CN104593773A - Material cleaning device and material cleaning method - Google Patents
Material cleaning device and material cleaning method Download PDFInfo
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Abstract
本申请公开了一种物料清洗装置,包括:容器;设置于所述容器内的物料盛放部件,所述物料盛放部件包括第一挡板和第二挡板;所述第一挡板与水平方向之间的夹角为锐角,所述第一挡板的底边和所述第二挡板的底边相连接,且所述第一挡板和所述第二挡板的连接部设置于所述容器的底面上。该物料清洗装置能够降低物料损耗,增强清洗效果,节省生产成本。本申请还公开了一种物料清洗方法,利用上述物料清洗装置进行物料的清洗,既能够降低物料损耗,节省生产成本,又能够清洗掉镶嵌在边皮料内部杂质,清洗效果更好。
The present application discloses a material cleaning device, comprising: a container; a material containing part arranged in the container, the material containing part includes a first baffle and a second baffle; the first baffle and The included angle between the horizontal directions is an acute angle, the bottom edge of the first baffle plate is connected to the bottom edge of the second baffle plate, and the connecting portion of the first baffle plate and the second baffle plate is set on the bottom of the container. The material cleaning device can reduce material loss, enhance cleaning effect and save production cost. The application also discloses a material cleaning method. Using the above-mentioned material cleaning device to clean materials can not only reduce material loss and save production costs, but also can clean impurities embedded in the edge leather, and the cleaning effect is better.
Description
技术领域technical field
本发明涉及太阳能电池制造技术领域,特别是涉及一种物料清洗装置和物料清洗方法。The invention relates to the technical field of solar cell manufacturing, in particular to a material cleaning device and a material cleaning method.
背景技术Background technique
在太阳能级晶体硅的生产过程中,为了降低生产成本,边皮料和头尾料等硅料需要被再度熔化投料,而这些硅料中含有杂质,需要去除。现在对边皮料进行清洗时,将边皮料杂乱无章的堆放在清洗装置中,含有杂质较多的坩埚面可能被其他边皮料覆盖,因此无法接触到腐蚀液,导致坩埚面的杂质不能被有效的去除,而一些不需要腐蚀的部位由于暴露在腐蚀液中,却被腐蚀掉,产生的物料的损耗,造成了生产的浪费。In the production process of solar-grade crystalline silicon, in order to reduce production costs, silicon materials such as trim and head and tail materials need to be melted and fed again, and these silicon materials contain impurities that need to be removed. When cleaning the edge leather, the edge leather is piled up in the cleaning device in a disorderly manner. The surface of the crucible with more impurities may be covered by other edge leather, so it cannot be exposed to the corrosive liquid, resulting in impurities on the crucible surface. Effective removal, but some parts that do not need to be corroded are corroded due to exposure to the corrosive liquid, resulting in loss of materials and resulting in waste of production.
另外,目前对于边皮料的清洗方法是:将边皮料先喷砂打磨,然后将边皮料浸泡在HF和HNO3比例为1:11的混酸溶液中,腐蚀15秒至25秒,以去除表面的金属杂质。然而,上述方法不能去除镶嵌在边皮料内部的杂质,除杂能力远远不够。In addition, the current cleaning method for the edge leather is: sandblast and polish the edge leather first, then soak the edge leather in a mixed acid solution with a ratio of HF and HNO 3 of 1:11, corrode for 15 to 25 seconds, and Remove metal impurities from the surface. However, the above method cannot remove the impurities embedded in the edge leather, and the impurity removal ability is far from enough.
上述两方面原因会导致多晶铸锭工艺过程中,物料损耗大,硅锭杂质偏多,在底部容易形成阴影,或者底部杂质层偏高,降低了硅锭的成晶率及硅锭质量,提高了生产成本。The above two reasons will lead to a large material loss during the polycrystalline ingot casting process, and there are too many impurities in the silicon ingot, which is easy to form a shadow at the bottom, or the impurity layer at the bottom is too high, which reduces the crystallization rate and quality of the silicon ingot. Increased production costs.
