CN104557100B - For cast sheet to be sticked to the method on ceramic substrate and prepared component - Google Patents
For cast sheet to be sticked to the method on ceramic substrate and prepared component Download PDFInfo
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- CN104557100B CN104557100B CN201310513372.XA CN201310513372A CN104557100B CN 104557100 B CN104557100 B CN 104557100B CN 201310513372 A CN201310513372 A CN 201310513372A CN 104557100 B CN104557100 B CN 104557100B
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Abstract
The present invention relates to be used to that cast sheet to be sticked to the method and prepared component on ceramic substrate.The method for being used to stick to cast sheet on ceramic substrate is comprised the following steps:Surface to the ceramic substrate is surface-treated;The cast sheet is placed with the surface of the ceramic substrate;At a temperature of 50 95 DEG C and under the pressure of 4 30MPa, the cast sheet and the ceramic substrate are pressed.Method for sticking to cast sheet on ceramic substrate of the invention can play following Advantageous Effects:Cast sheet can be desirably combined on ceramic substrate so that cast sheet ceramic substrate component possesses preferable bond strength according to obtained in the method.
Description
Technical field
The present invention relates to a kind of for cast sheet to be sticked to the method on ceramic substrate and according to obtained in the method
Cast sheet-ceramic substrate component.
Background technology
The method that layer of ceramic film or thin layer put on another ceramic base plate surface is had:Hot spray process, chemical vapor deposition
Area method, radio frequency sputtering method, sol-gel process, slurry spraying process.Sol-gel process and slurry spraying process need follow-up sintering
Process.Chemical vapour deposition technique, radio-frequency sputtering hair and sol-gel process are not suitable for applying coating of the thickness more than 100 microns.Heat
The expensive equipment of spraying process requirement, is not easily introduced metal micro structure.
On the other hand, casting technique suitably forms cast sheet of the thickness at 100-300 microns.But use cast sheet(Containing pottery
Porcelain blank)Remove covering burning porcelain base plate(Or matrix)The research on surface is actually rare.Because cast sheet is usually for making
LTCC(It is low temperature co-fired)Multilayer circuit board.
Present invention seek to address that how by cast sheet(Blank, do not burn)Stick to the problem on ceramic substrate.
The content of the invention
It is an advantage of the invention to provide a kind of for cast sheet to be sticked to the method on ceramic substrate, its energy
Cast sheet is desirably combined on ceramic substrate so that cast sheet-ceramic substrate component possesses reason according to obtained in the method
The bond strength thought.
Object above of the invention is realized for cast sheet to be sticked into the method on ceramic substrate by a kind of, described
Method is comprised the following steps:
Surface to the ceramic substrate is surface-treated;
The cast sheet is placed with the surface of the ceramic substrate;
At a temperature of 50-95 DEG C, the cast sheet and the ceramic substrate are pressed.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:Cast sheet can be desirably combined on ceramic substrate so that cast sheet-ceramics according to obtained in the method
Board unit possesses preferable bond strength;Further, since being surface-treated to the surface of ceramic substrate, only need relatively low
Pressing-in temp(50-95℃)To be pressed, it is to avoid the waste energy.
It is preferred that carry out surface treatment to the surface of the ceramic substrate including:The pottery is applied with organic binder bond
The surface of porcelain substrate.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:Suitable binding agent can be applied so that cast sheet-ceramic substrate component possesses more according to obtained in the method
Plus preferable bond strength;Further, since being applied with suitable binding agent(Organic binder bond), only need relatively low pressing-in temp
(50-95℃)To be pressed, it is to avoid the waste energy.
It is preferred that the organic binder bond is PVB viscosity solutions or tackifying resin.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:More suitable binding agent can be applied so that cast sheet-ceramic substrate component tool according to obtained in the method
Standby more preferable bond strength;Further, since being applied with more suitable binding agent(PVB viscosity solutions or tackifying resin),
Only need relatively low pressing-in temp(50-95℃)To be pressed, it is to avoid the waste energy.
It is preferred that the surface of the ceramic substrate is surface-treated also including:Institute is being applied with organic binder bond
Before stating the surface of ceramic substrate, colloidal sol, slurry or the suspension being consistent substantially with the composition and performance with ceramic substrate
The surface of the ceramic substrate.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:Ceramic base plate surface can be made smooth, smooth, but there are surface fine voids so that according to obtained in the method
Cast sheet-ceramic substrate component possesses more preferable bond strength.
