CN104558659A - Preparation of carbon fiber/epoxy resin prepreg sprayed with aminated carbon nanotubes - Google Patents
Preparation of carbon fiber/epoxy resin prepreg sprayed with aminated carbon nanotubes Download PDFInfo
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 101
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 65
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 65
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 29
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 239000002041 carbon nanotube Substances 0.000 claims abstract description 100
- 229910021393 carbon nanotube Inorganic materials 0.000 claims abstract description 100
- 238000007590 electrostatic spraying Methods 0.000 claims abstract description 36
- 239000000725 suspension Substances 0.000 claims abstract description 18
- 239000007921 spray Substances 0.000 claims abstract description 16
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 24
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 16
- 125000003277 amino group Chemical group 0.000 claims description 16
- 230000005684 electric field Effects 0.000 claims description 14
- HUDJFDNFBOAQIJ-UHFFFAOYSA-N (2,4-diethylphenyl)methanediamine Chemical compound CCC1=CC=C(C(N)N)C(CC)=C1 HUDJFDNFBOAQIJ-UHFFFAOYSA-N 0.000 claims description 8
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 8
- 239000011247 coating layer Substances 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 8
- 239000003960 organic solvent Substances 0.000 claims description 7
- -1 amino compound Chemical class 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 230000032798 delamination Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 claims description 2
- 238000000498 ball milling Methods 0.000 claims description 2
- 230000010355 oscillation Effects 0.000 claims 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims 1
- 239000002131 composite material Substances 0.000 abstract description 40
- 238000005516 engineering process Methods 0.000 abstract description 9
- 239000010410 layer Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000011229 interlayer Substances 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000000227 grinding Methods 0.000 abstract 1
- 239000002904 solvent Substances 0.000 abstract 1
- 239000002048 multi walled nanotube Substances 0.000 description 20
- 238000005507 spraying Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 239000000835 fiber Substances 0.000 description 9
- 238000005576 amination reaction Methods 0.000 description 7
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 5
- 239000011259 mixed solution Substances 0.000 description 5
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 3
- 150000001263 acyl chlorides Chemical class 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001523 electrospinning Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- JBCUKQQIWSWEOK-UHFFFAOYSA-N 2-(benzenesulfonyl)aniline Chemical compound NC1=CC=CC=C1S(=O)(=O)C1=CC=CC=C1 JBCUKQQIWSWEOK-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000011157 advanced composite material Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 239000002121 nanofiber Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 229920005594 polymer fiber Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
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- Reinforced Plastic Materials (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
本发明属于复合材料制备领域,特别涉及一种碳纳米管静电喷涂碳纤维预浸料的制备方法。其特征在于采用静电喷射技术将氨基接枝碳纳米管快速喷涂到碳纤维/环氧树脂预浸料表面,可显著提高碳纤维复合材料的压缩强度和模量、层间剪切强度。本发明包括以下技术步骤。步骤Ⅰ:将氨基接枝的碳纳米管与优选的静电喷射溶剂按一定比例在球磨机中研磨,得到均匀稳定的悬浮液;步骤Ⅱ:将步骤Ⅰ得到的悬浮液放入静电喷射装置中,将碳纳米管均匀喷涂到碳纤维/环氧树脂预浸料表面;步骤Ⅲ:控制碳纤维预浸料表面的碳纳米管涂层厚度在10~80μm。本发明中碳纳米管在复合材料层间的含量可控,不影响复合材料加工工艺,操作简便,易于在实际生产中推广应用。The invention belongs to the field of composite material preparation, in particular to a preparation method of carbon nanotube electrostatic spraying carbon fiber prepreg. It is characterized in that the amino-grafted carbon nanotubes are quickly sprayed onto the surface of the carbon fiber/epoxy resin prepreg by electrostatic spraying technology, which can significantly improve the compressive strength, modulus and interlayer shear strength of the carbon fiber composite material. The present invention includes the following technical steps. Step Ⅰ: Grinding amino-grafted carbon nanotubes and a preferred electrostatic spray solvent in a ball mill according to a certain ratio to obtain a uniform and stable suspension; Step Ⅱ: Put the suspension obtained in step Ⅰ into an electrostatic spray device, and put The carbon nanotubes are evenly sprayed onto the surface of the carbon fiber/epoxy resin prepreg; step III: the thickness of the carbon nanotube coating on the surface of the carbon fiber prepreg is controlled at 10-80 μm. In the invention, the content of the carbon nanotubes between the layers of the composite material is controllable, does not affect the processing technology of the composite material, is easy to operate, and is easy to popularize and apply in actual production.
Description
技术领域 technical field
本发明属于碳纤维复合材料的制备领域,特别涉及一种氨基接枝碳纳米管静电喷涂碳纤维/环氧树脂单向预浸料或织物预浸料的制备方法。 The invention belongs to the field of preparation of carbon fiber composite materials, in particular to a preparation method of amino-grafted carbon nanotube electrostatically sprayed carbon fiber/epoxy resin unidirectional prepreg or fabric prepreg.
背景技术 Background technique
碳纤维/环氧树脂复合材料具有高强度、高模量、密度低、尺寸稳定等一系列优异的性能,已广泛应用在航空航天、能源交通、运动器材和军工等领域。然而,当前碳纤维/环氧树脂复合材料仍存在易层间剥离、抗冲击性能差、垂直纤维方向的力学性能较低等问题,很难满足某些先进复合材料领域的应用要求。这些性能主要受到树脂基体与碳纤维之间的界面性能影响,提高树脂基复合材料的界面性能可以有效的改善复合材料的综合性能。 Carbon fiber/epoxy resin composites have a series of excellent properties such as high strength, high modulus, low density, and dimensional stability, and have been widely used in aerospace, energy transportation, sports equipment, and military industries. However, the current carbon fiber/epoxy resin composites still have problems such as easy delamination between layers, poor impact resistance, and low mechanical properties perpendicular to the fiber direction, which make it difficult to meet the application requirements of some advanced composite materials. These properties are mainly affected by the interface properties between the resin matrix and carbon fibers. Improving the interface properties of resin matrix composites can effectively improve the comprehensive properties of composites.
