CN104574027B - A kind of tobacco flow distribution system and method - Google Patents
A kind of tobacco flow distribution system and method Download PDFInfo
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 128
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 128
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- 230000003287 optical effect Effects 0.000 description 1
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Abstract
本发明提供一种烟草物流分配系统和方法,包括拆包装置、分拣系统、周转箱、装箱设备、信息识别卡读写设备、中心控制服务器以及手持终端,用于烟草物流中心针对客户订单实现烟草的分拣及配送,使用设置了RFID标签的周转箱进行烟草配送,实现卷烟配送过程的全面感知。即在每个周转箱上安装RFID标签,将周转箱的卷烟订单信息写入RFID。为客户配发客户识别卡,在完成配送时,通过扫描周转箱的RFID标签以及客户识别卡,记录扫描时间和地点,保证订单在预定的时间和地点完成配送,有据可查,这样,就实现了烟草配送时间和地点的监控,有效保证烟草物流配送的速度。该方案通过在重要物流节点对周转箱RFID内容的读取验证,实现周转箱箱内卷烟可追溯管理。
The invention provides a tobacco logistics distribution system and method, including an unpacking device, a sorting system, a turnover box, packing equipment, information identification card reading and writing equipment, a central control server and a hand-held terminal, which are used by the tobacco logistics center to target customer orders Realize the sorting and distribution of tobacco, use the turnover boxes with RFID tags for tobacco distribution, and realize the comprehensive perception of the cigarette distribution process. That is, RFID tags are installed on each turnover box, and the cigarette order information of the turnover box is written into the RFID. Distribute customer identification cards to customers. When the delivery is completed, by scanning the RFID tags of the turnover boxes and the customer identification cards, record the scanning time and place, to ensure that the order is delivered at the scheduled time and place, and it is well documented. In this way, The monitoring of the time and location of tobacco distribution is realized, and the speed of tobacco logistics distribution is effectively guaranteed. This solution realizes the traceable management of cigarettes in the turnover box by reading and verifying the RFID content of the turnover box at important logistics nodes.
Description
技术领域technical field
本发明涉及烟草物流领域,具体地说是一种烟草物流分配系统及方法。The invention relates to the field of tobacco logistics, in particular to a tobacco logistics distribution system and method.
背景技术Background technique
在烟草行业,各个区域的烟草是统一配送的。各个地方的烟草经销商的产品,都是由各个地区的烟草物流中心统一配送的。在烟草物流中心,将各个种类的烟草产品,拆箱后进行包装,并根据各个烟草经销商的订单,进行重新装箱处理。In the tobacco industry, tobacco in various regions is uniformly distributed. The products of tobacco distributors in various places are uniformly distributed by tobacco logistics centers in various regions. In the tobacco logistics center, various types of tobacco products are unpacked and packaged, and repacked according to the orders of various tobacco dealers.
卷烟的配送主要使用的是周转箱。周转箱是一种可重复利用的装载容器,箱体上宽下窄,容积一定,重量适中。烟草公司主要利用周转箱装载卷烟,进行烟草配送,送货完成后周转箱回收利用。The distribution of cigarettes mainly uses turnover boxes. The turnover box is a reusable loading container, the box body is wide at the top and narrow at the bottom, with a certain volume and moderate weight. Tobacco companies mainly use turnover boxes to load cigarettes for tobacco distribution, and the turnover boxes are recycled after delivery.
目前,烟草分拣业务一般分为全自动分拣线和半自动分拣线。At present, the tobacco sorting business is generally divided into fully automatic sorting lines and semi-automatic sorting lines.
全自动分拣线的周转箱与客户的绑定是依据作为箱体识别码的一维条形码进行的,在周转箱开始装箱前固定条码阅读器读周转箱的条形码,分拣系统获得条码信息后,把该周转箱与对应的客户信息进行绑定;在周转箱到达出口时,出口处固定条码阅读器扫描该周转箱的条码打印出带有不干胶的纸制周转箱标签,周转箱下线上托盘,工作人员根据纸制周转箱标签的储位信息将托盘拉至指定储位。配送人员根据纸制标签提示的送货顺序信息进行尾箱合箱、倒序装车配送。The turnover box of the automatic sorting line is bound to the customer based on the one-dimensional barcode used as the box identification code. Before the turnover box starts to be packed, the barcode reader is fixed to read the barcode of the turnover box, and the sorting system obtains the barcode information Finally, bind the turnover box with the corresponding customer information; when the turnover box arrives at the exit, the fixed barcode reader at the exit scans the barcode of the turnover box and prints out a paper turnover box label with self-adhesive, the turnover box On the off-line pallet, the staff will pull the pallet to the designated storage position according to the storage position information on the label of the paper turnover box. According to the delivery sequence information prompted by the paper label, the delivery personnel will combine the tail boxes and load them in reverse order.
半自动分拣线的周转箱与客户的绑定关系是依据打印出来的纸制周转箱标签队列顺序号与客户进行绑定。在周转箱开始装箱时,分拣系统打印周转箱纸制标签,同时打印出该周转箱的流水号到标签上,配送人员根据贴在周转箱上的标签信息进行配送。The binding relationship between the turnover box of the semi-automatic sorting line and the customer is based on the printed paper turnover box label queue sequence number and the customer. When the turnover box starts to be packed, the sorting system prints the paper label of the turnover box, and at the same time prints the serial number of the turnover box on the label, and the delivery personnel deliver according to the label information affixed to the turnover box.
在完成烟草配送后,空箱回收管理采取人工清点计数的方式进行数量的核对,送货员与调度员共同确认签字完成空箱回收交接。After the tobacco distribution is completed, the empty box recycling management adopts the method of manual counting and counting to check the quantity, and the deliveryman and the dispatcher jointly confirm and sign to complete the empty box recycling handover.
在上述过程中,烟草的分拣线上,采用人工贴标签的方式为周转箱贴上带有不干胶的纸制标签,多次粘贴后会在周转箱上留下多层标签纸。在周转箱的配送过程中,会出现一些误读现象,发生错误。此外,不干胶标签纸是易耗品,每次使用都需粘贴新的标签,增加生产成本。In the above process, on the tobacco sorting line, paper labels with self-adhesive labels are applied to the turnover boxes by manual labeling. After multiple pastings, multiple layers of label paper will be left on the turnover boxes. In the distribution process of the turnover box, there will be some misreading and mistakes. In addition, self-adhesive label paper is a consumable product, and a new label needs to be pasted every time it is used, which increases production costs.
此外,在烟草配送过程中,为了监控烟草的配送情况,一般采用的是在上述不干胶标签纸上设置可以扫描的二维码或一维条码,当配送完成时,配送人员扫描该码,上传配送完成时间。但是,由于该码设置在周转箱的标签纸上,配送人员任何时候都可以进行扫描,无法监督该配送人员是否为在完成配送后进行的扫描。因此,如何确保各个烟草经销商收到物流中心配送的烟草,并对配送过程进行有效的监督,也成为烟草物流中心的一个需待解决的重要问题。In addition, in the process of tobacco distribution, in order to monitor the distribution of tobacco, it is generally used to set a scannable two-dimensional code or one-dimensional barcode on the above-mentioned self-adhesive label paper. When the distribution is completed, the distribution staff scans the code. Upload delivery completion time. However, since the code is set on the label paper of the turnover box, the delivery personnel can scan it at any time, and it is impossible to supervise whether the delivery personnel is scanning after completing the delivery. Therefore, how to ensure that each tobacco dealer receives the tobacco distributed by the logistics center and how to effectively supervise the distribution process has also become an important problem to be solved in the tobacco logistics center.
发明内容Contents of the invention
为此,本发明所要解决的技术问题在于现有技术中的烟草配送方法无法对烟草配送进行有效管理、无法对配送过程进行有效监督,从而提出一种高效的烟草物流分配方法和系统。Therefore, the technical problem to be solved by the present invention is that the tobacco distribution method in the prior art cannot effectively manage the tobacco distribution and cannot effectively supervise the distribution process, thus proposing an efficient tobacco logistics distribution method and system.
为解决上述技术问题,本发明的提供一种烟草物流分配系统和方法。In order to solve the above technical problems, the present invention provides a tobacco logistics distribution system and method.