It is preferred that colloidal sol, slurry or the suspension being consistent substantially with the composition and performance of ceramic substrate is molten silicon
Glue.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:Ceramic base plate surface can be made more smooth, smooth, but there are surface fine voids so that according to party's legal system
Cast sheet-ceramic substrate the component for obtaining possesses more preferable bond strength.
It is preferred that the Ludox contains inorganic high-temperature agglomerant.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:Ceramic base plate surface can be made more smooth, smooth, but there are surface fine voids so that according to party's legal system
Cast sheet-ceramic substrate the component for obtaining possesses more preferable bond strength.
It is preferred that the inorganic high-temperature agglomerant is glass dust.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:Ceramic base plate surface can be made more smooth, smooth, but there are surface fine voids so that according to party's legal system
Cast sheet-ceramic substrate the component for obtaining possesses more preferable bond strength.
It is preferred that the surface of the ceramic substrate is surface-treated also including:Institute is being applied with organic binder bond
State after the surface of ceramic substrate, the organic binder bond coating formed on the surface of the ceramic substrate is moistened with organic solvent.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:The viscosity of PVB viscous coatings can effectively be played so that cast sheet-ceramic substrate according to obtained in the method
Component possesses more preferable bond strength.
It is preferred that the organic solvent is alcohol.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:The viscosity of PVB viscous coatings can effectively be played so that cast sheet-ceramic substrate according to obtained in the method
Component possesses more preferable bond strength.
It is preferred that methods described also includes:After being pressed to the cast sheet and the ceramic substrate, carry out
Dumping and sintering.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:Organic matter in PVB, solvent and cast sheet etc. can be effectively removed, and final component is possessed good
Intensity.
It is preferred that the cast sheet is individual layer cast sheet or multilayer cast sheet.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:The method is applicable to stick to individual layer cast sheet or multilayer cast sheet on ceramic substrate.
It is preferred that the ceramic substrate is planar substrates or curved substrate.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:The method is applicable to stick to cast sheet on the ceramic substrate of plane or curved surface.
It is preferred that the pressing is vacuum hotpressing or warm isostatic pressed.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:It is capable of achieving good pressing effect so that cast sheet-ceramic substrate component possesses according to obtained in the method
More preferable bond strength.
It is preferred that pressing pressure is 4-30MPa.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:The pressing pressure scope avoids the waste energy, and has taken into full account the specification of press equipment and generally made pottery
The compression strength of porcelain substrate.
It is preferred that pressing-in temp is 70 DEG C.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:It is capable of achieving optimal pressing effect so that cast sheet-ceramic substrate component possesses according to obtained in the method
Optimal bond strength.
It is preferred that the cast sheet is provided with metal micro structure pattern.
According to above-mentioned technical proposal, the method for sticking to cast sheet on ceramic substrate of the invention can play following
Advantageous Effects:Even if cast sheet is provided with metal micro structure pattern, the cast sheet of metal micro structure pattern can will be also provided with
Stick on ceramic substrate well so that cast sheet-ceramic substrate component possesses more preferable according to obtained in the method
Bond strength.
Object above of the invention also realized by a kind of cast sheet-ceramic substrate component, the cast sheet-ceramic substrate
Component is used to for cast sheet to stick to the method on ceramic substrate to prepare according to foregoing.
Brief description of the drawings
Fig. 1 shows the flow for cast sheet to be sticked to the method on ceramic substrate of an embodiment of the present invention
Figure.
Fig. 2 show an embodiment of the present invention for cast sheet to be sticked to the pressing in the method on ceramic substrate
The typical structure schematic diagram of step, wherein ceramic substrate are planar substrates.
Specific embodiment
With reference to specific embodiments and the drawings, the invention will be further described, elaborates in the following description more
Details in order to fully understand the present invention, but the present invention obviously can come real with various different from this other manner for describing
Apply, those skilled in the art can make similar popularization, drill in the case of without prejudice to intension of the present invention according to practical situations
Unravel silk, therefore should not be limited the scope of the invention with the content of this specific embodiment.
Fig. 1 shows the flow for cast sheet to be sticked to the method on ceramic substrate of an embodiment of the present invention
Figure.
The method is comprised the following steps:Surface to ceramic substrate is surface-treated;Cast sheet is placed with ceramic base
On the surface of plate;Under certain temperature and pressure, cast sheet and ceramic substrate are pressed.It is preferred that the temperature of pressing
Degree is 50-95 DEG C.It is preferred that the pressure of pressing is 4-30MPa.
Under the pressing-in temp and pressing pressure of above range, pressing-in temp and relatively low pressing pressure that only need to be relatively low come
Pressed, it is to avoid the waste energy, and taken into full account the specification of press equipment and the compression strength of usual ceramic substrate.