碳纳米管本身具有优异的机械性能、较高的长径比等优点,可以作为增强体提高复合材料的性能。但由于碳纳米管的比表面能高,极易发生团聚,从而影响其在复合材料中的分散性,使其应用受到限制,难以发挥应有的增强效果。对碳纳米管进行官能化处理,在其表面引入不同的官能团,能够有效的降低碳纳米管的团聚。已公开的专利US8187703 B2和CN102140230 A利用机械搅拌方式, 将官能团化碳纳米管与环氧树脂共混,通过增强树脂基体的方式来提高复合材料的性能,虽然取得了一定进展,但对于改善复合材料界面性能的效果不明显。虽然目前已有采用含碳纳米管的热塑性聚合物纤维增强、增韧碳纤维复合材料的报道,例如已公开的专利CN102794952 A采用静电纺丝法制备的含取向碳纳米管的纤维膜增强、增韧碳纤维复合材料,可以使复合材料的弯曲强度、模量以及层间断裂韧性有所提高,然而聚合物纤维制备工艺较为复杂,碳纳米管的添加量受到限制,难以实现大规模的应用。而在碳纤维表面直接生长碳纳米管提高其界面性能,也是由于制备成本过高、产量低而无法实现工业应用。近年来,静电纺丝和静电喷涂技术不断发展,通过控制工艺参数,可以高效、便捷地制备多种纳米纤维和纳米粒子。 Carbon nanotubes have excellent mechanical properties, high aspect ratio and other advantages, and can be used as reinforcements to improve the performance of composite materials. However, due to the high specific surface energy of carbon nanotubes, agglomeration is very easy to occur, which affects their dispersion in composite materials, restricts their application, and makes it difficult to exert their due reinforcing effect. The carbon nanotubes are functionalized to introduce different functional groups on the surface, which can effectively reduce the agglomeration of carbon nanotubes. The published patents US8187703 B2 and CN102140230 A use mechanical stirring to blend functionalized carbon nanotubes with epoxy resin to improve the performance of composite materials by strengthening the resin matrix. The effect of material interfacial properties is not obvious. Although there have been reports on the use of thermoplastic polymer fibers containing carbon nanotubes to reinforce and toughen carbon fiber composites, for example, the disclosed patent CN102794952 A uses the fiber film containing oriented carbon nanotubes prepared by electrospinning to strengthen and toughen Carbon fiber composites can improve the bending strength, modulus and interlaminar fracture toughness of composite materials. However, the preparation process of polymer fibers is relatively complicated, and the amount of carbon nanotubes added is limited, making it difficult to achieve large-scale applications. However, growing carbon nanotubes directly on the surface of carbon fibers to improve their interfacial properties cannot be applied industrially due to high preparation costs and low yields. In recent years, electrospinning and electrostatic spraying technologies have been continuously developed. By controlling the process parameters, various nanofibers and nanoparticles can be prepared efficiently and conveniently.
因此,本专利采用静电喷射技术,将氨基接枝的碳纳米管快速、均匀地喷涂在碳纤维/环氧树脂预浸料表面,经碳纳米管喷涂的预浸料可用于制备各种碳纤维复合材料制品。对比已有的碳纳米管增强碳纤维复合材料方法,本发明可显著提高碳纤维复合材料的压缩强度和模量,以及层间剪切强度,不影响复合材料的加工工艺,并且碳纳米管在复合材料层间的含量可控,该技术操作简便,易于在实际生产中推广应用。 Therefore, this patent uses electrostatic spraying technology to quickly and evenly spray amino-grafted carbon nanotubes on the surface of carbon fiber/epoxy resin prepregs, and the prepregs sprayed by carbon nanotubes can be used to prepare various carbon fiber composite materials products. Compared with the existing carbon nanotube reinforced carbon fiber composite material method, the present invention can significantly improve the compressive strength and modulus of the carbon fiber composite material, as well as the interlaminar shear strength, without affecting the processing technology of the composite material, and the carbon nanotubes in the composite material The content between layers is controllable, and the technology is easy to operate and easy to popularize and apply in actual production.
发明内容 Contents of the invention
本发明的目的在于提供一种用于碳纤维单向预浸料或织物预浸料的碳纳米管静电喷涂方法,具体技术内容如下。 The purpose of the present invention is to provide a carbon nanotube electrostatic spraying method for carbon fiber unidirectional prepreg or fabric prepreg, the specific technical content is as follows.
一种氨基接枝碳纳米管静电喷涂碳纤维/环氧树脂预浸料的制备方法,其特征在于,包括以下组分和步骤: A preparation method of amino-grafted carbon nanotube electrostatic spraying carbon fiber/epoxy resin prepreg is characterized in that it comprises the following components and steps:
组分1:表面接枝氨基的碳纳米管,碳纳米管表面接枝的氨基化合物为乙二胺、2,4-二乙基-甲苯二胺、异佛尔酮二胺中的一种或几种,碳纳米管表面氨基化合物的接枝率为1.0~2.5wt%。氨基化多壁碳纳米管可由羧基化多壁碳纳米管经酰氯化和氨基化的化学处理得到,该工艺属于本领域的公知成熟技术。 Component 1: carbon nanotubes with amino groups grafted on the surface, the amino compound grafted on the surface of carbon nanotubes is one of ethylenediamine, 2,4-diethyl-toluenediamine, isophoronediamine or Several kinds, the grafting rate of amino compound on the surface of carbon nanotubes is 1.0~2.5wt%. Aminated multi-walled carbon nanotubes can be obtained from carboxylated multi-walled carbon nanotubes through acid chlorination and amination chemical treatment, and this process belongs to the well-known mature technology in the field.
