CN104576730A - Superjunction device and manufacturing method thereof - Google Patents
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 134
- 239000012535 impurity Substances 0.000 claims description 125
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 78
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- 229910052581 Si3N4 Inorganic materials 0.000 claims description 30
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 30
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
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- H10D30/025—Manufacture or treatment of FETs having insulated gates [IGFET] of vertical IGFETs
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- H10D62/103—Constructional design considerations for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse-biased devices
- H10D62/105—Constructional design considerations for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse-biased devices by having particular doping profiles, shapes or arrangements of PN junctions; by having supplementary regions, e.g. junction termination extension [JTE]
- H10D62/109—Reduced surface field [RESURF] PN junction structures
- H10D62/111—Multiple RESURF structures, e.g. double RESURF or 3D-RESURF structures
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Abstract
本发明公开了一种超级结器件,电流流动区包括多个交替排列的N型薄层和P型薄层,在硅衬底上形成有多个沟槽,各N型薄层都分别由第一N型薄层和第二N型薄层组成;第一N型薄层由沟槽之间的硅衬底薄层组成,第二N型薄层具有较低电阻率,至少第二N型薄层和其邻近的P型薄层的电荷平衡,至少部分N型薄层和其邻近的P型薄层的电荷不平衡,在N型薄层和P型薄层底部形成有由背面离子注入区组成的N型区。本发明还公开了一种超级结器件的制造方法。本发明能使制造成本最小化,同时还能优化器件的比导通电阻以及器件在关断过程中的反向恢复的软度系数。
The invention discloses a super junction device. The current flow region includes a plurality of alternately arranged N-type thin layers and P-type thin layers, and a plurality of grooves are formed on a silicon substrate, and each N-type thin layer is formed by a first N-type thin layer respectively. An N-type thin layer and a second N-type thin layer; the first N-type thin layer is composed of a silicon substrate thin layer between the trenches, the second N-type thin layer has a lower resistivity, and at least the second N-type The charge balance of the thin layer and its adjacent P-type thin layer, the charge imbalance between at least part of the N-type thin layer and its adjacent P-type thin layer, and the bottom of the N-type thin layer and the P-type thin layer are formed by back ion implantation region composed of N-type regions. The invention also discloses a manufacturing method of the super junction device. The invention can minimize the manufacturing cost, and at the same time optimize the specific on-resistance of the device and the softness coefficient of the reverse recovery of the device in the turn-off process.
Description
技术领域technical field
本发明涉及半导体集成电路制造领域,特别是涉及一种超级结器件;本发明还涉及一种超级结器件的制造方法。The invention relates to the field of semiconductor integrated circuit manufacturing, in particular to a super junction device; the invention also relates to a manufacturing method of the super junction device.
背景技术Background technique
超级结MOSFET采用新的耐压层结构,利用一系列的交替排列的P型半导体薄层和N型半导体薄层来在截止状态下在较低电压下就将所述P型半导体薄层和N型半导体薄层耗尽,实现电荷相互补偿,从而使P型半导体薄层和N型半导体薄层在高掺杂浓度下能实现高的击穿电压,从而同时获得低导通电阻和高击穿电压,打破传统功率MOSFET理论极限。在美国专利US5216275中,以上的交替排列的P型半导体薄层和N型半导体薄层是与N+衬底相连的;在美国专利US6630698B1中,中间的P型半导体薄层和N型半导体薄层与N+衬底可以有大于0的间隔。The super junction MOSFET adopts a new voltage-resistant layer structure, and uses a series of alternately arranged P-type semiconductor thin layers and N-type semiconductor thin layers to combine the P-type semiconductor thin layers and N-type semiconductor thin layers at a lower voltage in the off state. The thin layer of semiconductor is depleted to achieve mutual compensation of charges, so that the thin layer of P-type semiconductor and thin layer of N-type semiconductor can achieve high breakdown voltage under high doping concentration, so as to obtain low on-resistance and high breakdown at the same time voltage, breaking the theoretical limit of traditional power MOSFETs. In U.S. Patent US5216275, the above alternately arranged P-type semiconductor thin layers and N-type semiconductor thin layers are connected to the N+ substrate; in U.S. Patent US6630698B1, the middle P-type semiconductor thin layer and N-type semiconductor thin layer are connected to N+ substrates can have a spacing greater than zero.
现有技术中,P型半导体薄层和N型半导体薄层的形成一种是通过外延成长然后进行光刻和注入,多次反复该过程得到需要的厚度的P型半导体薄层和N型半导体薄层,这种工艺在600V以上的MOSFET中,一般需要重复5次以上,生产成本和生产周期长。另一种是通过一次生长一种类型的需要厚度的外延之后,进行沟槽的刻蚀,之后在沟槽中填入相反类型的硅;这种方法虽然难度大,但具有简化工艺流程,提高稳定性的效果;采用沟槽结构之后,由于P/N薄层即交替排列的P型半导体薄层和N型半导体薄层中P型半导体薄层和N型半导体薄层在纵方向上的掺杂浓度易于控制,而且没有多次外延工艺造成的薄层中P型半导体薄层和N型半导体薄层或其中之一的掺杂浓度在纵向上发生变化从而带来附加的纵向电场,保证了器件能获得好的漏电特性和高的击穿电压。In the prior art, the formation of P-type semiconductor thin layer and N-type semiconductor thin layer is through epitaxial growth, followed by photolithography and implantation, and this process is repeated many times to obtain the required thickness of P-type semiconductor thin layer and N-type semiconductor Thin layer, this process generally needs to be repeated more than 5 times in MOSFETs above 600V, and the production cost and production cycle are long. The other is to etch the trench after growing one type of epitaxy with the required thickness at a time, and then fill the trench with silicon of the opposite type; although this method is difficult, it has the advantages of simplifying the process flow and improving The effect of stability; after adopting the trench structure, due to the doping of the P-type semiconductor thin layer and the N-type semiconductor thin layer in the longitudinal direction in the P/N thin layer, that is, the alternately arranged P-type semiconductor thin layer and the N-type semiconductor thin layer The impurity concentration is easy to control, and there is no change in the doping concentration of the P-type semiconductor thin layer and the N-type semiconductor thin layer or one of them in the vertical direction caused by multiple epitaxy processes, which brings additional vertical electric fields, ensuring The device can obtain good leakage characteristics and high breakdown voltage.
在超级结工艺中,由于采用了交替的P/N薄层,超级结器件的体内二极管即P型半导体薄层和N型半导体薄层之间形成的二极管在较低的反偏电压下例如50伏Vds就会把P型半导体薄层和N型半导体薄层完全耗尽掉,这使得该二极管具有很硬的反向恢复特性,这一硬的反向恢复特性造成器件的恢复电流急剧变化,反向恢复中波动剧烈,引起电路中的大地电磁噪音(EMI NOISE),对电路中别的器件的工作带来影响,在这点上,超级结器件不如常规的MOSFET器件,因为常规的MOSFET器件N-漂移区的耗尽是一直随着电压(Vds)的增加而扩展,反向恢复特性较软。In the super junction process, due to the use of alternate P/N thin layers, the body diode of the super junction device, that is, the diode formed between the P-type semiconductor thin layer and the N-type semiconductor thin layer, can operate at a lower reverse bias voltage such as 50 Vds will completely deplete the P-type semiconductor thin layer and the N-type semiconductor thin layer, which makes the diode have a very hard reverse recovery characteristic. This hard reverse recovery characteristic causes the recovery current of the device to change sharply. Severe fluctuations in reverse recovery cause electromagnetic noise (EMI NOISE) in the circuit, which affects the work of other devices in the circuit. In this regard, super junction devices are not as good as conventional MOSFET devices, because conventional MOSFET devices The depletion of the N-drift region always expands with the increase of the voltage (Vds), and the reverse recovery characteristic is soft.
在工艺选择上,多次外延成长和光刻、注入工艺有复杂、制造周期长和成本高的问题,沟槽填充工艺中,需要在沟槽工艺之前在高浓度掺杂的衬底上淀积厚度达数十微米的外延层,也增加了工艺的成本。In terms of process selection, multiple epitaxial growth and lithography and implantation processes have complex, long manufacturing cycle and high cost problems. In the trench filling process, it is necessary to deposit on a highly doped substrate before the trench process. The epitaxial layer with a thickness of tens of microns also increases the cost of the process.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种超级结器件,能使制造成本最小化,同时还能优化器件的比导通电阻以及器件在关断过程中的反向恢复的软度系数(SOFTNESS)。为此,本发明还提供一种超级结器件的制造方法。The technical problem to be solved by the present invention is to provide a super junction device, which can minimize the manufacturing cost, and at the same time optimize the specific on-resistance of the device and the softness coefficient (SOFTNESS) of the reverse recovery of the device during the turn-off process . To this end, the invention also provides a method for manufacturing a super junction device.
为解决上述技术问题,本发明提供的超级结器件形成于N型硅衬底上,所述超级结器件的中间区域为电流流动区,终端保护结构环绕于所述电流流动区的外周;电流流动区包括多个交替排列的N型薄层和P型薄层。In order to solve the above-mentioned technical problems, the super junction device provided by the present invention is formed on an N-type silicon substrate, the middle region of the super junction device is a current flow region, and the terminal protection structure surrounds the periphery of the current flow region; the current flow The region includes a plurality of alternately arranged N-type thin layers and P-type thin layers.
在所述硅衬底上形成有多个沟槽,各所述N型薄层都分别由第一N型薄层和第二N型薄层组成;所述第一N型薄层由所述沟槽之间的硅衬底薄层组成,所述第二N型薄层由填充于所述沟槽中、且位于所述第一N型薄层两侧第一N型硅外延层组成,所述P型薄层由填充于所述沟槽中的第二P型硅外延层组成,各所述P型薄层和其两侧的所述第二N型薄层相接触且将对应的所述沟槽完全填充。A plurality of grooves are formed on the silicon substrate, and each of the N-type thin layers is composed of a first N-type thin layer and a second N-type thin layer; the first N-type thin layer is composed of the The silicon substrate thin layer between the grooves, the second N-type thin layer is composed of the first N-type silicon epitaxial layer filled in the groove and located on both sides of the first N-type thin layer, The P-type thin layer is composed of a second P-type silicon epitaxial layer filled in the groove, each of the P-type thin layers is in contact with the second N-type thin layer on both sides thereof, and the corresponding The trenches are completely filled.
所述第二N型薄层的电阻率低于所述硅衬底的电阻率,所述第一N型薄层的N型掺杂由所述硅衬底的本身的N型杂质加上从所述第二N型薄层扩散进入的N型杂质组成。The resistivity of the second N-type thin layer is lower than the resistivity of the silicon substrate, and the N-type doping of the first N-type thin layer is composed of the N-type impurities of the silicon substrate plus the The second N-type thin layer is composed of N-type impurities diffused into it.
全部或部分所述N型薄层的所述第一N型薄层中包括高电阻率部分,包括所述高电阻率部分的所述N型薄层具有如下特征:从所述第二N型薄层扩散进入所述第一N型薄层中的N型杂质并未遍布整个所述第一N型薄层的宽度范围内,所述硅衬底的电阻率为所述第二N型薄层的电阻率的10倍以上,所述第一N型薄层的中间区域的电阻率等于所述硅衬底的电阻率、且由所述第一N型薄层的中间区域组成所述高电阻率部分。The first N-type thin layer of all or part of the N-type thin layer includes a high-resistivity part, and the N-type thin layer including the high-resistivity part has the following characteristics: from the second N-type thin layer The N-type impurity diffused into the first N-type thin layer does not spread over the entire width of the first N-type thin layer, and the resistivity of the silicon substrate is the same as that of the second N-type thin layer. The resistivity of the layer is more than 10 times, the resistivity of the middle region of the first N-type thin layer is equal to the resistivity of the silicon substrate, and the middle region of the first N-type thin layer forms the high Resistivity part.
至少所述第二N型薄层和其邻近的所述P型薄层的电荷平衡,包括所述高电阻率部分的所述N型薄层和其邻近的所述P型薄层的不平衡,所述N型薄层和所述P型薄层之间连接反偏电压时,包括所述高电阻率部分的所述N型薄层的所述高电阻率部分不被所述P型薄层完全横向耗尽。At least the charge balance of the second N-type thin layer and its adjacent P-type thin layer, including the unbalance of the N-type thin layer and its adjacent P-type thin layer of the high-resistivity portion , when a reverse bias voltage is connected between the N-type thin layer and the P-type thin layer, the high-resistivity portion of the N-type thin layer including the high-resistivity portion is not blocked by the P-type thin layer Layers are fully depleted laterally.
在所述N型薄层和所述P型薄层底部形成有由背面离子注入区组成的N型区。An N-type region composed of a rear ion implantation region is formed at the bottom of the N-type thin layer and the P-type thin layer.
进一步的改进是,所述电流流动区中所述N型薄层的宽度全部相同,且全部所述N型薄层的所述第一N型薄层中都包括所述高电阻率部分。A further improvement is that the widths of the N-type thin layers in the current flow region are all the same, and the first N-type thin layer of all the N-type thin layers includes the high-resistivity portion.
或者,所述电流流动区中的所述N型薄层包括两种以上的宽度,最大宽度的所述N型薄层中包括所述高电阻率部分,宽度小于所述最大宽度的所述N型薄层中包括或不包括所述高电阻率部分;不包括所述高电阻率部分的所述N型薄层具有特征:从所述第二N型薄层扩散进入所述第一N型薄层中的N型杂质并遍布整个所述第一N型薄层的宽度范围内,所述第一N型薄层中间区域的电阻率低于所述硅衬底的电阻率。Alternatively, the N-type thin layer in the current flow region includes more than two kinds of widths, the N-type thin layer with the largest width includes the high-resistivity portion, and the N-type thin layer with a width smaller than the largest width The N-type thin layer includes or does not include the high-resistivity portion; the N-type thin layer that does not include the high-resistivity portion has a feature: diffused from the second N-type thin layer into the first N-type thin layer The N-type impurities in the thin layer spread throughout the width of the first N-type thin layer, and the resistivity of the middle region of the first N-type thin layer is lower than that of the silicon substrate.
进一步的改进是,所述N型区由第一层N型区和第二层N型区组成,所述第一层N型区靠近所述N型薄层和所述P型薄层底部,所述第二层N型区靠近所述硅衬底的背面,所述第二层N型区的掺杂浓度大于所述第一层N型区的掺杂浓度,所述第二层N型区的掺杂浓度满足和形成于所述硅衬底的背面的金属形成欧姆接触的条件,所述第一N型区作为所述超级结器件的缓冲层。A further improvement is that the N-type region is composed of a first-layer N-type region and a second-layer N-type region, and the first-layer N-type region is close to the bottom of the N-type thin layer and the P-type thin layer, The N-type region of the second layer is close to the back side of the silicon substrate, the doping concentration of the N-type region of the second layer is greater than the doping concentration of the N-type region of the first layer, and the N-type region of the second layer The doping concentration of the region satisfies the condition of forming an ohmic contact with the metal formed on the back side of the silicon substrate, and the first N-type region serves as a buffer layer of the super junction device.
进一步的改进是,所述N型区的厚度为0.5微米~5微米。A further improvement is that the thickness of the N-type region is 0.5 microns to 5 microns.
进一步的改进是,所述第一层N型区的厚度为3微米~50微米,所述第二层N型区的厚度为0.5微米~3微米。A further improvement is that the thickness of the N-type region of the first layer is 3 microns to 50 microns, and the thickness of the N-type region of the second layer is 0.5 microns to 3 microns.
进一步的改进是,在所述N型区的背面还形成有由背面离子注入区组成的P型区。A further improvement is that a P-type region composed of a rear ion implantation region is also formed on the back of the N-type region.
进一步的改进是,所述电流流动区中的包括所述高电阻率部分的所述N型薄层分布在所述电流流动区的一个或多个区域中。A further improvement is that the N-type thin layer including the high-resistivity portion in the current flow region is distributed in one or more regions of the current flow region.
进一步的改进是,所述电流流动区中的包括所述高电阻率部分的所述N型薄层的分布区域和所述终端保护结构的区域不邻接。A further improvement is that, in the current flow region, the distribution region of the N-type thin layer including the high-resistivity portion is not adjacent to the region of the terminal protection structure.
进一步的改进是,所述电流流动区中的包括所述高电阻率部分的所述N型薄层的分布区域和所述超级结器件的栅金属电极图形的区域不邻接。A further improvement is that the distribution area of the N-type thin layer including the high-resistivity part in the current flow area is not adjacent to the area of the gate metal electrode pattern of the super junction device.
为解决上述技术问题,本发明提供的超级结器件的制造方法的所述超级结器件为超级结沟槽栅MOSFET器件,包括如下步骤:In order to solve the above-mentioned technical problems, the super junction device of the manufacturing method of the super junction device provided by the present invention is a super junction trench gate MOSFET device, comprising the following steps:
步骤一、在N型硅衬底表面依次淀积第一二氧化硅层、第二氮化硅层和第三二氧化硅层;利用光刻刻蚀工艺依次对所述第三二氧化硅层、所述第二氮化硅层和所述第一二氧化硅层形成沟槽图形掩模。Step 1, sequentially depositing a first silicon dioxide layer, a second silicon nitride layer and a third silicon dioxide layer on the surface of an N-type silicon substrate; , the second silicon nitride layer and the first silicon dioxide layer form a trench pattern mask.
