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CN104552934A - Fabric forming method - Google Patents

Fabric forming method Download PDF

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Publication number
CN104552934A
CN104552934A CN201310499318.4A CN201310499318A CN104552934A CN 104552934 A CN104552934 A CN 104552934A CN 201310499318 A CN201310499318 A CN 201310499318A CN 104552934 A CN104552934 A CN 104552934A
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fabric
yarn
forming method
fabric forming
fabric structure
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谢贤晓
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Individual
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Abstract

The invention relates to a fabric forming method, comprising the steps of providing at least one setting yarn and at least one base yarn; weaving the set yarn and the base yarn into a prototype fabric structure; sleeving the original fabric structure on a forming die; heating the original fabric structure at a high temperature to melt the shaping yarns in the original fabric structure to form a shaping film wrapping the base yarns; the shaping film which is coated outside the base yarns in a low-temperature solidification mode enables the original fabric structure to be shaped into a shaped fabric structure; and taking off the shaped fabric structure from the forming mold, and using the thermoplastic characteristic of the shaped yarn to sleeve the planar fabric into the forming mold to form the required three-dimensional structure, so as to simplify the manufacture process of the three-dimensional object and greatly save the cost.

Description

织物成形方法fabric forming method

技术领域technical field

本发明涉及一种织物成形方法,特别是一种利用热塑性织物来达到立体成形的织物成形方法。The invention relates to a fabric forming method, in particular to a fabric forming method using thermoplastic fabric to achieve three-dimensional forming.

背景技术Background technique

传统的织物编成后,为软质对象,不具备支撑力,因此一般无法定形成一立体对象,而如传统的鞋体、袋体等皮件,是将各部件分切成许多分离的片状皮革后,再经由缝合或其它方式结合,最后才完成整个鞋体、袋体,然而,此方式须依照设计图将各个分离的片状皮革分切完成,部件越多则工序越多,也需要更多的成本。After the traditional fabric is woven, it is a soft object without supporting force, so it is generally impossible to form a three-dimensional object. However, traditional leather products such as shoe bodies and bags are cut into many separate pieces. After the sheet leather is stitched or combined in other ways, the entire shoe body and bag body are finally completed. However, this method must be completed by cutting each separate piece of leather according to the design drawing. The more parts, the more processes, and the More costs are required.

因此,如何设计出一种织物结构成形为一立体对象的方法以解决工序过多造成成本浪费的问题,为本案发明人所亟欲解决的一大课题。Therefore, how to design a method for forming a fabric structure into a three-dimensional object to solve the problem of cost waste caused by too many processes is a major problem that the inventors of the present case desire to solve.

发明内容Contents of the invention

本发明的主要目的在于克服现有技术的不足与缺陷,提出一种通过热塑性定形纱编成织物后加热成立体对象的织物成形方法。The main purpose of the present invention is to overcome the deficiencies and defects of the prior art, and propose a fabric forming method that knits fabrics with thermoplastic yarns and then heats them into three-dimensional objects.

为达上述目的,本发明提供一种织物成形方法,其包括:步骤1:提供至少一定形纱及至少一基础纱;步骤2:将所述定形纱编成一原型织物结构;步骤3:将该原形织物结构套设于一成形模具;步骤4:以高温加热该原型织物结构,使该原形织物结构内的所述定形纱热熔后形成包覆所述基础纱的一定形膜;步骤5:以低温凝固包覆于所述基础纱外的该定形膜使该原形织物结构定形成一定形织物结构;以及步骤6:由该成形模具上取下已定形的该定形织物结构。To achieve the above object, the present invention provides a fabric forming method, which includes: step 1: providing at least a set yarn and at least one base yarn; step 2: weaving the set yarn into a prototype fabric structure; step 3: knitting the set yarn into a prototype fabric structure; The original fabric structure is sleeved in a forming mold; step 4: heating the prototype fabric structure at a high temperature, so that the shape-setting yarn in the shape fabric structure is melted to form a shape-setting film covering the base yarn; step 5 : coagulating the shape-setting film covering the base yarn at a low temperature to shape the original fabric structure into a shape-setting fabric structure; and step 6: removing the shape-setting fabric structure from the forming mold.

