CN104564944A - Self-lubricating spherical plain bearing bush sticking device - Google Patents
Self-lubricating spherical plain bearing bush sticking device Download PDFInfo
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- CN104564944A CN104564944A CN201410814174.1A CN201410814174A CN104564944A CN 104564944 A CN104564944 A CN 104564944A CN 201410814174 A CN201410814174 A CN 201410814174A CN 104564944 A CN104564944 A CN 104564944A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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Abstract
一种自润滑关节轴承衬垫粘接装置,包括支撑架、端盖、螺钉、衬垫和关节轴承外圈坯料,所述支撑架为一端封口的圆柱体或长方体壳体结构,在封口端开设导向槽,在开口端通过螺钉安装端盖;在导向槽中安插带有插槽的滑套,在支撑架封口端插入加载螺钉;在端盖内表面开设定位孔,在定位孔中安插膨胀芯轴,膨胀芯轴由芯轴和胀套组成,胀套前端固接垫圈B,垫圈B与弹簧连接,弹簧前端连接另一个垫圈A,芯轴的小锥度端穿过垫圈B、弹簧、垫圈A可插入导向槽中滑套的插槽内;在胀套中部套接胀环,在胀环外部依次套有衬垫和关节轴承外圈坯料。本发明具有衬垫粘接均匀、各方向保持一致性、粘接效果好等优点。
A self-lubricating joint bearing liner bonding device, including a support frame, an end cover, screws, a liner and a joint bearing outer ring blank, the support frame is a cylindrical or cuboid shell structure with one end sealed, and a Guide groove, install the end cover with screws at the open end; insert a sliding sleeve with a slot in the guide groove, insert a loading screw at the sealing end of the support frame; set a positioning hole on the inner surface of the end cover, and insert an expansion core in the positioning hole Shaft, the expansion mandrel is composed of a mandrel and an expansion sleeve. The front end of the expansion sleeve is fixedly connected to the washer B. The washer B is connected to the spring. The front end of the spring is connected to another washer A. The small tapered end of the mandrel passes through the washer B, the spring, and the washer A. It can be inserted into the slot of the sliding sleeve in the guide groove; the expansion ring is sleeved in the middle of the expansion sleeve, and the liner and the outer ring blank of the joint bearing are sequentially sleeved outside the expansion ring. The invention has the advantages of uniform pad bonding, consistency in all directions, good bonding effect, and the like.
Description
技术领域technical field
本发明涉及自润滑关节轴承制造领域,具体涉及一种自润滑关节轴承的衬垫与外圈内球面粘接装置。The invention relates to the field of self-lubricating joint bearing manufacturing, in particular to a bonding device for a liner of a self-lubricating joint bearing and an inner spherical surface of an outer ring.
背景技术Background technique
当前我国在航空精密自润滑关节轴承的相关技术上存在空白,此类产品主要依赖进口。目前,自润滑关节轴承的自润滑层有多种,织物自润滑层应用相对较多。织物型自润滑关节轴承是一种无需补充润滑剂的特殊形式的关节轴承,由于其摩擦系数低、抗磨性能优异、承载力强,免维护等特点,因此被广泛应用于交通运输、工程机械、国防军工等领域。织物型自润滑关节轴承主要由轴承内圈、轴承外圈、衬垫三部分组成,衬垫粘接在轴承外圈内球面,与轴承内圈外球面构成球面副,工作时,衬垫在摩擦副之间形成低剪切强度的转移膜,起到自润滑作用。At present, there is a gap in my country's aviation precision self-lubricating joint bearing technology, and such products mainly rely on imports. At present, there are many kinds of self-lubricating layers of self-lubricating spherical plain bearings, and fabric self-lubricating layers are relatively widely used. Fabric type self-lubricating joint bearing is a special form of joint bearing that does not need to be supplemented with lubricant. Because of its low friction coefficient, excellent anti-wear performance, strong bearing capacity, and maintenance-free, it is widely used in transportation, construction machinery, etc. , national defense and other fields. The fabric type self-lubricating spherical plain bearing is mainly composed of three parts: bearing inner ring, bearing outer ring and liner. The liner is bonded to the inner spherical surface of the bearing outer ring and forms a spherical pair with the outer spherical surface of the bearing inner ring. When working, the liner is in friction A transfer film with low shear strength is formed between the pairs to play a self-lubricating role.