步骤二、以所述沟槽图形掩模为掩模对所述硅衬底进行刻蚀形成多个沟槽;超级结器件的中间区域为所述电流流动区,终端保护结构环绕于所述电流流动区的外周;在所述电流流动区中,各所述沟槽之间的所述硅衬底呈薄层结构并由位于各所述沟槽之间的硅衬底薄层组成第一N型薄层;依次将所述沟槽图形掩模的所述第三二氧化硅层和所述第二氮化硅层去除,所述第一二氧化硅层保留。Step 2, using the trench pattern mask as a mask to etch the silicon substrate to form a plurality of trenches; the middle area of the super junction device is the current flow area, and the terminal protection structure surrounds the current flow area. The periphery of the flow area; in the current flow area, the silicon substrate between each of the grooves has a thin layer structure and is composed of a thin layer of silicon substrate between each of the grooves. type thin layer; sequentially remove the third silicon dioxide layer and the second silicon nitride layer of the trench pattern mask, and keep the first silicon dioxide layer.
步骤三、在所述硅衬底正面淀积形成第一N型硅外延层,所述第一N型硅外延层形成于所述沟槽的底面和侧面;由位于所述第一N型薄层两侧所述第一N型硅外延层组成第二N型薄层,各所述第一N型薄层加上其两侧的所述第二N型薄层组成对应的各N型薄层。Step 3, depositing and forming a first N-type silicon epitaxial layer on the front side of the silicon substrate, the first N-type silicon epitaxial layer is formed on the bottom surface and side surfaces of the trench; The first N-type silicon epitaxial layer on both sides of the layer forms a second N-type thin layer, and each of the first N-type thin layers plus the second N-type thin layer on both sides constitutes a corresponding N-type thin layer. layer.
所述第二N型薄层的电阻率低于所述硅衬底的电阻率,所述第一N型薄层的N型掺杂由所述硅衬底的本身的N型杂质加上从所述第二N型薄层扩散进入的N型杂质组成。The resistivity of the second N-type thin layer is lower than the resistivity of the silicon substrate, and the N-type doping of the first N-type thin layer is composed of the N-type impurities of the silicon substrate plus the The second N-type thin layer is composed of N-type impurities diffused into it.
全部或部分所述N型薄层的所述第一N型薄层中包括高电阻率部分,包括所述高电阻率部分的所述N型薄层具有如下特征:从所述第二N型薄层扩散进入所述第一N型薄层中的N型杂质并未遍布整个所述第一N型薄层的宽度范围内,所述硅衬底的电阻率为所述第二N型薄层的电阻率的10倍以上,所述第一N型薄层的中间区域的电阻率等于所述硅衬底的电阻率、且由所述第一N型薄层的中间区域组成所述高电阻率部分。The first N-type thin layer of all or part of the N-type thin layer includes a high-resistivity part, and the N-type thin layer including the high-resistivity part has the following characteristics: from the second N-type thin layer The N-type impurity diffused into the first N-type thin layer does not spread over the entire width of the first N-type thin layer, and the resistivity of the silicon substrate is the same as that of the second N-type thin layer. The resistivity of the layer is more than 10 times, the resistivity of the middle region of the first N-type thin layer is equal to the resistivity of the silicon substrate, and the middle region of the first N-type thin layer forms the high Resistivity part.
步骤四、在所述硅衬底正面淀积形成第二P型硅外延层,所述第二P型硅外延层和所述第一N型硅外延层接触并将所述沟槽完全填满;将所述沟槽顶部表面的硅和氧化硅都去除。Step 4, depositing and forming a second P-type silicon epitaxial layer on the front side of the silicon substrate, the second P-type silicon epitaxial layer is in contact with the first N-type silicon epitaxial layer and completely fills the trench ; removing both silicon and silicon oxide from the top surface of the trench.
在所述电流流动区中,由填充于所述沟槽中的所述第二P型硅外延层组成P型薄层,所述电流流动区中的所述P型薄层和所述N型薄层呈交替排列结构。In the current flow region, the P-type thin layer is composed of the second P-type silicon epitaxial layer filled in the trench, and the P-type thin layer and the N-type thin layer in the current flow region The thin layers are arranged alternately.
至少所述第二N型薄层和其邻近的所述P型薄层的电荷平衡,包括所述高电阻率部分的所述N型薄层和其邻近的所述P型薄层的不平衡,所述N型薄层和所述P型薄层之间连接反偏电压时,包括所述高电阻率部分的所述N型薄层的所述高电阻率部分不被所述P型薄层完全横向耗尽。At least the charge balance of the second N-type thin layer and its adjacent P-type thin layer, including the unbalance of the N-type thin layer and its adjacent P-type thin layer of the high-resistivity portion , when a reverse bias voltage is connected between the N-type thin layer and the P-type thin layer, the high-resistivity portion of the N-type thin layer including the high-resistivity portion is not blocked by the P-type thin layer Layers are fully depleted laterally.
步骤五、采用光刻刻蚀工艺在所述电流流动区的所述N型薄层的顶部形成栅沟槽。Step 5, forming a gate trench on the top of the N-type thin layer in the current flow region by using a photolithography process.
步骤六、依次淀积栅介质层和多晶硅栅,所述栅介质层覆盖在所述栅沟槽的底部表面和侧面以及外部,所述多晶硅栅形成于所述栅介质层表面并将所述栅沟槽完全填充,去除所述栅沟槽外部的所述栅介质层和所述多晶硅栅,由填充于所述栅沟槽内部的所述栅介质层和所述多晶硅栅组成所述超级结沟槽栅MOSFET器件的栅极结构。Step 6, depositing a gate dielectric layer and a polysilicon gate in sequence, the gate dielectric layer covers the bottom surface, side surfaces and outside of the gate trench, the polysilicon gate is formed on the surface of the gate dielectric layer and the gate The trench is completely filled, the gate dielectric layer and the polysilicon gate outside the gate trench are removed, and the super junction trench is formed by the gate dielectric layer and the polysilicon gate filled inside the gate trench Gate structure of a trench-gate MOSFET device.
步骤七、在所述N型薄层和所述P型薄层的顶部形成P阱;所述栅沟槽的深度大于所述P阱的深度,所述多晶硅栅从侧面覆盖所述P阱、且被所述多晶硅栅所覆盖的所述P阱侧面用于形成纵向沟道。Step 7, forming a P well on the top of the N-type thin layer and the P-type thin layer; the depth of the gate trench is greater than the depth of the P well, and the polysilicon gate covers the P well from the side, And the side of the P well covered by the polysilicon gate is used to form a vertical channel.
步骤八、进行N+离子注入形成源区;在所述N型薄层顶部的所述栅沟槽的两侧的所述P阱顶部都形成有所述源区。Step 8: performing N+ ion implantation to form a source region; the source region is formed on the top of the P well on both sides of the gate trench on the top of the N-type thin layer.
步骤九、在形成了所述源区的所述硅衬底正面形成层间膜;采用光刻刻蚀工艺形成接触孔,所述接触孔穿过所述层间膜并和所述源区或所述多晶硅栅接触;进行P+离子注入形成P阱引出区,所述P阱引出区位于和所述源区相接触的所述接触孔底部,所述P阱引出区和所述P阱相接触。Step 9, forming an interlayer film on the front side of the silicon substrate on which the source region is formed; using a photolithography process to form a contact hole, the contact hole passing through the interlayer film and connecting with the source region or The polysilicon gate contact; performing P+ ion implantation to form a P well lead-out region, the P well lead-out region is located at the bottom of the contact hole in contact with the source region, and the P well lead-out region is in contact with the P well .
步骤十、淀积正面金属并对所述正面金属进行光刻刻蚀分别形成源极和栅极。Step 10, depositing front metal and performing photolithography on the front metal to form source and gate respectively.
步骤十一、从背面对所述硅衬底进行减薄。Step eleven, thinning the silicon substrate from the back side.
步骤十二、进行背面离子注入形成N型区,所述N型区位于所述N型薄层和所述P型薄层底部。Step 12: performing backside ion implantation to form an N-type region, the N-type region is located at the bottom of the N-type thin layer and the P-type thin layer.
步骤十三、对所述N型区的离子进行激活。Step thirteen, activating the ions in the N-type region.
步骤十四、进行背面金属化形成漏极。Step 14, performing back metallization to form a drain.
进一步的改进是,步骤十一减薄后的所述硅衬底的背面表面和步骤二中形成的所述沟槽底部表面的距离为0.5微米~40微米。A further improvement is that the distance between the back surface of the silicon substrate thinned in step 11 and the bottom surface of the trench formed in step 2 is 0.5 microns to 40 microns.
进一步的改进是,步骤十三中的激活工艺中至少包括一次激光退火。A further improvement is that the activation process in step 13 includes at least one laser annealing.
进一步的改进是,步骤七中的形成所述P阱的工艺提前到步骤一的淀积所述第一二氧化硅层之前进行。A further improvement is that the process of forming the P well in step 7 is carried out before the deposition of the first silicon dioxide layer in step 1.
为解决上述技术问题,本发明提供的超级结器件的制造方法的所述超级结器件为超级结平面栅MOSFET器件,包括如下步骤:In order to solve the above technical problems, the super junction device of the manufacturing method of the super junction device provided by the present invention is a super junction planar gate MOSFET device, comprising the following steps:
步骤一、在N型硅衬底表面依次淀积第一二氧化硅层、第二氮化硅层和第三二氧化硅层;利用光刻刻蚀工艺依次对所述第三二氧化硅层、所述第二氮化硅层和所述第一二氧化硅层形成沟槽图形掩模。Step 1, sequentially depositing a first silicon dioxide layer, a second silicon nitride layer and a third silicon dioxide layer on the surface of an N-type silicon substrate; , the second silicon nitride layer and the first silicon dioxide layer form a trench pattern mask.
步骤二、以所述沟槽图形掩模为掩模对所述硅衬底进行刻蚀形成多个沟槽;超级结器件的中间区域为所述电流流动区,终端保护结构环绕于所述电流流动区的外周;在所述电流流动区中,各所述沟槽之间的所述硅衬底呈薄层结构并由位于各所述沟槽之间的硅衬底薄层组成第一N型薄层;依次将所述沟槽图形掩模的所述第三二氧化硅层和所述第二氮化硅层去除,所述第一二氧化硅层保留。Step 2, using the trench pattern mask as a mask to etch the silicon substrate to form a plurality of trenches; the middle area of the super junction device is the current flow area, and the terminal protection structure surrounds the current flow area. The periphery of the flow area; in the current flow area, the silicon substrate between each of the grooves has a thin layer structure and is composed of a thin layer of silicon substrate between each of the grooves. type thin layer; sequentially remove the third silicon dioxide layer and the second silicon nitride layer of the trench pattern mask, and keep the first silicon dioxide layer.
步骤三、在所述硅衬底正面淀积形成第一N型硅外延层,所述第一N型硅外延层形成于所述沟槽的底面和侧面;由位于所述第一N型薄层两侧所述第一N型硅外延层组成第二N型薄层,各所述第一N型薄层加上其两侧的所述第二N型薄层组成对应的各N型薄层。Step 3, depositing and forming a first N-type silicon epitaxial layer on the front side of the silicon substrate, the first N-type silicon epitaxial layer is formed on the bottom surface and side surfaces of the trench; The first N-type silicon epitaxial layer on both sides of the layer forms a second N-type thin layer, and each of the first N-type thin layers plus the second N-type thin layer on both sides constitutes a corresponding N-type thin layer. layer.
所述第二N型薄层的电阻率低于所述硅衬底的电阻率,所述第一N型薄层的N型掺杂由所述硅衬底的本身的N型杂质加上从所述第二N型薄层扩散进入的N型杂质组成。The resistivity of the second N-type thin layer is lower than the resistivity of the silicon substrate, and the N-type doping of the first N-type thin layer is composed of the N-type impurities of the silicon substrate plus the The second N-type thin layer is composed of N-type impurities diffused into it.
全部或部分所述N型薄层的所述第一N型薄层中包括高电阻率部分,包括所述高电阻率部分的所述N型薄层具有如下特征:从所述第二N型薄层扩散进入所述第一N型薄层中的N型杂质并未遍布整个所述第一N型薄层的宽度范围内,所述硅衬底的电阻率为所述第二N型薄层的电阻率的10倍以上,所述第一N型薄层的中间区域的电阻率等于所述硅衬底的电阻率、且由所述第一N型薄层的中间区域组成所述高电阻率部分。The first N-type thin layer of all or part of the N-type thin layer includes a high-resistivity part, and the N-type thin layer including the high-resistivity part has the following characteristics: from the second N-type thin layer The N-type impurity diffused into the first N-type thin layer does not spread over the entire width of the first N-type thin layer, and the resistivity of the silicon substrate is the same as that of the second N-type thin layer. The resistivity of the layer is more than 10 times, the resistivity of the middle region of the first N-type thin layer is equal to the resistivity of the silicon substrate, and the middle region of the first N-type thin layer forms the high Resistivity part.
步骤四、在所述硅衬底正面淀积形成第二P型硅外延层,所述第二P型硅外延层和所述第一N型硅外延层接触并将所述沟槽完全填满;将所述沟槽顶部表面的硅和氧化硅都去除。Step 4, depositing and forming a second P-type silicon epitaxial layer on the front side of the silicon substrate, the second P-type silicon epitaxial layer is in contact with the first N-type silicon epitaxial layer and completely fills the trench ; removing both silicon and silicon oxide from the top surface of the trench.
在所述电流流动区中,由填充于所述沟槽中的所述第二P型硅外延层组成P型薄层,所述电流流动区中的所述P型薄层和所述N型薄层呈交替排列结构。In the current flow region, the P-type thin layer is composed of the second P-type silicon epitaxial layer filled in the trench, and the P-type thin layer and the N-type thin layer in the current flow region The thin layers are arranged alternately.
至少所述第二N型薄层和其邻近的所述P型薄层的电荷平衡,包括所述高电阻率部分的所述N型薄层和其邻近的所述P型薄层的不平衡,所述N型薄层和所述P型薄层之间连接反偏电压时,包括所述高电阻率部分的所述N型薄层的所述高电阻率部分不被所述P型薄层完全横向耗尽。At least the charge balance of the second N-type thin layer and its adjacent P-type thin layer, including the unbalance of the N-type thin layer and its adjacent P-type thin layer of the high-resistivity portion , when a reverse bias voltage is connected between the N-type thin layer and the P-type thin layer, the high-resistivity portion of the N-type thin layer including the high-resistivity portion is not blocked by the P-type thin layer Layers are fully depleted laterally.
步骤五、在各所述P型薄层的顶部形成P阱,各所述P阱还延伸到部分所述N型薄层顶部;各所述P阱之间的所述N型薄层顶部区域为N型导通区。Step 5, forming a P well on the top of each of the P-type thin layers, and each of the P wells also extends to a part of the top of the N-type thin layer; the top region of the N-type thin layer between each of the P wells It is an N-type conduction region.
步骤六、依次淀积栅介质层和多晶硅栅,采用光刻刻蚀工艺依次对所述多晶硅栅和所述栅介质层进行刻蚀,由刻蚀后的所述栅介质层和所述多晶硅栅组成所述超级结平面栅MOSFET器件的栅极结构;所述多晶硅栅从顶部覆盖所述N型薄层和部分所述P阱、且被所述多晶硅栅所覆盖的所述P阱用于形成横向沟道。Step 6, sequentially depositing a gate dielectric layer and a polysilicon gate, and sequentially etching the polysilicon gate and the gate dielectric layer by using a photolithography etching process, the etched gate dielectric layer and the polysilicon gate Composing the gate structure of the super junction planar gate MOSFET device; the polysilicon gate covers the N-type thin layer and part of the P well from the top, and the P well covered by the polysilicon gate is used to form lateral channel.
步骤七、进行N+离子注入形成源区;所述源区形成于所述P阱顶部并和所述多晶硅栅自对准。Step 7, performing N+ ion implantation to form a source region; the source region is formed on the top of the P well and self-aligned with the polysilicon gate.
步骤八、在形成了所述源区的所述硅衬底正面形成层间膜;采用光刻刻蚀工艺形成接触孔,所述接触孔穿过所述层间膜并和所述源区或所述多晶硅栅接触;进行P+离子注入形成P阱引出区,所述P阱引出区位于和所述源区相接触的所述接触孔底部,所述P阱引出区和所述P阱相接触。Step 8, forming an interlayer film on the front side of the silicon substrate on which the source region is formed; forming a contact hole by using a photolithography process, the contact hole passing through the interlayer film and connecting with the source region or The polysilicon gate contact; performing P+ ion implantation to form a P well lead-out region, the P well lead-out region is located at the bottom of the contact hole in contact with the source region, and the P well lead-out region is in contact with the P well .
步骤九、淀积正面金属并对所述正面金属进行光刻刻蚀分别形成源极和栅极。Step 9, depositing front metal and performing photolithography on the front metal to form source and gate respectively.
步骤十、从背面对所述硅衬底进行减薄。Step 10, thinning the silicon substrate from the back side.
步骤十一、进行背面离子注入形成N型区,所述N型区位于所述N型薄层和所述P型薄层底部。Step 11. Perform backside ion implantation to form an N-type region, the N-type region is located at the bottom of the N-type thin layer and the P-type thin layer.
步骤十二、对所述N型区的离子进行激活。Step twelve, activating the ions in the N-type region.
步骤十三、进行背面金属化形成漏极。Step thirteen, performing back metallization to form a drain.
进一步的改进是,步骤十减薄后的所述硅衬底的背面表面和步骤二中形成的所述沟槽底部表面的距离为0.5微米~40微米。A further improvement is that the distance between the back surface of the silicon substrate thinned in step ten and the bottom surface of the groove formed in step two is 0.5 microns to 40 microns.
进一步的改进是,步骤十二中的激活工艺中至少包括一次激光退火。A further improvement is that the activation process in step 12 includes at least one laser annealing.