组分2:优选的静电喷射有机溶剂,包括N,N-二甲基甲酰胺和四氢呋喃。 Component 2: Preferred electrostatic spray organic solvents include N,N-dimethylformamide and tetrahydrofuran.
组分3:碳纳米管/环氧树脂预浸料,包括碳纤维的单向预浸料和织物预浸料。 Component 3: carbon nanotube/epoxy resin prepreg, including carbon fiber unidirectional prepreg and fabric prepreg.
步骤Ⅰ:将表面接枝氨基的碳纳米管加入优选的静电喷射有机溶剂中,超声振荡均匀,碳纳米管在优选的静电喷射有机溶剂中的混合量是3~20wt%。将超声振荡后的液态混合物放入行星式球磨机中,球磨1~3小时,得到均匀的黑色悬浮液,球磨后碳纳米管的长径比控制在50~300之间,悬浮液在室温下静置1天不产生分层; Step 1: adding the carbon nanotubes grafted with amino groups on the surface into the preferred organic solvent for electrostatic spraying, ultrasonically oscillating evenly, and the mixing amount of the carbon nanotubes in the preferred organic solvent for electrostatic spraying is 3-20wt%. Put the ultrasonically oscillated liquid mixture into a planetary ball mill and mill for 1 to 3 hours to obtain a uniform black suspension. After ball milling, the aspect ratio of the carbon nanotubes is controlled between 50 and 300. Leave it for 1 day without delamination;
步骤Ⅱ:将步骤Ⅰ得到的碳纳米管悬浮液放入静电喷射装置的注射器中,注射器喷头连接高压电场的正极,将裁剪成一定尺寸的商业化碳纤维/环氧树脂预浸料作为静电喷射装置的负极接收器,推动注射器,将氨基接枝的碳纳米管均匀喷涂到碳纤维预浸料表面。 Step Ⅱ: Put the suspension of carbon nanotubes obtained in step Ⅰ into the syringe of the electrostatic spraying device. The nozzle of the syringe is connected to the positive electrode of the high-voltage electric field, and the commercial carbon fiber/epoxy resin prepreg cut into a certain size is used as the electrostatic spraying device Push the syringe to spray the amino-grafted carbon nanotubes evenly onto the surface of the carbon fiber prepreg.
步骤Ⅲ:控制静电喷射时间为30~120分钟,得到表面喷涂了不同含量氨基接枝碳纳米管的碳纤维/环氧树脂预浸料,碳纳米管涂覆层的厚度为10~80μm Step Ⅲ: Control the electrostatic spraying time to 30-120 minutes to obtain carbon fiber/epoxy resin prepregs with different contents of amino-grafted carbon nanotubes sprayed on the surface, and the thickness of the carbon nanotube coating layer is 10-80 μm
经过氨基接枝碳纳米管静电喷涂之后,可显著提高碳纤维复合材料的压缩强度和模量、层间剪切强度,改善界面性能,碳纳米管可参与碳纤维预浸料的固化反应,结合在环氧树脂交联网络之中,发挥增强作用,并且通过调节交联网络密度改善环氧树脂的韧性。同时,碳纳米管的加入不影响复合材料的加工工艺,并且碳纳米管在复合材料层间的含量可控,该技术操作简便,易于在实际生产中推广应用。 After electrostatic spraying of amino-grafted carbon nanotubes, the compressive strength, modulus, and interlayer shear strength of carbon fiber composites can be significantly improved, and the interface properties can be improved. In the epoxy resin cross-linked network, it plays a reinforcing role, and improves the toughness of the epoxy resin by adjusting the cross-linked network density. At the same time, the addition of carbon nanotubes does not affect the processing technology of the composite material, and the content of carbon nanotubes between layers of the composite material is controllable. This technology is easy to operate and easy to popularize and apply in actual production.
通过上述技术内容可以得到下面的发明效果:碳纤维/环氧树脂预浸料经过氨基接枝的碳纳米管表面喷涂后,压制成碳纤维复合材料层合板,压缩强度、模量和层间剪切强度均有明显提升,其中层间剪切强度提升幅度≥10%,单向复合材料板的90°压缩强度和模量提升幅度≥10%。 The following invention effects can be obtained through the above technical content: after the carbon fiber/epoxy resin prepreg is sprayed on the surface of carbon nanotubes grafted with amino groups, it is pressed into a carbon fiber composite laminate, and the compressive strength, modulus and interlaminar shear strength All have been significantly improved, among which the interlaminar shear strength has increased by ≥10%, and the 90° compressive strength and modulus of the unidirectional composite plate have increased by ≥10%.
具体实施方式:Detailed ways:
通过以下实施例对本发明进行详细说明。 The present invention is illustrated in detail by the following examples.
各实施例中,碳纤维复合材料层合板的压缩强度和模量按照GB/T 1448-2005进行测试,碳纤维复合材料层合板的层间剪切强度按照JC/T 773-96进行测试。 In each embodiment, the compressive strength and modulus of the carbon fiber composite laminate are tested according to GB/T 1448-2005, and the interlaminar shear strength of the carbon fiber composite laminate is tested according to JC/T 773-96.