自润滑关节轴承的自润滑衬垫的粘接与固化工艺是轴承制造的关键技术之一,其工艺过程为:应用一定的粘接剂,将浸渍固化的衬垫,粘贴到外圈内球面,通过粘贴装置保持衬垫承受一定的压力,然后放入高温环境中,经时间与温度的控制,实现固化过程。在粘接与固化工艺中,除了粘接剂的选用,以及粘接工艺中温度、时间、力等工艺参数的控制以外,粘接动作实现方法与装置是粘接与固化工艺实施的基础技术条件,粘接动作实现方法与装置的有效性与可靠性,直接影响粘接衬垫的粘接与固化质量,从而影响自润滑关节轴承的性能。虽然关于粘接剂、固化工艺参数的技术研究较多,但将自润滑衬垫粘接在关节轴承的外圈内球面上的设备技术研究较少,尤其对于整体外圈自润滑关节轴承,在轴承内外圈合套挤压装配前,就需要将衬垫粘接与固化到外圈内球面上,特别是对于较小尺寸的轴承,其粘接与固化工艺粘接动作与装置实现的技术应用研究较少,公开的专利与文献没有。The bonding and curing process of the self-lubricating liner of the self-lubricating spherical plain bearing is one of the key technologies of bearing manufacturing. The process is: apply a certain adhesive, paste the impregnated and cured liner to the inner spherical surface of the outer ring, The pad is kept under a certain pressure by the pasting device, and then placed in a high temperature environment, and the curing process is realized through the control of time and temperature. In the bonding and curing process, in addition to the selection of adhesives and the control of process parameters such as temperature, time, and force in the bonding process, the method and device for realizing the bonding action are the basic technical conditions for the implementation of the bonding and curing process. , the effectiveness and reliability of the bonding action realization method and device directly affect the bonding and curing quality of the bonding pad, thereby affecting the performance of the self-lubricating spherical plain bearing. Although there are many technical studies on adhesives and curing process parameters, there are few researches on equipment technology for bonding self-lubricating liners to the inner spherical surface of the outer ring of spherical plain bearings, especially for self-lubricating spherical plain bearings with integral outer rings. Before the extrusion assembly of the inner and outer rings of the bearing, it is necessary to bond and cure the liner to the inner spherical surface of the outer ring, especially for smaller-sized bearings, the bonding and curing process and the technical application of the bonding action and device realization There are few studies, and there are no published patents and literature.
发明内容Contents of the invention
本发明目的在于提供一种衬垫粘接均匀、各方向保持一致性、粘接效果好、衬垫厚度均匀、游隙均匀的自润滑关节轴承衬垫粘接装置。The purpose of the present invention is to provide a self-lubricating joint bearing pad bonding device with uniform pad bonding, consistency in all directions, good bonding effect, uniform pad thickness, and uniform clearance.