本发明提供一种烟草物流分配系统,包括:The invention provides a tobacco logistics distribution system, comprising:
拆包装置,将烟草的原有包装箱拆除,并将拆包后的烟草送入分拣系统;The unpacking device removes the original packing box of the tobacco and sends the unpacked tobacco into the sorting system;
分拣系统,根据业务订单,在分拣线上对拆包后的烟草进行分拣,分拣出订单内包含的烟草;The sorting system sorts the unpacked tobacco on the sorting line according to the business order, and sorts out the tobacco contained in the order;
周转箱,在周转箱的箱体上设置有箱体识别码,在所述箱体上还设置有信息识别卡,所述箱体识别码与所述信息识别卡的地址码、信息识别卡的明码标识号绑定;The turnover box is provided with a box identification code on the box body of the turnover box, and an information identification card is also arranged on the box body, and the box identification code and the address code of the information identification card and the information identification card Clear code identification number binding;
装箱设备,读取周转箱的箱体识别码,将分拣系统分拣出的订单内包含的烟草装载入周转箱;Packing equipment, read the box identification code of the turnover box, and load the tobacco contained in the order sorted out by the sorting system into the turnover box;
信息识别卡读写设备,在周转箱完成装载任务后,向该周转箱的信息识别卡中写入装载物品的订单信息;The information identification card reading and writing equipment, after the turnover box completes the loading task, writes the order information of the loaded items into the information identification card of the turnover box;
中心控制服务器,获取所述分拣系统的订单信息,控制所述信息识别卡读写设备进行读写操作,记录周转箱中信息识别卡内的订单信息并进行管理;The central control server obtains the order information of the sorting system, controls the information identification card read-write device to perform read and write operations, records and manages the order information in the information identification card in the turnover box;
手持终端,用于读取信息识别卡,并与所述中心控制服务器连接,获取周转箱的订单信息。The handheld terminal is used to read the information identification card and connect with the central control server to obtain the order information of the turnover box.
客户识别卡,由客户持有,卡内存储有客户代码,用于识别客户身份,所述手持终端读取所述用户识别卡,获取该用户对应的账单信息,确认送货完成。The customer identification card is held by the customer, and the customer code is stored in the card, which is used to identify the customer. The handheld terminal reads the user identification card, obtains the billing information corresponding to the user, and confirms that the delivery is completed.
优选地,所述手持终端内设置有GPS定位模块,当扫描客户识别卡时,记录扫描动作发生的地点。Preferably, the handheld terminal is provided with a GPS positioning module, and when the customer identification card is scanned, the location where the scanning action takes place is recorded.
优选地,所述箱体识别码为一维条码,所述信息识别卡为RFID标签。Preferably, the box identification code is a one-dimensional barcode, and the information identification card is an RFID tag.
优选地,所述信息识别卡读写设备包括:Preferably, the information identification card reading and writing equipment includes:
一次读写装置:读取所述周转箱的信息识别卡的地址码,通过所述分拣系统中的数据获取该周转箱对应的订单信息,将所述订单信息写入所述信息识别卡中;One-time reading and writing device: read the address code of the information identification card of the turnover box, obtain the order information corresponding to the turnover box through the data in the sorting system, and write the order information into the information identification card ;
校验读写装置:再次读取所述信息识别卡中的订单信息,若读取失败则进行再次写入从所述分拣系统获取的所述订单信息。Verification reading and writing device: read the order information in the information identification card again, and rewrite the order information obtained from the sorting system if the reading fails.
优选地,所述一次读写装置或校验读写装置为RFID读写装置,设置在读写屏蔽罩内,所述读写屏蔽罩设置在分拣线出口,每次允许一个周转箱进入屏蔽罩内,进行读写操作。Preferably, the one-time read-write device or verification read-write device is an RFID read-write device, which is arranged in a read-write shield, and the read-write shield is arranged at the exit of the sorting line, allowing one turnover box to enter the shield at a time Inside the cover, read and write operations are performed.
优选地,所述订单信息包括卷烟种类、卷烟数量、分拣日期、储位、周转箱的箱体识别码、周转箱的明码标识号、分拣线标识、线路编码、送货顺序、客户代码、配送车辆、配送区域、配送时间、配送地址中的部分或全部。Preferably, the order information includes the type of cigarettes, the quantity of cigarettes, the date of sorting, the storage location, the box identification code of the turnover box, the clear identification number of the turnover box, the identification of the sorting line, the line code, the order of delivery, and the customer code Part or all of , delivery vehicle, delivery area, delivery time, and delivery address.
优选地,所述中心控制服务器获取各个周转箱的订单信息,对于同一客户、合箱后总量未超出周转箱容积的多个周装箱生成合箱订单,发送至手持终端。Preferably, the central control server obtains the order information of each turnover box, generates a combined order for multiple weekly boxes for the same customer whose combined volume does not exceed the volume of the turnover box, and sends it to the handheld terminal.
优选地,,还包括合箱作业线,将可合箱的多个周转箱在所述合箱作业线进行合箱,并将合箱后的订单信息重新写入合箱后的周转箱对应的信息识别卡中。Preferably, it also includes a binning operation line, which combines a plurality of turnover boxes that can be combined on the binning operation line, and rewrites the order information after the binning into the corresponding information identification card.
优选地,还包括:周转箱出库管理系统,包括出口通道,在所述出口通道上设置有信息识别卡读取设备以及传输设备,通过所述信息识别卡读取设备获取通过出口通道的一个或多个周转箱的信息识别卡,并将所述信息识别卡的地址码以及订单信息发送到中心控制服务器,进行出库记录;Preferably, it also includes: a turnover box outbound management system, including an exit passage, an information identification card reading device and a transmission device are arranged on the exit passage, and an information identification card reading device that passes through the exit passage is obtained through the information identification card reading device. or the information identification cards of a plurality of turnover boxes, and send the address code and order information of the information identification cards to the central control server for outbound record;
周转箱回收管理系统,包括入口通道,在所述入口通道上设置有信息识别卡读取设备以及传输设备,通过所述信息识别卡读取设备获取通过入口通道的一个或多个周转箱的信息识别卡标签,并将所述信息识别卡的地址码以及订单信息发送到中心控制服务器,进行回收记录。The turnover box recovery management system includes an entrance passage, and an information identification card reading device and a transmission device are arranged on the entrance passage, and the information of one or more turnover boxes passing through the entrance passage is obtained by the information identification card reading device Identify the card label, and send the address code and order information of the information identification card to the central control server for recycling records.
本发明还提供一种烟草物流分配方法,包括如下步骤:The present invention also provides a tobacco logistics distribution method, comprising the following steps:
将烟草的原有包装箱拆除,并将拆包后的烟草送入分拣系统;Remove the original packing box of tobacco, and send the unpacked tobacco into the sorting system;
根据业务订单,在分拣线上对拆包后的烟草进行分拣,分拣出订单内包含的烟草;According to the business order, the unpacked tobacco is sorted on the sorting line, and the tobacco contained in the order is sorted out;
将周转箱的箱体识别码与所述信息识别卡的地址码、信息识别卡的明码标识号绑定;Binding the box body identification code of the turnover box with the address code of the information identification card and the clear code identification number of the information identification card;
装箱设备读取周转箱的箱体识别码,将分拣系统分拣出的订单内包含的烟草装载入周转箱;The box packing equipment reads the box identification code of the turnover box, and loads the tobacco contained in the order sorted out by the sorting system into the turnover box;
装载完成后,中心控制服务器获取所述分拣系统的订单信息,控制信息识别卡读写设备向所述信息识别卡内写入与装载物品对应的订单信息,并记录周转箱的订单信息;After the loading is completed, the central control server obtains the order information of the sorting system, controls the information identification card reading and writing device to write the order information corresponding to the loaded items into the information identification card, and records the order information of the turnover box;
手持终端读取周转箱的信息识别卡,获取周转箱的订单信息;The handheld terminal reads the information identification card of the turnover box and obtains the order information of the turnover box;
根据所述周转箱对应的订单信息,进行烟草配送,配送完成后,通过所述手持终端扫描客户识别卡,完成送货确认。Tobacco distribution is carried out according to the order information corresponding to the turnover box, and after the distribution is completed, the customer identification card is scanned by the handheld terminal to complete the delivery confirmation.