所述的织物成形方法,其中,该定形纱由热塑性聚合物与物性调整剂混合制成。Said fabric forming method, wherein, said fixed yarn is made by mixing thermoplastic polymer and physical property regulator.

所述的织物成形方法,其中,该热塑性聚合物为聚氨酯。The fabric forming method, wherein the thermoplastic polymer is polyurethane.

所述的织物成形方法,其中,该热塑性聚合物为聚乙烯。Said fabric forming method, wherein, said thermoplastic polymer is polyethylene.

所述的织物成形方法,其中,该热塑性聚合物为聚丙烯。Said fabric forming method, wherein the thermoplastic polymer is polypropylene.

所述的织物成形方法,其中,该热塑性聚合物为热可塑性橡胶。In the fabric forming method, the thermoplastic polymer is thermoplastic rubber.

所述的织物成形方法,其中,该物性调整剂为有机树脂。In the fabric forming method, the physical property regulator is an organic resin.

所述的织物成形方法,其中,该物性调整剂为无机树脂。In the fabric forming method, the physical property regulator is an inorganic resin.

所述的织物成形方法,其中,该物性调整剂为硅油。In the fabric forming method, the physical property regulator is silicone oil.

所述的织物成形方法,其中,该物性调整剂为磷酸酯。In the fabric forming method, the physical property regulator is phosphoric acid ester.

所述的织物成形方法,其中,该物性调整剂为邻苯二甲酸。In the fabric forming method, the physical property modifier is phthalic acid.

所述的织物成形方法,其中,该物性调整剂为抗氧化剂。In the fabric forming method, the physical property regulator is an antioxidant.

所述的织物成形方法,其中,该原型织物结构为一鞋体织物。In the fabric forming method, the prototype fabric structure is a shoe body fabric.

所述的织物成形方法,其中,该原型织物结构为一袋体织物。In the fabric forming method, the prototype fabric structure is a pocket fabric.

所述的织物成形方法,其中,该原型织物结构为一衣着织物。In the fabric forming method, the prototype fabric structure is a clothing fabric.

为了能够更进一步了解本发明的特征、特点和技术内容,请参阅以下有关本发明的详细说明与附图,所附图式仅提供参考与说明用,非用以限制本发明。In order to further understand the features, characteristics and technical content of the present invention, please refer to the following detailed description and accompanying drawings of the present invention. The accompanying drawings are provided for reference and illustration only, and are not intended to limit the present invention.

附图说明Description of drawings

图1为本发明织物成形方法的流程图;Fig. 1 is the flowchart of fabric forming method of the present invention;

图2为本发明织物成形方法第一实施例的示意图;Fig. 2 is the schematic diagram of the first embodiment of the fabric forming method of the present invention;

图3为图2中虚线区域A的放大图;Fig. 3 is an enlarged view of the dotted line area A in Fig. 2;

图4为图2中虚线区域B的放大图;Figure 4 is an enlarged view of the dotted area B in Figure 2;

图5为本发明织物成形方法第二实施例的示意图;Fig. 5 is the schematic diagram of the second embodiment of the fabric forming method of the present invention;

图6为本发明织物成形方法第三实施例的示意图;6 is a schematic diagram of a third embodiment of the fabric forming method of the present invention;

图7为本发明织物成形方法第二实施例的示意图;7 is a schematic diagram of a second embodiment of the fabric forming method of the present invention;

图8为图7中虚线区域C的放大图;Figure 8 is an enlarged view of the dotted line area C in Figure 7;

图9为图7中虚线区域D的放大图。FIG. 9 is an enlarged view of the dotted area D in FIG. 7 .