为实现上述目的,采用了以下技术方案:本发明主要包括支撑架、端盖、螺钉、衬垫以及关节轴承外圈坯料,所述支撑架为一端封口的圆柱体或长方体壳体结构,在封口端开设导向槽,在开口端通过螺钉安装端盖;在导向槽中安插滑套,滑套内沿轴向方向加工插槽,在支撑架封口端对应导向槽内部的滑套封口端螺纹插入一根加载螺钉;在端盖的内表面对应每个导向槽位置开设相应的定位孔,在定位孔中安插一根膨胀芯轴,所述膨胀芯轴由带锥度的芯轴和开缝式胀套组成,胀套套在芯轴外部,胀套前端固接垫圈B,垫圈B与弹簧连接,弹簧前端连接另一个垫圈A,芯轴的小锥度端穿过垫圈B、弹簧、垫圈A可插入导向槽中滑套的插槽内,芯轴的大锥度端安插在定位孔中;在胀套中部套接胀环,在胀环外部依次套有衬垫和关节轴承外圈坯料。In order to achieve the above object, the following technical solutions are adopted: the present invention mainly includes a support frame, an end cover, screws, gaskets and joint bearing outer ring blanks, the support frame is a cylindrical or cuboid shell structure with one end sealed, and the sealing A guide groove is set at the end, and the end cover is installed by screws at the open end; the sliding sleeve is inserted in the guide groove, and the slot is processed in the axial direction in the sliding sleeve, and the sealing end of the sliding sleeve corresponding to the inside of the guide groove is inserted into a thread at the sealing end of the support frame. A loading screw; a corresponding positioning hole is opened on the inner surface of the end cover corresponding to each guide groove position, and an expansion mandrel is inserted in the positioning hole. The expansion mandrel is composed of a tapered mandrel and a slotted expansion sleeve. The expansion sleeve is set outside the mandrel, the front end of the expansion sleeve is fixedly connected to the washer B, the washer B is connected to the spring, the front end of the spring is connected to another washer A, the small tapered end of the mandrel passes through the washer B, the spring, and the washer A can be inserted into the guide groove In the slot of the middle sliding sleeve, the large tapered end of the mandrel is placed in the positioning hole; the expansion ring is sleeved in the middle of the expansion sleeve, and the gasket and the joint bearing outer ring blank are sequentially sleeved outside the expansion ring.
所述滑套的插槽为锥形槽底。The slot of the sliding sleeve is a tapered groove bottom.
在芯轴远离锥形头的一端设有向外凸起的拆卸半环。The end of the mandrel away from the conical head is provided with an outwardly protruding dismounting half ring.
所述胀环两端为圆柱面、中部为凸起的球面,在轴向方向开设十字胀缩缝。Both ends of the expansion ring are cylindrical, and the middle is a raised spherical surface, and a cross expansion joint is provided in the axial direction.
所述膨胀芯轴为标准件,芯轴的锥度比为1:16锥度。The expansion mandrel is a standard part, and the taper ratio of the mandrel is 1:16.
工作过程大致如下:The working process is roughly as follows:
卸下螺钉,取下端盖,在胀套外部依次安装胀环、衬垫和关节轴承外圈坯料,将芯轴一端插入胀环内,芯轴另一端插入端盖内的定位孔中,再将端盖重新扣在支撑架上,利用螺钉封口固定。此时,旋转加载螺钉,通过加载螺钉的旋进推动滑套在导向槽中水平移动,通过滑套挤压弹簧,弹簧给胀套一个压力,使开缝式的胀套沿带锥度的芯轴轴向移动,并最终产生径向变形;胀环套在膨胀芯轴上,其轴向开设十字胀缩缝,且胀环中部球面形状与关节轴承外圈坯料内球面形状相同,胀套的径向膨胀带动胀环径向变形,利用膨胀的胀环向外撑起衬垫,使衬垫紧密贴合在关节轴承外圈坯料内球面上。Remove the screws, remove the end cover, install the expansion ring, the liner and the outer ring blank of the joint bearing in sequence on the outside of the expansion sleeve, insert one end of the mandrel into the expansion ring, insert the other end of the mandrel into the positioning hole in the end cover, and then insert the The end caps are snapped back onto the support frame and secured with screw seals. At this time, rotate the loading screw, push the sliding sleeve to move horizontally in the guide groove through the precession of the loading screw, squeeze the spring through the sliding sleeve, and the spring will give a pressure to the expansion sleeve, so that the slotted expansion sleeve moves along the tapered mandrel. Axial movement, and finally produce radial deformation; the expansion ring is sleeved on the expansion mandrel, and a cross expansion and contraction joint is set in the axial direction, and the spherical shape of the middle part of the expansion ring is the same as the inner spherical shape of the outer ring blank of the joint bearing, and the diameter of the expansion sleeve The radial expansion drives the expansion ring to deform radially, and the expanded expansion ring is used to prop up the liner outward, so that the liner fits closely on the inner spherical surface of the blank of the outer ring of the spherical plain bearing.