进一步的改进是,步骤五中的形成所述P阱的工艺提前到步骤一的淀积所述第一二氧化硅层之前进行。A further improvement is that the process of forming the P well in step 5 is performed before the deposition of the first silicon dioxide layer in step 1.
进一步的改进是,在步骤五的所述P阱形成后、步骤六的所述栅介质层淀积前,还包括在所述N型导通区中进行N型离子注入的步骤。A further improvement is that, after the formation of the P well in step five and before the deposition of the gate dielectric layer in step six, a step of performing N-type ion implantation in the N-type conduction region is also included.
为解决上述技术问题,本发明提供的超级结器件的制造方法的所述超级结器件为超级结沟槽栅IGBT器件,包括如下步骤:In order to solve the above technical problems, the super junction device of the manufacturing method of the super junction device provided by the present invention is a super junction trench gate IGBT device, comprising the following steps:
步骤一、在N型硅衬底表面依次淀积第一二氧化硅层、第二氮化硅层和第三二氧化硅层;利用光刻刻蚀工艺依次对所述第三二氧化硅层、所述第二氮化硅层和所述第一二氧化硅层形成沟槽图形掩模。Step 1, sequentially depositing a first silicon dioxide layer, a second silicon nitride layer and a third silicon dioxide layer on the surface of an N-type silicon substrate; , the second silicon nitride layer and the first silicon dioxide layer form a trench pattern mask.
步骤二、以所述沟槽图形掩模为掩模对所述硅衬底进行刻蚀形成多个沟槽;超级结器件的中间区域为所述电流流动区,终端保护结构环绕于所述电流流动区的外周;在所述电流流动区中,各所述沟槽之间的所述硅衬底呈薄层结构并由位于各所述沟槽之间的硅衬底薄层组成第一N型薄层;依次将所述沟槽图形掩模的所述第三二氧化硅层和所述第二氮化硅层去除,所述第一二氧化硅层保留。Step 2, using the trench pattern mask as a mask to etch the silicon substrate to form a plurality of trenches; the middle area of the super junction device is the current flow area, and the terminal protection structure surrounds the current flow area. The periphery of the flow area; in the current flow area, the silicon substrate between each of the grooves has a thin layer structure and is composed of a thin layer of silicon substrate between each of the grooves. type thin layer; sequentially remove the third silicon dioxide layer and the second silicon nitride layer of the trench pattern mask, and keep the first silicon dioxide layer.
步骤三、在所述硅衬底正面淀积形成第一N型硅外延层,所述第一N型硅外延层形成于所述沟槽的底面和侧面;由位于所述第一N型薄层两侧所述第一N型硅外延层组成第二N型薄层,各所述第一N型薄层加上其两侧的所述第二N型薄层组成对应的各N型薄层。Step 3, depositing and forming a first N-type silicon epitaxial layer on the front side of the silicon substrate, the first N-type silicon epitaxial layer is formed on the bottom surface and side surfaces of the trench; The first N-type silicon epitaxial layer on both sides of the layer forms a second N-type thin layer, and each of the first N-type thin layers plus the second N-type thin layer on both sides constitutes a corresponding N-type thin layer. layer.
所述第二N型薄层的电阻率低于所述硅衬底的电阻率,所述第一N型薄层的N型掺杂由所述硅衬底的本身的N型杂质加上从所述第二N型薄层扩散进入的N型杂质组成。The resistivity of the second N-type thin layer is lower than the resistivity of the silicon substrate, and the N-type doping of the first N-type thin layer is composed of the N-type impurities of the silicon substrate plus the The second N-type thin layer is composed of N-type impurities diffused into it.
全部或部分所述N型薄层的所述第一N型薄层中包括高电阻率部分,包括所述高电阻率部分的所述N型薄层具有如下特征:从所述第二N型薄层扩散进入所述第一N型薄层中的N型杂质并未遍布整个所述第一N型薄层的宽度范围内,所述硅衬底的电阻率为所述第二N型薄层的电阻率的10倍以上,所述第一N型薄层的中间区域的电阻率等于所述硅衬底的电阻率、且由所述第一N型薄层的中间区域组成所述高电阻率部分。The first N-type thin layer of all or part of the N-type thin layer includes a high-resistivity part, and the N-type thin layer including the high-resistivity part has the following characteristics: from the second N-type thin layer The N-type impurity diffused into the first N-type thin layer does not spread over the entire width of the first N-type thin layer, and the resistivity of the silicon substrate is the same as that of the second N-type thin layer. The resistivity of the layer is more than 10 times, the resistivity of the middle region of the first N-type thin layer is equal to the resistivity of the silicon substrate, and the middle region of the first N-type thin layer forms the high Resistivity part.
步骤四、在所述硅衬底正面淀积形成第二P型硅外延层,所述第二P型硅外延层和所述第一N型硅外延层接触并将所述沟槽完全填满;将所述沟槽顶部表面的硅和氧化硅都去除。Step 4, depositing and forming a second P-type silicon epitaxial layer on the front side of the silicon substrate, the second P-type silicon epitaxial layer is in contact with the first N-type silicon epitaxial layer and completely fills the trench ; removing both silicon and silicon oxide from the top surface of the trench.
在所述电流流动区中,由填充于所述沟槽中的所述第二P型硅外延层组成P型薄层,所述电流流动区中的所述P型薄层和所述N型薄层呈交替排列结构。In the current flow region, the P-type thin layer is composed of the second P-type silicon epitaxial layer filled in the trench, and the P-type thin layer and the N-type thin layer in the current flow region The thin layers are arranged alternately.
至少所述第二N型薄层和其邻近的所述P型薄层的电荷平衡,所述N型薄层和其邻近的所述P型薄层的电荷平衡或者不平衡,所述N型薄层和所述P型薄层之间连接反偏电压时,整个所述N型薄层完全横向耗尽、或者所述N型薄层的第一N型薄层不被所述P型薄层完全横向耗尽。At least the charge balance between the second N-type thin layer and its adjacent P-type thin layer, the charge balance or imbalance between the N-type thin layer and its adjacent P-type thin layer, the N-type thin layer When the reverse bias voltage is connected between the thin layer and the P-type thin layer, the entire N-type thin layer is completely depleted laterally, or the first N-type thin layer of the N-type thin layer is not blocked by the P-type thin layer Layers are fully depleted laterally.
步骤五、采用光刻刻蚀工艺在所述电流流动区的所述N型薄层的顶部形成栅沟槽。Step 5, forming a gate trench on the top of the N-type thin layer in the current flow region by using a photolithography process.
步骤六、依次淀积栅介质层和多晶硅栅,所述栅介质层覆盖在所述栅沟槽的底部表面和侧面以及外部,所述多晶硅栅形成于所述栅介质层表面并将所述栅沟槽完全填充,去除所述栅沟槽外部的所述栅介质层和所述多晶硅栅,由填充于所述栅沟槽内部的所述栅介质层和所述多晶硅栅组成所述超级结沟槽栅MOSFET器件的栅极结构。Step 6, depositing a gate dielectric layer and a polysilicon gate in sequence, the gate dielectric layer covers the bottom surface, side surfaces and outside of the gate trench, the polysilicon gate is formed on the surface of the gate dielectric layer and the gate The trench is completely filled, the gate dielectric layer and the polysilicon gate outside the gate trench are removed, and the super junction trench is formed by the gate dielectric layer and the polysilicon gate filled inside the gate trench Gate structure of a trench-gate MOSFET device.
步骤七、在所述N型薄层和所述P型薄层的顶部形成P阱;所述栅沟槽的深度大于所述P阱的深度,所述多晶硅栅从侧面覆盖所述P阱、且被所述多晶硅栅所覆盖的所述P阱侧面用于形成纵向沟道。Step 7, forming a P well on the top of the N-type thin layer and the P-type thin layer; the depth of the gate trench is greater than the depth of the P well, and the polysilicon gate covers the P well from the side, And the side of the P well covered by the polysilicon gate is used to form a vertical channel.
步骤八、进行N+离子注入形成源区;在所述N型薄层顶部的所述栅沟槽的两侧的所述P阱顶部都形成有所述源区。Step 8: performing N+ ion implantation to form a source region; the source region is formed on the top of the P well on both sides of the gate trench on the top of the N-type thin layer.
步骤九、在形成了所述源区的所述硅衬底正面形成层间膜;采用光刻刻蚀工艺形成接触孔,所述接触孔穿过所述层间膜并和所述源区或所述多晶硅栅接触;进行P+离子注入形成P阱引出区,所述P阱引出区位于和所述源区相接触的所述接触孔底部,所述P阱引出区和所述P阱相接触。Step 9, forming an interlayer film on the front side of the silicon substrate on which the source region is formed; using a photolithography process to form a contact hole, the contact hole passing through the interlayer film and connecting with the source region or The polysilicon gate contact; performing P+ ion implantation to form a P well lead-out region, the P well lead-out region is located at the bottom of the contact hole in contact with the source region, and the P well lead-out region is in contact with the P well .
步骤十、淀积正面金属并对所述正面金属进行光刻刻蚀分别形成源极和栅极。Step 10, depositing front metal and performing photolithography on the front metal to form source and gate respectively.
步骤十一、从背面对所述硅衬底进行减薄。Step eleven, thinning the silicon substrate from the back side.
步骤十二、进行背面离子注入形成N型区,所述N型区位于所述N型薄层和所述P型薄层底部;进行背面离子注入在所述N型区的背面形成P型区。Step 12, perform back ion implantation to form an N-type region, the N-type region is located at the bottom of the N-type thin layer and the P-type thin layer; perform back ion implantation to form a P-type region on the back of the N-type region .
步骤十三、对所述N型区和所述P型区的离子进行激活。Step thirteen, activating the ions in the N-type region and the P-type region.
步骤十四、进行背面金属化形成漏极。Step 14, performing back metallization to form a drain.
为解决上述技术问题,本发明提供的超级结器件的制造方法的所述超级结器件为超级结平面栅MOSFET器件,包括如下步骤:In order to solve the above technical problems, the super junction device of the manufacturing method of the super junction device provided by the present invention is a super junction planar gate MOSFET device, comprising the following steps:
步骤一、在N型硅衬底表面依次淀积第一二氧化硅层、第二氮化硅层和第三二氧化硅层;利用光刻刻蚀工艺依次对所述第三二氧化硅层、所述第二氮化硅层和所述第一二氧化硅层形成沟槽图形掩模。Step 1, sequentially depositing a first silicon dioxide layer, a second silicon nitride layer and a third silicon dioxide layer on the surface of an N-type silicon substrate; , the second silicon nitride layer and the first silicon dioxide layer form a trench pattern mask.
步骤二、以所述沟槽图形掩模为掩模对所述硅衬底进行刻蚀形成多个沟槽;超级结器件的中间区域为所述电流流动区,终端保护结构环绕于所述电流流动区的外周;在所述电流流动区中,各所述沟槽之间的所述硅衬底呈薄层结构并由位于各所述沟槽之间的硅衬底薄层组成第一N型薄层;依次将所述沟槽图形掩模的所述第三二氧化硅层和所述第二氮化硅层去除,所述第一二氧化硅层保留。Step 2, using the trench pattern mask as a mask to etch the silicon substrate to form a plurality of trenches; the middle area of the super junction device is the current flow area, and the terminal protection structure surrounds the current flow area. The periphery of the flow area; in the current flow area, the silicon substrate between each of the grooves has a thin layer structure and is composed of a thin layer of silicon substrate between each of the grooves. type thin layer; sequentially remove the third silicon dioxide layer and the second silicon nitride layer of the trench pattern mask, and keep the first silicon dioxide layer.
步骤三、在所述硅衬底正面淀积形成第一N型硅外延层,所述第一N型硅外延层形成于所述沟槽的底面和侧面;由位于所述第一N型薄层两侧所述第一N型硅外延层组成第二N型薄层,各所述第一N型薄层加上其两侧的所述第二N型薄层组成对应的各N型薄层。Step 3, depositing and forming a first N-type silicon epitaxial layer on the front side of the silicon substrate, the first N-type silicon epitaxial layer is formed on the bottom surface and side surfaces of the trench; The first N-type silicon epitaxial layer on both sides of the layer forms a second N-type thin layer, and each of the first N-type thin layers plus the second N-type thin layer on both sides constitutes a corresponding N-type thin layer. layer.
所述第二N型薄层的电阻率低于所述硅衬底的电阻率,所述第一N型薄层的N型掺杂由所述硅衬底的本身的N型杂质加上从所述第二N型薄层扩散进入的N型杂质组成。The resistivity of the second N-type thin layer is lower than the resistivity of the silicon substrate, and the N-type doping of the first N-type thin layer is composed of the N-type impurities of the silicon substrate plus the The second N-type thin layer is composed of N-type impurities diffused into it.
全部或部分所述N型薄层的所述第一N型薄层中包括高电阻率部分,包括所述高电阻率部分的所述N型薄层具有如下特征:从所述第二N型薄层扩散进入所述第一N型薄层中的N型杂质并未遍布整个所述第一N型薄层的宽度范围内,所述硅衬底的电阻率为所述第二N型薄层的电阻率的10倍以上,所述第一N型薄层的中间区域的电阻率等于所述硅衬底的电阻率、且由所述第一N型薄层的中间区域组成所述高电阻率部分。The first N-type thin layer of all or part of the N-type thin layer includes a high-resistivity part, and the N-type thin layer including the high-resistivity part has the following characteristics: from the second N-type thin layer The N-type impurity diffused into the first N-type thin layer does not spread over the entire width of the first N-type thin layer, and the resistivity of the silicon substrate is the same as that of the second N-type thin layer. The resistivity of the layer is more than 10 times, the resistivity of the middle region of the first N-type thin layer is equal to the resistivity of the silicon substrate, and the middle region of the first N-type thin layer forms the high Resistivity part.
步骤四、在所述硅衬底正面淀积形成第二P型硅外延层,所述第二P型硅外延层和所述第一N型硅外延层接触并将所述沟槽完全填满;将所述沟槽顶部表面的硅和氧化硅都去除。Step 4, depositing and forming a second P-type silicon epitaxial layer on the front side of the silicon substrate, the second P-type silicon epitaxial layer is in contact with the first N-type silicon epitaxial layer and completely fills the trench ; removing both silicon and silicon oxide from the top surface of the trench.
在所述电流流动区中,由填充于所述沟槽中的所述第二P型硅外延层组成P型薄层,所述电流流动区中的所述P型薄层和所述N型薄层呈交替排列结构。In the current flow region, the P-type thin layer is composed of the second P-type silicon epitaxial layer filled in the trench, and the P-type thin layer and the N-type thin layer in the current flow region The thin layers are arranged alternately.
至少所述第二N型薄层和其邻近的所述P型薄层的电荷平衡,包括所述高电阻率部分的所述N型薄层和其邻近的所述P型薄层的不平衡,所述N型薄层和所述P型薄层之间连接反偏电压时,包括所述高电阻率部分的所述N型薄层的所述高电阻率部分不被所述P型薄层完全横向耗尽。At least the charge balance of the second N-type thin layer and its adjacent P-type thin layer, including the unbalance of the N-type thin layer and its adjacent P-type thin layer of the high-resistivity portion , when a reverse bias voltage is connected between the N-type thin layer and the P-type thin layer, the high-resistivity portion of the N-type thin layer including the high-resistivity portion is not blocked by the P-type thin layer Layers are fully depleted laterally.
步骤五、在各所述P型薄层的顶部形成P阱,各所述P阱还延伸到部分所述N型薄层顶部;各所述P阱之间的所述N型薄层顶部区域为N型导通区。Step 5, forming a P well on the top of each of the P-type thin layers, and each of the P wells also extends to a part of the top of the N-type thin layer; the top region of the N-type thin layer between each of the P wells It is an N-type conduction region.
步骤六、依次淀积栅介质层和多晶硅栅,采用光刻刻蚀工艺依次对所述多晶硅栅和所述栅介质层进行刻蚀,由刻蚀后的所述栅介质层和所述多晶硅栅组成所述超级结平面栅MOSFET器件的栅极结构;所述多晶硅栅从顶部覆盖所述N型薄层和部分所述P阱、且被所述多晶硅栅所覆盖的所述P阱用于形成横向沟道。Step 6, sequentially depositing a gate dielectric layer and a polysilicon gate, and sequentially etching the polysilicon gate and the gate dielectric layer by using a photolithography etching process, the etched gate dielectric layer and the polysilicon gate Composing the gate structure of the super junction planar gate MOSFET device; the polysilicon gate covers the N-type thin layer and part of the P well from the top, and the P well covered by the polysilicon gate is used to form lateral channel.
步骤七、进行N+离子注入形成源区;所述源区形成于所述P阱顶部并和所述多晶硅栅自对准。Step 7, performing N+ ion implantation to form a source region; the source region is formed on the top of the P well and self-aligned with the polysilicon gate.
步骤八、在形成了所述源区的所述硅衬底正面形成层间膜;采用光刻刻蚀工艺形成接触孔,所述接触孔穿过所述层间膜并和所述源区或所述多晶硅栅接触;进行P+离子注入形成P阱引出区,所述P阱引出区位于和所述源区相接触的所述接触孔底部,所述P阱引出区和所述P阱相接触。Step 8, forming an interlayer film on the front side of the silicon substrate on which the source region is formed; forming a contact hole by using a photolithography process, the contact hole passing through the interlayer film and connecting with the source region or The polysilicon gate contact; performing P+ ion implantation to form a P well lead-out region, the P well lead-out region is located at the bottom of the contact hole in contact with the source region, and the P well lead-out region is in contact with the P well .
步骤九、淀积正面金属并对所述正面金属进行光刻刻蚀分别形成源极和栅极。Step 9, depositing front metal and performing photolithography on the front metal to form source and gate respectively.