It is preferred that the method also includes:After being pressed to cast sheet and ceramic substrate, dumping and burning are carried out
Knot.
Before cast sheet is sticked on ceramic substrate, cast sheet should be prepared first.
It is required that cast sheet has flexibility(Flexible), thickness evenness, density uniformity and operability(It is not easy-to-draw
It is disconnected).
The composition of cast sheet will meet some performance requirements.For example, cast sheet there should be relatively low sintering temperature, compare substrate
(Matrix)Sintering temperature it is low 200-400 DEG C;Cast sheet should have the thermal expansion with the thermal coefficient of expansion matched well of substrate
Coefficient;Cast sheet should produce caking property to a certain extent with substrate surface(Such as moistening and thermal diffusion)
It is to the requirement that the surface of ceramic substrate is surface-treated:Surface is smooth, smooth, but has fine voids.
The surface of the ceramic substrate is surface-treated can for example be included:The ceramics are applied with organic binder bond
The surface of substrate.It is preferred that the organic binder bond can use PVB(Polyvinyl butyral resin)Viscosity solution.The organic adhesive
Agent can also use tackifying resin, and tackifying resin can be C 5 petroleum resin or C 9 petroleum resin, and it is ethylene unit by-product
C5 fraction or C 9 fraction be raw material, through catalytic polymerization production be obtained.
The surface of the ceramic substrate is surface-treated can also for example be included:It is described being applied with organic binder bond
Before the surface of ceramic substrate, Ludox is used(Containing glass dust or glass dust is not contained)Apply the surface of the ceramic substrate.
For example, embrocating the surface of ceramic substrate after Ludox non-dust cloth is impregnated.Certainly, Ludox is only a kind of example, with
Before organic binder bond applies the surface of the ceramic substrate, other basic phases of composition and performance with ceramic substrate can be also used
The colloidal sol of symbol, slurry or suspension apply the surface of the ceramic substrate;Glass dust is also only a kind of example, can also be used
Other inorganic high-temperature agglomerants are come in adding Ludox.
The surface of the ceramic substrate is surface-treated can also for example be included:It is described being applied with organic binder bond
After the surface of ceramic substrate, the organic binder bond formed on the surface of the ceramic substrate is moistened with organic solvent(For example
PVB)Coating.It is preferred that the organic solvent can be alcohol.
The surface of the ceramic substrate is surface-treated can also for example be included:With Ludox(Contain glass dust
Or do not contain glass dust)Before applying the surface of the ceramic substrate, with organic solvents such as acetone, alcohol by the table of ceramic substrate
Wipe clean in face.
Before cast sheet is placed with the surface of ceramic substrate, cast sheet is also cut out, it has been cast from PET and is carried
Peeled off in body film.Then the cast sheet that will be cut out and separate is launched, and pastes cast sheet as patch protecting film of mobile phone screen
It is put on the surface of ceramic substrate.
The cast sheet being placed with can be individual layer cast sheet or multilayer cast sheet.In the case where multilayer cast sheet is placed with, can
First the surface to ceramic substrate is surface-treated, and the first cast sheet is placed with the surface of ceramic substrate;Again to first-class
The surface for prolonging piece is surface-treated, and the second cast sheet is placed with onto the surface of the first cast sheet;By that analogy ...
Ceramic substrate can be planar substrates or curved substrate.
In the case where ceramic substrate is planar substrates, pressing can use vacuum hotpressing.PET film is placed in cast sheet,
Then rubber sheet gasket is placed, weight is then placed(Such as steel plate or iron plate)Compacting.The temperature of vacuum hotpressing can be 50-95
DEG C, pressure can be 4-30MPa, depending on the ability of press and the compression strength of substrate and surface compact degree.It is preferred that true
The pressing-in temp of empty hot pressing is 70 DEG C or so.
Fig. 2 show an embodiment of the present invention for cast sheet to be sticked to the pressing in the method on ceramic substrate
The typical structure schematic diagram of step, wherein ceramic substrate are planar substrates.
During vacuum hotpressing, in order that pressure uniformly applies, as shown in Fig. 2 below ceramic substrate 101, putting
Alumina silicate fiber felt 104 is put, then places rubber sheet gasket 105;And above ceramic substrate 101, that is, have the one of cast sheet 102
Face, places PET film 103, then places alumina silicate fiber felt 104, then places rubber sheet gasket 105.
Additionally, in order to further make pressure uniformly apply, can also be in weight(Steel plate)Set again and rubber sheet gasket 105 between
Brown paper.