与现有技术相比,本发明具有如下优点:工艺过程对衬垫损伤较小,衬垫粘接均匀、各方向保持一致性,粘接后在高温环境固化过程中能使衬垫保持承受一定的压力,可提高关节轴承衬垫粘接质量,而且能够实现较小尺寸的关节轴承衬垫粘接动作。Compared with the prior art, the present invention has the following advantages: less damage to the liner during the process, uniform bonding of the liner and consistency in all directions, and the liner can withstand a certain amount of pressure during the curing process in a high-temperature environment after bonding. The pressure can improve the bonding quality of the plain bearing pad, and can realize the bonding action of the spherical plain bearing pad with a smaller size.
附图说明Description of drawings
图1是本发明的装配示意图。Figure 1 is a schematic diagram of the assembly of the present invention.
图2是本发明的胀环结构示意图。Fig. 2 is a schematic diagram of the structure of the expanding ring of the present invention.
附图标号:1为加载螺钉、2为滑套、3为支撑架、3-1为导向槽、4为弹簧、5-1为垫圈B、5-2为垫圈A、6-1为胀套、6-2为芯轴,7为轴承外圈坯料、8为衬垫、9为胀环、10为拆卸半环、11为端盖、12为螺钉、13为定位孔。Reference numerals: 1 is the loading screw, 2 is the sliding sleeve, 3 is the support frame, 3-1 is the guide groove, 4 is the spring, 5-1 is the washer B, 5-2 is the washer A, 6-1 is the expansion sleeve , 6-2 is a mandrel, 7 is a bearing outer ring blank, 8 is a liner, 9 is an expansion ring, 10 is a dismantling half ring, 11 is an end cover, 12 is a screw, and 13 is a positioning hole.
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
如图1和图2所示,本发明主要包括支撑架3、端盖11、螺钉12、衬垫8以及关节轴承外圈坯料7,所述支撑架为一端封口的圆柱体或长方体壳体结构,在封口端开设导向槽3-1,在开口端通过螺钉安装端盖;在导向槽中安插滑套2,滑套内沿轴向方向加工插槽,在支撑架封口端对应导向槽内部的滑套封口端螺纹插入一根加载螺钉1;在端盖的内表面对应每个导向槽位置开设相应的定位孔13,在定位孔中安插一根膨胀芯轴,所述膨胀芯轴由带锥度的芯轴6-2和开缝式胀套6-1组成,胀套套在芯轴外部,胀套前端固接垫圈B5-1,垫圈B与弹簧4连接,弹簧前端连接另一个垫圈A5-2,芯轴的小锥度端穿过垫圈B、弹簧、垫圈A可插入导向槽中滑套的插槽内,芯轴的大锥度端安插在定位孔中;在胀套中部套接胀环9,在胀环外部依次套有衬垫和关节轴承外圈坯料。As shown in Figures 1 and 2, the present invention mainly includes a support frame 3, an end cover 11, a screw 12, a liner 8 and a joint bearing outer ring blank 7, and the support frame is a cylinder or a cuboid shell structure with one end sealed , a guide groove 3-1 is set at the sealing end, and the end cover is installed by screws at the opening end; the sliding sleeve 2 is inserted in the guiding groove, and the slot is machined in the sliding sleeve along the axial direction, and the sealing end of the support frame corresponds to the inside of the guide groove A loading screw 1 is threaded into the sealing end of the sliding sleeve; a corresponding positioning hole 13 is opened on the inner surface of the end cover corresponding to each guide groove position, and an expansion mandrel is inserted in the positioning hole, and the expansion mandrel is formed by a tapered The mandrel 6-2 and the slotted expansion sleeve 6-1 are composed of the expansion sleeve outside the mandrel, the front end of the expansion sleeve is fixedly connected to the washer B5-1, the washer B is connected to the spring 4, and the front end of the spring is connected to another washer A5-2 , the small tapered end of the mandrel passes through the washer B, the spring, and the washer A and can be inserted into the slot of the sliding sleeve in the guide groove, and the large tapered end of the mandrel is inserted in the positioning hole; the expansion ring 9 is sleeved in the middle of the expansion sleeve, A liner and a joint bearing outer ring blank are sheathed in turn on the outside of the expansion ring.