优选地,所述通过所述手持终端扫描客户识别卡,完成送货确认的步骤中,还包括:通过手持终端的GPS定位模块获得所述扫描动作发生的地点,并回传给所述中心控制服务器。Preferably, the step of scanning the customer identification card through the handheld terminal to complete the delivery confirmation step further includes: obtaining the location where the scanning action takes place through the GPS positioning module of the handheld terminal, and sending it back to the central control server.
优选地,中心控制服务器控制信息识别卡读写设备向所述信息识别卡内写入与装载物品对应的订单信息的步骤,包括:Preferably, the step of the central control server controlling the information identification card read-write device to write the order information corresponding to the loaded items into the information identification card includes:
读取所述周转箱的信息识别卡的地址码;Read the address code of the information identification card of the turnover box;
通过该地址码获取与其绑定的周转箱的箱体识别码;Use the address code to obtain the box identification code of the turnover box bound to it;
根据所述箱体识别码获取分拣系统中与其对应的订单信息;Acquiring the corresponding order information in the sorting system according to the box identification code;
将所述订单信息写入所述信息识别卡中。Writing the order information into the information identification card.
优选地,中心控制服务器控制信息识别卡读写设备向所述信息识别卡内写入与装载物品对应的订单信息的步骤,还包括:Preferably, the step of the central control server controlling the information identification card read-write device to write the order information corresponding to the loaded items into the information identification card further includes:
读取所述周转箱的信息识别卡中的订单信息,判断是否读取成功,若读取失败则再次写入从所述分拣系统获取的所述订单信息,然后再进行第二次的读取校验。Read the order information in the information identification card of the turnover box, judge whether the reading is successful, if the reading fails, write the order information obtained from the sorting system again, and then perform the second reading Take checksum.
优选地,所述控制信息识别卡读写设备向所述信息识别卡内写入与装载物品对应的订单信息,并记录周转箱的订单信息的步骤之后,还包括:Preferably, after the step of writing the order information corresponding to the loaded items into the information identification card by the control information identification card reading and writing device, and recording the order information of the turnover box, it further includes:
判断同一客户是否存在多个周转箱;Determine whether there are multiple turnover boxes for the same customer;
若是,则获取该客户的各个周转箱的订单信息;If so, obtain the order information of each turnover box of the customer;
根据各个周转箱内的物品数量获取可以合箱的两个或两个以上的周转箱。Obtain two or more turnover boxes that can be combined according to the number of items in each turnover box.
优选地,在所述根据各个周转箱内的物品数量获取可以合箱的两个或两个以上的周转箱的步骤之后,还包括将可以合箱的周转箱信息生成合箱订单,下发到手持终端进行人工合箱。Preferably, after the step of obtaining two or more turnover boxes that can be combined according to the number of items in each turnover box, it also includes generating a combination order for the turnover boxes that can be combined, and sending it to Hand-held terminals are used to manually close boxes.
优选地,在所述根据各个周转箱内的物品数量获取可以合箱的两个或两个以上的周转箱的步骤之后,还包括:Preferably, after the step of obtaining two or more turnover boxes that can be combined according to the number of items in each turnover box, it also includes:
将可以合箱的周转箱送入合箱作业线进行合箱处理;Send the revolving boxes that can be combined into the closing line for closing processing;
并将合箱处理后的订单信息,重新写入合箱后的周转箱的信息识别卡中;And re-write the order information after the combined container into the information identification card of the combined turnover box;
读取所述订单信息,判断是否读取成功,若读取失败则再次写入所述订单信息,然后再进行第二次的读取校验。Read the order information, judge whether the reading is successful, if the reading fails, write the order information again, and then perform the second reading verification.
优选地,还包括周转箱出库管理的步骤,通过设置在出口通道的信息识别卡读取设备获取通过出口通道的一个或多个周转箱的信息识别卡,并将所述信息识别卡的地址码以及订单信息发送到中心控制服务器,进行出库记录。Preferably, it also includes the step of managing turnover boxes out of the warehouse, obtaining the information identification cards of one or more turnover boxes passing through the exit passage through the information identification card reading device arranged in the exit passage, and using the address of the information identification card The code and order information are sent to the central control server for outbound record.
优选地,还包括周转箱回收管理的步骤,Preferably, it also includes the step of turnover box recycling management,
通过设置在入口通道的信息识别卡读取设备获取通过入口通道的一个或多个周转箱的信息识别卡,并将所述信息识别卡的地址码以及订单信息发送到中心控制服务器,进行回收记录;Obtain the information identification cards of one or more turnover boxes passing through the entrance passage through the information identification card reading device arranged in the entrance passage, and send the address code and order information of the information identification cards to the central control server for recycling records ;
所述中心控制服务器接收周转箱出库管理系统回传的出库记录信息以及周转箱回收管理系统回传的回收记录信息,并进行比对,获取应回收数量、已回收数量、未回收数量中的部分或全部信息。The central control server receives the delivery record information returned by the turnover box delivery management system and the recovery record information returned by the turnover box recovery management system, and compares them to obtain the quantity that should be recovered, the quantity that has been recovered, and the quantity that has not been recovered. some or all of the information.
本发明的上述技术方案相比现有技术具有以下优点,The above technical solution of the present invention has the following advantages compared with the prior art,
(1)本发明提供一种烟草物流分配系统,包括拆包装置、分拣系统、周转箱、装箱设备、信息识别卡读写设备、中心控制服务器以及手持终端,用于烟草物流中心针对客户订单实现烟草的分拣及配送,使用设置了RFID标签的周转箱进行烟草配送,实现卷烟配送过程的全面感知。即在每个周转箱上安装RFID标签,将周转箱的卷烟订单信息写入RFID。并且,为客户配发客户识别卡,在完成配送时,通过扫描周转箱的RFID标签以及客户识别卡,记录扫描时间和地点,保证订单在预定的时间和地点完成配送,有据可查,这样,就实现了烟草配送时间和地点的监控,有效保证烟草物流配送的速度。该方案通过在重要物流节点对周转箱RFID内容的读取验证,实现周转箱箱内卷烟可追溯管理,可以对烟草配送进行有效的监督。(1) The present invention provides a tobacco logistics distribution system, including an unpacking device, a sorting system, a turnover box, packing equipment, information identification card reading and writing equipment, a central control server and a handheld terminal, which are used in the tobacco logistics center to target customers Tobacco sorting and distribution is realized by order, and the tobacco distribution is carried out by using the turnover box with RFID tags, so as to realize the comprehensive perception of the cigarette distribution process. That is, RFID tags are installed on each turnover box, and the cigarette order information of the turnover box is written into the RFID. In addition, the customer identification card is issued to the customer. When the delivery is completed, the RFID tag of the turnover box and the customer identification card are scanned to record the scanning time and place, so as to ensure that the order is delivered at the scheduled time and place, which is well documented. , To realize the monitoring of the time and location of tobacco distribution, and effectively ensure the speed of tobacco logistics distribution. This solution realizes the traceable management of cigarettes in the turnover box by reading and verifying the RFID content of the turnover box at important logistics nodes, and can effectively supervise the distribution of tobacco.
(2)本发明所述的烟草物流分配系统,通过设置客户识别卡,在完成配送时,通过扫描客户识别卡,保证订单完成配送,同时还可以记录扫描时间和地点,这样,就实现了烟草配送时间和地点的监控,有效监管烟草物流配送的时间和地点,确保烟草顺利配送,在发现问题时也方便查询。(2) The tobacco logistics distribution system of the present invention, by setting the customer identification card, when completing the distribution, by scanning the customer identification card, it is guaranteed that the order is completed and delivered, and the scanning time and place can also be recorded at the same time. The monitoring of distribution time and location can effectively supervise the time and location of tobacco logistics distribution to ensure the smooth distribution of tobacco, and it is also convenient for inquiries when problems are found.
(3)本发明所述的烟草物流分配系统和方法,将RFID读写装置设置在读写屏蔽罩内,所述读写屏蔽罩设置在分拣线出口,每次允许一个周转箱进入屏蔽罩内,进行读写操作。这样,就避免了外部信号的干扰,可以高效、准确的完成对周转箱的RFID标签进行读写工作。(3) In the tobacco logistics distribution system and method of the present invention, the RFID read-write device is arranged in the read-write shield, and the read-write shield is arranged at the exit of the sorting line, allowing a turnover box to enter the shield at a time Inside, read and write operations are performed. In this way, the interference of external signals is avoided, and the work of reading and writing the RFID tags of the turnover boxes can be completed efficiently and accurately.