步骤十、从背面对所述硅衬底进行减薄。Step 10, thinning the silicon substrate from the back side.
步骤十一、进行背面离子注入形成N型区,所述N型区位于所述N型薄层和所述P型薄层底部;进行背面离子注入在所述N型区的背面形成P型区。Step 11, perform back ion implantation to form an N-type region, the N-type region is located at the bottom of the N-type thin layer and the P-type thin layer; perform back ion implantation to form a P-type region on the back of the N-type region .
步骤十二、对所述N型区和所述P型区的离子进行激活。Step twelve, activating ions in the N-type region and the P-type region.
步骤十三、进行背面金属化形成漏极。Step thirteen, performing back metallization to form a drain.
本发明超级结器件的P/N薄层的沟槽直接形成在硅衬底上,在硅衬底上并不需要形成外延层,所以本发明能使器件的制造成本的最小化。本发明超级结器件通过采用更薄的硅衬底片,同时在P/N薄层的底部形成很薄的N型区,能降低器件的比导通电阻并降低器件热阻,提高可靠性。本发明超级结器件的P/N薄层的N型薄层由硅衬底薄层部分即第一N型薄层和外延填充部分即第二N型薄层两部分组成,其中硅衬底薄层部分具有较高的电阻率、外延填充部分具有较低的电阻率,硅衬底薄层部分在反向偏置时能不被P型薄层完全横向耗尽,这样在反偏电压增加时,能够通过位于N型薄层顶部的P阱对硅衬底薄层部分纵向耗尽且纵向耗尽区的深度随反向偏压的增加而增加,这样能使器件的硬反向恢复特性变软,从而能提高器件的反向恢复特性,减少恢复电流冲击。所以本发明能更好的优化低比导通电阻和器件在关断过程中的SOFTNESS,能够实现比导通电阻和耐电流冲击的最佳平衡。The groove of the P/N thin layer of the super junction device of the present invention is directly formed on the silicon substrate, and no epitaxial layer needs to be formed on the silicon substrate, so the present invention can minimize the manufacturing cost of the device. The super junction device of the present invention adopts a thinner silicon substrate and forms a very thin N-type region at the bottom of the P/N thin layer, which can reduce the specific on-resistance of the device and reduce the thermal resistance of the device, thereby improving reliability. The N-type thin layer of the P/N thin layer of the superjunction device of the present invention is composed of two parts, the silicon substrate thin layer part, that is, the first N-type thin layer, and the epitaxial filling part, that is, the second N-type thin layer, wherein the silicon substrate thin layer The layer part has a higher resistivity, the epitaxial filling part has a lower resistivity, and the thin layer part of the silicon substrate can not be completely depleted laterally by the P-type thin layer when the reverse bias is applied, so that when the reverse bias voltage increases The thin layer of the silicon substrate can be partially depleted vertically through the P well located on the top of the N-type thin layer, and the depth of the vertical depletion region increases with the increase of the reverse bias voltage, which can make the hard reverse recovery characteristics of the device change. Soft, which can improve the reverse recovery characteristics of the device and reduce the recovery current impact. Therefore, the present invention can better optimize the low specific on-resistance and the SOFTNESS of the device in the turn-off process, and can realize the best balance between the specific on-resistance and the resistance to current impact.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明:Below in conjunction with accompanying drawing and specific embodiment the present invention will be described in further detail:
图1是现有超级结器件俯视图一;Figure 1 is a top view of an existing super junction device;
图2是现有超级结器件俯视图二;Fig. 2 is the second top view of the existing super junction device;
图3是本发明实施例一超级结器件的电流流动区的俯视图;3 is a top view of a current flow region of a super junction device according to an embodiment of the present invention;
图4是本发明实施例一超级结器件的剖面图;4 is a cross-sectional view of a super junction device according to an embodiment of the present invention;
图5-图9是本发明实施例一超级结器件的制造方法各步骤中的器件剖面图;5-9 are cross-sectional views of devices in each step of a manufacturing method of a super junction device according to an embodiment of the present invention;
图10A-图10B是本发明实施例一超级结器件的N型区的杂质浓度的纵向分布图;10A-10B are vertical distribution diagrams of the impurity concentration of the N-type region of the super junction device according to Embodiment 1 of the present invention;
图11是本发明实施例二超级结器件的剖面图;Fig. 11 is a cross-sectional view of a super junction device according to Embodiment 2 of the present invention;
图12A-图12C是本发明实施例二超级结器件的N型区的杂质浓度的纵向分布图;12A-12C are longitudinal distribution diagrams of the impurity concentration of the N-type region of the super junction device according to the second embodiment of the present invention;
图13是本发明实施例三超级结器件的剖面图;13 is a cross-sectional view of a super junction device according to Embodiment 3 of the present invention;
图14是本发明实施例三超级结器件的P/N薄层底部到硅衬底背面的杂质浓度的纵向分布图;14 is a vertical distribution diagram of the impurity concentration from the bottom of the P/N thin layer to the back of the silicon substrate of the super junction device according to the third embodiment of the present invention;
图15是本发明实施例四超级结器件的电流流动区的俯视图;15 is a top view of the current flow region of the super junction device according to Embodiment 4 of the present invention;
图16是本发明实施例四超级结器件的剖面图;Fig. 16 is a cross-sectional view of a super junction device according to Embodiment 4 of the present invention;
图17是本发明实施例五超级结器件的剖面图;FIG. 17 is a cross-sectional view of a fifth superjunction device according to Embodiment 5 of the present invention;
图18是本发明实施例六超级结器件的电流流动区的俯视图;Fig. 18 is a top view of the current flow region of the sixth super junction device of the present invention;
图19是本发明实施例七超级结器件的剖面图。Fig. 19 is a cross-sectional view of a super junction device according to Embodiment 7 of the present invention.
具体实施方式detailed description
如图1所示,是现有超级结器件的俯视图一。在俯视图上,本发明实施例可以分为1区、2区和3区。1区为超级结器件的中间区域为电流流动区,所述电流流动区包含交替排列的P型区域25和N型区域,所述P型区域25也即形成于所述电流流动区中的P型薄层、所述N型区域也即形成于所述电流流动区中的N型薄层;在所述电流流动区电流会通过N型区域由源极经过沟道到达漏极,而所述P型区域25是在反向截止状态下与所述N型区域形成耗尽区一起承受电压。2区和3区为所述超级结器件的终端保护结构区域,在器件导通时所述终端保护结构不提供电流,在反偏状态用于承担从1区外周单元即外周P型区域25的表面到器件最外端表面衬底的电压该电压为横向电压和从1区外周单元表面到衬底的电压该电压为纵向电压。2区中有至少一个P型环24,图1中为一个P型环24,该P型环24一般与1区的P型背栅即P阱连接在一起;2区中有具有一定倾斜角的场板介质膜,在2区中还具有用于减缓表面电场急剧变化的多晶场板片和金属场板,以及P型柱23;2区中也可以不设置所述金属场板。3区是由P型柱23与由N型硅外延层组成的N型柱交替形成的电压承担区,其上有介质膜,所述P型柱23也即形成于所述终端保护结构中的P型薄层、所述N型柱也即形成于所述终端保护结构中的N型薄层;3区中有金属场板,3区中也可以不设置所述金属场板;3区中可以有P型环24也可以没有,有P型环24时该处的P型环是不与电流流动区的P型背栅连接相连的(悬浮的);在3区的最外端有沟道截止环21,所述沟道截止环21由N+注入区或N+注入区再加形成于其上的介质或介质加上金属构成;在所述P型柱23在四个角处可以有附加的小P型柱22,用以更好的实现电荷平衡。由图1可以看出,所述电流流动区的单元结构即所述P型区域25和N型区域都为条形结构;所述终端保护结构环绕于所述电流流动区的外周且所述P型环24、所述P型柱23和所述沟道截止环21都呈四方形的环状结构,也可以呈四方形的四角有圆弧的环状结构。As shown in FIG. 1 , it is a first top view of an existing super junction device. In the top view, the embodiment of the present invention can be divided into zone 1, zone 2 and zone 3. Region 1 is the middle region of the super junction device, which is the current flow region, and the current flow region includes alternately arranged P-type regions 25 and N-type regions, and the P-type regions 25 are also P-type regions formed in the current flow region. The N-type thin layer, the N-type region is also the N-type thin layer formed in the current flow region; in the current flow region, the current will pass through the N-type region from the source to the drain through the channel, and the The P-type region 25 is in the reverse cut-off state and forms a depletion region together with the N-type region to withstand voltage. Zones 2 and 3 are the terminal protection structure regions of the super junction device. The terminal protection structure does not provide current when the device is turned on, and is used to bear the power from the peripheral unit of zone 1, that is, the peripheral P-type region 25, in the reverse bias state. The voltage from the surface to the substrate on the outermost surface of the device is the lateral voltage and the voltage from the surface of the peripheral cell in region 1 to the substrate is the vertical voltage. There is at least one P-type ring 24 in the 2nd area, and it is a P-type ring 24 in FIG. The field plate dielectric film in zone 2 also has a polycrystalline field plate and a metal field plate for slowing down the sharp change of the surface electric field, and a P-type column 23; the metal field plate may not be provided in zone 2. Region 3 is a voltage bearing region formed alternately by P-type pillars 23 and N-type pillars composed of N-type silicon epitaxial layers, with a dielectric film on it, and the P-type pillars 23 are also formed in the terminal protection structure. The P-type thin layer and the N-type column are also the N-type thin layer formed in the terminal protection structure; there is a metal field plate in the 3rd area, and the metal field plate may not be set in the 3rd area; There may or may not be a P-type ring 24. When there is a P-type ring 24, the P-type ring here is not connected to the P-type back gate connection of the current flow area (suspended); there is a groove at the outermost end of the 3rd area The channel stop ring 21, the channel stop ring 21 is composed of N+ implanted region or N+ implanted region plus a dielectric formed thereon or a dielectric plus metal; there may be additional The small P-type pillars 22 are used to achieve better charge balance. It can be seen from FIG. 1 that the unit structure of the current flow region, that is, the P-type region 25 and the N-type region are strip structures; the terminal protection structure surrounds the periphery of the current flow region and the P The type ring 24 , the P-type pillar 23 and the channel stop ring 21 all have a square ring structure, or a square ring structure with rounded corners.
如图2所示,是现有超级结器件的俯视图二,和如图1所示的结构不同之处在于,在所述电流流动区的单元结构即所述P型区域25和N型区域都为四方形结构,即由四方形的所述P型区域25和N型区域在二维方向上整齐排列组成所述电流流动区的单元阵列。所述P型区域25和N型区域也能为六边形、八边形和其它形状,所述P型区域25和N型区域的排列方式也能在X,和Y方向进行一定的错位;只要保证整个排列是按一定的规则,进行重复出现就可以。As shown in FIG. 2, it is a top view 2 of an existing super junction device. The difference from the structure shown in FIG. It is a quadrangular structure, that is, the quadrangular P-type regions 25 and N-type regions are neatly arranged in the two-dimensional direction to form the unit array of the current flow region. The P-type region 25 and the N-type region can also be hexagonal, octagonal and other shapes, and the arrangement of the P-type region 25 and the N-type region can also be misaligned in the X and Y directions; Just ensure that the entire arrangement is repeated according to certain rules.
图1和图2中四角的附加的小P型柱22,可按照局域电荷平衡最佳化的要求来设计,如果所述P型柱23的宽度为a,所述P型柱23和所述P型柱23之间的距离也为a,那么所述小P型柱22能采用边长为0.3~0.5a的方型P型孔。The additional small P-type pillars 22 at the four corners in Figs. The distance between the P-shaped pillars 23 is also a, so the small P-shaped pillars 22 can adopt square P-shaped holes with a side length of 0.3-0.5a.
现有超级结MOSFET器件中,在电流流动区的N型薄层上方都形成有MOSFET器件单元,电流流动区的N型薄层、P型薄层和MOSFET器件单元完全重复,例如对一个击穿电压为600V即BVds-600V的器件为例:器件的N+硅衬底是均匀的,电阻率为0.001-0.003欧姆·厘米,在N+衬底上淀积厚度为45微米,电阻率为1欧姆·厘米~5欧姆·厘米的均匀掺杂的N型外延硅层或沿纵向杂质浓度变化的N型外延硅层;之后形成沟槽,在沟槽中填充P型外延硅层,P型外延硅层可以是沿纵向均匀掺杂的,也可以是沿纵向变化掺杂的,这样沟槽刻蚀后留下N型薄层和外延填充的P型薄层就构成了超级结器件的交替的P-N薄层将P型薄层和N型薄层;在电流流动区中,除了接近器件终端的区域,可能因为终端设计和工艺造成一些不同外,所有的器件单元是一致的,在横向上,P-N薄层的结构是完全重复的。In existing super junction MOSFET devices, MOSFET device units are formed above the N-type thin layer in the current flow region, and the N-type thin layer, P-type thin layer and MOSFET device unit in the current flow region are completely repeated, for example, for a breakdown Take a device with a voltage of 600V, that is, BVds-600V, as an example: the N+ silicon substrate of the device is uniform, with a resistivity of 0.001-0.003 ohm·cm, and a deposition thickness of 45 microns on the N+ substrate, with a resistivity of 1 ohm·cm A uniformly doped N-type epitaxial silicon layer of cm to 5 ohm cm or an N-type epitaxial silicon layer whose impurity concentration varies along the vertical direction; after that, a trench is formed, and a P-type epitaxial silicon layer is filled in the trench, and the P-type epitaxial silicon layer It can be doped uniformly along the vertical direction, or it can be doped variablely along the vertical direction, so that after the trench is etched, the N-type thin layer and the epitaxially filled P-type thin layer constitute the alternating P-N thin layer of the super junction device. The layer will be P-type thin layer and N-type thin layer; in the current flow area, except for the area close to the device terminal, which may be different due to terminal design and process, all device units are consistent. In the lateral direction, P-N thin The layer structure is completely repeated.
如图3所示,是本发明实施例一超级结器件的电流流动区的俯视图;如图4所示,是本发明实施例一超级结器件的剖面图。本发明实施例一超级结器件形成于N型硅衬底1上,所述超级结器件的中间区域为电流流动区,终端保护结构环绕于所述电流流动区的外周;电流流动区包括多个交替排列的N型薄层和P型薄层4。从图3可以看出,所述P型薄层4对应于B1B2、B3B4、B5B6、B7B8等之间的薄层,所述N型薄层对应于B0B1、B2B3、B4B5、B6B7、B8B9等之间的薄层,可以看出所述P型薄层4和所述N型薄层都为条形结构且交替排列。As shown in FIG. 3 , it is a top view of the current flow region of a super junction device according to an embodiment of the present invention; as shown in FIG. 4 , it is a cross-sectional view of a super junction device according to an embodiment of the present invention. Embodiment 1 of the present invention The super junction device is formed on the N-type silicon substrate 1, the middle region of the super junction device is the current flow region, and the terminal protection structure surrounds the outer periphery of the current flow region; the current flow region includes multiple Alternately arranged N-type thin layers and P-type thin layers 4 . It can be seen from Figure 3 that the P-type thin layer 4 corresponds to the thin layer between B1B2, B3B4, B5B6, B7B8, etc., and the N-type thin layer corresponds to the thin layer between B0B1, B2B3, B4B5, B6B7, B8B9, etc. It can be seen that the P-type thin layers 4 and the N-type thin layers are strip-shaped and arranged alternately.
所述硅衬底1采用较高电阻率的N型掺杂衬底。The silicon substrate 1 is an N-type doped substrate with a relatively high resistivity.
在所述硅衬底1上形成有多个沟槽。A plurality of grooves are formed on the silicon substrate 1 .
各所述N型薄层都分别由第一N型薄层3和第二N型薄层3a组成;所述第一N型薄层3由所述沟槽之间的硅衬底薄层组成,所述第二N型薄层3a由填充于所述沟槽中、且位于所述第一N型薄层3两侧第一N型硅外延层组成,所述P型薄层4由填充于所述沟槽中的第二P型硅外延层组成,各所述P型薄层4和其两侧的所述第二N型薄层3a相接触且将对应的所述沟槽完全填充。Each of the N-type thin layers is composed of a first N-type thin layer 3 and a second N-type thin layer 3a; the first N-type thin layer 3 is composed of a silicon substrate thin layer between the grooves , the second N-type thin layer 3a is composed of first N-type silicon epitaxial layers filled in the groove and located on both sides of the first N-type thin layer 3, and the P-type thin layer 4 is filled with The second P-type silicon epitaxial layer in the trench, each of the P-type thin layers 4 is in contact with the second N-type thin layer 3a on both sides and completely fills the corresponding trench .
所述第二N型薄层3a的电阻率低于所述硅衬底1的电阻率,所述第一N型薄层3的N型掺杂由所述硅衬底1的本身的N型杂质加上从所述第二N型薄层3a扩散进入的N型杂质组成。The resistivity of the second N-type thin layer 3a is lower than the resistivity of the silicon substrate 1, and the N-type doping of the first N-type thin layer 3 is formed by the N-type doping of the silicon substrate 1 itself. Impurities plus N-type impurities diffused in from the second N-type thin layer 3a.
