽度a1和a2。Referring to Fig. 3b, it is a schematic diagram of a two-dimensional rectangular grating structure applied in the present invention, in which the parameters are: two directional grating periods d 1 and d 2 , grating step height h, and two directional grating step widths a 1 and a 2 .
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