图中符号说明Explanation of symbols in the figure

10      定形纱10 set yarn

11      基础纱11 base yarn

20、20a、20b、20c      原形织物结构20, 20a, 20b, 20c Original fabric structure

21、21a、21b、21c      定形织物结构21, 21a, 21b, 21c Shape-setting fabric structures

30、30a、30b、30c      成形模具30, 30a, 30b, 30c forming dies

40      烘箱40 oven

100     定形膜100 setting film

S1      步骤1S1 Step 1

S2      步骤2S2 Step 2

S3      步骤3S3 Step 3

S4      步骤4S4 Step 4

S5      步骤5S5 Step 5

S6      步骤6S6 Step 6

A、B、C、D   虚线区域A, B, C, D dashed area

具体实施方式Detailed ways

请参阅图1,为本发明织物成形方法的流程图,如图所示,本发明的织物成形方法,其步骤包括:步骤1(S1):提供至少一条定形纱及至少一条基础纱;步骤2(S2):将该定形纱及该基础纱编成一原型织物结构;步骤3(S3):将该原形织物结构套设于一成形模具;步骤4(S4):以高温加热该原型织物结构,使该原形织物结构内的该定形纱热熔后形成包覆该基础纱的一定形膜;步骤5(S5):以低温凝固包覆于该基础纱外的该定形膜使该原形织物结构定形成一定形织物结构;以及步骤6(S6):由该成形模具上取下已定形的该定形织物结构。Please refer to Fig. 1, which is a flow chart of the fabric forming method of the present invention, as shown in the figure, the fabric forming method of the present invention, its steps include: Step 1 (S1): providing at least one sizing yarn and at least one base yarn; Step 2 (S2): knitting the set yarn and the base yarn into a prototype fabric structure; step 3 (S3): placing the prototype fabric structure in a forming mold; step 4 (S4): heating the prototype fabric structure at high temperature , making the shape-setting yarn in the original fabric structure heat-melt to form a shape-setting film covering the base yarn; step 5 (S5): solidify the shape-setting film covering the base yarn at a low temperature to make the original fabric structure shaping into a shaped fabric structure; and step 6 (S6): removing the shaped shaped fabric structure from the forming mold.

承上所述的织物成形方法,其中,该热塑性聚合物为聚酰胺、聚氨酯、聚乙烯、聚丙烯、热可塑性橡胶……等其中之一,该物性调整剂为有机树脂、无机树脂、硅油、磷酸酯、邻苯二甲酸、抗氧化剂……等其中之一,该物性调整剂主要的功效在于调整该定形纱的物性,如黏性、热敏感度……等,以控制其热熔温度在适当的范围,该原型织物结构为一鞋体织物、一袋体织物、一衣着织物……等其中之一,视所需的成品而定,如成品为一鞋体立体结构时,则原型织物结构编成相对应该鞋体立体结构的鞋体织物。Continue the fabric forming method described above, wherein, the thermoplastic polymer is one of polyamide, polyurethane, polyethylene, polypropylene, thermoplastic rubber, etc., and the physical property regulator is organic resin, inorganic resin, silicone oil, Phosphate esters, phthalic acid, antioxidants, etc., the main function of the physical property regulator is to adjust the physical properties of the set yarn, such as viscosity, heat sensitivity, etc., to control its melting temperature at Appropriately, the prototype fabric structure is one of a shoe body fabric, a bag body fabric, a clothing fabric, etc., depending on the desired finished product. If the finished product is a shoe body three-dimensional structure, the prototype fabric The structure is woven into a shoe body fabric corresponding to the three-dimensional structure of the shoe body.