(4)本发明所述的烟草物流分配系统和方法,在对周转箱的RFID标签进行读写时,采用一次读写,二次校验的方式,进行验证,如果第一次读写未成功,则进行第二次写入,提高了读写操作的可靠性和准确性。(4) The tobacco logistics distribution system and method of the present invention, when reading and writing the RFID tag of the turnover box, adopts one-time reading and writing, and the mode of secondary verification is used for verification. If the first reading and writing is unsuccessful , the second write is performed, which improves the reliability and accuracy of read and write operations.
(5)本发明所述的烟草物流分配系统和方法,通过建立周转箱出库管理系统和周转箱回收管理系统,可以对周转箱的出库、入库进行管理,减少了周转箱的遗失、便于查找和管理。(5) The tobacco logistics distribution system and method of the present invention can manage the outbound and inbound of the turnover box by establishing the turnover box delivery management system and the turnover box recovery management system, thereby reducing the loss of the turnover box, Easy to find and manage.
附图说明Description of drawings
为了使本发明的内容更容易被清楚的理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明,其中In order to make the content of the present invention more easily understood, the present invention will be described in further detail below according to specific embodiments of the present invention in conjunction with the accompanying drawings, wherein
图1是本发明烟草物流分配系统所应用的仓储中心的平面示意图;Fig. 1 is a schematic plan view of a storage center used in the tobacco logistics distribution system of the present invention;
图2是本发明实施例1的烟草物流分配系统的结构框图;Fig. 2 is the structural block diagram of the tobacco distribution system of embodiment 1 of the present invention;
图3是本发明实施例2的烟草物流分配系统的回收管理设备部署示意图Fig. 3 is a schematic diagram of deployment of recycling management equipment in the tobacco logistics distribution system of Example 2 of the present invention
图4是本发明实施例3的烟草物流分配方法的总体流程图;4 is an overall flow chart of the tobacco logistics distribution method of Embodiment 3 of the present invention;
图5是本发明实施例3的烟草物流分配方法中RFID标签读写的流程图。Fig. 5 is a flow chart of RFID tag reading and writing in the method for distributing tobacco logistics in Embodiment 3 of the present invention.
具体实施方式detailed description
实施例1:Example 1:
本实施例提供一种烟草物流分配系统,用于烟草物流仓储中,对烟草进行分配。烟草物流中心将各个烟草生产厂家的烟草汇总于此,然后根据其所负责的区域,接收各个经销商的订单,获得订单内的烟草品牌、数量信息,然后根据这些信息对烟草厂家的产品进行分拣,得到每一个订单包含的烟草,再装入周转箱中,进行配送。配送完成后,回收周转箱。This embodiment provides a tobacco logistics distribution system, which is used in tobacco logistics storage to distribute tobacco. The Tobacco Logistics Center collects the tobacco of each tobacco manufacturer here, and then receives orders from various distributors according to the area it is responsible for, obtains the tobacco brand and quantity information in the order, and then classifies the products of the tobacco manufacturers based on this information. Pick, get the tobacco contained in each order, and then pack it into a turnover box for distribution. After the distribution is completed, recycle the turnover box.
仓储中心的示意图如图1所示,用于对来自生产厂家的成箱的烟草,拆分为条后,根据各个经销商的订单按条对烟草装入周转箱中,生成经销商的订单产品,在该仓储中心内,仓储区用于储藏烟草,储藏来自烟草生产商的整箱烟草以及分拣区装载好的周转箱,分拣区用于将整箱的烟草按照经销商的订单进行分拣,装入周转箱内,并将该订单的对应的业务信息写入周转箱的信息识别卡中,当周转箱装载写入完成后,也会进入仓储区进行暂时存储,然后送入配送区进行装车配送。配送完成后,周转箱回收,在周转箱回收管理区对周转箱进行回收整理。The schematic diagram of the storage center is shown in Figure 1. It is used to split the boxes of tobacco from the manufacturer into strips, and pack the tobacco into turnover boxes according to the orders of each dealer to generate the order products of the dealers. , in the storage center, the storage area is used to store tobacco, store the whole boxes of tobacco from tobacco manufacturers and the turnover boxes loaded in the sorting area, and the sorting area is used to sort the whole boxes of tobacco according to the orders of distributors Pick, load into the turnover box, and write the corresponding business information of the order into the information identification card of the turnover box. When the turnover box is loaded and written, it will also enter the storage area for temporary storage, and then send it to the delivery area Carry out delivery. After the distribution is completed, the turnover box is recycled, and the turnover box is recycled and sorted in the turnover box recycling management area.
本实施例中的烟草物流分配系统的结构框图如图2所示,主要包括以下几部分:The structural block diagram of the tobacco logistics distribution system in the present embodiment is as shown in Figure 2, mainly includes the following several parts:
拆包装置,将烟草的原有包装箱拆除,并将拆包后的烟草送入分拣系统。此处主要是将各个烟草厂家运送来的大箱的烟草,拆包后按照条为单位进行分拣。对于烟草经销商,订单中每类烟草的计量单位为条。The unpacking device removes the original packing box of the tobacco and sends the unpacked tobacco into the sorting system. Here, the large boxes of tobacco delivered by various tobacco manufacturers are mainly sorted by strips after unpacking. For tobacco distributors, the unit of measure for each type of tobacco in the order is the stick.
分拣系统,根据业务订单,在分拣线上对拆包后的烟草进行分拣,分拣出订单内包含的烟草。分拣线上有若干个传送通道,将拆包装置拆包后的烟草从各个传送带上进行传送,根据客户的订单,将每一单产品中的烟草推送到一起,生成一单。The sorting system sorts the unpacked tobacco on the sorting line according to the business order, and sorts out the tobacco contained in the order. There are several transmission channels on the sorting line, and the tobacco unpacked by the unpacking device is conveyed from each conveyor belt, and the tobacco in each single product is pushed together according to the customer's order to generate a single order.
周转箱,在周转箱的箱体上设置有箱体识别码,在所述箱体上还设置有信息识别卡,所述箱体识别码与所述信息识别卡的地址码、信息识别卡的明码标识号绑定。其中,箱体识别码为一维条码,通过条码扫描器可以进行读取,信息识别卡为RFID标签,通过RFID读写设备可以进行读写操作。信息识别卡的地址码为RFID的TID地址码,用于读写操作。而信息识别卡的明码标识码为在RFID标签上显示的序号,由于RFID标签为一张白色的卡片,如果没有外部设置的标记,将很难区分,因此在该RFID标签的外部印制有序号,作为明码标识码,这样后续当工作人员通过终端扫描知晓该RFID标签的业务信息后,还可以通过该RFID的明码标识码进行区分,便于管理。The turnover box is provided with a box identification code on the box body of the turnover box, and an information identification card is also arranged on the box body, and the box identification code and the address code of the information identification card and the information identification card Clear code identification number binding. Among them, the box identification code is a one-dimensional barcode, which can be read by a barcode scanner, and the information identification card is an RFID tag, which can be read and written by an RFID reading and writing device. The address code of the information identification card is the TID address code of RFID, which is used for reading and writing operations. The clear identification code of the information identification card is the serial number displayed on the RFID label. Since the RFID label is a white card, it will be difficult to distinguish if there is no external mark, so the serial number is printed on the outside of the RFID label. , as a clear code identification code, so that after the staff scans through the terminal to know the business information of the RFID tag, they can also distinguish it through the clear code identification code of the RFID, which is convenient for management.
装箱设备,读取周转箱的箱体识别码即上述一维条码,将分拣系统分拣出的一个订单内包含的烟草装载入周转箱。The box packing equipment reads the box identification code of the turnover box, that is, the above-mentioned one-dimensional barcode, and loads the tobacco contained in an order sorted out by the sorting system into the turnover box.
