CN104565578A - Structure for enhancing strength of centrifugal self-propagating ceramic-lined composite steel pipe - Google Patents
Structure for enhancing strength of centrifugal self-propagating ceramic-lined composite steel pipe Download PDFInfo
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- CN104565578A CN104565578A CN201510039941.0A CN201510039941A CN104565578A CN 104565578 A CN104565578 A CN 104565578A CN 201510039941 A CN201510039941 A CN 201510039941A CN 104565578 A CN104565578 A CN 104565578A
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- Prior art keywords
- steel pipe
- ceramic
- propagating
- grooves
- self
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 72
- 239000010959 steel Substances 0.000 title claims abstract description 72
- 239000002131 composite material Substances 0.000 title claims abstract description 21
- 230000002708 enhancing effect Effects 0.000 title claims description 3
- 239000000919 ceramic Substances 0.000 claims abstract description 20
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 11
- 229910001845 yogo sapphire Inorganic materials 0.000 claims abstract description 11
- 230000007704 transition Effects 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 238000007788 roughening Methods 0.000 claims description 5
- 238000005524 ceramic coating Methods 0.000 abstract description 7
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 238000005728 strengthening Methods 0.000 abstract description 2
- 239000000758 substrate Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 description 9
- 239000011159 matrix material Substances 0.000 description 7
- 229920000297 Rayon Polymers 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 238000005488 sandblasting Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000000703 high-speed centrifugation Methods 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/14—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
Abstract
本发明公开了一种增强离心自蔓延陶瓷内衬复合钢管强度的结构，包括钢管，钢管的内表面开设有槽，钢管的内表面内衬有自蔓延反应形成的Al2O3陶瓷内衬；所述的钢管内表面开的槽为螺旋槽与长方形通槽的组合，既有4-8个分布于钢管圆周上的长方形通槽，又有沿钢管中心线方向，旋向为左旋或右旋的螺旋槽。发明结构合理，采用的钢管内表面开槽，使得陶瓷涂层与基体的接触面积增加，提高了传统离心自蔓延陶瓷内衬复合钢管陶瓷涂层的抗压剪强度；陶瓷涂层部分深入槽中，使陶瓷内衬复合管具有较强的抗冲击作用，有效地防止了涂层从基体脱落的现象。
The invention discloses a structure for strengthening the strength of a centrifugal self-propagating ceramic-lined composite steel pipe, which comprises a steel pipe, the inner surface of which is provided with grooves, and the inner surface of the steel pipe is lined with an Al2O3 ceramic lining formed by self-propagating reaction; The grooves on the inner surface of the steel pipe are a combination of spiral grooves and rectangular through grooves. There are not only 4-8 rectangular through grooves distributed on the circumference of the steel pipe, but also spiral grooves along the centerline of the steel pipe with a left-handed or right-handed direction of rotation. . The structure of the invention is reasonable, and the inner surface of the steel pipe is grooved, which increases the contact area between the ceramic coating and the substrate, and improves the compressive shear strength of the ceramic coating of the traditional centrifugal self-propagating ceramic lining composite steel pipe; the ceramic coating part penetrates into the groove , so that the ceramic-lined composite pipe has a strong impact resistance, effectively preventing the coating from falling off the substrate.
Description
The divisional application that the application is application number 201310306450.9, the applying date: 2013.7.22, title " strengthens structure and the preparation method of centrifugal self-propagating ceramic-lined composite steel tube intensity ".
Technical field
The present invention relates to a kind of structure strengthening centrifugal self-propagating ceramic-lined composite steel tube intensity, belong to field of surface engineering technique.
Background technique
In industrialization of the country construction process, need the resources such as a large amount of ores, oil, pipeline transport, as the cost-effective long distance delivery instrument of one, occupies critical role in national economic development.Because the resources such as transported oil and ore have corrosion and percussion usually to delivering pipe, common steel pipe cannot reach the wear-resisting and decay resistance that transport point needs.
Stupalith has the features such as wear-resisting, corrosion-resistant, high temperature resistant, often it can be used as the inside liner of Stainless Steel Tube, is made into ceramic-lined composite steel tube for the wear-resisting field of pipeline.Pottery and common steel tube compound in, researcher have employed multiple method.Paster wear-resistant pipe is industrial comparatively common a kind of abrasion-proof pipe, namely adopts viscose glue that the alumina ceramic plate with radian is pasted onto inner-walls of duct, forms pipeline wearing layer.This kind of abrasion-proof pipe preparation process is simple, and wear-resisting property is better, but alumina ceramic plate and pipeline matrix rely on viscose glue to be connected, and adhesive strength is not high, and fabrication cycle is long, and these all limit the application of paster wear-resistant pipe.Spot welding assembling caliper type wear-resistant pipe utilizes high temperature resistant tenacity viscose that the alumina ceramic plate of middle with hole is pasted onto inner-walls of duct, and pottery is welded on steel pipe inner wall through aperture by points of engagement Welding securely simultaneously.For protection solder joint, screw on pottery block above again.This kind of production technique adds somewhat to the adhesive strength of pottery and pipeline matrix, but pottery still mainly relies on viscose glue with the combination of matrix, and adhesive strength is limited.In addition, all relate to and manually paste porcelain in the manufacture process of paster wear-resistant pipe and spot welding assembling caliper type wear-resistant pipe, the diameter of therefore made abrasion-proof pipe is usually comparatively large, the production of small-bore abrasion-proof pipe in being not suitable for.