请参阅图2,为本发明织物成形方法第一实施例的示意图,如图所示,本发明的织物成形方法,于步骤1(S1)中提供一条定形纱10及一条基础纱11合拈;于步骤2(S2)中,将该定形纱10与该基础纱11合拈后编成一原型织物结构20(于本实施例中为一立体结构的鞋体织物),并请参阅图3,为图2中虚线区域A的放大图,如图所示,所编成的鞋体织物中该定形纱尚未加热时,呈固态并与该基础纱相缠绕;于步骤3(S3)中,将该原形织物结构20套设于一成形模具30(于本实施例为楦头);于步骤4(S4)中,以高温加热该原型织物结构20,如烘箱40,通常为80℃以上的温度,使该原形织物结构20内的该定形纱10热熔后形成包覆所述基础纱11的一定形膜100(请参阅图4,为图2中虚线区域B的放大图);于步骤5(S5)中,以低温凝固包覆于该基础纱11外的该定形膜100(如将该原形织物结构及该成形模具置于室温中,即必须低于定形纱10的凝固温度),使该原形织物结构20定形成一定形织物结构21;于步骤6(S6)中,由该成形模具30上取下已定形的该定形织物结构21,得到鞋体的成品。Please refer to FIG. 2, which is a schematic diagram of the first embodiment of the fabric forming method of the present invention. As shown in the figure, the fabric forming method of the present invention provides a set yarn 10 and a base yarn 11 in step 1 (S1); In step 2 (S2), a prototype fabric structure 20 (in this embodiment, a shoe body fabric with a three-dimensional structure) is knitted after the set yarn 10 and the base yarn 11 are twisted together, and referring to FIG. 3 , It is an enlarged view of the dotted line area A in Fig. 2, as shown in the figure, when the sizing yarn in the knitted shoe body fabric has not been heated, it is solid and entangled with the base yarn; in step 3 (S3), the The prototype fabric structure 20 is sleeved on a forming mold 30 (a last in this embodiment); in step 4 (S4), the prototype fabric structure 20 is heated at a high temperature, such as an oven 40, usually at a temperature above 80°C , making the shaped yarn 10 in the original fabric structure 20 thermally fused to form a shaped film 100 covering the base yarn 11 (please refer to FIG. 4 , which is an enlarged view of the dotted line area B in FIG. 2 ); in step 5 In (S5), the setting film 100 coated on the base yarn 11 is coagulated at a low temperature (if the original fabric structure and the forming mold are placed at room temperature, it must be lower than the coagulation temperature of the setting yarn 10), so that The original fabric structure 20 is shaped into a shaped fabric structure 21; in step 6 (S6), the shaped shaped fabric structure 21 is removed from the forming mold 30 to obtain a finished shoe body.

请参阅图5,为本发明织物成形方法第二实施例的示意图,如图所示,本发明的织物成形方法,于步骤1(S1)中提供一条定形纱10及一条基础纱11合拈;于步骤2(S2)中,将该定形纱10与该基础纱11合拈后编成一原型织物结构20a(于本实施例中为一袋体织物);于步骤3(S3)中,将该原形织物结构20a套设于一成形模具30a(于本实施例为一袋体模具);于步骤4(S4)中,以高温加热该原型织物结构20a,使该原形织物结构20a内的所述定形纱10热熔后形成包覆所述基础纱11的一定形膜100;于步骤5(S5)中,以低温凝固包覆于所述基础纱11外的该定形膜100,使该原形织物结构20a定形成一定形织物结构21a(于本实施例中为定形的袋体);于步骤6(S6)中,由该成形模具30a上取下已定形的该定形织物结构21a,得到袋体的成品。Please refer to FIG. 5, which is a schematic diagram of a second embodiment of the fabric forming method of the present invention. As shown in the figure, the fabric forming method of the present invention provides a set yarn 10 and a base yarn 11 in step 1 (S1); In step 2 (S2), knit a prototype fabric structure 20a (a bag fabric in this embodiment) after the set yarn 10 and the base yarn 11 are twisted together; in step 3 (S3), the The prototype fabric structure 20a is sleeved on a forming mold 30a (a bag mold in this embodiment); in step 4 (S4), the prototype fabric structure 20a is heated at a high temperature to make all the fabric structures in the prototype fabric structure 20a The shaped yarn 10 is thermally melted to form a shaped film 100 covering the base yarn 11; in step 5 (S5), the shaped film 100 wrapped outside the base yarn 11 is solidified at a low temperature to make the original shape The fabric structure 20a is fixed into a shape-setting fabric structure 21a (in this embodiment, a shape-setting bag); in step 6 (S6), the shape-setting fabric structure 21a is removed from the forming mold 30a to obtain a bag Body finished product.