信息识别卡读写设备,优选为RFID读写设备,在周转箱完成装载任务后,向该周转箱的信息识别卡中写入装载物品的订单信息。为了保证读写的准确性,RFID读写设备实际上是两套装置,包括一次读写装置和校验读写装置,其中一次读写装置,用于读取所述周转箱的信息识别卡的地址码,通过所述分拣系统中的数据获取该周转箱对应的订单信息,将所述订单信息写入所述信息识别卡中。校验读写装置用于再次读取所述信息识别卡中的信息,若读取失败则进行再次写入,再次写入后会再进行读取验证,如果仍然失败可以选择线下手动写入,或者通过设置返回通道,返回至上一级的校验读写设备再次进行读写,直至读写成功后,再进入后续生产线。The information identification card reading and writing device, preferably an RFID reading and writing device, writes the order information of the loaded items into the information identification card of the turnover box after the turnover box completes the loading task. In order to ensure the accuracy of reading and writing, the RFID reading and writing equipment is actually two sets of devices, including a primary reading and writing device and a verification reading and writing device, wherein the primary reading and writing device is used to read the information identification card of the turnover box address code, obtain the order information corresponding to the turnover box through the data in the sorting system, and write the order information into the information identification card. The verification reading and writing device is used to read the information in the information identification card again. If the reading fails, it will write again. After writing again, it will read and verify again. If it still fails, you can choose to write manually offline , or by setting the return channel, return to the upper-level verification read-write device to read and write again, until the read and write is successful, and then enter the subsequent production line.
由于周转箱是依次通过传输设备运送至RFID读写设备所在位置进行读写操作的,进行写操作之前,需要先读取该RFID标签的地址码,然后再进行写入,由于RFID的写操作受外界环境的影响比较大,如果外部干扰信号多,容易发生写入错误的情况。如当外界存在多个RFID标签时,易存在信号干扰,容易发生写入失败的情形。因此,在本实施例中的RFID读写设备设置在读写屏蔽罩内,所述读写屏蔽罩设置在分拣线出口,每次只允许一个周转箱进入屏蔽罩内,进行读写操作。这样,就避免了外部信号的干扰,可以高效、准确的完成对周转箱的RFID标签进行写入工作。Since the turnover box is sequentially transported to the location of the RFID reading and writing device through the transmission equipment for reading and writing operations, before performing the writing operation, it is necessary to read the address code of the RFID tag first, and then write, because the writing operation of the RFID is affected The impact of the external environment is relatively large. If there are many external interference signals, writing errors are prone to occur. For example, when there are multiple RFID tags in the outside world, signal interference is likely to occur, and writing failures are likely to occur. Therefore, the RFID read-write device in this embodiment is arranged in the read-write shield, and the read-write shield is arranged at the exit of the sorting line, and only one turnover box is allowed to enter the shield at a time for reading and writing operations. In this way, the interference of external signals is avoided, and the work of writing to the RFID tags of the turnover boxes can be completed efficiently and accurately.
上述订单信息包括卷烟种类、数量、分拣日期、储位、周转箱的箱体识别码、周转箱明码标识号、分拣线标识、线路编码、送货顺序、客户代码、配送车辆、配送区域、配送时间、配送地址中等,这些具体的信息根据需要进行设置和选取,当应用于不同的物流系统中,包含的具体信息不同。The above order information includes cigarette type, quantity, sorting date, storage location, box identification code of the turnover box, clear code identification number of the turnover box, sorting line identification, line code, delivery sequence, customer code, delivery vehicle, delivery area , delivery time, delivery address, etc. These specific information can be set and selected according to the needs. When applied to different logistics systems, the specific information contained is different.
中心控制服务器,获取所述分拣系统的订单信息,控制所述信息识别卡读写设备进行读写操作,记录周转箱中信息识别卡内的订单信息并进行管理。The central control server obtains the order information of the sorting system, controls the information identification card reading and writing device to perform read and write operations, records and manages the order information in the information identification card in the turnover box.
中心控制服务器利用光电传感器与固定条码阅读器控制RFID读写器,将从分拣系统获取的周转箱卷烟业务队列信息中对应的订单信息写入周转箱RFID标签,实现周转箱订单信息一一对应写入。The central control server uses the photoelectric sensor and the fixed barcode reader to control the RFID reader, and writes the corresponding order information in the turnover box cigarette business queue information obtained from the sorting system into the turnover box RFID tag to realize the one-to-one correspondence of the turnover box order information write.
此外,由于烟草的种类比较多,分拣线可以设置一个或多个,每个分拣线负责分拣一部分烟草。如果经销商的订单中包含了多个分拣线上的烟草,则在分拣时会在每条分拣线上装载一个周转箱,会存在多个周转箱。如图1所示,该仓储中心的分拣区为两个,具有两条分拣线,其中一条分拣线使用A类周转箱,另一条分拣线使用B类周转箱,如果经销商的订单中包含了这两个分拣线中的烟草,则会生成A、B类周转箱。此时,所述中心控制服务器还可以获取各个周转箱的订单信息,对于同一客户、合箱后总量未超出周转箱容积的多个周装箱生成可合箱订单,发送至手持终端。合箱管理配送员依据手持PDA系统提示信息对AB类两种周转箱进行合箱操作。合箱后的空箱回收通过空箱回收管理系统扫描周转箱RFID回收确认。In addition, since there are many types of tobacco, one or more sorting lines can be set up, and each sorting line is responsible for sorting a part of tobacco. If the dealer's order contains tobacco on multiple sorting lines, a turnover box will be loaded on each sorting line during sorting, and there will be multiple turnover boxes. As shown in Figure 1, the storage center has two sorting areas with two sorting lines, one of which uses Type A turnover boxes, and the other sorting line uses Type B turnover boxes. If the dealer's If the order includes the tobacco in these two sorting lines, then A and B turnover boxes will be generated. At this time, the central control server can also obtain the order information of each turnover box, and for the same customer, a plurality of weekly packaging boxes whose combined volume does not exceed the volume of the turnover box can generate a combined box order and send it to the handheld terminal. Combined box management The delivery staff will combine the two types of AB turnover boxes according to the prompt information of the handheld PDA system. Empty container recycling after consolidation is confirmed through the empty container recycling management system scanning the RFID recycling of the turnover box.
手持终端,如手持的PDA,用于读取信息识别卡,并与所述中心控制服务器连接,获取周转箱的订单信息。通过该手持终端可以登录到中心控制服务器中,获取所有周转箱的业务数据及其读写状态信息,这样就便于工作人员管理。。工作人员将下线周转箱移至暂存区,发货调度员通过出库口的RF手持PDA对任一周转箱RFID进行读取,将读到的RFID信息与系统进行匹配查询,检查是否与配送调度任务一致,降低发货环节的错误。The handheld terminal, such as a handheld PDA, is used to read the information identification card, and is connected with the central control server to obtain the order information of the turnover box. Through the handheld terminal, you can log in to the central control server to obtain the business data and read/write status information of all turnover boxes, which is convenient for staff management. . The staff moves the off-line turnover boxes to the temporary storage area, and the delivery dispatcher reads the RFID of any turnover box through the RF handheld PDA at the exit of the warehouse, and matches the read RFID information with the system to check whether it is consistent with The distribution scheduling tasks are consistent, reducing errors in the delivery process.
使用时,为手持PDA的员工每人发一张RFID卡。手持PDA扫描员工RFID卡自动登录系统和人工录入工号两种方式,分配使用页面,提示工作任务。这样通过中心控制服务器可以对周转箱以及订单业务进行处理,手持PDA的员工根据为其分配的任务进行相关处理。When in use, issue an RFID card to each employee holding the PDA. Hand-held PDA scans the employee's RFID card to automatically log in to the system and manually enters the job number in two ways, assigning the use page and prompting the work task. In this way, the turnover box and order business can be processed through the central control server, and the employees with PDAs can perform relevant processing according to the tasks assigned to them.
为确保周转箱RFID写入成功率,手持PDA系统对在线未写入成功的周转箱RFID进行读取,关联查询订单信息强制写入确保成功。配送员通过无线网络将当天配送订单信息下载手持PDA。此外,配送员用手持PDA系统下载装箱提示信息,按照提示对AB类两种周转箱进行合箱操作。在PDA中,可以显示的信息包括线路信息、装车顺序、客户信息、总周转箱号、需合箱周转箱标识号色彩提示等信息。In order to ensure the success rate of turnover box RFID writing, the handheld PDA system reads the turnover box RFID that has not been successfully written online, and the associated query order information is forced to write to ensure success. The delivery staff downloads the delivery order information of the day to the handheld PDA through the wireless network. In addition, the delivery personnel use the handheld PDA system to download the packing prompt information, and follow the prompts to combine the two types of AB turnover boxes. In the PDA, the information that can be displayed includes line information, loading sequence, customer information, total turnover box number, and color prompt for the identification number of the turnover box that needs to be combined.