部分或全部所述N型薄层的所述第一N型薄层3中包括高电阻率部分,包括所述高电阻率部分的所述N型薄层具有如下特征:从所述第二N型薄层3a扩散进入所述第一N型薄层3中的N型杂质并未遍布整个所述第一N型薄层3的宽度范围内,所述硅衬底1的电阻率为所述第二N型薄层3a的电阻率的10倍以上,所述第一N型薄层3的中间区域的电阻率等于所述硅衬底1的电阻率、且由所述第一N型薄层3的中间区域组成所述高电阻率部分。Part or all of the first N-type thin layer 3 of the N-type thin layer includes a high-resistivity portion, and the N-type thin layer including the high-resistivity portion has the following characteristics: from the second N-type thin layer The N-type impurity diffused into the first N-type thin layer 3 by the N-type thin layer 3a does not spread over the entire width of the first N-type thin layer 3, and the resistivity of the silicon substrate 1 is as described above. The resistivity of the second N-type thin layer 3a is more than 10 times, the resistivity of the middle region of the first N-type thin layer 3 is equal to the resistivity of the silicon substrate 1, and the resistivity of the first N-type thin layer 3a is The middle region of layer 3 constitutes said high-resistivity portion.
较佳为,所述电流流动区中所述N型薄层的宽度全部相同,且全部所述N型薄层的所述第一N型薄层3中都包括所述高电阻率部分。或者,所述电流流动区中的所述N型薄层包括两种以上的宽度,最大宽度的所述N型薄层中包括所述高电阻率部分,宽度小于所述最大宽度的所述N型薄层中包括或不包括所述高电阻率部分;不包括所述高电阻率部分的所述N型薄层具有特征:从所述第二N型薄层3a扩散进入所述第一N型薄层3中的N型杂质并遍布整个所述第一N型薄层3的宽度范围内,所述第一N型薄层3中间区域的电阻率低于所述硅衬底1的电阻率。Preferably, the widths of the N-type thin layers in the current flow region are all the same, and the first N-type thin layer 3 of all the N-type thin layers includes the high-resistivity portion. Alternatively, the N-type thin layer in the current flow region includes more than two kinds of widths, the N-type thin layer with the largest width includes the high-resistivity portion, and the N-type thin layer with a width smaller than the largest width The N-type thin layer includes or does not include the high-resistivity portion; the N-type thin layer that does not include the high-resistivity portion has a feature: Diffusion from the second N-type thin layer 3a into the first N-type thin layer N-type impurities in the thin layer 3 spread throughout the width of the first N-type thin layer 3, and the resistivity of the middle region of the first N-type thin layer 3 is lower than the resistance of the silicon substrate 1 Rate.
至少所述第二N型薄层3a和其邻近的所述P型薄层4的电荷平衡,包括所述高电阻率部分的所述N型薄层和其邻近的所述P型薄层4的不平衡,所述N型薄层和所述P型薄层4之间连接反偏电压时,包括所述高电阻率部分的所述N型薄层的所述高电阻率部分不被所述P型薄层4完全横向耗尽。而对于不包括所述高电阻率部分的所述N型薄层,该部分N型薄层和其邻近的所述P型薄层4的能够平衡,所述N型薄层和所述P型薄层4之间连接反偏电压时,不包括所述高电阻率部分的所述N型薄层能被所述P型薄层4完全横向耗尽。Charge balance of at least the second N-type thin layer 3a and its adjacent P-type thin layer 4, including the N-type thin layer of the high-resistivity portion and its adjacent P-type thin layer 4 When the reverse bias voltage is connected between the N-type thin layer and the P-type thin layer 4, the high-resistivity portion of the N-type thin layer including the high-resistivity portion is not The P-type thin layer 4 is completely depleted laterally. For the N-type thin layer that does not include the high-resistivity portion, the part of the N-type thin layer and its adjacent P-type thin layer 4 can be balanced, and the N-type thin layer and the P-type thin layer When the reverse bias voltage is connected between the thin layers 4 , the N-type thin layer excluding the high-resistivity part can be completely depleted laterally by the P-type thin layer 4 .
在所述N型薄层和所述P型薄层4底部形成有由背面离子注入区组成的N型区2。An N-type region 2 composed of a rear ion implantation region is formed at the bottom of the N-type thin layer and the P-type thin layer 4 .
本发明实施例一的器件导通时,所述N型薄层即所述第一N型薄层3和所述第二N型薄层3a提供器件的电流流动区;在器件被处于截止状态时,所述N型薄层中的N型部分杂质都被所述P型薄层4中的杂质耗尽掉;或至少所述第二N型薄层3a中的N型部分杂质都被所述P型薄层4中的杂质耗尽掉,所述第一N型薄层3两侧的所述第二N型薄层3a中的N型部分杂质之和与所述P型薄层4中的杂质之和的差异的绝对值不能大于其中任意一个和的20%。When the device in Embodiment 1 of the present invention is turned on, the N-type thin layer, that is, the first N-type thin layer 3 and the second N-type thin layer 3a provide the current flow region of the device; when the device is turned off At this time, part of the N-type impurities in the N-type thin layer are depleted by the impurities in the P-type thin layer 4; or at least part of the N-type impurities in the second N-type thin layer 3a are all depleted by the impurities The impurities in the P-type thin layer 4 are depleted, and the sum of the N-type partial impurities in the second N-type thin layer 3a on both sides of the first N-type thin layer 3 is equal to that of the P-type thin layer 4 The absolute value of the difference of the sum of impurities in can not be greater than 20% of the sum of any one of them.
本发明实施例一中,在所述沟槽的底部形成有一个厚度为t1的N型层,也即在所述P型薄层4的下面形成有厚度为t1的N型层,该N型层在器件截止时可以不被所述P型薄层4的P型杂质所耗尽,这样可以改善器件的关断特性。In Embodiment 1 of the present invention, an N-type layer with a thickness of t1 is formed at the bottom of the groove, that is, an N-type layer with a thickness of t1 is formed under the P-type thin layer 4, and the N-type layer may not be depleted by the P-type impurities of the P-type thin layer 4 when the device is turned off, which can improve the turn-off characteristics of the device.
本发明实施例一超级结器件为超级结沟槽栅MOSFET器件,在各所述N型薄层顶部都形成有一个MOSFET器件单元,在各所述N型薄层的顶部形成有穿过P阱7的栅沟槽,在所述栅沟槽的底部表面和侧面形成有栅介质层5、在栅介质层5表面形成有填充所述栅沟槽的多晶硅栅6,所述栅介质层5为栅氧化层。被所述多晶硅栅6所覆盖的所述P阱7侧面用于形成纵向沟道。在所述N型薄层顶部的所述栅沟槽的两侧的所述P阱7顶部都形成有由N+区组成的源区8。Embodiment 1 of the present invention The super junction device is a super junction trench gate MOSFET device, a MOSFET device unit is formed on the top of each of the N-type thin layers, and a P well is formed on the top of each of the N-type thin layers 7, a gate dielectric layer 5 is formed on the bottom surface and side surfaces of the gate trench, and a polysilicon gate 6 filling the gate trench is formed on the surface of the gate dielectric layer 5, and the gate dielectric layer 5 is gate oxide layer. The side of the P well 7 covered by the polysilicon gate 6 is used to form a vertical channel. A source region 8 composed of an N+ region is formed on the top of the P well 7 on both sides of the gate trench on the top of the N-type thin layer.
在所述硅衬底1正面形成有层间膜10;接触孔11穿过所述层间膜10并和所述源区8或所述多晶硅栅6接触;在所述源区8顶部的所述接触孔11底部形成有由P+区组成的P阱引出区9,所述P阱引出区9和所述P阱7相接触。An interlayer film 10 is formed on the front side of the silicon substrate 1; a contact hole 11 passes through the interlayer film 10 and is in contact with the source region 8 or the polysilicon gate 6; A P well lead-out region 9 composed of a P+ region is formed at the bottom of the contact hole 11 , and the P well lead-out region 9 is in contact with the P well 7 .
在所述硅衬底1正面形成有正面金属12,所述正面金属12分别引出源极和栅极。在所述硅衬底1背面形成有背面金属13,所述背面金属13分别引出漏极。A front metal 12 is formed on the front of the silicon substrate 1 , and the front metal 12 respectively leads to a source and a gate. A back metal 13 is formed on the back of the silicon substrate 1 , and the back metal 13 respectively leads to a drain.
本发明实施例一的进一步的改进有:所述沟槽深度为40微米~50微米,所述沟槽的宽度为6微米,各相邻的所述沟槽之间的间距为1微米。A further improvement of Embodiment 1 of the present invention includes: the depth of the grooves is 40 micrometers to 50 micrometers, the width of the grooves is 6 micrometers, and the distance between adjacent grooves is 1 micrometer.
所述硅衬底1的电阻率为20欧姆·厘米~40欧姆·厘米。所述第二N型薄层3a的电阻率为0.97欧姆·厘米,杂质浓度为5e15cm-3,位于各所述第一N型薄层3两侧的两个所述第二N型薄层3a的宽度都分别为1.5微米。所述P型薄层4的电阻率为2.74欧姆·厘米,杂质浓度为5e15cm-3;所述P型薄层4的宽度为3微米,是由两个宽度为1.5微米的所述第二P型硅外延层在所述沟槽中间接合后形成。The resistivity of the silicon substrate 1 is 20 ohm·cm to 40 ohm·cm. The resistivity of the second N-type thin layer 3a is 0.97 ohm·cm, and the impurity concentration is 5e15cm -3 , the two second N-type thin layers 3a located on both sides of each of the first N-type thin layers 3 The widths were all 1.5 µm. The resistivity of the P-type thin layer 4 is 2.74 ohm·cm, and the impurity concentration is 5e15cm -3 ; the width of the P-type thin layer 4 is 3 microns, which is composed of two second P layers with a width of 1.5 microns. A silicon epitaxial layer is formed after bonding in the middle of the trench.
所述N型区2的杂质需要激活,如激光退火,炉管退火,或激光退火和炉管退火的组合激活;所述N型区2的厚度为0.5微米~5微米,该厚度是通过控制所述硅衬底1的背面减薄的厚度得到,图4中的双箭头线EDC中,边界E、D分别为所述N型区2的背面和上面边界、边界C处于所述N型薄层中,由于所述N型区2的厚度较小,所述N型区2的掺杂采用一次离子注入如注入磷实现,注入能量为50—500KEV,剂量高于5E14CM-2,如图10a所示,是本发明实施例一超级结器件的N型区2的杂质浓度的第一种纵向分布图,所述N型区2的掺杂杂质扩散到边界D即所述N型区2的上面边界处;如图10b所示,是本发明实施例一超级结器件的N型区2的杂质浓度的第二种纵向分布图,所述N型区2的掺杂杂质未扩散到边界D即所述N型区2的上面边界处,即在所述沟槽下方还包括一段电阻率和所述硅衬底1相同的区域,如图10a所述的第一种纵向分布能够得到更低的比导通电阻。The impurities in the N-type region 2 need to be activated, such as laser annealing, furnace tube annealing, or a combination of laser annealing and furnace tube annealing; the thickness of the N-type region 2 is 0.5 microns to 5 microns, and the thickness is controlled by The thinned thickness of the back side of the silicon substrate 1 is obtained. In the double arrow line EDC in FIG. layer, because the thickness of the N-type region 2 is small, the doping of the N-type region 2 is achieved by one-time ion implantation such as phosphorus implantation, the implantation energy is 50-500KEV, and the dose is higher than 5E14CM -2 , as shown in Figure 10a As shown, it is the first vertical distribution diagram of the impurity concentration of the N-type region 2 of the super junction device according to the embodiment of the present invention. At the upper boundary; as shown in Figure 10b, it is the second longitudinal distribution diagram of the impurity concentration of the N-type region 2 of the super junction device according to the embodiment of the present invention, and the doping impurities of the N-type region 2 have not diffused to the boundary D That is, at the upper boundary of the N-type region 2, that is, under the trench, there is also a region with the same resistivity as the silicon substrate 1, and the first vertical distribution as shown in FIG. 10a can obtain a lower of on-resistance.
如图5至图9所示,是本发明实施例一超级结器件的制造方法各步骤中的器件剖面图;本发明实施例一超级结器件的制造方法的所述超级结器件为超级结沟槽栅MOSFET器件,包括如下步骤:As shown in Figures 5 to 9, it is a cross-sectional view of the device in each step of the manufacturing method of a super junction device in the embodiment of the present invention; the super junction device in the manufacturing method of the super junction device in the embodiment of the present invention is a super junction trench A trench gate MOSFET device, comprising the steps of:
步骤一、如图5所示,在较高电阻率的N型硅衬底1表面依次淀积第一二氧化硅层31、第二氮化硅层32和第三二氧化硅层33;利用光刻刻蚀工艺依次对所述第三二氧化硅层33、所述第二氮化硅层32和所述第一二氧化硅层31形成沟槽图形掩模。较佳为,所述硅衬底1的电阻率为20欧姆·厘米~40欧姆·厘米,对于8英寸的所述硅衬底1的厚度为700微米~725微米。Step 1, as shown in FIG. 5 , deposit a first silicon dioxide layer 31 , a second silicon nitride layer 32 and a third silicon dioxide layer 33 on the surface of an N-type silicon substrate 1 with higher resistivity in sequence; A photolithographic etching process sequentially forms a trench pattern mask on the third silicon dioxide layer 33 , the second silicon nitride layer 32 and the first silicon dioxide layer 31 . Preferably, the silicon substrate 1 has a resistivity of 20 ohm·cm to 40 ohm·cm, and a thickness of the silicon substrate 1 of 8 inches is 700 microns to 725 microns.
步骤二、如图6所示,以所述沟槽图形掩模为掩模对所述硅衬底1进行刻蚀形成多个沟槽;超级结器件的中间区域为所述电流流动区,终端保护结构环绕于所述电流流动区的外周;在所述电流流动区中,各所述沟槽之间的所述硅衬底1呈薄层结构并由位于各所述沟槽之间的硅衬底薄层组成第一N型薄层3;依次将所述沟槽图形掩模的所述第三二氧化硅层33和所述第二氮化硅层32去除,所述第一二氧化硅层31保留。较佳为,所述沟槽深度为40微米~50微米,所述沟槽的宽度为6微米,各相邻的所述沟槽之间的间距为1微米。Step 2. As shown in FIG. 6, the silicon substrate 1 is etched to form a plurality of grooves by using the groove pattern mask as a mask; the middle region of the super junction device is the current flow region, and the terminal A protective structure surrounds the periphery of the current flow region; in the current flow region, the silicon substrate 1 between the trenches is in a thin layer structure and is made of silicon between the trenches. The substrate thin layer constitutes the first N-type thin layer 3; the third silicon dioxide layer 33 and the second silicon nitride layer 32 of the trench pattern mask are removed in sequence, and the first silicon dioxide layer The silicon layer 31 remains. Preferably, the depth of the grooves is 40 microns to 50 microns, the width of the grooves is 6 microns, and the distance between adjacent grooves is 1 micron.
步骤三、如图7所示,在所述硅衬底1正面淀积形成第一N型硅外延层,所述第一N型硅外延层形成于所述沟槽的底面和侧面;由位于所述第一N型薄层3两侧所述第一N型硅外延层组成第二N型薄层3a,各所述第一N型薄层3加上其两侧的所述第二N型薄层3a组成对应的各N型薄层。Step 3, as shown in FIG. 7 , deposit and form a first N-type silicon epitaxial layer on the front side of the silicon substrate 1, and the first N-type silicon epitaxial layer is formed on the bottom and side surfaces of the trench; The first N-type silicon epitaxial layer on both sides of the first N-type thin layer 3 forms a second N-type thin layer 3a, each of the first N-type thin layers 3 plus the second N-type epitaxial layers on both sides thereof N-type thin layers 3a constitute corresponding N-type thin layers.
所述第二N型薄层3a的电阻率低于所述硅衬底1的电阻率,所述第一N型薄层3的N型掺杂由所述硅衬底1的本身的N型杂质加上从所述第二N型薄层3a扩散进入的N型杂质组成。The resistivity of the second N-type thin layer 3a is lower than the resistivity of the silicon substrate 1, and the N-type doping of the first N-type thin layer 3 is formed by the N-type doping of the silicon substrate 1 itself. Impurities plus N-type impurities diffused in from the second N-type thin layer 3a.
部分或全部所述N型薄层的所述第一N型薄层3中包括高电阻率部分,包括所述高电阻率部分的所述N型薄层具有如下特征:从所述第二N型薄层3a扩散进入所述第一N型薄层3中的N型杂质并未遍布整个所述第一N型薄层3的宽度范围内,所述硅衬底1的电阻率为所述第二N型薄层3a的电阻率的10倍以上,所述第一N型薄层3的中间区域的电阻率等于所述硅衬底1的电阻率、且由所述第一N型薄层3的中间区域组成所述高电阻率部分。Part or all of the first N-type thin layer 3 of the N-type thin layer includes a high-resistivity portion, and the N-type thin layer including the high-resistivity portion has the following characteristics: from the second N-type thin layer The N-type impurity diffused into the first N-type thin layer 3 by the N-type thin layer 3a does not spread over the entire width of the first N-type thin layer 3, and the resistivity of the silicon substrate 1 is as described above. The resistivity of the second N-type thin layer 3a is more than 10 times, the resistivity of the middle region of the first N-type thin layer 3 is equal to the resistivity of the silicon substrate 1, and the resistivity of the first N-type thin layer 3a is The middle region of layer 3 constitutes said high-resistivity portion.