请参阅图6,为本发明织物成形方法第三实施例的示意图,如图所示,本发明的织物成形方法,于步骤1(S1)中提供一条定形纱10及一条基础纱11合拈;于步骤2(S2)中,将该定形纱10与该基础纱11合拈后编成一原型织物结构20b(于本实施例中为一衣着织物);于步骤3(S3)中,将该原形织物结构20b套设于一成形模具30b(于本实施例为一人体上身模具);于步骤4(S4)中,以高温加热该原型织物结构20b,使该原形织物结构20b内的该定形纱10热熔后形成包覆该基础纱11的一定形膜100;于步骤5(S5)中,以低温凝固包覆于该基础纱11外的该定形膜100,使该原形织物结构20b定形成一定形织物结构21b(于本实施例中为定形的衣物);于步骤6(S6)中,由该成形模具30b上取下已定形的该定形织物结构21b,得到衣物的成品。Please refer to FIG. 6, which is a schematic diagram of a third embodiment of the fabric forming method of the present invention. As shown in the figure, the fabric forming method of the present invention provides a set yarn 10 and a base yarn 11 in step 1 (S1); In step 2 (S2), knit a prototype fabric structure 20b (in this embodiment, a clothing fabric) after twisting the set yarn 10 and the base yarn 11; in step 3 (S3), the The original fabric structure 20b is sleeved on a forming mold 30b (in this embodiment, an upper body mold of a human body); in step 4 (S4), the prototype fabric structure 20b is heated at a high temperature to make the shape of the original fabric structure 20b After the yarn 10 is thermally melted, a shape-setting film 100 covering the base yarn 11 is formed; in step 5 (S5), the shape-setting film 100 covering the base yarn 11 is solidified at a low temperature, so that the original fabric structure 20b is fixed. Form the fixed-shaped fabric structure 21b (in this embodiment, fixed-shaped clothing); in step 6 (S6), remove the fixed-shaped fabric structure 21b from the forming mold 30b to obtain finished clothing.

请参阅图7,为本发明织物成形方法第四实施例的示意图,如图所示,本发明的织物成形方法,于步骤1(S1)中可提供多条定形纱10及多条基础纱11(可视需要调整,如成品需要不同颜色时,可提供多条定形纱及基础纱,如成品为单一色系时,则仅需提供一条定形纱及一条基础纱);于步骤2(S2)中,将所述定形纱10与所述基础纱11编成一原型织物结构20c(于本实施例中为一平面的鞋体织物,可以针织、平织等方式编成),并请参阅图8,为图7中虚线区域C的放大图,如图所示,所编成的原型织物结构20c(平面的鞋体织物)中所述定形纱10尚未加热时,呈固态并与该基础纱11呈上下两层相缠绕;于步骤3(S3)中,将该原形织物结构20c套设于一成形模具30c(于本实施例为一平面模具,其具有一可容置该原形织物结构20c的模穴);于步骤4(S4)中,以高温加热该原型织物结构20c,如烘箱40,通常为80℃以上的温度(此温度视使用的定形纱10及基础纱11的物性而定,可适当调整),使该原形织物结构20c内的该定形纱10热熔后形成包覆所述基础纱11的一定形膜100,并请参阅图9,为图7中虚线区域D的放大图,如图所示,定形膜100基于编成原形织物结构20c的方式,会集中在基础纱11的其中一侧,通常会是产品的内侧,此方式亦可应用在上述各实施例中;于步骤5(S5)中,以低温凝固包覆于所述基础纱11外的定形膜100(如将该原形织物结构及该成形模具置于室温中,即必须低于定形纱10的凝固温度),使该原形织物结构20c定形成一定形织物结构21c;于步骤6(S6)中,由该成形模具30c上取下已定形的该定形织物结构21c,得到定形的平面鞋体成品。Please refer to FIG. 7, which is a schematic diagram of a fourth embodiment of the fabric forming method of the present invention. As shown in the figure, the fabric forming method of the present invention can provide a plurality of setting yarns 10 and a plurality of base yarns 11 in step 1 (S1) (It can be adjusted as needed. If the finished product needs different colors, multiple sizing yarns and basic yarns can be provided. If the finished product is a single color system, only one sizing yarn and one basic yarn need to be provided); in step 2 (S2) Among them, the sizing yarn 10 and the basic yarn 11 are woven into a prototype fabric structure 20c (in this embodiment, a flat shoe body fabric, which can be knitted, plain woven, etc.), and please refer to the figure 8 is an enlarged view of the dotted line area C in Fig. 7, as shown in the figure, when the setting yarn 10 in the knitted prototype fabric structure 20c (planar shoe body fabric) has not been heated, it is in a solid state and is in contact with the base yarn 11 is intertwined in upper and lower layers; in step 3 (S3), the original fabric structure 20c is sleeved on a forming mold 30c (in this embodiment, it is a plane mold, which has a shape capable of accommodating the original fabric structure 20c In step 4 (S4), the prototype fabric structure 20c is heated at high temperature, such as an oven 40, usually at a temperature above 80°C (this temperature depends on the physical properties of the set yarn 10 and base yarn 11 used) , can be appropriately adjusted), so that the shaped yarn 10 in the original fabric structure 20c is thermally fused to form a shaped film 100 covering the base yarn 11, and please refer to FIG. 9, which is an enlargement of the dotted line area D in FIG. 7 As shown in the figure, the shape-setting film 100 is based on the method of knitting the original fabric structure 20c, and will be concentrated on one side of the base yarn 11, which is usually the inner side of the product. This method can also be applied to the above-mentioned embodiments; In step 5 (S5), the setting film 100 coated on the outside of the base yarn 11 is coagulated at a low temperature (if the original fabric structure and the forming mold are placed at room temperature, it must be lower than the coagulation temperature of the setting yarn 10 ), the original shape fabric structure 20c is shaped into a shape-defining fabric structure 21c; in step 6 (S6), the shape-setting fabric structure 21c is removed from the forming mold 30c to obtain a shape-setting flat shoe body product.