Certainly, those skilled in the art are appreciated that alumina silicate fiber felt, rubber on the basis of the disclosure of invention
Pad, brown paper etc. are not these that solve to stick on ceramic substrate by cast sheet just for the sake of making pressure uniformly apply
The necessary parts of technical problem.Even if not using alumina silicate fiber felt, rubber sheet gasket, brown paper etc., also can be preferable by cast sheet
Stick on ceramic substrate.
PET film is used for the purpose of preventing cast sheet from adhering on the weight of steel plate or iron plate or alumina silicate fiber felt, rubber
A kind of material membrane in other pressing parts such as pad, brown paper, those skilled in the art are on the basis of the disclosure of invention
Upper being appreciated that also can substitute PET film using other anti-adhesive films.
In the case where ceramic substrate is curved substrate, pressing can be using warm isostatic pressed.Wrapped up with vacuum bag, evacuated and close
Envelope a, pressure for atmospheric pressure can make cast sheet paste jail.The temperature of warm isostatic pressed can be 50-95 DEG C, and pressure can be 4-
30MPa.It is preferred that the pressing-in temp of warm isostatic pressed is 70 DEG C or so.
After being pressed to cast sheet and ceramic substrate, the dumping and sintering process for carrying out for example can be as follows:In oxygen
The property changed(Air)In stove, dumping 10-20 hours below 550 DEG C, then sintered below 900 DEG C(Depending on the burning of cast sheet
Whether junction temperature and cast sheet have the metal micro structure of certain fusing point).
Metal micro structure pattern can be provided with cast sheet or metal micro structure pattern is not provided with.
In the case of metal micro structure pattern is not provided with cast sheet, during vacuum hotpressing, can be direct by PET film
It is placed in cast sheet.
In the case of metal micro structure pattern is provided with cast sheet, during vacuum hotpressing, then can not be straight by PET film
Connect and be placed in cast sheet, otherwise after vacuum hotpressing, disengage PET film and pull away a part of conductor paste by viscous, destruction metal is micro-
The lines integrality of structure plan.For example, can be covered with another cast sheet or be resistant to 80 DEG C of temperature with one but be easy to burn
The very thin paper for falling(Such as balance pan paper)Covering, is then covered with PET film.
It is preferred that ceramic substrate and cast sheet belong to oxide, such as silica, aluminum oxide etc., internal phase composition
Can be crystal, or glassy state, or the two has concurrently.
Embodiment 1
Deionization Ludox is dipped with hairbrush(Concentration 25%, water-based colloid), brushed in quartz-ceramics substrate surface, dry
Afterwards uneven or unnecessary silica gel is scraped off with Stupalox or stripping film(Powdering).Silica precursor in Ludox is nanometer
The particle of rank, can penetrate among the micropore of matrix surface, while Nano-meter SiO_22With preferable sintering character, be conducive to
Follow-up bonding or sintering of the cast sheet on ceramic substrate.
With 3:The mixed solvent of 2 alcohol and butanone, adds the PVB powder of 20wt% wherein;With magnetic agitation 2 hours, shape
Into uniform, sticking PVB solution.Then PVB solution is dipped with dust-free paper, applies equal on the surface that Ludox is treated
It is even, and control thickness approximately be less than 100 microns, it is desirable to when press...withing one's finger, finger feels viscosity.
If too dry, dip in paper with alcohol and slightly moisten.
Cast sheet is placed with the surface of ceramic substrate immediately after.Cast sheet is individual layer, the gold without silk-screen printing
Category micro structured pattern.Can be placed in cast sheet as barrier film with PET film.
In follow-up dumping and sintering process, PVB, solvent(Water or organic solvent)Will with the organic matter in cast sheet
It is removed, causes ceramic base plate surface there was only ceramic phase, glass phase and metal conductor pattern.
Embodiment 2
Deionization Ludox is dipped with hairbrush(Concentration 25%, water-based colloid), brushed in quartz-ceramics substrate surface, dry
Afterwards uneven or unnecessary silica gel is scraped off with Stupalox or stripping film(Powdering).Silica precursor in Ludox is nanometer
The particle of rank, can penetrate among the micropore of matrix surface, while Nano-meter SiO_22With preferable sintering character, be conducive to
Follow-up bonding or sintering of the cast sheet on ceramic substrate.
With 3:The mixed solvent of 2 alcohol and butanone, adds the PVB powder of 20wt% wherein;With magnetic agitation 2 hours, shape
Into uniform, sticking PVB solution.Then PVB solution is dipped with dust-free paper, applies equal on the surface that Ludox is treated
It is even, and control thickness approximately be less than 100 microns, it is desirable to when press...withing one's finger, finger feels viscosity.