此外,发货调度员通过出库口的RFID读写器或者手持PDA对任一周转箱RFID进行读取,将读到的RFID信息与系统进行匹配查询,检查是否与配送调度任务一致,降低发货环节的错误。手持PDA显示该线路周转箱信息、客户信息、周转箱号信息等,调度员可以依据提示线路信息确定中转站线路所在托盘数量,配送员按照系统约定的合箱流程进行装车配送发货。In addition, the delivery dispatcher reads the RFID of any turnover box through the RFID reader at the exit of the warehouse or a handheld PDA, and matches the read RFID information with the system to check whether it is consistent with the delivery scheduling task, reducing the delivery time. Errors in the shipping link. The handheld PDA displays the turnover box information, customer information, turnover box number information, etc. of the line. The dispatcher can determine the number of pallets on the line at the transfer station according to the prompt line information, and the delivery staff will load and deliver the goods according to the box closing process agreed by the system.
显示设备如LCD显示屏,所述信息识别卡写入后,所述中心控制服务器控制显示设备显示所述订单信息。在周转箱RFID读写装置实时获取周转箱信息与分拣业务数据,将每个周转箱的订单信息写入周转箱RFID中,并在LCD屏上展示写入内容及提示成功与否的信息。写入数据成功,周转箱继续进入后续流程。未写入成功的周转箱在码箱下线口被RFID系统进行校验二次写入,同时读取RFID写入内容校验周转箱RFID是否写入成功,并根据读取的RFID内容在LCD大屏上提示周转箱箱号信息、周转箱总数、储位信息、线路信息切换提示,工作人员根据提示移至发货暂存区等待下一步业务流程。如果再次失败,人工线下通过手持设备进行补写。The display device is such as an LCD display screen. After the information identification card is written, the central control server controls the display device to display the order information. The turnover box RFID reading and writing device obtains the turnover box information and sorting business data in real time, writes the order information of each turnover box into the turnover box RFID, and displays the written content and information indicating success or failure on the LCD screen. The data is written successfully, and the turnover box continues to enter the follow-up process. The turnover box that has not been successfully written is checked and written twice by the RFID system at the off-line port of the code box. At the same time, the RFID writing content is read to verify whether the RFID of the turnover box is successfully written, and the read RFID content is displayed on the LCD. The large screen prompts the turnover box number information, the total number of turnover boxes, storage location information, and line information switching prompts. The staff moves to the delivery temporary storage area according to the prompts to wait for the next business process. If it fails again, it will be rewritten manually offline through a handheld device.
当工作人员确定周转箱及对应的订单信息无误后,会进行装车发送。该烟草物流分配系统中,还为每个经销商配发一个客户识别卡,此卡也可以是RFID卡,卡内存储有该经销商的客户代码。工作人员的手持PDA中设置有GPS模块以及时间模块,通过该手持PDA可以记录并回传扫描用户识别卡的位置和时间,便于监控送货流程,更好的对烟草物流进行监控。When the staff confirms that the turnover box and the corresponding order information are correct, it will be loaded and sent. In the tobacco logistics distribution system, a customer identification card is also distributed to each dealer. This card can also be an RFID card, and the customer code of the dealer is stored in the card. The staff's handheld PDA is equipped with a GPS module and a time module, through which the handheld PDA can record and send back the location and time of scanning the user identification card, which is convenient for monitoring the delivery process and better monitoring the tobacco logistics.
本发明所述的烟草物流分配系统,包括拆包装置、分拣系统、周转箱、装箱设备、信息识别卡读写设备、中心控制服务器以及手持终端和客户识别卡,用于烟草物流中心针对客户订单实现烟草的分拣及配送,使用设置了RFID标签的周转箱进行烟草配送,实现卷烟配送过程的全面感知。即在每个周转箱上安装RFID标签,将周转箱的卷烟订单信息写入RFID。并且,为客户配发客户识别卡,在完成配送时,通过扫描周转箱的RFID标签以及客户识别卡,记录扫描时间和地点,保证订单在预定的时间和地点完成配送,有据可查,这样,就实现了烟草配送时间和地点的监控,有效保证烟草物流配送的速度。该方案通过在重要物流节点对周转箱RFID内容的读取验证,实现周转箱箱内卷烟可追溯管理,可以对烟草配送进行有效的监督。The tobacco logistics distribution system of the present invention includes an unpacking device, a sorting system, a turnover box, a packing device, an information identification card reading and writing equipment, a central control server, a handheld terminal and a customer identification card, and is used for tobacco logistics centers to target Tobacco sorting and distribution are realized for customer orders, and tobacco distribution is carried out using turnover boxes equipped with RFID tags, so as to realize the comprehensive perception of the cigarette distribution process. That is, RFID tags are installed on each turnover box, and the cigarette order information of the turnover box is written into the RFID. In addition, the customer identification card is issued to the customer. When the delivery is completed, the RFID tag of the turnover box and the customer identification card are scanned to record the scanning time and place, so as to ensure that the order is delivered at the scheduled time and place, which is well documented. , To realize the monitoring of the time and location of tobacco distribution, and effectively ensure the speed of tobacco logistics distribution. This solution realizes the traceable management of cigarettes in the turnover box by reading and verifying the RFID content of the turnover box at important logistics nodes, and can effectively supervise the distribution of tobacco.
实施例2:Example 2:
在上述实施例1的基础上,本实施例中的烟草物流分配系统还包括出库管理系统和回收管理系统,如图3所示,具体包括:On the basis of the above-mentioned embodiment 1, the tobacco logistics distribution system in this embodiment also includes a warehouse management system and a recovery management system, as shown in Figure 3, specifically including:
周转箱出库管理系统,包括出口通道,在所述出口通道上设置有RFID读取设备以及传输设备,通过所述RFID读取设备获取通过出口通道的一个或多个周转箱的RFID标签,并将所述RFID标签的地址码以及订单信息发送到中心控制服务器,进行出库记录。The turnover box outbound management system includes an exit passage, and an RFID reading device and a transmission device are arranged on the exit passage, and the RFID reading device obtains the RFID tags of one or more turnover boxes passing through the exit passage, and Send the address code of the RFID tag and the order information to the central control server for outbound record.
周转箱回收管理系统,包括入口通道,在所述入口通道上设置有RFID读取设备以及传输设备,通过所述RFID读取设备获取通过入口通道的一个或多个周转箱的RFID标签,并将所述RFID标签的地址码以及订单信息发送到中心控制服务器,进行回收记录。在此,采用空周转箱RFID群读方式确认回收箱数,系统自动完成周转箱数量校验更新,并提示送货员该线路的待回收周转箱数量。The turnover box recovery management system includes an entrance passage, and an RFID reading device and a transmission device are arranged on the entrance passage, and the RFID reading device obtains the RFID tags of one or more turnover boxes passing through the entrance passage, and The address code of the RFID tag and the order information are sent to the central control server for recycling records. Here, the empty turnover box RFID group reading method is used to confirm the number of recycled boxes, the system automatically completes the verification and update of the number of turnover boxes, and reminds the deliveryman of the number of turnover boxes to be recycled on this line.
一般,出口通道和入口通道就是设置在出口和入口的龙门,龙门上设置有RFID读取设备,由于RFID读取设备只需要读取RFID标签的地址码即可,因此可以一次读取多个RFID标签,通过群读的方式,当周转箱通过龙门即可以实现对其进行读取,在皮带线上无论是多少周转箱,在经过RFID通道门时,触发光电开关,RFID设备读取RFID标签的TID号回传给中心控制服务器,并记录数据、对比数据库中信息,LCD显示相关的配送车辆、应回收数量、已回收数量、未回收数量等相关信息。与现有技术中人工计数的方式相比,大大提高了效率。Generally, the exit channel and the entrance channel are the gantry set at the exit and the entrance, and the gantry is equipped with an RFID reading device. Since the RFID reading device only needs to read the address code of the RFID tag, it can read multiple RFID tags at a time. Tags, through group reading, can be read when the turnover box passes through the gantry. No matter how many turnover boxes are on the belt line, when passing through the RFID channel door, the photoelectric switch is triggered, and the RFID device reads the RFID tag. The TID number is sent back to the central control server, and the data is recorded and compared with the information in the database. The LCD displays relevant information such as the distribution vehicle, the quantity that should be recycled, the quantity that has been recycled, and the quantity that has not been recycled. Compared with the manual counting method in the prior art, the efficiency is greatly improved.