发明内容Contents of the invention
为解决上述问题,本发明提供了一种物料清洗装置和物料清洗方法,能够有效的去除坩埚面以及镶嵌在边皮料内部的杂质,提高硅锭的成晶率及硅锭质量,降低生产成本。In order to solve the above problems, the present invention provides a material cleaning device and a material cleaning method, which can effectively remove the crucible surface and impurities embedded in the edge leather, improve the crystallization rate of silicon ingots and the quality of silicon ingots, and reduce production costs .
本发明提供的一种物料清洗装置包括:A material cleaning device provided by the invention comprises:
容器;container;
设置于所述容器内的物料盛放部件,所述物料盛放部件包括第一挡板和第二挡板;A material containing part arranged in the container, the material containing part includes a first baffle and a second baffle;
所述第一挡板与水平方向之间的夹角为锐角,所述第一挡板的底边和所述第二挡板的底边相连接,且所述第一挡板和所述第二挡板的连接部设置于所述容器的底面上。The angle between the first baffle and the horizontal direction is an acute angle, the bottom of the first baffle is connected to the bottom of the second baffle, and the first baffle and the second The connecting part of the two baffles is arranged on the bottom surface of the container.
优选的,在上述物料清洗装置中,所述第一挡板与水平方向之间的夹角为30°至75°,包括端点值。Preferably, in the above-mentioned material cleaning device, the angle between the first baffle plate and the horizontal direction is 30° to 75°, inclusive.
优选的,在上述物料清洗装置中,所述第二挡板与所述第一挡板之间的夹角为90°。Preferably, in the above material cleaning device, the angle between the second baffle and the first baffle is 90°.
优选的,在上述物料清洗装置中,所述第二挡板为多孔状。Preferably, in the above material cleaning device, the second baffle is porous.
优选的,在上述物料清洗装置中,包括多个平行分布的所述物料盛放部件,且相邻的所述物料盛放部件之间设置有空隙。Preferably, in the above-mentioned material cleaning device, a plurality of said material containing parts distributed in parallel are included, and gaps are provided between adjacent said material containing parts.
优选的,在上述物料清洗装置中,所述物料盛放部件的材质为聚丙烯或聚四氟乙烯。Preferably, in the above-mentioned material cleaning device, the material of the material holding part is polypropylene or polytetrafluoroethylene.
本发明提供的一种物料清洗方法包括:利用上述任一种物料清洗装置进行物料的清洗。A material cleaning method provided by the present invention includes: using any one of the above-mentioned material cleaning devices to clean the material.
优选的,在上述物料清洗方法中,利用反比例酸对物料进行清洗,其中,所述反比例酸包括氢氟酸和硝酸,且所述氢氟酸的比例大于所述硝酸的比例。Preferably, in the above material cleaning method, the material is cleaned with reverse proportional acid, wherein the reverse proportional acid includes hydrofluoric acid and nitric acid, and the proportion of the hydrofluoric acid is greater than that of the nitric acid.
优选的,在上述物料清洗方法中,所述氢氟酸与所述硝酸的比例范围为3:1至8:1。Preferably, in the above material cleaning method, the ratio of the hydrofluoric acid to the nitric acid ranges from 3:1 to 8:1.