实施例1: Example 1:
组分1为乙二胺表面接枝的多壁碳纳米管,采用成都中科时代纳米公司生产的TNMC3羧基化多壁碳纳米管经酰氯化、氨基化处理得到,氨基的表面接枝率为2.5wt%,碳纳米管外径为10~30nm,平均长度1μm;组分2为N,N-二甲基甲酰胺,纯度≥99%,扬州市亚冠化工有限公司生产;组分3为自制的Toray® T700-12K碳纤维/ 4,4′二氨基二苯甲烷四缩水甘油胺环氧树脂的单向预浸料,所含固化剂为4,4′二氨基二苯基砜,预浸料厚度为0.15mm,面密度为220g/m2。步骤Ⅰ:将乙二胺表面接枝的多壁碳纳米管加入至N,N-二甲基甲酰胺中,碳纳米管的混合量为3wt%,超声振荡1h形成均匀的混合液。将超声振荡后的混合液放入行星式球磨机中,球磨时间为1h,得到均匀的黑色悬浮液,碳纳米管的平均长径比为300;步骤Ⅱ:将步骤Ⅰ得到的碳纳米管悬浮液置于静电喷射装置的注射器中,注射器喷头连接高压电场的正极,将裁剪成一定尺寸的碳纤维预浸料作为静电喷射装置的负极接收器,推动注射器,将表面接枝氨基的碳纳米管均匀喷涂到碳纤维预浸料表面。喷射装置高压电场的电压为18kV,接收距离为250mm;步骤Ⅲ:静电喷射时间设定为30分钟,得到碳纳米管涂覆层的厚度为10μm。 Component 1 is multi-walled carbon nanotubes grafted on the surface of ethylenediamine, which is obtained by TNMC3 carboxylated multi-walled carbon nanotubes produced by Chengdu Zhongke Times Nano Co., Ltd. through acyl chloride and amination treatment. The surface grafting ratio of amino groups is 2.5wt%, the outer diameter of carbon nanotubes is 10~30nm, and the average length is 1μm; component 2 is N,N-dimethylformamide, with a purity of ≥99%, produced by Yangzhou Yaguan Chemical Co., Ltd.; component 3 is Self-made unidirectional prepreg of Toray ® T700-12K carbon fiber/4,4′diaminodiphenylmethane tetraglycidylamine epoxy resin, containing 4,4′diaminodiphenylsulfone as curing agent, prepreg The material thickness is 0.15 mm, and the surface density is 220 g/m 2 . Step 1: Add multi-walled carbon nanotubes grafted on the surface of ethylenediamine into N,N-dimethylformamide, the mixing amount of carbon nanotubes is 3 wt%, and ultrasonically oscillate for 1 hour to form a uniform mixed solution. Put the ultrasonically oscillated mixture into a planetary ball mill and mill for 1 hour to obtain a uniform black suspension with an average aspect ratio of carbon nanotubes of 300; Step II: The carbon nanotube suspension obtained in Step I Placed in the syringe of the electrostatic spraying device, the syringe nozzle is connected to the positive electrode of the high-voltage electric field, and the carbon fiber prepreg cut into a certain size is used as the negative electrode receiver of the electrostatic spraying device, and the injector is pushed to uniformly spray the carbon nanotubes grafted with amino groups on the surface to the carbon fiber prepreg surface. The voltage of the high-voltage electric field of the spraying device is 18kV, and the receiving distance is 250mm; step III: the electrostatic spraying time is set to 30 minutes, and the thickness of the carbon nanotube coating layer obtained is 10 μm.
采用模压法将预浸料压制成厚度为2mm的单向复合材料层合板,热压机压力为10MPa,纤维体积含量65%。未在预浸料表面喷涂碳纳米管时,T700碳纤维复合材料单向板的0°压缩强度和模量分别为1450MPa和150GPa,90°压缩强度和模量分别为225MPa和11.5GPa,层间剪切强度为 91.5MPa。在预浸料表面喷涂氨基接枝的碳纳米管后,T700碳纤维复合材料单向板的0°压缩强度和模量分别为1530MPa和156GPa,90°压缩强度和模量分别为251MPa和12.8GPa,层间剪切强度为 100.8 MPa。 The prepreg is pressed into a unidirectional composite laminate with a thickness of 2mm by molding method, the pressure of the hot press is 10MPa, and the fiber volume content is 65%. When carbon nanotubes are not sprayed on the surface of the prepreg, the 0° compressive strength and modulus of the T700 carbon fiber composite unidirectional plate are 1450MPa and 150GPa, and the 90° compressive strength and modulus are 225MPa and 11.5GPa, respectively. The shear strength is 91.5MPa. After spraying amino-grafted carbon nanotubes on the surface of the prepreg, the 0° compressive strength and modulus of the T700 carbon fiber composite unidirectional plate are 1530MPa and 156GPa, and the 90° compressive strength and modulus are 251MPa and 12.8GPa, respectively. The interlaminar shear strength is 100.8 MPa.