所述滑套的插槽为锥形槽底。The slot of the sliding sleeve is a tapered groove bottom.
在芯轴远离锥形头的一端设有向外凸起的拆卸半环10。On the end of the mandrel away from the conical head, there is a dismantling half-ring 10 protruding outward.
所述胀环两端为圆柱面、中部为凸起的球面,在轴向方向开设十字胀缩缝。Both ends of the expansion ring are cylindrical, and the middle is a raised spherical surface, and a cross expansion joint is provided in the axial direction.
所述膨胀芯轴为标准件,芯轴的锥度比为1:16锥度。The expansion mandrel is a standard part, and the taper ratio of the mandrel is 1:16.
实施例1:Example 1:
首先在轴承外圈坯料内球面和衬垫非润滑面涂胶,然后将衬垫粘贴在关节轴承外圈坯料内球面上,将关节轴承外圈坯料和衬垫一起套在胀环上;然后将膨胀芯轴的胀套移到芯轴的小锥度端,再将胀环套在膨胀芯轴上;膨胀芯轴的小锥度端依次安装上垫圈A、弹簧以及垫圈B;滑套放入支撑架的导向槽内后,将膨胀芯轴连同其上所安装的零件小锥度端放入滑套的圆柱孔内,大锥度端安装在端盖的定位孔内;最后支撑架和端盖用螺钉连接,加载螺钉稍稍拧入支撑架的螺纹孔内。First, apply glue to the inner spherical surface of the bearing outer ring blank and the non-lubricating surface of the liner, then paste the liner on the inner spherical surface of the spherical plain bearing outer ring blank, and put the spherical plain bearing outer ring blank and the liner together on the expansion ring; then put The expansion sleeve of the expansion mandrel is moved to the small taper end of the mandrel, and then the expansion ring is placed on the expansion mandrel; the small taper end of the expansion mandrel is installed in sequence with washer A, spring and washer B; the sliding sleeve is put into the support frame Put the expansion mandrel together with the small taper end of the parts installed on it into the cylindrical hole of the sliding sleeve, and install the large taper end in the positioning hole of the end cover; finally, the support frame and the end cover are connected by screws , the loading screw is slightly screwed into the threaded hole of the support frame.
装配完成后,拧紧加载螺钉,推动滑套在支撑架的导向槽内滑动,其轴向力通过垫圈A、弹簧和垫圈B传递到胀套上,在胀套沿芯轴由小锥度端向大锥度端移动的过程中,胀缩缝逐渐增大,胀套外径随之增大,从而使得套在膨胀芯轴上的胀环受力膨胀,最终衬垫与关节轴承外圈坯料内球面紧密贴合。此时,将自润滑关节轴承粘接装置放入高温环境进行固化。固化完成后,松开螺钉,拆下端盖后,将膨胀芯轴反转,通过拆卸半环,方便地将固化好的轴承外圈坯料拆卸。After the assembly is completed, tighten the loading screw and push the sliding sleeve to slide in the guide groove of the support frame. The axial force is transmitted to the expansion sleeve through the washer A, spring and washer B. The expansion sleeve moves from the small taper end to the large end along the mandrel. During the movement of the tapered end, the expansion and contraction joints gradually increase, and the outer diameter of the expansion sleeve increases accordingly, so that the expansion ring sleeved on the expansion mandrel is forced to expand, and finally the liner is tightly connected to the inner spherical surface of the outer ring blank of the spherical plain bearing. fit. At this time, put the self-lubricating joint bearing bonding device into a high temperature environment for curing. After the curing is completed, loosen the screws, remove the end cover, reverse the expansion mandrel, and disassemble the cured bearing outer ring blank conveniently by removing the half ring.
以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. All such modifications and improvements should fall within the scope of protection defined by the claims of the present invention.
Claims (5)
Priority Applications (1)
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