较佳为,所述电流流动区中所述N型薄层的宽度全部相同,且全部所述N型薄层的所述第一N型薄层3中都包括所述高电阻率部分。或者,所述电流流动区中的所述N型薄层包括两种以上的宽度,最大宽度的所述N型薄层中包括所述高电阻率部分,宽度小于所述最大宽度的所述N型薄层中包括或不包括所述高电阻率部分;不包括所述高电阻率部分的所述N型薄层具有特征:从所述第二N型薄层3a扩散进入所述第一N型薄层3中的N型杂质并遍布整个所述第一N型薄层3的宽度范围内,所述第一N型薄层3中间区域的电阻率低于所述硅衬底1的电阻率。Preferably, the widths of the N-type thin layers in the current flow region are all the same, and the first N-type thin layer 3 of all the N-type thin layers includes the high-resistivity portion. Alternatively, the N-type thin layer in the current flow region includes more than two kinds of widths, the N-type thin layer with the largest width includes the high-resistivity portion, and the N-type thin layer with a width smaller than the largest width The N-type thin layer includes or does not include the high-resistivity portion; the N-type thin layer that does not include the high-resistivity portion has a feature: Diffusion from the second N-type thin layer 3a into the first N-type thin layer N-type impurities in the thin layer 3 spread throughout the width of the first N-type thin layer 3, and the resistivity of the middle region of the first N-type thin layer 3 is lower than the resistance of the silicon substrate 1 Rate.
较佳为,所述第二N型薄层3a的电阻率为0.97欧姆·厘米,杂质浓度为5e15cm-3,位于各所述第一N型薄层3两侧的两个所述第二N型薄层3a的宽度都分别为1.5微米。Preferably, the resistivity of the second N-type thin layer 3a is 0.97 ohm·cm, the impurity concentration is 5e15cm -3 , and the two second N-type thin layers located on both sides of each first N-type thin layer 3 The widths of the molded thin layers 3a are each 1.5 micrometers.
步骤四、如图7所示,在所述硅衬底1正面淀积形成第二P型硅外延层,所述第二P型硅外延层和所述第一N型硅外延层接触并将所述沟槽完全填满;将所述沟槽顶部表面的硅和氧化硅都去除。Step 4, as shown in FIG. 7 , deposit and form a second P-type silicon epitaxial layer on the front side of the silicon substrate 1, the second P-type silicon epitaxial layer is in contact with the first N-type silicon epitaxial layer and The trench is completely filled; both silicon and silicon oxide are removed from the top surface of the trench.
在所述电流流动区中,由填充于所述沟槽中的所述第二P型硅外延层组成P型薄层4,所述电流流动区中的所述P型薄层4和所述N型薄层呈交替排列结构。In the current flow region, the P-type thin layer 4 is composed of the second P-type silicon epitaxial layer filled in the trench, and the P-type thin layer 4 and the The N-type thin layers are arranged alternately.
至少所述第二N型薄层3a和其邻近的所述P型薄层4的电荷平衡,包括所述高电阻率部分的所述N型薄层和其邻近的所述P型薄层4的不平衡,所述N型薄层和所述P型薄层4之间连接反偏电压时,包括所述高电阻率部分的所述N型薄层的所述高电阻率部分不被所述P型薄层4完全横向耗尽。而对于不包括所述高电阻率部分的所述N型薄层,该部分N型薄层和其邻近的所述P型薄层4的能够平衡,所述N型薄层和所述P型薄层4之间连接反偏电压时,不包括所述高电阻率部分的所述N型薄层能被所述P型薄层4完全横向耗尽。Charge balance of at least the second N-type thin layer 3a and its adjacent P-type thin layer 4, including the N-type thin layer of the high-resistivity portion and its adjacent P-type thin layer 4 When the reverse bias voltage is connected between the N-type thin layer and the P-type thin layer 4, the high-resistivity portion of the N-type thin layer including the high-resistivity portion is not The P-type thin layer 4 is completely depleted laterally. For the N-type thin layer that does not include the high-resistivity portion, the part of the N-type thin layer and its adjacent P-type thin layer 4 can be balanced, and the N-type thin layer and the P-type thin layer When the reverse bias voltage is connected between the thin layers 4 , the N-type thin layer excluding the high-resistivity part can be completely depleted laterally by the P-type thin layer 4 .
本发明实施例一的器件导通时,所述N型薄层即所述第一N型薄层3和所述第二N型薄层3a提供器件的电流流动区;在器件被处于截止状态时,所述N型薄层中的N型部分杂质都被所述P型薄层4中的杂质耗尽掉;或至少所述第二N型薄层3a中的N型部分杂质都被所述P型薄层4中的杂质耗尽掉,所述第一N型薄层3两侧的所述第二N型薄层3a中的N型部分杂质之和与所述P型薄层4中的杂质之和的差异的绝对值不能大于其中任意一个和的20%。When the device in Embodiment 1 of the present invention is turned on, the N-type thin layer, that is, the first N-type thin layer 3 and the second N-type thin layer 3a provide the current flow region of the device; when the device is turned off At this time, part of the N-type impurities in the N-type thin layer are depleted by the impurities in the P-type thin layer 4; or at least part of the N-type impurities in the second N-type thin layer 3a are all depleted by the impurities The impurities in the P-type thin layer 4 are depleted, and the sum of the N-type partial impurities in the second N-type thin layer 3a on both sides of the first N-type thin layer 3 is equal to that of the P-type thin layer 4 The absolute value of the difference of the sum of impurities in can not be greater than 20% of the sum of any one of them.
较佳为,所述P型薄层4的电阻率为2.74欧姆·厘米,杂质浓度为5e15cm-3;所述P型薄层4的宽度为3微米,是由两个宽度为1.5微米的所述第二P型硅外延层在所述沟槽中间接合后形成。Preferably, the resistivity of the P-type thin layer 4 is 2.74 ohm·cm, and the impurity concentration is 5e15cm -3 ; the width of the P-type thin layer 4 is 3 microns, which is composed of two 1.5 micron The second P-type silicon epitaxial layer is formed after bonding in the middle of the trench.
步骤五、如图8所示,采用光刻刻蚀工艺在所述电流流动区的所述N型薄层的顶部形成栅沟槽。Step 5, as shown in FIG. 8 , a gate trench is formed on the top of the N-type thin layer in the current flow region by photolithography.
步骤六、如图8所示,依次淀积栅介质层5和多晶硅栅6,较佳为,所述栅介质层5为栅氧化层。所述栅介质层5覆盖在所述栅沟槽的底部表面和侧面以及外部,所述多晶硅栅6形成于所述栅介质层5表面并将所述栅沟槽完全填充,去除所述栅沟槽外部的所述栅介质层5和所述多晶硅栅6,由填充于所述栅沟槽内部的所述栅介质层5和所述多晶硅栅6组成所述超级结沟槽栅MOSFET器件的栅极结构。Step 6, as shown in FIG. 8 , deposit a gate dielectric layer 5 and a polysilicon gate 6 in sequence. Preferably, the gate dielectric layer 5 is a gate oxide layer. The gate dielectric layer 5 covers the bottom surface, sides and outside of the gate trench, the polysilicon gate 6 is formed on the surface of the gate dielectric layer 5 and completely fills the gate trench, and the gate trench is removed The gate dielectric layer 5 and the polysilicon gate 6 outside the groove, the gate dielectric layer 5 and the polysilicon gate 6 filled in the gate trench constitute the gate of the super junction trench gate MOSFET device pole structure.
步骤七、如图8所示,在所述N型薄层和所述P型薄层4的顶部形成P阱7;所述栅沟槽的深度大于所述P阱7的深度,所述多晶硅栅6从侧面覆盖所述P阱7、且被所述多晶硅栅6所覆盖的所述P阱7侧面用于形成纵向沟道。Step 7, as shown in Figure 8, form a P well 7 on the top of the N-type thin layer and the P-type thin layer 4; the depth of the gate trench is greater than the depth of the P well 7, and the polysilicon The gate 6 covers the P well 7 from the side, and the side of the P well 7 covered by the polysilicon gate 6 is used to form a vertical channel.
步骤八、如图8所示,进行N+离子注入形成源区8;在所述N型薄层顶部的所述栅沟槽的两侧的所述P阱7顶部都形成有所述源区8。Step 8, as shown in FIG. 8 , perform N+ ion implantation to form a source region 8; the source region 8 is formed on the top of the P well 7 on both sides of the gate trench at the top of the N-type thin layer .
步骤九、如图8所示,在形成了所述源区8的所述硅衬底1正面形成层间膜10;采用光刻刻蚀工艺形成接触孔11,所述接触孔11穿过所述层间膜10并和所述源区8或所述多晶硅栅6接触;进行P+离子注入形成P阱引出区9,所述P阱引出区9位于和所述源区8相接触的所述接触孔11底部,所述P阱引出区9和所述P阱7相接触。Step 9. As shown in FIG. 8 , an interlayer film 10 is formed on the front surface of the silicon substrate 1 on which the source region 8 is formed; a contact hole 11 is formed by photolithography, and the contact hole 11 passes through the The interlayer film 10 is in contact with the source region 8 or the polysilicon gate 6; P+ ion implantation is performed to form a P-well lead-out region 9, and the P-well lead-out region 9 is located on the source region 8 in contact with the The bottom of the contact hole 11 , the P well lead-out region 9 is in contact with the P well 7 .
步骤十、如图9所示,淀积正面金属12并对所述正面金属12进行光刻刻蚀分别形成源极和栅极;Step ten, as shown in FIG. 9 , depositing the front metal 12 and performing photolithography on the front metal 12 to form the source and the gate respectively;
步骤十一、如图4所示,从背面对所述硅衬底1进行减薄。Step eleven, as shown in FIG. 4 , thinning the silicon substrate 1 from the back side.
步骤十二、如图4所示,进行背面离子注入形成N型区2,所述N型区2位于所述N型薄层和所述P型薄层4底部。较佳为,所述N型区2的厚度为0.5微米~5微米,该厚度是通过控制所述硅衬底1的背面减薄的厚度得到,图4中的双箭头线EDC中,边界E、D分别为所述N型区2的背面和上面边界、边界C处于所述N型薄层中。由于所述N型区2的厚度较小,所述N型区2的掺杂采用一次离子注入如注入磷实现,注入能量为50KEV~500KEV,剂量高于5E14CM-2。Step 12, as shown in FIG. 4 , perform back ion implantation to form an N-type region 2 , and the N-type region 2 is located at the bottom of the N-type thin layer and the P-type thin layer 4 . Preferably, the thickness of the N-type region 2 is 0.5 microns to 5 microns, which is obtained by controlling the thickness of the thinned back side of the silicon substrate 1. In the double arrow line EDC in FIG. 4, the boundary E , D are respectively the back and upper boundaries of the N-type region 2, and the boundary C is in the N-type thin layer. Since the thickness of the N-type region 2 is small, the doping of the N-type region 2 is achieved by one-time ion implantation such as phosphorus implantation, the implantation energy is 50KEV-500KEV, and the dose is higher than 5E14CM -2 .
步骤十三、如图4所示,对所述N型区2的离子进行激活。较佳为,所述N型区2的杂质的激活采用一次激光退火,一次炉管退火,或一次激光退火和一次炉管退火的组合激活。激活后,所述N型区2的杂质浓度的纵向分布如图10a和图10b所示。Step thirteen, as shown in FIG. 4 , activating the ions in the N-type region 2 . Preferably, the impurity in the N-type region 2 is activated by one laser annealing, one furnace tube annealing, or a combination of one laser annealing and one furnace tube annealing. After activation, the longitudinal distribution of the impurity concentration of the N-type region 2 is shown in Fig. 10a and Fig. 10b.
步骤十四、如图4所示,进行背面金属化形成漏极13。Step fourteen, as shown in FIG. 4 , perform back metallization to form the drain 13 .
本发明实施例一方法中,步骤七中形成所述P阱7的工艺可以提前到步骤一之前即沟槽形成工艺之前。这样能减少因为所述P阱7形成过程中的推阱工艺需要的热过程对P-N薄层中杂质扩散的影响,改善器件的比导通电阻。In the method of Embodiment 1 of the present invention, the process of forming the P-well 7 in step 7 can be advanced before step 1, that is, before the trench formation process. This can reduce the impact of the thermal process required by the push-well process during the formation of the P well 7 on the impurity diffusion in the P-N thin layer, and improve the specific on-resistance of the device.
如图11所示,是本发明实施例二超级结器件的剖面图;本发明实施例二超级结器件和本发明实施例一超级结器件的区别之处在于:所述N型区2由第一层N型区21和第二层N型区22组成,所述第一层N型区21靠近所述N型薄层和所述P型薄层4底部,所述第二层N型区22靠近所述硅衬底1的背面,所述第二层N型区22的掺杂浓度大于所述第一层N型区21的掺杂浓度,所述第二层N型区22的掺杂浓度满足和形成于所述硅衬底1的背面金属13形成欧姆接触的条件,所述第一N型区21的注入离子的分别较宽并作为所述超级结器件的缓冲层。本发明实施例二的所述N型区2的厚度要较本发明实施例一的厚,较佳为,所述N型区2的厚度为3微米~50微米,所述第一层N型区21的厚度为3微米~50微米,所述第二层N型区22的厚度为0.5微米~3微米。As shown in Figure 11, it is a cross-sectional view of the super junction device of the second embodiment of the present invention; the difference between the super junction device of the second embodiment of the present invention and the super junction device of the first embodiment of the present invention is that the N-type region 2 is formed by the first A layer of N-type region 21 and a second layer of N-type region 22, the first layer of N-type region 21 is close to the bottom of the N-type thin layer and the P-type thin layer 4, and the second layer of N-type region 22 is close to the back of the silicon substrate 1, the doping concentration of the N-type region 22 of the second layer is greater than the doping concentration of the N-type region 21 of the first layer, and the doping concentration of the N-type region 22 of the second layer is The impurity concentration satisfies the condition of forming an ohmic contact with the backside metal 13 formed on the silicon substrate 1, and the implanted ions of the first N-type region 21 are respectively wider and serve as a buffer layer of the super junction device. The thickness of the N-type region 2 of the second embodiment of the present invention is thicker than that of the first embodiment of the present invention. Preferably, the thickness of the N-type region 2 is 3 microns to 50 microns, and the first layer of N-type The thickness of the region 21 is 3 microns to 50 microns, and the thickness of the N-type region 22 of the second layer is 0.5 microns to 3 microns.
较佳为,所述N型区2的杂质浓度的纵向分布包括3种情形:Preferably, the vertical distribution of impurity concentration in the N-type region 2 includes three situations:
图12A是本发明实施例二超级结器件的N型区2的第一种杂质浓度的纵向分布图;该第一种杂质浓度的纵向分布的情形中,所述N型区2的厚度为3微米~5微米,采用两次背面离子注入即可分别得到所述第一N型区21和所述第二层N型区22。第一次背面离子注入的注入杂质为磷,注入能量为1000KEV~4000KEV,剂量高于5E13CM-2;第二次背面离子注入的注入杂质是磷,砷等,能量小于80KEV,剂量大于1e15cm-2,这样得到的边界D和E间的N型杂质浓度分布如图12A所示,最接近背面表面处浓度很高,得到很低的N+区和金属的接触电阻;其后的激活可以采用温度低于500℃的炉管退火,或采用激光退火。12A is a vertical distribution diagram of the first type of impurity concentration in the N-type region 2 of the super junction device according to the second embodiment of the present invention; in the case of the vertical distribution of the first type of impurity concentration, the thickness of the N-type region 2 is 3 Micron to 5 micron, the first N-type region 21 and the second-layer N-type region 22 can be respectively obtained by two backside ion implantations. The impurity for the first back ion implantation is phosphorus, the implantation energy is 1000KEV-4000KEV, and the dose is higher than 5E13CM -2 ; the implantation impurity for the second back ion implantation is phosphorus, arsenic, etc., the energy is less than 80KEV, and the dose is greater than 1e15cm -2 , the N-type impurity concentration distribution between the boundaries D and E obtained in this way is shown in Figure 12A, the concentration closest to the back surface is very high, and the contact resistance between the N+ region and the metal is very low; the subsequent activation can be performed at a low temperature. Anneal in a furnace tube at 500°C, or use laser annealing.
图12B是本发明实施例二超级结器件的N型区2的第二种杂质浓度的纵向分布图;该第二种杂质浓度的纵向分布的情形中,所述N型区2的厚度为3微米~50微米,采用两次背面离子注入即可分别得到所述第一N型区21和所述第二层N型区22。第一次背面离子注入的注入杂质为H+,注入能量为50KEV~4000KEV,剂量高于5E13CM-2;第二次背面离子注入的注入杂质是磷,砷等,能量小于80KEV,剂量大于1e15cm-2,其后的激活可以采用温度低于500℃的炉管退火。该第二种杂质浓度的纵向分布的情形中,第一次背面离子注入的注入剂量较高,激活后界面D处N型区2的杂质浓度大于所述N型薄层或所述P型薄层4的杂质浓度,这样得到的边界D和E间的N型杂质浓度分布如图12B所示。Fig. 12B is a vertical distribution diagram of the second impurity concentration of the N-type region 2 of the super junction device according to the second embodiment of the present invention; in the case of the vertical distribution of the second impurity concentration, the thickness of the N-type region 2 is 3 Micron to 50 micron, the first N-type region 21 and the second-layer N-type region 22 can be respectively obtained by two backside ion implantations. The implantation impurity of the first back ion implantation is H+, the implantation energy is 50KEV~4000KEV, and the dose is higher than 5E13CM -2 ; the implantation impurity of the second back ion implantation is phosphorus, arsenic, etc., the energy is less than 80KEV, and the dose is greater than 1e15cm -2 , Subsequent activation can be annealed in a furnace at a temperature below 500°C. In the case of the second vertical distribution of impurity concentration, the implantation dose of the first backside ion implantation is relatively high, and the impurity concentration of the N-type region 2 at the interface D after activation is greater than that of the N-type thin layer or the P-type thin layer. The impurity concentration of layer 4, and thus obtained N-type impurity concentration distribution between the boundaries D and E are shown in FIG. 12B.