通过上述描述可知,本发明提供的一种物料清洗装置包括设置于所述容器内的物料盛放部件,所述物料盛放部件包括第一挡板和第二挡板;所述第一挡板与水平方向之间的夹角为锐角,所述第一挡板的底边和所述第二挡板的底边相连接,且所述第一挡板和所述第二挡板的连接部设置于所述容器的底面上。这样就能够将边皮料放置于所述物料盛放部件中,使其非坩埚面与所述第一挡板接触,而不被腐蚀,而坩埚面全部暴露在腐蚀液中得到腐蚀,降低了物料损耗,本发明提供的一种物料清洗方法利用了上述物料清洗装置,因此能够降低生产成本,另外,该方法采用极性较强的反比例酸,能够有效去除镶嵌在边皮料内部的杂质,从而能够提高硅锭的成晶率及硅锭质量,降低生产成本。It can be seen from the above description that a material cleaning device provided by the present invention includes a material holding part arranged in the container, and the material holding part includes a first baffle and a second baffle; the first baffle The included angle with the horizontal direction is an acute angle, the bottom edge of the first baffle plate is connected to the bottom edge of the second baffle plate, and the connecting portion of the first baffle plate and the second baffle plate placed on the bottom of the container. In this way, the edge material can be placed in the material containing part, so that the non-crucible surface is in contact with the first baffle plate without being corroded, and the crucible surface is completely exposed to the corrosive liquid to be corroded, reducing the Material loss, a material cleaning method provided by the present invention utilizes the above-mentioned material cleaning device, so the production cost can be reduced. In addition, the method uses a reverse-proportional acid with strong polarity, which can effectively remove impurities embedded in the edge leather. Therefore, the crystallization rate of the silicon ingot and the quality of the silicon ingot can be improved, and the production cost can be reduced.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本申请实施例提供的一种物料清洗装置的截面图。Fig. 1 is a cross-sectional view of a material cleaning device provided in an embodiment of the present application.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本申请实施例提供的一种物料清洗装置如图1所示,图1为本申请实施例提供的一种物料清洗装置的截面图。该装置包括:A material cleaning device provided in an embodiment of the present application is shown in FIG. 1 , and FIG. 1 is a cross-sectional view of a material cleaning device provided in an embodiment of the present application. The unit includes:
容器1;container1;
设置于所述容器内的物料盛放部件,所述物料盛放部件包括第一挡板2和第二挡板3;A material containing part arranged in the container, the material containing part includes a first baffle 2 and a second baffle 3;
所述第一挡板2与水平方向之间的夹角A为锐角,所述第一挡板2的底边和所述第二挡板3的底边相连接,且所述第一挡板2和所述第二挡板3的连接部设置于所述容器的底面上。The angle A between the first baffle plate 2 and the horizontal direction is an acute angle, the bottom edge of the first baffle plate 2 is connected to the bottom edge of the second baffle plate 3, and the first baffle plate 2 and the connecting portion of the second baffle 3 are arranged on the bottom surface of the container.
通过上述描述可知,利用本申请实施例提供的物料清洗装置,能够将边皮料放置于所述物料盛放部件中的第一挡板2的上表面,并且利用第二挡板3防止边皮料的滑落。在放置边皮料时,使其非坩埚面与所述第一挡板2接触,将腐蚀液放入容器1中以后,边皮料的非坩埚面不被腐蚀,而坩埚面全部暴露在腐蚀液中得到腐蚀,这就降低了物料损耗,节省了生产成本。From the above description, it can be known that using the material cleaning device provided in the embodiment of the present application, the edge material can be placed on the upper surface of the first baffle 2 in the material containing part, and the second baffle 3 can be used to prevent the edge Material slipping. When placing the edge material, make its non-crucible surface contact with the first baffle plate 2, after putting the corrosive liquid into the container 1, the non-crucible surface of the edge material will not be corroded, and the crucible surface will be completely exposed to corrosion. Corrosion in the liquid, which reduces material loss and saves production costs.
在上述物料清洗装置中,所述第一挡板2与水平方向之间的夹角A可以优选为30°至75°,包括端点值。如果夹角A设置的过小,则物料盛放部件在水平方向上所占的空间过大,导致在容器1中设置的物料盛放部件的数量较少,而如果夹角A设置的过大,则边皮料不易静置在所述物料盛放部件的表面,导致放置出现困难,因此,可以优选的将夹角A设置为30°至75°,这样就既能保证物料清洗装置中具有较多的物料盛放部件,提高物料清洗处理能力,又能使边皮料的放置更容易。In the above-mentioned material cleaning device, the angle A between the first baffle plate 2 and the horizontal direction may preferably be 30° to 75°, inclusive. If the included angle A is set too small, the space occupied by the material holding parts in the horizontal direction is too large, resulting in a small number of material holding parts set in the container 1, and if the included angle A is set too large , the edge leather is not easy to rest on the surface of the material holding part, resulting in difficulties in placement. Therefore, the included angle A can be preferably set to 30° to 75°, which can ensure that the material cleaning device has More material storage parts can improve the cleaning and processing capacity of materials, and make the placement of edge leather easier.