综上所述,本发明的织物成形方法通过一体编成的原型织物结构套入成形模具后加热定形,使成品的各部件一次成形,省去多道工序,不但节省工时,更大量节省成本,实为一优良的发明创造。To sum up, the fabric forming method of the present invention inserts the integrally woven prototype fabric structure into the forming mold and then heats and sets the shape, so that each part of the finished product can be formed at one time, saving multiple processes, not only saving man-hours, but also saving a lot of cost. It is actually an excellent invention.

以上所述,仅为本发明的较佳可行实施例,非因此即局限本发明的保护范围,举凡运用本发明说明书及附图内容所为之等效结构变化,均理同包含于本发明的权利范围内。The above is only a preferred feasible embodiment of the present invention, and does not limit the scope of protection of the present invention. For example, all equivalent structural changes made by using the description of the present invention and the contents of the accompanying drawings are equally included in the scope of the present invention. within the rights.

Claims (16)

1. a fabric forming method, is characterized in that, comprising:
Step 1: at least one setting yarn and at least one basic yarn are provided;
Step 2: this setting yarn and this basic yarn are weaved into a prototype fabric construction;
Step 3: this original shape fabric construction is sheathed on a shaping dies;
Step 4: with this prototype fabric construction of high-temperature heating, forms a setting film of coated described basic yarn after making the described setting yarn hot melt in this original shape fabric construction;
Step 5: solidify with low temperature this setting film be coated on outside described basic yarn and make this original shape fabric construction be shaped as a setting fabric construction; And
Step 6: by this shaping dies taking off this press fabrics structure formalized.
2. fabric forming method as claimed in claim 1, wherein, this setting yarn is mixed by thermoplastic polymer and physical property adjusting agent.
3. fabric forming method as claimed in claim 2, wherein, this thermoplastic polymer is polyamide.
4. fabric forming method as claimed in claim 2, wherein, this thermoplastic polymer is polyurethane.
5. fabric forming method as claimed in claim 2, wherein, this thermoplastic polymer is polyethylene.
6. fabric forming method as claimed in claim 2, wherein, this thermoplastic polymer is polypropylene.
7. fabric forming method as claimed in claim 2, wherein, this thermoplastic polymer is thermoplastic rubber.
8. fabric forming method as claimed in claim 2, wherein, this physical property adjusting agent is organic resin.
9. fabric forming method as claimed in claim 2, wherein, this physical property adjusting agent is inorganic resin.
10. fabric forming method as claimed in claim 2, wherein, this physical property adjusting agent is silicone oil.
11. fabric forming methods as claimed in claim 2, wherein, this physical property adjusting agent is phosphate.
12. fabric forming methods as claimed in claim 2, wherein, this physical property adjusting agent is phthalic acid.
13. fabric forming methods as claimed in claim 2, wherein, this physical property adjusting agent is antioxidant.
14. fabric forming methods as claimed in claim 1, wherein, this prototype fabric construction is a footwear body fabric.
15. fabric forming methods as claimed in claim 1, wherein, this prototype fabric construction is a bag fabric.
16. fabric forming methods as claimed in claim 1, wherein, this prototype fabric construction is a clothing fabric.
CN201310499318.4A 2013-10-22 2013-10-22 Fabric forming method Pending CN104552934A (en)

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