图12C是本发明实施例二超级结器件的N型区2的第三种杂质浓度的纵向分布图;该第三种杂质浓度的纵向分布的情形和图12B所示的第三种杂质浓度的纵向分布的情形的区别在于,该第三种杂质浓度的纵向分布的情形中,第一次背面离子注入的注入剂量较低,激活后界面D处N型区2的杂质浓度小于所述N型薄层或所述P型薄层4的杂质浓度,这样得到的边界D和E间的N型杂质浓度分布如图12C所示。Fig. 12C is a vertical distribution diagram of the third impurity concentration in the N-type region 2 of the super junction device according to the second embodiment of the present invention; the vertical distribution of the third impurity concentration is the same as that shown in Fig. 12B The difference in the case of vertical distribution is that in the case of the third vertical distribution of impurity concentration, the implantation dose of the first backside ion implantation is relatively low, and the impurity concentration of the N-type region 2 at the interface D after activation is lower than that of the N-type region 2. The impurity concentration of the thin layer or the P-type thin layer 4, and the N-type impurity concentration distribution between the boundaries D and E thus obtained are shown in FIG. 12C.
本发明实施例二超级结器件的制造方法和本发明实施例一超级结器件的制造方法的区别在于:在步骤十一的从背面对所述硅衬底1进行减薄的工艺中,要求保证后续形成的所述N型区2的厚度为3微米~50微米。在步骤十二的进行背面离子注入形成N型区2的工艺中,本发明实施例二方法包括了两次背面离子注入并分别形成所述第一N型区21和所述第二层N型区22。较佳为,所述第一N型区21和所述第二层N型区22的杂质浓度能有3种纵向分布情形:The difference between the manufacturing method of the super junction device in the second embodiment of the present invention and the manufacturing method of the super junction device in the first embodiment of the present invention is that in the process of thinning the silicon substrate 1 from the back side in step eleven, it is required to ensure The thickness of the N-type region 2 formed subsequently is 3 micrometers to 50 micrometers. In the process of forming the N-type region 2 by performing backside ion implantation in step 12, the second method of the present invention includes two backside ion implantations to form the first N-type region 21 and the second layer N-type region 2 respectively. District 22. Preferably, the impurity concentrations of the first N-type region 21 and the second-layer N-type region 22 can have three vertical distribution situations:
第一种杂质浓度的纵向分布对应于图12A所示,所述N型区2的厚度为3微米~5微米,第一次背面离子注入的注入杂质为磷,注入能量为1000KEV~4000KEV,剂量高于5E13CM-2;第二次背面离子注入的注入杂质是磷,砷等,能量小于80KEV,剂量大于1e15cm-2;此时其后的步骤十三中对所述N型区2的离子的激活采用温度低于500℃的炉管退火,或采用激光退火。The vertical distribution of the first type of impurity concentration corresponds to that shown in FIG. 12A. The thickness of the N-type region 2 is 3 microns to 5 microns. The implanted impurity for the first backside ion implantation is phosphorus, and the implantation energy is 1000KEV to 4000KEV. higher than 5E13cm -2 ; the impurity implanted in the second backside ion implantation is phosphorus, arsenic, etc., the energy is less than 80KEV, and the dose is greater than 1e15cm -2 ; at this time, the ions in the N-type region 2 in the subsequent step thirteen Activation adopts furnace tube annealing at a temperature lower than 500°C, or laser annealing.
第二种杂质浓度的纵向分布对应于图12B所示,该第二种杂质浓度的纵向分布的情形中,所述N型区2的厚度为3微米~50微米,第一次背面离子注入的注入杂质为H+,注入能量为50KEV~4000KEV,剂量高于5E13CM-2;第二次背面离子注入的注入杂质是磷,砷等,能量小于80KEV,剂量大于1e15cm-2,此时其后的步骤十三中的激活可以采用温度低于500℃的炉管退火。该第二种杂质浓度的纵向分布的情形中,第一次背面离子注入的注入剂量较高,激活后界面D处N型区2的杂质浓度大于所述N型薄层或所述P型薄层4的杂质浓度。The vertical distribution of the second impurity concentration corresponds to that shown in FIG. 12B. In the case of the second vertical distribution of the impurity concentration, the thickness of the N-type region 2 is 3 micrometers to 50 micrometers, and the first backside ion implantation The implanted impurity is H+, the implantation energy is 50KEV~4000KEV, and the dose is higher than 5E13CM -2 ; the implanted impurities of the second backside ion implantation are phosphorus, arsenic, etc., the energy is less than 80KEV, and the dose is greater than 1e15cm -2 . The activation in thirteen can be annealed in a furnace with a temperature lower than 500°C. In the case of the second vertical distribution of impurity concentration, the implantation dose of the first backside ion implantation is relatively high, and the impurity concentration of the N-type region 2 at the interface D after activation is greater than that of the N-type thin layer or the P-type thin layer. The impurity concentration of layer 4.
第二种杂质浓度的纵向分布对应于图12C所示,该第三种杂质浓度的纵向分布的情形和图12B所示的第三种杂质浓度的纵向分布的情形的区别在于,该第三种杂质浓度的纵向分布的情形中,第一次背面离子注入的注入剂量较低,激活后界面D处N型区2的杂质浓度小于所述N型薄层或所述P型薄层4的杂质浓度。The vertical distribution of the second impurity concentration corresponds to that shown in FIG. 12C. The difference between the third vertical distribution of the impurity concentration and the third vertical distribution of the impurity concentration shown in FIG. 12B is that the third In the case of the vertical distribution of impurity concentration, the implantation dose of the first backside ion implantation is relatively low, and the impurity concentration of the N-type region 2 at the interface D after activation is lower than that of the N-type thin layer or the P-type thin layer 4 concentration.
如图13所示,是本发明实施例三超级结器件的剖面图;本发明实施例三超级结器件和本发明实施例一超级结器件的区别之处在于:本发明实施例三超级结器件为超级结沟槽栅IGBT器件,在所述N型区2的底部还形成有P型区14,所述P型区14由采用背面离子注入形成的P+区组成。所述N型区2成为一个场截止层,所述P型区14成为器件的集电区;整个形成一个IGBT器件。如图14所示,是本发明实施例三超级结器件的P/N薄层底部到硅衬底1背面的杂质浓度的纵向分布图;其中靠近背面的P+区组成所述P型区4。As shown in Figure 13, it is a cross-sectional view of the super junction device of the third embodiment of the present invention; the difference between the super junction device of the third embodiment of the present invention and the super junction device of the first embodiment of the present invention is: the super junction device of the third embodiment of the present invention For a super junction trench gate IGBT device, a P-type region 14 is also formed at the bottom of the N-type region 2, and the P-type region 14 is composed of a P+ region formed by backside ion implantation. The N-type region 2 becomes a field stop layer, and the P-type region 14 becomes a collector region of the device; the whole forms an IGBT device. As shown in FIG. 14 , it is a longitudinal distribution diagram of the impurity concentration from the bottom of the P/N thin layer to the back of the silicon substrate 1 of the super junction device of the third embodiment of the present invention; wherein the P+ region near the back constitutes the P-type region 4 .
本发明实施例三超级结器件的制造方法和本发明实施例一超级结器件的制造方法的区别在于:在步骤十二中在进行背面离子注入形成N型区2之后,还包括采用背面离子注入形成所述P型区14。所形成的P型区14的掺杂浓度的纵向分布如图14所示。The difference between the manufacturing method of the super junction device of the third embodiment of the present invention and the manufacturing method of the super junction device of the first embodiment of the present invention is that in step 12, after the back ion implantation is performed to form the N-type region 2, the back ion implantation is also included. The P-type region 14 is formed. The vertical distribution of the doping concentration of the formed P-type region 14 is shown in FIG. 14 .
如图15所示,是本发明实施例四超级结器件的电流流动区的俯视图;如图16所示,是本发明实施例四超级结器件的剖面图。本发明实施例四超级结器件和本发明实施例一超级结器件的区别之处在于:本发明实施例四器件中的至少包括一个包括宽度较宽的第一N型薄层3W的所述N型薄层,图15中所述第一N型薄层3W对应于C2D2之间的薄层,C0D0、C1D1、C3D3和C4D4之间的薄层对应于所述第一N型薄层3。由于所述第一N型薄层3W的宽度较宽,从所述第二N型薄层3a扩散进入所述第一N型薄层3W中的N型杂质并未遍布整个所述第一N型薄层3W的宽度范围内,所以所述第一N型薄层3W中间总存在一高电阻率部分,所述N型薄层和所述P型薄层4之间连接反偏电压时所述高电阻率部分不被所述P型薄层4完全横向耗尽;而不被所述P型薄层4横向耗尽的部分,会与所述P阱7形成一个P-N结,随着器件源漏电压即Vds的增加,所述第一N型薄层3W中的耗尽区逐渐扩大,这不同与所述第二N型薄层3a与所述P型薄层4中在较低电压如50V之下就完全耗尽掉,由于所述第一N型薄层3W的这一特性,改善了器件的反向恢复特性和开关特性。较佳为,所述第一N型薄层3W的宽度为50微米。As shown in FIG. 15 , it is a top view of the current flow region of the super junction device of the fourth embodiment of the present invention; as shown in FIG. 16 , it is a cross-sectional view of the super junction device of the fourth embodiment of the present invention. The difference between the super junction device in Embodiment 4 of the present invention and the super junction device in Embodiment 1 of the present invention is that the device in Embodiment 4 of the present invention includes at least one N-type thin layer 3W with a wider width. type thin layer, the first N-type thin layer 3W in FIG. Due to the wide width of the first N-type thin layer 3W, the N-type impurities diffused from the second N-type thin layer 3a into the first N-type thin layer 3W do not spread throughout the entire first N-type thin layer 3a. Type thin layer 3W within the width range, so there is always a high-resistivity part in the middle of the first N-type thin layer 3W, when the reverse bias voltage is connected between the N-type thin layer and the P-type thin layer 4 The high-resistivity part is not completely laterally depleted by the P-type thin layer 4; the part not laterally depleted by the P-type thin layer 4 will form a P-N junction with the P-well 7, with the device With the increase of the source-drain voltage, that is, Vds, the depletion region in the first N-type thin layer 3W gradually expands, which is different from the lower voltage in the second N-type thin layer 3a and the P-type thin layer 4 If it is completely depleted below 50V, due to this characteristic of the first N-type thin layer 3W, the reverse recovery characteristic and switching characteristic of the device are improved. Preferably, the width of the first N-type thin layer 3W is 50 microns.
本发明实施例四超级结器件的制造方法和本发明实施例一超级结器件的制造方法的区别在于:在步骤二中形成沟槽时,部分区域的所述沟槽之间的间距设置为所述第一N型薄层3W所需宽度。较佳为,所述第一N型薄层3W的宽度为50微米。The difference between the method for manufacturing a super junction device in Embodiment 4 of the present invention and the method for manufacturing a super junction device in Embodiment 1 of the present invention is that when trenches are formed in step 2, the distance between the trenches in some regions is set to the specified Describe the required width of the first N-type thin layer 3W. Preferably, the width of the first N-type thin layer 3W is 50 microns.
如图17所示,是本发明实施例五超级结器件的剖面图,本发明实施例五超级结器件和本发明实施例四器件的区别之处为:本发明实施例五器件的所述N型区2由第一N型区21和第二N型区22组成,本发明实施例五器件的第一N型区21和第二N型区22的结构特征和本发明实施例二器件的相同。As shown in Figure 17, it is a cross-sectional view of the super junction device of the fifth embodiment of the present invention. The difference between the super junction device of the fifth embodiment of the present invention and the device of the fourth embodiment of the present invention is: the N The N-type region 2 is composed of a first N-type region 21 and a second N-type region 22. The structural features of the first N-type region 21 and the second N-type region 22 of the fifth device of the present invention are the same as those of the second N-type device of the present invention. same.
本发明实施例五超级结器件的制造方法和本发明实施例二超级结器件的制造方法的区别在于:在步骤二中形成沟槽时,部分区域的所述沟槽之间的间距设置为所述第一N型薄层3W所需宽度。较佳为,所述第一N型薄层3W的宽度为50微米。The difference between the manufacturing method of the super junction device in the fifth embodiment of the present invention and the manufacturing method of the super junction device in the second embodiment of the present invention is that when the trenches are formed in step 2, the distance between the trenches in some regions is set to the specified Describe the required width of the first N-type thin layer 3W. Preferably, the width of the first N-type thin layer 3W is 50 microns.
本发明实施例六超级结器件和本发明实施例四器件的区别之处为:本发明实施例六超级结器件为超级结沟槽栅IGBT器件,本发明实施例六器件的所述N型区2的背面还形成有所述P型区14,所述P型区14的结构特征和如图13所示的本发明实施例三器件的相同。The difference between the sixth super junction device of the present invention and the fourth embodiment of the present invention is that the super junction device of the sixth embodiment of the present invention is a super junction trench gate IGBT device, and the N-type region of the device of the sixth embodiment of the present invention The P-type region 14 is also formed on the back of the device 2, and the structural features of the P-type region 14 are the same as those of the third device of the present invention shown in FIG. 13 .
本发明实施例六超级结器件的制造方法和本发明实施例二超级结器件的制造方法的区别在于:在步骤二中形成沟槽时,部分区域的所述沟槽之间的间距设置为所述第一N型薄层3W所需宽度。较佳为,所述第一N型薄层3W的宽度为50微米。The difference between the manufacturing method of the super-junction device in Embodiment 6 of the present invention and the manufacturing method of the super-junction device in Embodiment 2 of the present invention is that when trenches are formed in step 2, the distance between the trenches in some regions is set to the specified Describe the required width of the first N-type thin layer 3W. Preferably, the width of the first N-type thin layer 3W is 50 microns.
如图18所示,是本发明实施例七超级结器件的电流流动区的俯视图;本发明实施例七超级结器件和本发明实施例四器件的区别之处在于:本发明实施例器器件中的宽度较宽的所述第一N型薄层3W只在部分区域存在,不是贯穿于一个器件电流流动区的全部,并且使所述第一N型薄层3W不要与器件的终端区比邻,以免造成在由于比邻终端区的不同而造成器件一致性的差异,或增加了终端设计的复杂性。同时所述第一N型薄层3W也不与器件栅电极即多晶硅栅6连出的正面金属12的金属焊盘(PAD)比邻,能改善器件的一致性并减小器件设计的复杂性。As shown in Figure 18, it is a top view of the current flow region of the super junction device of the seventh embodiment of the present invention; the difference between the super junction device of the seventh embodiment of the present invention and the device of the fourth embodiment of the present invention is: The first N-type thin layer 3W with a wider width only exists in a part of the region, and does not run through the entire current flow region of a device, and the first N-type thin layer 3W is not adjacent to the terminal region of the device, In order not to cause differences in device consistency due to differences in adjacent terminal regions, or increase the complexity of terminal design. At the same time, the first N-type thin layer 3W is not adjacent to the device gate electrode, that is, the metal pad (PAD) of the front metal 12 connected to the polysilicon gate 6, which can improve the consistency of the device and reduce the complexity of device design.
上述本发明实施例一至七超级结器件都是沟槽栅结构器件,本发明也同样适用于平面栅结构器件,仅将沟槽栅变换成平面栅即可。The above-mentioned super junction devices in Embodiments 1 to 7 of the present invention are devices with a trench gate structure, and the present invention is also applicable to devices with a planar gate structure, and only the trench gate is converted into a planar gate.
如图19所示,是本发明实施例八超级结器件的剖面图。本发明实施例八超级结器件为超级结平面栅MOSFET器件,本发明实施例八器件和本发明实施例一器件的区别之处为:所述栅介质层5和所述多晶硅栅6为平面结构,所述多晶硅栅6覆盖部分所述P阱7并延伸到所述N型薄层的上方,所述源区8和所述多晶硅栅6的一侧自对准,被所述多晶硅栅6覆盖的所述P阱7的表面用于形成连接所述源区8和所述N型薄层的沟道。As shown in FIG. 19 , it is a cross-sectional view of the eighth super junction device of the present invention. The eighth super-junction device of the present invention is a super-junction planar gate MOSFET device. The difference between the eighth device of the present invention and the device of the first embodiment of the present invention is that the gate dielectric layer 5 and the polysilicon gate 6 are planar structures , the polysilicon gate 6 covers part of the P well 7 and extends above the N-type thin layer, the source region 8 is self-aligned with one side of the polysilicon gate 6 and is covered by the polysilicon gate 6 The surface of the P well 7 is used to form a channel connecting the source region 8 and the N-type thin layer.
本发明实施例八超级结器件的制造方法包括如下步骤:The manufacturing method of the eighth super junction device of the present invention includes the following steps:
步骤一、如图5所示,在较高电阻率的N型硅衬底1表面依次淀积第一二氧化硅层31、第二氮化硅层32和第三二氧化硅层33;利用光刻刻蚀工艺依次对所述第三二氧化硅层33、所述第二氮化硅层32和所述第一二氧化硅层31形成沟槽图形掩模。较佳为,所述硅衬底1的电阻率为20欧姆·厘米~40欧姆·厘米,对于8英寸的所述硅衬底1的厚度为700微米~725微米。Step 1, as shown in FIG. 5 , deposit a first silicon dioxide layer 31 , a second silicon nitride layer 32 and a third silicon dioxide layer 33 on the surface of an N-type silicon substrate 1 with higher resistivity in sequence; A photolithographic etching process sequentially forms a trench pattern mask on the third silicon dioxide layer 33 , the second silicon nitride layer 32 and the first silicon dioxide layer 31 . Preferably, the silicon substrate 1 has a resistivity of 20 ohm·cm to 40 ohm·cm, and a thickness of the silicon substrate 1 of 8 inches is 700 microns to 725 microns.