在上述物料清洗装置中,所述第二挡板3与所述第一挡板2之间的夹角B可以优选为90°。所述第二挡板3的作用是阻止第一档板2上表面的边皮料滑落下去,如果将此夹角B设置为较小的锐角,则有可能该第二档板3与边皮料的坩埚面相接触,使该接触面与腐蚀液产生隔离,从而使该接触面处的杂质不能得到清洗,使清洗的效果大打折扣,而如果将此夹角B设置为较大的钝角,则阻止边皮料滑落的效果不强,因此,将该夹角B设置为90°,就能既增强阻止边皮料滑落的效果,又能提高清洗的效果。In the above material cleaning device, the angle B between the second baffle 3 and the first baffle 2 may preferably be 90°. The function of the second baffle plate 3 is to prevent the edge material on the upper surface of the first baffle plate 2 from sliding down. If the included angle B is set to a smaller acute angle, it is possible that the second baffle plate 3 and the edge skin The crucible surface of the material is in contact with each other, so that the contact surface is isolated from the corrosive liquid, so that the impurities at the contact surface cannot be cleaned, and the cleaning effect is greatly reduced. If the included angle B is set to a relatively large obtuse angle, then The effect of preventing the edge leather from slipping is not strong. Therefore, setting the included angle B to 90° can not only enhance the effect of preventing the edge leather from slipping, but also improve the cleaning effect.
在上述物料清洗装置中,所述第二挡板3可以优选为多孔状。由于边皮料的形状各式各样,因此,在一些情况下,当放置好边皮料以后,该边皮料的坩埚面有可能与所述第二挡板3发生接触,使得接触处的杂质不容易去除,降低了清洗效果,而该方案将第二挡板3设置为多孔状以后,就能减少遮挡,即使第二档板3与边皮料的坩埚面接触,其接触处也有多数区域与腐蚀液通过孔相接触,从而也能得到清洗,从而提高清洗效果。需要说明的是,所述第二挡板3的孔可以为圆孔、方孔或其他任意形状,只要孔的尺寸能保证腐蚀液透过并对边皮料的坩埚面形成有效腐蚀即可。In the above material cleaning device, the second baffle plate 3 may preferably be porous. Due to the various shapes of the trim, in some cases, after the trim is placed, the crucible surface of the trim may come into contact with the second baffle plate 3, so that the Impurities are not easy to remove, which reduces the cleaning effect. In this scheme, after the second baffle 3 is set in a porous shape, the shading can be reduced. The area is in contact with the etchant through the holes so that it can also be cleaned, thereby improving the cleaning effect. It should be noted that the hole of the second baffle plate 3 can be a round hole, a square hole or any other shape, as long as the size of the hole can ensure the penetration of the corrosive liquid and effectively corrode the crucible surface of the edge material.