实施例2: Example 2:
组分1为乙二胺表面接枝的多壁碳纳米管,采用成都中科时代纳米公司生产的TNMC3羧基化多壁碳纳米管经酰氯化、氨基化处理得到,氨基的表面接枝率为2.1wt%,碳纳米管外径为10~30nm,平均长度1μm;组分2为四氢呋喃,纯度≥99%,上海南泽化工有限公司生产;组分3为自制的Toray® T700-12K碳纤维/ 4,4′二氨基二苯甲烷四缩水甘油胺环氧树脂的单向预浸料,所含固化剂为4,4′二氨基二苯基砜,厚度为0.15mm,面密度为220g/m2。步骤Ⅰ:将乙二胺表面接枝的多壁碳纳米管加入至四氢呋喃中,碳纳米管的混合量为10wt%,超声振荡1h形成均匀的混合液。将超声振荡后的混合液放入行星式球磨机中,球磨时间为2小时,得到均匀的黑色悬浮液,碳纳米管的平均长径比为120;步骤Ⅱ:将步骤Ⅰ得到的碳纳米管悬浮液置于静电喷射装置的注射器中,注射器喷头连接高压电场的正极,将裁剪成一定尺寸的碳纤维预浸料作为静电喷射装置的负极接收器,推动注射器,将表面接枝氨基的碳纳米管均匀喷涂到碳纤维预浸料表面。喷射装置高压电场的电压为18kV,接收距离为250mm;步骤Ⅲ:静电喷射时间设定为60分钟,得到碳纳米管涂覆层的厚度为30μm。 Component 1 is multi-walled carbon nanotubes grafted on the surface of ethylenediamine, which is obtained by TNMC3 carboxylated multi-walled carbon nanotubes produced by Chengdu Zhongke Times Nano Co., Ltd. through acyl chloride and amination treatment. The surface grafting ratio of amino groups is 2.1wt%, the outer diameter of carbon nanotubes is 10~30nm, and the average length is 1μm; component 2 is tetrahydrofuran, purity ≥ 99%, produced by Shanghai Nanze Chemical Co., Ltd.; component 3 is self-made Toray ® T700-12K carbon fiber/ Unidirectional prepreg of 4,4′ diaminodiphenylmethane tetraglycidylamine epoxy resin, the curing agent is 4,4′ diaminodiphenyl sulfone, the thickness is 0.15mm, and the surface density is 220g/m 2 . Step I: adding multi-walled carbon nanotubes grafted on the surface of ethylenediamine into tetrahydrofuran, the mixing amount of carbon nanotubes is 10wt%, and ultrasonically oscillating for 1 hour to form a uniform mixed solution. Put the ultrasonically oscillated mixture into a planetary ball mill and mill for 2 hours to obtain a uniform black suspension with an average aspect ratio of carbon nanotubes of 120; step II: suspend the carbon nanotubes obtained in step I The liquid is placed in the syringe of the electrostatic spraying device, and the injector nozzle is connected to the positive electrode of the high-voltage electric field. The carbon fiber prepreg cut into a certain size is used as the negative electrode receiver of the electrostatic spraying device, and the injector is pushed to uniformly graft the carbon nanotubes with amino groups on the surface. Spray onto the surface of carbon fiber prepreg. The voltage of the high-voltage electric field of the spraying device is 18kV, and the receiving distance is 250mm; step III: the electrostatic spraying time is set to 60 minutes, and the thickness of the carbon nanotube coating layer obtained is 30 μm.
采用模压法将预浸料压制成厚度为2mm的单向复合材料层合板,热压机压力为10MPa,纤维体积含量65%。未在预浸料表面喷涂碳纳米管时,T700碳纤维复合材料单向板的0°压缩强度和模量分别为1450MPa和150GPa,90°压缩强度和模量分别为225MPa和11.5GPa,层间剪切强度为 91.5MPa。在预浸料表面喷涂氨基接枝的碳纳米管后,T700碳纤维复合材料单向板的0°压缩强度和模量分别为1515MPa和158GPa,90°压缩强度和模量分别为248MPa和13.2GPa,层间剪切强度为 102 MPa。 The prepreg is pressed into a unidirectional composite laminate with a thickness of 2mm by molding method, the pressure of the hot press is 10MPa, and the fiber volume content is 65%. When carbon nanotubes are not sprayed on the surface of the prepreg, the 0° compressive strength and modulus of the T700 carbon fiber composite unidirectional plate are 1450MPa and 150GPa, and the 90° compressive strength and modulus are 225MPa and 11.5GPa, respectively. The shear strength is 91.5MPa. After spraying amino-grafted carbon nanotubes on the surface of the prepreg, the 0° compressive strength and modulus of the T700 carbon fiber composite unidirectional plate were 1515MPa and 158GPa, and the 90° compressive strength and modulus were 248MPa and 13.2GPa, respectively. The interlaminar shear strength is 102 MPa.
实施例3 Example 3
组分1为乙二胺表面接枝的多壁碳纳米管,采用成都中科时代纳米公司生产的TNMC3羧基化多壁碳纳米管经酰氯化、氨基化处理得到,氨基的表面接枝率为1.5wt%,碳纳米管外径为10~30nm,平均长度1μm;组分2为N,N-二甲基甲酰胺,纯度≥99%,扬州市亚冠化工有限公司生产;组分3为自制的Toray® T700-12K碳纤维/ 4,4′二氨基二苯甲烷四缩水甘油胺环氧树脂的平纹织物预浸料,所含固化剂为4,4′二氨基二苯基砜,厚度为0.15mm,面密度为350g/m2。步骤Ⅰ:将乙二胺表面接枝的多壁碳纳米管加入至N,N-二甲基甲酰胺中,碳纳米管的混合量为20wt%,超声振荡1h形成均匀的混合液。将超声振荡后的混合液放入行星式球磨机中,球磨时间为3h,得到均匀的黑色悬浮液,碳纳米管的平均长径比为50;步骤Ⅱ:将步骤Ⅰ得到的碳纳米管悬浮液置于静电喷射装置的注射器中,注射器喷头连接高压电场的正极,将裁剪成一定尺寸的碳纤维预浸料作为静电喷射装置的负极接收器,推动注射器,将表面接枝氨基的碳纳米管均匀喷涂到碳纤维预浸料表面。喷射装置高压电场的电压为18kV,接收距离为250mm;步骤Ⅲ:静电喷射时间设定为120min,得到碳纳米管涂覆层的厚度为80μm。 Component 1 is multi-walled carbon nanotubes grafted on the surface of ethylenediamine, which is obtained by TNMC3 carboxylated multi-walled carbon nanotubes produced by Chengdu Zhongke Times Nano Co., Ltd. through acyl chloride and amination treatment. The surface grafting ratio of amino groups is 1.5wt%, the outer diameter of carbon nanotubes is 10~30nm, and the average length is 1μm; component 2 is N,N-dimethylformamide, with a purity of ≥99%, produced by Yangzhou Yaguan Chemical Co., Ltd.; component 3 is Homemade Toray ® T700-12K carbon fiber / 4,4′ diaminodiphenylmethane tetraglycidylamine epoxy resin plain weave prepreg containing 4,4′ diaminodiphenyl sulfone curing agent, thickness 0.15mm, surface density is 350g/m 2 . Step I: Add multi-walled carbon nanotubes grafted on the surface of ethylenediamine into N,N-dimethylformamide, the mixing amount of carbon nanotubes is 20wt%, and ultrasonically oscillate for 1 hour to form a uniform mixed solution. Put the ultrasonically oscillated mixture into a planetary ball mill and mill for 3 hours to obtain a uniform black suspension with an average aspect ratio of carbon nanotubes of 50; Step II: the carbon nanotube suspension obtained in Step I Placed in the syringe of the electrostatic spraying device, the syringe nozzle is connected to the positive electrode of the high-voltage electric field, and the carbon fiber prepreg cut into a certain size is used as the negative electrode receiver of the electrostatic spraying device, and the injector is pushed to uniformly spray the carbon nanotubes grafted with amino groups on the surface to the carbon fiber prepreg surface. The voltage of the high-voltage electric field of the spraying device is 18kV, and the receiving distance is 250mm; step III: the electrostatic spraying time is set to 120min, and the thickness of the carbon nanotube coating layer obtained is 80μm.