Centrifugal self-propagating composite pipe with ceramic lining is the composite pipe adopting " SHS process-high-speed centrifugation technology " to manufacture.This kind of method technique is simple, and under high temperature and high speed, form ceramic layer and transition layer, and ceramic layer and transition layer form mechanical bond, transition layer and steel pipe matrix form metallurgy combination, and adhesive strength is better than viscose glue and combines.But because self-propagating reaction is comparatively fierce, in course of reaction, thermal losses is large, and the finite thickness that steel pipe inner wall is melted, causes the adhesive strength of metallurgy combination part limited, there will be the phenomenon that ceramic coating comes off under the operating mode of some HI high impact.
Summary of the invention
The object of the present invention is to provide a kind of rational in infrastructure, the structure of the enhancing centrifugal self-propagating ceramic-lined composite steel tube intensity of favorable working performance and preparation method.
Technical solution of the present invention is:
Strengthen a structure for centrifugal self-propagating ceramic-lined composite steel tube intensity, it is characterized in that: comprise steel pipe, the internal surface of steel pipe offers groove, and the Al2O3 being lined with self-propagating reaction formation in the internal surface of steel pipe is ceramic-lined.
The groove that described steel pipe internal-surface is opened is the combination of single spiral chute or single rectangular groove or spiral chute and rectangular groove.
Described Al2O3 is ceramic-lined comprises ceramic layer and the transition layer between ceramic layer and the internal surface of steel pipe.
Strengthen a manufacture method for the structure of centrifugal self-propagating ceramic-lined composite steel tube intensity, it is characterized in that: comprise the following steps:
1. derusting by sandblasting, roughening treatment are carried out to steel pipe internal-surface, and slot at steel pipe internal-surface;
2. the self-propagating powder of Al+ Fe2O3 system is put into steel pipe;
3. be placed on centrifuge by steel pipe, start centrifuge, igniting causes self-propagating reaction, obtains product.
Single spiral chute is along steel pipe centerline direction, and rotation direction is left-handed or dextrorotation.
Single rectangular groove is distributed in steel pipe circumferentially, and groove number is 4-8.
The combination of spiral chute and rectangular groove: existing 4-8 is distributed in steel pipe rectangular groove circumferentially, and have again along steel pipe centerline direction, rotation direction is spiral chute that is left-handed or dextrorotation.
The present invention is rational in infrastructure, and the steel pipe internal-surface fluting of employing, makes the area of contact of ceramic coating and matrix increase, improve the anti-compression shear strength of conventional centrifugal self-propagating ceramic-lined composite steel tube ceramic coating; Ceramic coating part is goed deep in groove, makes composite pipe with ceramic lining have stronger shock resistance effect, effectively prevent the phenomenon that coating comes off from matrix.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is that in the present invention, internal surface opens single spiral fluted steel pipe.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the steel pipe that in the present invention, internal surface opens single rectangular groove.
Fig. 4 is the left view of Fig. 3.
Fig. 5 is the steel pipe that in the present invention, internal surface opens the combination of spiral chute and rectangular groove.
Fig. 6 is the left view of Fig. 5.
The ceramic-lined composite steel tube of Fig. 7 obtained by the embodiment of the present invention 2,3.
Fig. 8 is the ceramic-lined composite steel tube obtained by embodiment 1.
Reference character in figure
Steel pipe matrix 1, transition layer 2, ceramic layer 3.
Embodiment:
Embodiment 1: carry out derusting by sandblasting, roughening treatment to steel pipe internal-surface, and steel pipe internal-surface fluting, slot as single spiral chute 4.The self-propagating powder of Al+Fe2O3 system is placed in steel pipe, and is placed on centrifuge by steel pipe, start centrifuge, after stabilization of speed, igniting causes self-propagating reaction, obtains Al2O3 ceramic-lined composite steel tube.Described Al2O3 is ceramic-lined comprises ceramic layer and the transition layer between ceramic layer and the internal surface of steel pipe.
Embodiment 2: carry out derusting by sandblasting, roughening treatment to steel pipe internal-surface, and steel pipe internal-surface fluting, slot as single rectangular groove 5.The self-propagating powder of Al+Fe2O3 system is placed in steel pipe, and is placed on centrifuge by steel pipe, start centrifuge, after stabilization of speed, igniting causes self-propagating reaction, obtains Al2O3 ceramic-lined composite steel tube.Described Al2O3 is ceramic-lined comprises ceramic layer and the transition layer between ceramic layer and the internal surface of steel pipe.