在上述物料清洗装置中,可以优选的包括多个平行分布的所述物料盛放部件,且相邻的所述物料盛放部件之间设置有空隙。一种实施方案为:将第一挡板2的长度设置为157mm,第二挡板3的长度设置为30mm,夹角A设置为45°,夹角B设置为90°,相邻的物料盛放部件之间的横向距离设置为50mm。设置尽可能多的物料盛放部件,就能在其中容纳尽可能多的边皮料,可以一次性的对更多的边皮料进行清洗,提高工作效率,另外,相邻的物料盛放部件之间设置有空隙,才能保证边皮料能够方便的放置入每个物料盛放部件中去,且能更好的保证每个边皮料的坩埚面都能与腐蚀液相接触,增强清洗的效果。In the above-mentioned material cleaning device, it may preferably include a plurality of said material containing parts distributed in parallel, and gaps are provided between adjacent said material containing parts. One embodiment is: the length of the first baffle plate 2 is set to 157mm, the length of the second baffle plate 3 is set to 30mm, the angle A is set to 45°, the angle B is set to 90°, and the adjacent materials are filled The lateral distance between the placed parts is set to 50mm. Set up as many material holding parts as possible, so that as much edge leather can be accommodated in it, and more edge leather can be cleaned at one time to improve work efficiency. In addition, adjacent material holding parts There is a gap between them, so as to ensure that the edge leather can be conveniently placed in each material holding part, and it can better ensure that the crucible surface of each edge leather can be in contact with the corrosive liquid, and the cleaning effect is enhanced. Effect.
在上述物料清洗装置中,所述物料盛放部件的材质可以优选为聚丙烯或聚四氟乙烯。聚丙烯和聚四氟乙烯均为耐化学酸腐蚀的材料,而且机械强度足够高,利用这两种材质来制作物料盛放部件,就能使其工作寿命更高,从而降低生产成本。In the above-mentioned material cleaning device, the material of the material containing part may preferably be polypropylene or polytetrafluoroethylene. Both polypropylene and PTFE are resistant to chemical acid corrosion, and their mechanical strength is high enough. Using these two materials to make material holding parts can make their working life longer, thereby reducing production costs.
通过上述描述可知,利用本申请实施例提供的物料清洗装置,能够降低物料损耗,增强清洗效果,节省生产成本。It can be seen from the above description that using the material cleaning device provided in the embodiment of the present application can reduce material loss, enhance cleaning effect, and save production cost.
本申请实施例还提供了一种物料清洗方法,该方法包括利用上述任一种物料清洗装置进行物料的清洗。由于利用上述物料清洗装置进行物料的清洗,因此能够降低物料损耗,节省生产成本。The embodiment of the present application also provides a material cleaning method, the method includes using any one of the above-mentioned material cleaning devices to clean the material. Since the above-mentioned material cleaning device is used to clean the material, the material loss can be reduced and the production cost can be saved.
在上述物料清洗方法中,可以优选的利用反比例酸对物料进行清洗,其中,所述反比例酸包括氢氟酸和硝酸,且所述氢氟酸的比例大于所述硝酸的比例。由于氢氟酸为极性酸,硝酸为非极性酸,因此当氢氟酸的比例大于硝酸的比例时,该混合酸就能对边皮料的杂质进行选择性腐蚀,从而去除镶嵌在边皮料内部的杂质。进一步的,在该物料清洗方法中,所述氢氟酸与所述硝酸的比例可以优选的范围为3:1至8:1,这种比例是经过实践得到的最佳比例,能够使得清洗效果更好。In the above material cleaning method, the material may preferably be cleaned with reverse proportion acid, wherein the reverse proportion acid includes hydrofluoric acid and nitric acid, and the proportion of the hydrofluoric acid is greater than the proportion of the nitric acid. Since hydrofluoric acid is a polar acid and nitric acid is a non-polar acid, when the proportion of hydrofluoric acid is greater than that of nitric acid, the mixed acid can selectively corrode the impurities in the edge leather, thereby removing the impurities embedded in the edge. Impurities inside the leather. Further, in the material cleaning method, the ratio of the hydrofluoric acid to the nitric acid can preferably range from 3:1 to 8:1, and this ratio is the best ratio obtained through practice, which can make the cleaning effect better.
利用本申请实施例提供的上述物料清洗方法,既能够降低物料损耗,节省生产成本,又能够清洗掉镶嵌在边皮料内部杂质,清洗效果更好。Utilizing the above-mentioned material cleaning method provided in the embodiment of the present application can not only reduce material loss and save production cost, but also can clean impurities embedded in the edge leather, and the cleaning effect is better.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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JPH0851095A (en) * | 1994-08-05 | 1996-02-20 | Rohm Co Ltd | Wet treatment device |
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