通过建立周转箱出库管理系统和周转箱回收管理系统,可以对周转箱的出库、入库进行管理,减少了周转箱的遗失、便于查找和管理。Through the establishment of the turnover box outbound management system and the turnover box recycling management system, the outbound and inbound management of the turnover box can be carried out, which reduces the loss of the turnover box and facilitates search and management.
实施例3:Example 3:
本实施例中提供一种烟草物流分配方法,用于烟草物流分配领域,如图4所示,包括如下步骤:A tobacco logistics distribution method is provided in this embodiment, which is used in the field of tobacco logistics distribution, as shown in Figure 4, including the following steps:
首先,客户会提交订单,订单中应该包括预定的烟草的品牌、型号、数量、客户代码、配送地址等基本信息。First, the customer will submit an order, which should include basic information such as the brand, model, quantity, customer code, and delivery address of the tobacco to be ordered.
运送至该烟草中心的所有生产厂家的烟草,会将烟草的原有包装箱拆除,并将拆包后的烟草送入分拣系统。Tobacco from all manufacturers shipped to the tobacco center will remove the original packaging of the tobacco and send the unpacked tobacco to the sorting system.
收到订单后,根据业务订单,在分拣线上对拆包后的烟草进行分拣,分拣出订单内包含的烟草。After receiving the order, according to the business order, the unpacked tobacco is sorted on the sorting line, and the tobacco contained in the order is sorted out.
将周转箱的一维条码与RFID标签的地址码、明码标识号绑定。如RFID明码标识号:A-5588(印刷在RFID标签的表面,便于区分);一维条形码:8310000015588,贴在或印刷在周转箱的箱体上;TID(RFID标签的地址码):E20034120141F60000B8308C,通过RFID读取设备或读写设备来读取,用于对RFID标签进行读取并识别。将这三个码进行绑定,通过任意码都可以查询到其他的另外两个码。Bind the one-dimensional barcode of the turnover box with the address code and plain code identification number of the RFID label. Such as RFID clear code identification number: A-5588 (printed on the surface of the RFID label for easy identification); one-dimensional barcode: 8310000015588, attached or printed on the box body of the turnover box; TID (address code of the RFID label): E20034120141F60000B8308C, It is read by RFID reading equipment or reading and writing equipment, and is used to read and identify RFID tags. Bind these three codes, and you can query the other two codes through any code.
周转箱完成上述配置后,送入生产线中。After completing the above configuration, the turnover box is sent into the production line.
装箱设备读取周转箱的一维条码,将分拣系统分拣出的订单内包含的烟草装载入该周转箱。此步骤中,就将分拣系统的订单与周转箱的一维条码对应起来。The box packing equipment reads the one-dimensional barcode of the turnover box, and loads the tobacco contained in the order sorted out by the sorting system into the turnover box. In this step, the order of the sorting system is matched with the one-dimensional barcode of the turnover box.
装载完成后,中心控制服务器获取所述分拣系统的订单信息,控制信息识别卡读写设备向所述RFID标签内写入与装载物品对应的订单信息,并记录周转箱的订单信息。After the loading is completed, the central control server obtains the order information of the sorting system, controls the information identification card reading and writing device to write the order information corresponding to the loaded items into the RFID tag, and records the order information of the turnover box.
其中,中心控制服务器控制RFID标签读写设备向所述信息识别卡内写入与装载物品对应的订单信息的步骤,包括:Wherein, the step of the central control server controlling the RFID tag reading and writing device to write the order information corresponding to the loaded item into the information identification card includes:
S31、读取所述周转箱的RFID标签的地址码;S31. Read the address code of the RFID tag of the turnover box;
S32、通过该地址码获取与其绑定的周转箱的一维条码;S32. Obtain the one-dimensional barcode of the turnover box bound to it through the address code;
S33、根据箱体的一维条码获取分拣系统中与其对应的订单信息;S33. Obtain the corresponding order information in the sorting system according to the one-dimensional barcode of the box;
S34、将所述订单信息写入RFID标签中。S34. Write the order information into the RFID tag.
S35、读取所述订单信息,判断是否读取成功,若读取失败则再次写入所述订单信息,并进行二次读取校验,如果仍然未成功则进行线下写入,如图5所示。S35. Read the order information, judge whether the reading is successful, if the reading fails, write the order information again, and perform a second reading verification, and if it still fails, write offline, as shown in the figure 5.
S4:手持终端读取周转箱的信息识别卡,获取周转箱的订单信息。S4: The handheld terminal reads the information identification card of the turnover box to obtain the order information of the turnover box.
在具体实施过程中,如果该仓储物流分拣线中存在多个分拣系统,如存在两个分拣系统,一部分烟草在第一分拣系统进行分拣,其余部分烟草在第二分拣系统进行分拣,如果客户的订单中,包含了这两个分拣系统中的烟草,则需要分别使用两个系统进行分拣,分拣完成后,如果烟草的总量可以在同一周转箱内装载,则需要进行合箱处理。由中心控制服务器完成对周转箱是否需要合箱处理的运算,首先,判断是否存在同一客户的多个周转箱,若是存在同一客户的多个周转箱,则获取该客户的各个周转箱的订单信息,然后,根据各个周转箱内的物品数量获取可以合箱的两个或两个以上的周转箱,然后,将可以合箱的周转箱信息生成合箱订单,下发到手持终端进行人工合箱。例如:如果有分别来自两个分拣线的A周转箱和B周转箱都是客户L的同一订单中的卷烟,周转箱的总容量为25条,而目前A周转箱中有10条,B周转箱中有5条,A周转箱和B周转箱的总量未超出一个周转箱的容积,因此可以合箱处理。如果超出,则无法合箱。根据A周转箱的RFID标签中的订单信息和B周转箱中的订单信息,中心控制服务器通过运算可以获得能够合箱处理的周转箱,然后将这些信息发送给手持终端,指导作业人员进行合箱处理。In the specific implementation process, if there are multiple sorting systems in the warehouse logistics sorting line, such as two sorting systems, some tobacco is sorted in the first sorting system, and the rest of the tobacco is sorted in the second sorting system. For sorting, if the customer's order contains the tobacco in the two sorting systems, you need to use the two systems for sorting. After the sorting is completed, if the total amount of tobacco can be loaded in the same turnover box , it needs to be binned. The central control server completes the calculation of whether the turnover box needs to be combined. First, it judges whether there are multiple turnover boxes for the same customer. If there are multiple turnover boxes for the same customer, obtain the order information of each turnover box of the customer. , and then, according to the number of items in each turnover box, two or more turnover boxes that can be combined are obtained, and then, the information of the turnover boxes that can be combined is generated to generate a combination order, and sent to the handheld terminal for manual combination . For example: if there are turnover boxes A and B from two sorting lines respectively, both of which are cigarettes in the same order from customer L, the total capacity of the turnover box is 25, and there are currently 10 pieces in the turnover box A, B There are 5 pieces in the turnover box, and the total volume of A turnover box and B turnover box does not exceed the volume of one turnover box, so they can be combined for processing. If it is exceeded, the box cannot be closed. According to the order information in the RFID tag of the turnover box A and the order information in the turnover box B, the central control server can obtain the turnover boxes that can be combined and processed through calculation, and then send the information to the handheld terminal to guide the operators to combine the boxes deal with.