步骤二、如图6所示,以所述沟槽图形掩模为掩模对所述硅衬底1进行刻蚀形成多个沟槽;超级结器件的中间区域为所述电流流动区,终端保护结构环绕于所述电流流动区的外周;在所述电流流动区中,各所述沟槽之间的所述硅衬底1呈薄层结构并由位于各所述沟槽之间的硅衬底薄层组成第一N型薄层3;依次将所述沟槽图形掩模的所述第三二氧化硅层33和所述第二氮化硅层32去除,所述第一二氧化硅层31保留。较佳为,所述沟槽深度为40微米~50微米,所述沟槽的宽度为6微米,各相邻的所述沟槽之间的间距为1微米。Step 2. As shown in FIG. 6, the silicon substrate 1 is etched to form a plurality of grooves by using the groove pattern mask as a mask; the middle region of the super junction device is the current flow region, and the terminal A protective structure surrounds the periphery of the current flow region; in the current flow region, the silicon substrate 1 between the trenches is in a thin layer structure and is made of silicon between the trenches. The substrate thin layer constitutes the first N-type thin layer 3; the third silicon dioxide layer 33 and the second silicon nitride layer 32 of the trench pattern mask are removed in sequence, and the first silicon dioxide layer The silicon layer 31 remains. Preferably, the depth of the grooves is 40 microns to 50 microns, the width of the grooves is 6 microns, and the distance between adjacent grooves is 1 micron.
步骤三、如图7所示,在所述硅衬底1正面淀积形成第一N型硅外延层,所述第一N型硅外延层形成于所述沟槽的底面和侧面;由位于所述第一N型薄层3两侧所述第一N型硅外延层组成第二N型薄层3a,各所述第一N型薄层3加上其两侧的所述第二N型薄层3a组成对应的各N型薄层。Step 3, as shown in FIG. 7 , deposit and form a first N-type silicon epitaxial layer on the front side of the silicon substrate 1, and the first N-type silicon epitaxial layer is formed on the bottom and side surfaces of the trench; The first N-type silicon epitaxial layer on both sides of the first N-type thin layer 3 forms a second N-type thin layer 3a, each of the first N-type thin layers 3 plus the second N-type epitaxial layers on both sides thereof N-type thin layers 3a constitute corresponding N-type thin layers.
所述第二N型薄层3a的电阻率低于所述硅衬底1的电阻率,所述第一N型薄层3的N型掺杂由所述硅衬底1的本身的N型杂质加上从所述第二N型薄层3a扩散进入的N型杂质组成。The resistivity of the second N-type thin layer 3a is lower than the resistivity of the silicon substrate 1, and the N-type doping of the first N-type thin layer 3 is formed by the N-type doping of the silicon substrate 1 itself. Impurities plus N-type impurities diffused in from the second N-type thin layer 3a.
部分或全部所述N型薄层的所述第一N型薄层3中包括高电阻率部分,包括所述高电阻率部分的所述N型薄层具有如下特征:从所述第二N型薄层3a扩散进入所述第一N型薄层3中的N型杂质并未遍布整个所述第一N型薄层3的宽度范围内,所述硅衬底1的电阻率为所述第二N型薄层3a的电阻率的10倍以上,所述第一N型薄层3的中间区域的电阻率等于所述硅衬底1的电阻率、且由所述第一N型薄层3的中间区域组成所述高电阻率部分。Part or all of the first N-type thin layer 3 of the N-type thin layer includes a high-resistivity portion, and the N-type thin layer including the high-resistivity portion has the following characteristics: from the second N-type thin layer The N-type impurity diffused into the first N-type thin layer 3 by the N-type thin layer 3a does not spread over the entire width of the first N-type thin layer 3, and the resistivity of the silicon substrate 1 is as described above. The resistivity of the second N-type thin layer 3a is more than 10 times, the resistivity of the middle region of the first N-type thin layer 3 is equal to the resistivity of the silicon substrate 1, and the resistivity of the first N-type thin layer 3a is The middle region of layer 3 constitutes said high-resistivity portion.
较佳为,所述电流流动区中所述N型薄层的宽度全部相同,且全部所述N型薄层的所述第一N型薄层3中都包括所述高电阻率部分。或者,所述电流流动区中的所述N型薄层包括两种以上的宽度,最大宽度的所述N型薄层中包括所述高电阻率部分,宽度小于所述最大宽度的所述N型薄层中包括或不包括所述高电阻率部分;不包括所述高电阻率部分的所述N型薄层具有特征:从所述第二N型薄层3a扩散进入所述第一N型薄层3中的N型杂质并遍布整个所述第一N型薄层3的宽度范围内,所述第一N型薄层3中间区域的电阻率低于所述硅衬底1的电阻率。Preferably, the widths of the N-type thin layers in the current flow region are all the same, and the first N-type thin layer 3 of all the N-type thin layers includes the high-resistivity portion. Alternatively, the N-type thin layer in the current flow region includes more than two kinds of widths, the N-type thin layer with the largest width includes the high-resistivity portion, and the N-type thin layer with a width smaller than the largest width The N-type thin layer includes or does not include the high-resistivity portion; the N-type thin layer that does not include the high-resistivity portion has a feature: Diffusion from the second N-type thin layer 3a into the first N-type thin layer N-type impurities in the thin layer 3 spread throughout the width of the first N-type thin layer 3, and the resistivity of the middle region of the first N-type thin layer 3 is lower than the resistance of the silicon substrate 1 Rate.
较佳为,所述第二N型薄层3a的电阻率为0.97欧姆·厘米,杂质浓度为5e15cm-3,位于各所述第一N型薄层3两侧的两个所述第二N型薄层3a的宽度都分别为1.5微米。Preferably, the resistivity of the second N-type thin layer 3a is 0.97 ohm·cm, the impurity concentration is 5e15cm -3 , and the two second N-type thin layers located on both sides of each first N-type thin layer 3 The widths of the molded thin layers 3a are each 1.5 micrometers.
步骤四、如图7所示,在所述硅衬底1正面淀积形成第二P型硅外延层,所述第二P型硅外延层和所述第一N型硅外延层接触并将所述沟槽完全填满;将所述沟槽顶部表面的硅和氧化硅都去除。Step 4, as shown in FIG. 7 , deposit and form a second P-type silicon epitaxial layer on the front side of the silicon substrate 1, the second P-type silicon epitaxial layer is in contact with the first N-type silicon epitaxial layer and The trench is completely filled; both silicon and silicon oxide are removed from the top surface of the trench.
在所述电流流动区中,由填充于所述沟槽中的所述第二P型硅外延层组成P型薄层4,所述电流流动区中的所述P型薄层4和所述N型薄层呈交替排列结构。In the current flow region, the P-type thin layer 4 is composed of the second P-type silicon epitaxial layer filled in the trench, and the P-type thin layer 4 and the The N-type thin layers are arranged alternately.
至少所述第二N型薄层3a和其邻近的所述P型薄层4的电荷平衡,包括所述高电阻率部分的所述N型薄层和其邻近的所述P型薄层4的不平衡,所述N型薄层和所述P型薄层4之间连接反偏电压时,包括所述高电阻率部分的所述N型薄层的所述高电阻率部分不被所述P型薄层4完全横向耗尽。而对于不包括所述高电阻率部分的所述N型薄层,该部分N型薄层和其邻近的所述P型薄层4的能够平衡,所述N型薄层和所述P型薄层4之间连接反偏电压时,不包括所述高电阻率部分的所述N型薄层能被所述P型薄层4完全横向耗尽。Charge balance of at least the second N-type thin layer 3a and its adjacent P-type thin layer 4, including the N-type thin layer of the high-resistivity portion and its adjacent P-type thin layer 4 When the reverse bias voltage is connected between the N-type thin layer and the P-type thin layer 4, the high-resistivity portion of the N-type thin layer including the high-resistivity portion is not The P-type thin layer 4 is completely depleted laterally. For the N-type thin layer that does not include the high-resistivity portion, the part of the N-type thin layer and its adjacent P-type thin layer 4 can be balanced, and the N-type thin layer and the P-type thin layer When the reverse bias voltage is connected between the thin layers 4 , the N-type thin layer excluding the high-resistivity part can be completely depleted laterally by the P-type thin layer 4 .
本发明实施例八的器件导通时,所述N型薄层即所述第一N型薄层3和所述第二N型薄层3a提供器件的电流流动区;在器件被处于截止状态时,所述N型薄层中的N型部分杂质都被所述P型薄层4中的杂质耗尽掉;或至少所述第二N型薄层3a中的N型部分杂质都被所述P型薄层4中的杂质耗尽掉,所述第一N型薄层3两侧的所述第二N型薄层3a中的N型部分杂质之和与所述P型薄层4中的杂质之和的差异的绝对值不能大于其中任意一个和的20%。When the device in Embodiment 8 of the present invention is turned on, the N-type thin layer, that is, the first N-type thin layer 3 and the second N-type thin layer 3a provide the current flow region of the device; when the device is turned off At this time, part of the N-type impurities in the N-type thin layer are depleted by the impurities in the P-type thin layer 4; or at least part of the N-type impurities in the second N-type thin layer 3a are all depleted by the impurities The impurities in the P-type thin layer 4 are depleted, and the sum of the N-type partial impurities in the second N-type thin layer 3a on both sides of the first N-type thin layer 3 is equal to that of the P-type thin layer 4 The absolute value of the difference of the sum of impurities in can not be greater than 20% of the sum of any one of them.
较佳为,所述P型薄层4的电阻率为2.74欧姆·厘米,杂质浓度为5e15cm-3;所述P型薄层4的宽度为3微米,是由两个宽度为1.5微米的所述第二P型硅外延层在所述沟槽中间接合后形成。Preferably, the resistivity of the P-type thin layer 4 is 2.74 ohm·cm, and the impurity concentration is 5e15cm -3 ; the width of the P-type thin layer 4 is 3 microns, which is composed of two 1.5 micron The second P-type silicon epitaxial layer is formed after bonding in the middle of the trench.
步骤五、如图19所示,在各所述P型薄层4的顶部形成P阱7,各所述P阱7还延伸到部分所述N型薄层顶部;各所述P阱7之间的所述N型薄层顶部区域为N型导通区16。较佳为,还包括在所述N型导通区16中进行N型离子注入的步骤,该N型离子注入能减少器件的比导通电阻。Step 5, as shown in Figure 19, form a P well 7 on the top of each of the P-type thin layers 4, and each of the P-type wells 7 also extends to part of the top of the N-type thin layer; The top region of the N-type thin layer is the N-type conduction region 16 . Preferably, a step of performing N-type ion implantation in the N-type conduction region 16 is also included, and the N-type ion implantation can reduce the specific on-resistance of the device.
步骤六、如图19所示,依次淀积栅介质层5和多晶硅栅6,采用光刻刻蚀工艺依次对所述多晶硅栅6和所述栅介质层5进行刻蚀,由刻蚀后的所述栅介质层5和所述多晶硅栅6组成所述超级结平面栅MOSFET器件的栅极结构;所述多晶硅栅6从顶部覆盖所述N型薄层和部分所述P阱7、且被所述多晶硅栅6所覆盖的所述P阱7用于形成横向沟道。Step 6. As shown in FIG. 19 , deposit the gate dielectric layer 5 and the polysilicon gate 6 in sequence, and etch the polysilicon gate 6 and the gate dielectric layer 5 sequentially by photolithography, and the etched The gate dielectric layer 5 and the polysilicon gate 6 form the gate structure of the super junction planar gate MOSFET device; the polysilicon gate 6 covers the N-type thin layer and part of the P well 7 from the top, and is covered by The P well 7 covered by the polysilicon gate 6 is used to form a lateral channel.
步骤七、如图19所示,进行N+离子注入形成源区8;所述源区8形成于所述P阱7顶部并和所述多晶硅栅6自对准。Step 7, as shown in FIG. 19 , perform N+ ion implantation to form a source region 8 ; the source region 8 is formed on the top of the P well 7 and self-aligned with the polysilicon gate 6 .
步骤八、如图19所示,在形成了所述源区8的所述硅衬底1正面形成层间膜10;采用光刻刻蚀工艺形成接触孔11,所述接触孔11穿过所述层间膜10并和所述源区8或所述多晶硅栅6接触;进行P+离子注入形成P阱引出区9,所述P阱引出区9位于和所述源区8相接触的所述接触孔11底部,所述P阱引出区9和所述P阱7相接触。Step 8. As shown in FIG. 19 , an interlayer film 10 is formed on the front surface of the silicon substrate 1 on which the source region 8 is formed; a contact hole 11 is formed by photolithography, and the contact hole 11 passes through the The interlayer film 10 is in contact with the source region 8 or the polysilicon gate 6; P+ ion implantation is performed to form a P-well lead-out region 9, and the P-well lead-out region 9 is located on the source region 8 in contact with the The bottom of the contact hole 11 , the P well lead-out region 9 is in contact with the P well 7 .
步骤九、如图19所示,淀积正面金属12并对所述正面金属12进行光刻刻蚀分别形成源极和栅极;Step 9, as shown in FIG. 19 , depositing the front metal 12 and performing photolithography on the front metal 12 to form a source and a gate respectively;
步骤十、如图19所示,从背面对所述硅衬底1进行减薄。Step ten, as shown in FIG. 19 , thinning the silicon substrate 1 from the back side.
步骤十一、如图19所示,进行背面离子注入形成N型区2,所述N型区2位于所述N型薄层和所述P型薄层4底部。较佳为,所述N型区2的厚度为0.5微米~5微米,该厚度是通过控制所述硅衬底1的背面减薄的厚度得到,图4中的双箭头线EDC中,边界E、D分别为所述N型区2的背面和上面边界、边界C处于所述N型薄层中。由于所述N型区2的厚度较小,所述N型区2的掺杂采用一次离子注入如注入磷实现,注入能量为50—500KEV,剂量高于5E14CM-2。Step eleven, as shown in FIG. 19 , perform back ion implantation to form an N-type region 2 , and the N-type region 2 is located at the bottom of the N-type thin layer and the P-type thin layer 4 . Preferably, the thickness of the N-type region 2 is 0.5 microns to 5 microns, which is obtained by controlling the thickness of the thinned back side of the silicon substrate 1. In the double arrow line EDC in FIG. 4, the boundary E , D are respectively the back and upper boundaries of the N-type region 2, and the boundary C is in the N-type thin layer. Since the thickness of the N-type region 2 is small, the doping of the N-type region 2 is realized by one-time ion implantation such as implanting phosphorus, the implantation energy is 50-500KEV, and the dose is higher than 5E14CM -2 .
步骤十二、如图19所示,对所述N型区2的离子进行激活。较佳为,所述N型区2的杂质的激活采用一次激光退火,一次炉管退火,或一次激光退火和一次炉管退火的组合激活。激活后,所述N型区2的杂质浓度的纵向分布如图10a和图10b所示。Step twelve, as shown in FIG. 19 , activating the ions in the N-type region 2 . Preferably, the impurity in the N-type region 2 is activated by one laser annealing, one furnace tube annealing, or a combination of one laser annealing and one furnace tube annealing. After activation, the longitudinal distribution of the impurity concentration of the N-type region 2 is shown in Fig. 10a and Fig. 10b.
步骤十三、如图19所示,进行背面金属化形成漏极13。Step thirteen, as shown in FIG. 19 , perform back metallization to form the drain 13 .
本发明实施例九超级结器件和本发明实施例八超级结器件的区别之处在于:本发明实施例九超级结器件为超级结平面栅IGBT器件,在所述N型区2的底部还形成有P型区,所述P型区由采用背面离子注入形成的P+区组成。所述N型区2成为一个场截止层,所述P型区成为器件的集电区;整个形成一个IGBT器件。本发明实施例九的所述P型区14的结构特征和本发明实施例三超级结器件的所述P型区4的相同。The difference between the super-junction device in Embodiment 9 of the present invention and the super-junction device in Embodiment 8 of the present invention is that the super-junction device in Embodiment 9 of the present invention is a super-junction planar gate IGBT device, and a There is a P-type region consisting of a P+ region formed using backside ion implantation. The N-type region 2 becomes a field stop layer, and the P-type region becomes the collector region of the device; the whole forms an IGBT device. The structural features of the P-type region 14 in Embodiment 9 of the present invention are the same as those of the P-type region 4 of the super junction device in Embodiment 3 of the present invention.
本发明实施例九超级结器件的制造方法和本发明实施例八超级结器件的制造方法的区别在于:在步骤十一中在进行背面离子注入形成N型区2之后,还包括采用背面离子注入形成所述P型区。The difference between the manufacturing method of the super junction device in the ninth embodiment of the present invention and the manufacturing method of the super junction device in the eighth embodiment of the present invention is that in step 11, after the back ion implantation is performed to form the N-type region 2, the back ion implantation is also included. The P-type region is formed.
上述实施例中仅列举了超级结MOSFET器件和IGBT器件,本发明实施例的P-N薄层结构同样适用用超级结高压二极管等具有超级结结构的功率器件中。In the above embodiments, only super junction MOSFET devices and IGBT devices are listed, and the P-N thin layer structure of the embodiments of the present invention is also applicable to power devices with super junction structures such as super junction high voltage diodes.
以上通过具体实施例对本发明进行了详细的说明,但这些并非构成对本发明的限制。在不脱离本发明原理的情况下,本领域的技术人员还可做出许多变形和改进,这些也应视为本发明的保护范围。The present invention has been described in detail through specific examples above, but these do not constitute a limitation to the present invention. Without departing from the principle of the present invention, those skilled in the art can also make many modifications and improvements, which should also be regarded as the protection scope of the present invention.
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