Embodiment 3: carry out derusting by sandblasting, roughening treatment to steel pipe internal-surface, and at steel pipe internal-surface fluting, and institute slots the combination into spiral chute 6 and rectangular groove 7.The self-propagating powder of Al+Fe2O3 system is placed in steel pipe, and is placed on centrifuge by steel pipe, start centrifuge, after stabilization of speed, igniting causes self-propagating reaction, obtains Al2O3 ceramic-lined composite steel tube.Described Al2O3 is ceramic-lined comprises ceramic layer and the transition layer between ceramic layer and the internal surface of steel pipe.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510039941.0A CN104565578B (en) | 2013-07-22 | 2013-07-22 | Strengthen the structure of centrifugal self-propagating ceramic-lined composite steel tube intensity |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310306450.9A CN103453234B (en) | 2013-07-22 | 2013-07-22 | Structure for increasing strength of centrifugal self-propagating ceramic lined composite steel pipe and production method of structure |
| CN201510039941.0A CN104565578B (en) | 2013-07-22 | 2013-07-22 | Strengthen the structure of centrifugal self-propagating ceramic-lined composite steel tube intensity |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310306450.9A Division CN103453234B (en) | 2013-07-22 | 2013-07-22 | Structure for increasing strength of centrifugal self-propagating ceramic lined composite steel pipe and production method of structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104565578A true CN104565578A (en) | 2015-04-29 |
| CN104565578B CN104565578B (en) | 2016-09-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510039941.0A Active CN104565578B (en) | 2013-07-22 | 2013-07-22 | Strengthen the structure of centrifugal self-propagating ceramic-lined composite steel tube intensity |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104565578B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104985185A (en) * | 2015-06-16 | 2015-10-21 | 宋冠弘 | Workpiece surface processing method for self-propagating reaction synthetic process |
| CN107930230A (en) * | 2017-12-02 | 2018-04-20 | 大禹节水（天津）有限公司 | A kind of wear-resisting sandstone centrifugal filter and preparation method thereof |
| CN111496474A (en) * | 2020-04-20 | 2020-08-07 | 江苏鑫都管业有限公司 | Method for manufacturing self-propagating ceramic composite steel pipe |
Citations (6)
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|---|---|---|---|---|
| CN1031694A (en) * | 1987-08-10 | 1989-03-15 | 兰克西敦技术公司 | The production method of combined ceramic products and the goods of production thereof |
| US20030192613A1 (en) * | 2002-04-15 | 2003-10-16 | Harber Industry (Canada) Inc. | Pipe and method for resisting erosion, abrasion and corrosion |
| CN101947714A (en) * | 2010-08-19 | 2011-01-19 | 杨永利 | Integral processing method for refabrication of waste oil tube |
| CN202165708U (en) * | 2011-07-18 | 2012-03-14 | 郭顺和 | Composite anti-corrosion drain pipe |
| CN102817030A (en) * | 2012-09-06 | 2012-12-12 | 南通大学 | Method for preparing a metal/ceramic wear-resisting composite lining plate by means of self-propagating high-temperature synthesis |
| CN102829258A (en) * | 2012-09-11 | 2012-12-19 | 江阴东大新材料研究院 | Method for producing ceramic-lined aluminum alloy pipe |
-
2013
- 2013-07-22 CN CN201510039941.0A patent/CN104565578B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1031694A (en) * | 1987-08-10 | 1989-03-15 | 兰克西敦技术公司 | The production method of combined ceramic products and the goods of production thereof |
| US20030192613A1 (en) * | 2002-04-15 | 2003-10-16 | Harber Industry (Canada) Inc. | Pipe and method for resisting erosion, abrasion and corrosion |
| CN101947714A (en) * | 2010-08-19 | 2011-01-19 | 杨永利 | Integral processing method for refabrication of waste oil tube |
| CN202165708U (en) * | 2011-07-18 | 2012-03-14 | 郭顺和 | Composite anti-corrosion drain pipe |
| CN102817030A (en) * | 2012-09-06 | 2012-12-12 | 南通大学 | Method for preparing a metal/ceramic wear-resisting composite lining plate by means of self-propagating high-temperature synthesis |
| CN102829258A (en) * | 2012-09-11 | 2012-12-19 | 江阴东大新材料研究院 | Method for producing ceramic-lined aluminum alloy pipe |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104985185A (en) * | 2015-06-16 | 2015-10-21 | 宋冠弘 | Workpiece surface processing method for self-propagating reaction synthetic process |
| CN107930230A (en) * | 2017-12-02 | 2018-04-20 | 大禹节水（天津）有限公司 | A kind of wear-resisting sandstone centrifugal filter and preparation method thereof |
| CN111496474A (en) * | 2020-04-20 | 2020-08-07 | 江苏鑫都管业有限公司 | Method for manufacturing self-propagating ceramic composite steel pipe |
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| Publication number | Publication date |
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| CN104565578B (en) | 2016-09-21 |
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Effective date of registration: 20200102 Address after: No.759, Yongda Road, Gangzha District, Nantong City, Jiangsu Province Patentee after: NANTONG GAOXIN WEARABLE TECHNOLOGY CO., LTD. Address before: 226019 Jiangsu city of Nantong province sik Road No. 9 Patentee before: Nantong University |