采用模压法将预浸料压制成厚度为2mm的平纹织物层合板,热压机压力为10MPa,纤维体积含量63%。未在预浸料表面喷涂碳纳米管时,T700碳纤维复合材料板的90°压缩强度和模量分别为370MPa和48.2GPa,层间剪切强度为 55.2MPa。在预浸料表面喷涂氨基接枝的碳纳米管后,T700碳纤维复合材料板的90°压缩强度和模量分别为424MPa和53.5GPa,层间剪切强度为 60.8MPa。 The prepreg was pressed into a plain weave laminate with a thickness of 2mm by molding method, the pressure of the hot press was 10MPa, and the fiber volume content was 63%. When carbon nanotubes are not sprayed on the surface of the prepreg, the 90° compressive strength and modulus of the T700 carbon fiber composite plate are 370MPa and 48.2GPa, respectively, and the interlaminar shear strength is 55.2MPa. After spraying amino-grafted carbon nanotubes on the surface of the prepreg, the 90° compressive strength and modulus of the T700 carbon fiber composite plate were 424MPa and 53.5GPa, respectively, and the interlaminar shear strength was 60.8MPa.
实施例4 Example 4
组分1为2,4-二乙基-甲苯二胺表面接枝的多壁碳纳米管,采用成都中科时代纳米公司生产的TNMC3羧基化多壁碳纳米管经酰氯化、氨基化处理得到,氨基的表面接枝率为1.8wt%,碳纳米管外径为10~30nm,平均长度1μm;组分2为四氢呋喃,纯度≥99%,上海南泽化工有限公司生产;组分3为自制的Toray® T700-12K碳纤维/ 4,4′二氨基二苯甲烷四缩水甘油胺环氧树脂的单向预浸料,所含固化剂为4,4′二氨基二苯基砜,厚度为0.15mm,面密度为220g/m2。步骤Ⅰ:将2,4-二乙基-甲苯二胺表面接枝的多壁碳纳米管加入至四氢呋喃中,碳纳米管的混合量为3wt%,超声振荡1h形成均匀的混合液。将超声振荡后的混合液放入行星式球磨机中,球磨时间为1h,得到均匀的黑色悬浮液,碳纳米管的平均长径比为300;步骤Ⅱ:将步骤Ⅰ得到的碳纳米管悬浮液置于静电喷射装置的注射器中,注射器喷头连接高压电场的正极,将裁剪成一定尺寸的碳纤维预浸料作为静电喷射装置的负极接收器,推动注射器,将表面接枝氨基的碳纳米管均匀喷涂到碳纤维预浸料表面。喷射装置高压电场的电压为18kV,接收距离为250mm;步骤Ⅲ:静电喷射时间设定为30分钟,得到碳纳米管涂覆层的厚度为10μm。 Component 1 is multi-walled carbon nanotubes grafted on the surface of 2,4-diethyl-toluenediamine, which is obtained by TNMC3 carboxylated multi-walled carbon nanotubes produced by Chengdu Zhongke Times Nano Co., Ltd. through acid chloride and amination treatment , the surface grafting rate of amino groups is 1.8wt%, the outer diameter of carbon nanotubes is 10-30nm, and the average length is 1μm; component 2 is tetrahydrofuran, with a purity of ≥99%, produced by Shanghai Nanze Chemical Co., Ltd.; component 3 is self-made Unidirectional prepreg of Toray ® T700-12K carbon fiber / 4,4′ diaminodiphenylmethane tetraglycidylamine epoxy resin, containing 4,4′ diaminodiphenyl sulfone as curing agent, thickness of 0.15 mm, and the surface density is 220g/m 2 . Step I: adding multi-walled carbon nanotubes grafted on the surface of 2,4-diethyl-toluenediamine into tetrahydrofuran, the mixing amount of carbon nanotubes is 3wt%, and ultrasonically oscillating for 1 hour to form a uniform mixed solution. Put the ultrasonically oscillated mixture into a planetary ball mill and mill for 1 hour to obtain a uniform black suspension with an average aspect ratio of carbon nanotubes of 300; Step II: The carbon nanotube suspension obtained in Step I Placed in the syringe of the electrostatic spraying device, the syringe nozzle is connected to the positive electrode of the high-voltage electric field, and the carbon fiber prepreg cut into a certain size is used as the negative electrode receiver of the electrostatic spraying device, and the injector is pushed to uniformly spray the carbon nanotubes grafted with amino groups on the surface to the carbon fiber prepreg surface. The voltage of the high-voltage electric field of the spraying device is 18kV, and the receiving distance is 250mm; step III: the electrostatic spraying time is set to 30 minutes, and the thickness of the carbon nanotube coating layer obtained is 10 μm.