If too dry, dip in paper with alcohol and slightly moisten.
Cast sheet is placed with the surface of ceramic substrate immediately after.Cast sheet is individual layer, the gold for having silk-screen printing
Category micro structured pattern.Can be covered with another cast sheet or be resistant to 80 DEG C of temperature with one but be easy to the very thin paper burnt
(Such as balance pan paper)The cast sheet of the metal micro structure pattern for having silk-screen printing is covered, is then covered with PET film.
In follow-up dumping and sintering process, PVB, solvent(Water or organic solvent)Will with the organic matter in cast sheet
It is removed, causes ceramic base plate surface there was only ceramic phase, glass phase and metal conductor pattern.
Specific embodiment of the invention is described above, it will be apparent, however, to one skilled in the art, that above-mentioned tool
Body implementation method is not construed as limiting the invention, and those skilled in the art can be carried out on the basis of disclosure above
Various modifications, without beyond the scope of this invention.
Claims (14)
1. it is a kind of for cast sheet to be sticked to the method on ceramic substrate, it is characterised in that to the described method comprises the following steps:
Surface to the ceramic substrate is surface-treated;
The cast sheet is placed with the surface of the ceramic substrate;
At a temperature of 50-95 DEG C, the cast sheet and the ceramic substrate are pressed;
Wherein, carrying out surface treatment to the surface of the ceramic substrate includes:With the basic phase of composition and performance with ceramic substrate
The Ludox of symbol applies the surface of the ceramic substrate, and the surface of the ceramic substrate is then applied with organic binder bond.
2. the method for claim 1, it is characterised in that the organic binder bond is PVB viscosity solutions or tackifying resin.
3. the method for claim 1, it is characterised in that the Ludox contains inorganic high-temperature agglomerant.
4. method as claimed in claim 3, it is characterised in that the inorganic high-temperature agglomerant is glass dust.
5. the method for claim 1, it is characterised in that be surface-treated to the surface of the ceramic substrate and also wrapped
Include:After the surface for applying the ceramic substrate with organic binder bond, the surface of the ceramic substrate is moistened with organic solvent
The organic binder bond coating of upper formation.
6. method as claimed in claim 5, it is characterised in that the organic solvent is alcohol.
7. the method for claim 1, it is characterised in that methods described also includes:To the cast sheet and the pottery
After porcelain substrate is pressed, dumping and sintering are carried out.
8. the method for claim 1, it is characterised in that the cast sheet is individual layer cast sheet or multilayer cast sheet.
9. the method for claim 1, it is characterised in that the ceramic substrate is planar substrates or curved substrate.
10. the method for claim 1, it is characterised in that the pressing is vacuum hotpressing or warm isostatic pressed.
11. the method for claim 1, it is characterised in that pressing pressure is 4-30MPa.
12. the method for claim 1, it is characterised in that pressing-in temp is 70 DEG C.
13. the method for claim 1, it is characterised in that the cast sheet is provided with metal micro structure pattern.
A kind of 14. cast sheets-ceramic substrate component, it is characterised in that the side according to any one of claim 1 to 13
It is prepared by method.
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CN108054274B (en) * | 2017-11-29 | 2021-10-08 | 歌尔微电子股份有限公司 | Functional ceramic element and method for forming electrodes on functional ceramic layer |
CN107910142A (en) * | 2017-12-11 | 2018-04-13 | 东莞佐佑电子科技有限公司 | A stainless steel base insulating part and its manufacturing method |
CN108022701B (en) * | 2017-12-11 | 2020-03-20 | 东莞佐佑电子科技有限公司 | Alloy aluminum-based insulating part and manufacturing method thereof |
CN115974535A (en) * | 2022-12-30 | 2023-04-18 | 河北中瓷电子科技股份有限公司 | A casting slurry, raw porcelain tape material and preparation method thereof |
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CN1381160A (en) * | 2000-06-07 | 2002-11-20 | 松下电器产业株式会社 | Method for producing ceramic substrate |
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WO2009058453A2 (en) * | 2007-08-10 | 2009-05-07 | Greenhill Antiballistics Corporation (Wy) | Composite material |
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CN1198073A (en) * | 1998-05-13 | 1998-11-04 | 深圳南虹电子陶瓷有限公司 | Interlaminar connection of stacked electronic components |
CN1381160A (en) * | 2000-06-07 | 2002-11-20 | 松下电器产业株式会社 | Method for producing ceramic substrate |
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