在其他的一些优化的实施方案中,还可以另外增加合箱处理的流水作业线,首先将可以合箱的周转箱送入合箱作业线进行合箱处理;并将合箱处理后的订单信息,通过RFID读写设备(同上述的RFID读写设备)重新写入合箱后的周转箱的信息识别卡中;读取所述订单信息,判断是否读取成功,若读取失败则再次写入所述订单信息,并进行二次读取校验。此处的RFID读写装置可以选择另外增加一套RFID读写设备,也可以通过将合箱作业线合箱后并入之前的分拣线,使其RFID读写设备进行复用,重新对周转箱的RFID标签进行写操作,写入合箱后的订单信息。此时,合箱后的订单信息会在中心控制服务器中进行更新。因此,该方案可以推广到具有两套以及两套以上的分拣系统的仓储中心,自动实现合箱处理,大大提高处理效率,降低人工成本,提高准确性。In some other optimized implementation schemes, it is also possible to add an assembly line for box-packing processing. First, the turnover boxes that can be box-packed are sent to the box-packing line for box-packing processing; and the order information after box-packing processing , through the RFID read-write device (the same as the above-mentioned RFID read-write device) to rewrite the information identification card of the turnover box after the box is closed; read the order information, judge whether the reading is successful, if the reading fails, then write again Enter the order information, and perform a secondary read verification. The RFID reading and writing device here can choose to add another set of RFID reading and writing equipment, or it can reuse the RFID reading and writing equipment by combining the binning line and merging it into the previous sorting line. The RFID tag of the box is written, and the order information after the box is written. At this time, the order information after packing will be updated in the central control server. Therefore, this solution can be extended to storage centers with two or more sets of sorting systems, which can automatically realize box closing processing, greatly improve processing efficiency, reduce labor costs, and improve accuracy.
在完成周转箱的上述处理后,根据订单信息中的内容对其进行储位管理,然后统一进行配送。After the above-mentioned processing of the turnover box is completed, the storage space is managed according to the content in the order information, and then the distribution is carried out uniformly.
对于烟草物流中心的每一个认证的经销商,都配有一个客户识别卡,该识别卡也可以是RFID卡,其中设置有客户代码。该客户识别卡由客户持有。当配送人员配送完成后,配送人员通过所述手持终端扫描客户识别卡,完成送货确认,并通过手持终端的GPS定位模块获得所述扫描动作发生的地点,并回传给所述中心控制服务器。这样,可以对送货的时间、地点进行有效的监督。Each certified dealer in the tobacco logistics center is provided with a customer identification card, which can also be an RFID card, with a customer code set therein. The customer identification card is held by the customer. After the delivery is completed, the delivery personnel scans the customer identification card through the handheld terminal to complete the delivery confirmation, and obtains the place where the scanning action takes place through the GPS positioning module of the handheld terminal, and sends it back to the central control server . In this way, the time and place of delivery can be effectively supervised.
在配送时,也可以要求配送人员在为客户送货后,同时扫描周转箱的RFID标签和客户识别卡,确保客户收到的是对的商品,即使送错了,也有剧可查。During the delivery, the delivery personnel can also be required to scan the RFID tag and the customer identification card of the turnover box at the same time after delivering the goods to the customer to ensure that the customer receives the right product. Even if the delivery is wrong, there is still a trace to check.
在其他的实施方案中,还可以在中心控制服务器中,当订单生成后,将客户识别卡与周转箱的RFID标签建立关联,当同时扫描RFID标签和客户识别卡时,都会将这些信息回传给中心控制服务器,中心控制服务器将周转箱的RFID标签与客户识别卡的信息进行比对,匹配成功时,会在配送人员的手持终端弹出对话框,确认送货成功,否则,提示不匹配,送货错误,这样可以进一步降低配送人员送货时送错的风险,提高了配送的准确性。In other embodiments, in the central control server, when the order is generated, the customer identification card is associated with the RFID tag of the turnover box, and when the RFID tag and the customer identification card are scanned at the same time, the information will be returned To the central control server, the central control server will compare the RFID tag of the turnover box with the information of the customer identification card. When the match is successful, a dialog box will pop up on the hand-held terminal of the delivery personnel to confirm the delivery is successful. Otherwise, it will prompt that it does not match. Delivery errors, which can further reduce the risk of delivery personnel making mistakes when delivering goods, and improve the accuracy of delivery.
实施例4:Example 4:
本实施例中还进一步增加了周转箱出库管理的步骤和周转箱回收管理的步骤。In this embodiment, the steps of management of the delivery of the turnover box and the management of the recovery of the turnover box are further added.
在上述实施例中,对周转箱进行了卷烟转载,并对其RFID标签进行了订单信息的写入,然后会根据订单信息中的提示,将周转箱送入预定的储位进行存储。该储位由中心控制服务器根据生成的订单信息、结合配送时间及线路以及仓储中心的空间来生成。由作业人员根据周转箱RFID标签内订单信息的提示,通过PDA手持终端查询或者大屏幕显示的方式获得,将分拣完成、RFID读写成功的周转箱送入特定储位。In the above embodiment, the turnover box is reloaded with cigarettes, and the order information is written in its RFID tag, and then according to the prompt in the order information, the turnover box is sent to a predetermined storage location for storage. The storage location is generated by the central control server according to the generated order information, combined with the delivery time and route, and the space of the storage center. According to the reminder of the order information in the RFID tag of the turnover box, the operator can obtain it through PDA handheld terminal query or large-screen display, and send the turnover box that has been sorted and successfully read and written by RFID into a specific storage position.
当需要配送时,对周转箱进行出库管理,在仓储中心的出口设置有周转箱出库管理系统,通过设置在出口通道的RFID读取设备获取通过出口通道的一个或多个周转箱的RFID标签,并将所述RFID标签的地址码以及订单信息发送到中心控制服务器,进行出库记录。When delivery is required, the outbound management of the turnover boxes is carried out. A turnover box outbound management system is installed at the exit of the storage center, and the RFID reading device installed in the exit channel is used to obtain the RFID of one or more turnover boxes passing through the exit channel. tag, and send the address code and order information of the RFID tag to the central control server for outbound record.
当配送完成后,作业人员将回收的周转箱送回仓储中心,在仓储中心的入口设置有周转箱回收管理系统,通过设置在入口通道的RFID读取设备获取通过入口通道的一个或多个周转箱的RFID标签,并将所述RFID标签的地址码以及订单信息发送到中心控制服务器,进行回收记录,并将所述RFID标签的地址码以及订单信息发送到中心控制服务器,进行回收记录After the distribution is completed, the operator will return the recovered turnover boxes to the storage center. A turnover box recycling management system is installed at the entrance of the storage center, and one or more turnover boxes passing through the entrance passage can be obtained through the RFID reading device installed in the entrance passage. RFID tag of the box, and send the address code and order information of the RFID tag to the central control server for recycling records, and send the address code and order information of the RFID tag to the central control server for recycling records
在出库以及入库的过程中,中心控制服务器接收所述周转箱出库管理系统回传的出库记录信息以及周转箱回收管理系统回传的回收记录信息,并进行比对,获取应回收数量、已回收数量、未回收数量中的部分或全部信息。In the process of outbound and inbound, the central control server receives the outbound record information returned by the turnover box outbound management system and the recovery record information returned by the turnover box recycling management system, and compares them to obtain the Some or all of Quantity, Recycled Quantity, Unrecovered Quantity.
这样,所有周转箱的出入信息以及送货信息都可以在中心控制服务器内进行查询,对周转箱进行有效管理,所有的过程都可以进行跟踪和查询,对于周转箱的丢失、查找提供便利。In this way, the access information and delivery information of all turnover boxes can be queried in the central control server to effectively manage the turnover boxes, and all processes can be tracked and queried, which facilitates the loss and search of turnover boxes.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
本领域内的技术人员应明白,本发明的实施例可提供为方法、系统、或计算机程序产品。因此,本发明可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本发明可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present invention may be provided as methods, systems, or computer program products. Accordingly, the present invention can take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
本发明是参照根据本发明实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It should be understood that each procedure and/or block in the flowchart and/or block diagram, and a combination of procedures and/or blocks in the flowchart and/or block diagram can be realized by computer program instructions. These computer program instructions may be provided to a general purpose computer, special purpose computer, embedded processor, or processor of other programmable data processing equipment to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing equipment produce a An apparatus for realizing the functions specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to operate in a specific manner, such that the instructions stored in the computer-readable memory produce an article of manufacture comprising instruction means, the instructions The device realizes the function specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded onto a computer or other programmable data processing device, causing a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process, thereby The instructions provide steps for implementing the functions specified in the flow chart or blocks of the flowchart and/or the block or blocks of the block diagrams.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。While preferred embodiments of the invention have been described, additional changes and modifications to these embodiments can be made by those skilled in the art once the basic inventive concept is appreciated. Therefore, it is intended that the appended claims be construed to cover the preferred embodiment as well as all changes and modifications which fall within the scope of the invention.
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