采用模压法将预浸料压制成厚度为2mm的单向复合材料层合板,热压机压力为10MPa,纤维体积含量65%。未在预浸料表面喷涂碳纳米管时,T700碳纤维复合材料单向板的0°压缩强度和模量分别为1450MPa和150GPa,90°压缩强度和模量分别为225MPa和11.5GPa,层间剪切强度为 91.5MPa。在预浸料表面喷涂氨基接枝的碳纳米管后,T700碳纤维复合材料单向板的0°压缩强度和模量分别为1550MPa和160GPa,90°压缩强度和模量分别为256MPa和12.9GPa,层间剪切强度为 104 MPa。 The prepreg is pressed into a unidirectional composite laminate with a thickness of 2mm by molding method, the pressure of the hot press is 10MPa, and the fiber volume content is 65%. When carbon nanotubes are not sprayed on the surface of the prepreg, the 0° compressive strength and modulus of the T700 carbon fiber composite unidirectional plate are 1450MPa and 150GPa, and the 90° compressive strength and modulus are 225MPa and 11.5GPa, respectively. The shear strength is 91.5MPa. After spraying amino-grafted carbon nanotubes on the surface of the prepreg, the 0° compressive strength and modulus of the T700 carbon fiber composite unidirectional plate are 1550MPa and 160GPa, and the 90° compressive strength and modulus are 256MPa and 12.9GPa, respectively. The interlaminar shear strength is 104 MPa.
实施例5 Example 5
组分1为2,4-二乙基-甲苯二胺表面接枝的多壁碳纳米管,采用成都中科时代纳米公司生产的TNMC3羧基化多壁碳纳米管经酰氯化、氨基化处理得到,氨基的表面接枝率为1.5wt%,碳纳米管外径为10~30nm,平均长度1μm;组分2为N,N-二甲基甲酰胺,纯度≥99%,扬州市亚冠化工有限公司生产;组分3为自制的Toray® T700-12K碳纤维/ 4,4′二氨基二苯甲烷四缩水甘油胺环氧树脂的单向预浸料,所含固化剂为4,4′二氨基二苯基砜,厚度为0.15mm,面密度为220g/m2。步骤Ⅰ:将2,4-二乙基-甲苯二胺表面接枝的多壁碳纳米管加入至N,N-二甲基甲酰胺中,碳纳米管的混合量为10wt%,超声振荡1h形成均匀的混合液。将超声振荡后的混合液放入行星式球磨机中,球磨时间为2h,得到均匀的黑色悬浮液,碳纳米管的平均长径比为120;步骤Ⅱ:将步骤Ⅰ得到的碳纳米管悬浮液置于静电喷射装置的注射器中,注射器喷头连接高压电场的正极,将裁剪成一定尺寸的碳纤维预浸料作为静电喷射装置的负极接收器,推动注射器,将表面接枝氨基的碳纳米管均匀喷涂到碳纤维预浸料表面。喷射装置高压电场的电压为18kV,接收距离为250mm;步骤Ⅲ:静电喷射时间设定为60分钟,得到碳纳米管涂覆层的厚度为30μm。 Component 1 is multi-walled carbon nanotubes grafted on the surface of 2,4-diethyl-toluenediamine, which is obtained by TNMC3 carboxylated multi-walled carbon nanotubes produced by Chengdu Zhongke Times Nano Co., Ltd. through acid chloride and amination treatment , the surface grafting rate of amino groups is 1.5wt%, the outer diameter of carbon nanotubes is 10~30nm, and the average length is 1μm; component 2 is N,N-dimethylformamide, the purity is ≥99%, Yangzhou Yaguan Chemical Co., Ltd.; component 3 is a self-made unidirectional prepreg of Toray ® T700-12K carbon fiber/4,4′diaminodiphenylmethane tetraglycidylamine epoxy resin, and the curing agent is 4,4′di Aminodiphenylsulfone, with a thickness of 0.15mm and an areal density of 220g/m 2 . Step Ⅰ: Add multi-walled carbon nanotubes grafted on the surface of 2,4-diethyl-toluenediamine to N,N-dimethylformamide, the mixing amount of carbon nanotubes is 10wt%, and ultrasonically oscillate for 1h A homogeneous mixture is formed. Put the ultrasonically oscillated mixture into a planetary ball mill and mill for 2 hours to obtain a uniform black suspension with an average aspect ratio of carbon nanotubes of 120; Step II: the carbon nanotube suspension obtained in Step I Placed in the syringe of the electrostatic spraying device, the syringe nozzle is connected to the positive electrode of the high-voltage electric field, and the carbon fiber prepreg cut into a certain size is used as the negative electrode receiver of the electrostatic spraying device, and the injector is pushed to uniformly spray the carbon nanotubes grafted with amino groups on the surface to the carbon fiber prepreg surface. The voltage of the high-voltage electric field of the spraying device is 18kV, and the receiving distance is 250mm; step III: the electrostatic spraying time is set to 60 minutes, and the thickness of the carbon nanotube coating layer obtained is 30 μm.
采用模压法将预浸料压制成厚度为2mm的单向复合材料层合板,热压机压力为10MPa,纤维体积含量65%。未在预浸料表面喷涂碳纳米管时,T700碳纤维复合材料单向板的0°压缩强度和模量分别为1450MPa和150GPa,90°压缩强度和模量分别为225MPa和11.5GPa,层间剪切强度为 91.5MPa。在预浸料表面喷涂氨基接枝的碳纳米管后,T700碳纤维复合材料单向板的0°压缩强度和模量分别为1545MPa和162GPa,90°压缩强度和模量分别为252MPa和13.8GPa,层间剪切强度为 108 MPa。 The prepreg is pressed into a unidirectional composite laminate with a thickness of 2mm by molding method, the pressure of the hot press is 10MPa, and the fiber volume content is 65%. When carbon nanotubes are not sprayed on the surface of the prepreg, the 0° compressive strength and modulus of the T700 carbon fiber composite unidirectional plate are 1450MPa and 150GPa, and the 90° compressive strength and modulus are 225MPa and 11.5GPa, respectively. The shear strength is 91.5MPa. After spraying amino-grafted carbon nanotubes on the surface of the prepreg, the 0° compressive strength and modulus of the T700 carbon fiber composite unidirectional plate were 1545MPa and 162GPa, and the 90° compressive strength and modulus were 252MPa and 13.8GPa, respectively. The interlaminar shear strength is 108 MPa.
实施例6 Example 6
组分1为2,4-二乙基-甲苯二胺表面接枝的多壁碳纳米管,采用成都中科时代纳米公司生产的TNMC3羧基化多壁碳纳米管经酰氯化、氨基化处理得到,氨基的表面接枝率为1.0wt%,碳纳米管外径为10~30nm,平均长度1μm;组分2为四氢呋喃,纯度≥99%,上海南泽化工有限公司生产;组分3为自制的Toray® T700-12K碳纤维/ 4,4′二氨基二苯甲烷四缩水甘油胺环氧树脂的平纹织物预浸料,所含固化剂为4,4′二氨基二苯基砜,厚度为0.15mm,面密度为350g/m2。步骤Ⅰ:将2,4-二乙基-甲苯二胺表面接枝的多壁碳纳米管加入至四氢呋喃中,碳纳米管的混合量为20wt%,超声振荡1h形成均匀的混合液。将超声振荡后的混合液放入行星式球磨机中,球磨时间为3h,得到均匀的黑色悬浮液,碳纳米管的平均长径比为50;步骤Ⅱ:将步骤Ⅰ得到的碳纳米管悬浮液置于静电喷射装置的注射器中,注射器喷头连接高压电场的正极,将裁剪成一定尺寸的碳纤维预浸料作为静电喷射装置的负极接收器,推动注射器,将表面接枝氨基的碳纳米管均匀喷涂到碳纤维预浸料表面。喷射装置高压电场的电压为18kV,接收距离为250mm;步骤Ⅲ:静电喷射时间设定为120min,得到碳纳米管涂覆层的厚度为80μm。 Component 1 is multi-walled carbon nanotubes grafted on the surface of 2,4-diethyl-toluenediamine, which is obtained by TNMC3 carboxylated multi-walled carbon nanotubes produced by Chengdu Zhongke Times Nano Co., Ltd. through acid chloride and amination treatment , the surface grafting rate of amino groups is 1.0wt%, the outer diameter of carbon nanotubes is 10-30nm, and the average length is 1μm; component 2 is tetrahydrofuran, with a purity of ≥99%, produced by Shanghai Nanze Chemical Co., Ltd.; component 3 is self-made Plain weave prepreg of Toray ® T700-12K carbon fiber/4,4′ diaminodiphenylmethane tetraglycidylamine epoxy resin containing 4,4′ diaminodiphenyl sulfone as curing agent, thickness 0.15 mm, the areal density is 350g/m 2 . Step I: adding multi-walled carbon nanotubes grafted on the surface of 2,4-diethyl-toluenediamine into tetrahydrofuran, the mixing amount of carbon nanotubes is 20wt%, and ultrasonically oscillating for 1 hour to form a uniform mixed solution. Put the ultrasonically oscillated mixture into a planetary ball mill and mill for 3 hours to obtain a uniform black suspension with an average aspect ratio of carbon nanotubes of 50; Step II: the carbon nanotube suspension obtained in Step I Placed in the syringe of the electrostatic spraying device, the syringe nozzle is connected to the positive electrode of the high-voltage electric field, and the carbon fiber prepreg cut into a certain size is used as the negative electrode receiver of the electrostatic spraying device, and the injector is pushed to uniformly spray the carbon nanotubes grafted with amino groups on the surface to the carbon fiber prepreg surface. The voltage of the high-voltage electric field of the spraying device is 18kV, and the receiving distance is 250mm; step III: the electrostatic spraying time is set to 120min, and the thickness of the carbon nanotube coating layer obtained is 80μm.
采用模压法将预浸料压制成厚度为2mm的平纹织物层合板,热压机压力为10MPa,纤维体积含量63%。未在预浸料表面喷涂碳纳米管时,T700碳纤维复合材料板的90°压缩强度和模量分别为370MPa和48.2GPa,层间剪切强度为 55.2MPa。在预浸料表面喷涂氨基接枝的碳纳米管后,T700碳纤维复合材料板的90°压缩强度和模量分别为442MPa和53.1GPa,层间剪切强度为 61.2MPa。 The prepreg was pressed into a plain weave laminate with a thickness of 2mm by molding method, the pressure of the hot press was 10MPa, and the fiber volume content was 63%. When carbon nanotubes are not sprayed on the surface of the prepreg, the 90° compressive strength and modulus of the T700 carbon fiber composite plate are 370MPa and 48.2GPa, respectively, and the interlaminar shear strength is 55.2MPa. After spraying amino-grafted carbon nanotubes on the surface of the prepreg, the 90° compressive strength and modulus of the T700 carbon fiber composite plate were 442MPa and 53.1GPa, respectively, and the interlaminar shear strength was 61.2MPa.
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