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CN104537142B - Calculation Method of Thermodynamic Parameters for Four-Stroke Diesel Engine's Ventilation Process - Google Patents

Calculation Method of Thermodynamic Parameters for Four-Stroke Diesel Engine's Ventilation Process Download PDF

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CN104537142B
CN104537142B CN201410680664.7A CN201410680664A CN104537142B CN 104537142 B CN104537142 B CN 104537142B CN 201410680664 A CN201410680664 A CN 201410680664A CN 104537142 B CN104537142 B CN 104537142B
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diesel engine
intake
volume
cylinder
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CN104537142A (en
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孙宝芝
周涛涛
宋福元
李彦军
张国磊
李晓明
杨龙滨
韩怀志
张鹏
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Harbin Engineering University
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Abstract

本发明公开了一种四冲程柴油机换气过程的热力参数计算方法,本发明基于柴油机系统的进气量等于气缸进气量与扫气量之和,以及与配气相位角排气阀门关闭时刻和进气阀关闭时刻气缸内进气容积,构建了四冲程柴油机进气过程柴油机系统进气量计算模型;利用四冲程排气过程特点,同时依据排气阀门开启时刻、进气阀门开启时刻的排气量,构建四冲程柴油机各排气过程结束时排气管热力参数计算模型;采用构建的模型即可获得柴油机换气过程的热力参数。本发明简单,实用性强,精确度高,与实际热力参数误差在3%以内。

The invention discloses a method for calculating thermodynamic parameters in the ventilation process of a four-stroke diesel engine. The invention is based on the fact that the intake air volume of the diesel engine system is equal to the sum of the air intake volume and the scavenging volume of the cylinder, and is related to the gas distribution phase angle and the closing time of the exhaust valve. The air intake volume in the cylinder at the time when the intake valve is closed, the calculation model of the intake air volume of the diesel engine system during the intake process of the four-stroke diesel engine is constructed; Gas volume, construct a calculation model for the thermal parameters of the exhaust pipe at the end of each exhaust process of the four-stroke diesel engine; use the constructed model to obtain the thermal parameters of the diesel engine's ventilation process. The invention is simple, has strong practicability and high precision, and the error with the actual thermal parameter is within 3%.

Description

四冲程柴油机换气过程的热力参数计算方法Calculation Method of Thermodynamic Parameters for Four-Stroke Diesel Engine's Ventilation Process

技术领域technical field

本发明属于柴油机性能的热力过程仿真技术领域,尤其涉及一种四冲程柴油机换气过程的热力参数计算方法。The invention belongs to the technical field of thermal process simulation of diesel engine performance, and in particular relates to a calculation method for thermal parameters of a four-stroke diesel engine ventilation process.

背景技术Background technique

柴油机换气过程的研究主要包括试验法和计算机数值模拟法。试验法是利用相关测试技术在模拟和试验机上进行研究,是理论研究的前提和基础。但单一的试验法,由于其表面化数据的局限性,已难以满足研究需求。目前数值模拟法中采用的计算模型大致可分为容积法模型(Filling and Emptying method)、平均值模型(Mean Value Modeling)、线性化模型(linearized modeling)、准稳态模型(Quasi-steady modeling)等。“容积法模型”是四冲程柴油机换气过程常用的分析方法,主要基于缸内质量和内能的关于曲轴转角的微分方程的求解,对发动机详细的实验分析是非常有用的,其分析结果丰富、细致和准确,但是需要高性能的计算机、较大的计算空间、较长的计算时间和大量的参数拟合。The research on the gas exchange process of diesel engine mainly includes test method and computer numerical simulation method. The test method is the use of relevant test technology to conduct research on simulation and test machines, which is the premise and basis of theoretical research. However, due to the limitations of its superficial data, a single test method has been difficult to meet the research needs. At present, the calculation models used in numerical simulation methods can be roughly divided into filling and emptying method, mean value modeling, linearized modeling, and quasi-steady modeling. Wait. "Volume method model" is a commonly used analysis method for the ventilation process of four-stroke diesel engines. It is mainly based on the solution of the differential equation about the crank angle of the mass and internal energy in the cylinder. It is very useful for the detailed experimental analysis of the engine, and its analysis results are rich. , Meticulous and accurate, but it requires a high-performance computer, a large calculation space, a long calculation time and a large number of parameter fittings.

发明内容Contents of the invention

针对现有技术存在的不足,本发明以四冲程柴油机进排气过程中换气特点为依据,提供了一种可实现快速预测的四冲程柴油机换气过程的热力参数计算方法,为四冲程柴油机性能参数校核提供理论依据。Aiming at the deficiencies in the prior art, the present invention provides a calculation method for the thermodynamic parameters of the four-stroke diesel engine ventilation process that can realize rapid prediction based on the gas exchange characteristics during the intake and exhaust process of the four-stroke diesel engine, which is a four-stroke diesel engine Performance parameter checking provides a theoretical basis.

本发明根据四冲程柴油机换气过程特点,以配气相位角为依托,提出了一种计算四重程柴油机换气过程中包括系统进气量、缸内进气量、扫气量、自由排气量、强制排气量、扫气滑移空气量、以及各过程温度和气缸排烟温度等热力性能参数的方法,以实现换气过程热力性能参数的快速预算和校核。According to the characteristics of the gas exchange process of the four-stroke diesel engine, the invention proposes a method for calculating the gas exchange process of the four-stroke diesel engine, including the intake air volume of the system, the intake air volume in the cylinder, the scavenging air volume, and the free exhaust gas. The methods of thermodynamic performance parameters such as volume, forced exhaust volume, scavenging slip air volume, process temperature and cylinder exhaust temperature, etc., to realize rapid budget and check of thermal performance parameters in the ventilation process.

为解决上述技术问题,本发明采用如下的技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:

四冲程柴油机换气过程的热力参数计算方法,包括步骤:A method for calculating thermodynamic parameters of a four-stroke diesel engine ventilation process, comprising steps:

构建进气过程中柴油机系统进气量计算模型,见公式(1)~(7):Construct the calculation model of the air intake volume of the diesel engine system during the air intake process, see formulas (1) to (7):

min=mind+msc (1)m in =m ind +m sc (1)

πsc=Pc/Pd (7)π sc = P c /P d (7)

其中,mind为进气过程中气缸进气量,min为进气过程中柴油机系统进气量,msc为柴油机扫气过程扫气量;i为柴油机系统气缸数;下标c表示进气过程中进气管状态,Rc表示进气管内气体常数,Tc为进气管内冷却介质温度,Pc为进气管压力;N为柴油机转速,VS为柴油机气缸有效工作容积,k为冲程系数,对于四冲程柴油机,k=2;ηfill为柴油机进气过程充气系数,VIC为气缸进气阀关闭时气缸有效容积,VEC为气缸排气阀关闭时气缸有效容积,εINL为气缸头部热交换系数,TINL为中冷器出口空气温度;Asc,eff为扫气有效面积,Ain和Aout分别为气缸进气阀门和排气阀门的面积,ηsc,eff为扫气效率;Ψ(πsc)为无量纲压比,Pd为进气过程中排气管压力;Among them, mind is the intake air volume of the cylinder during the intake process, min is the intake air volume of the diesel engine system during the intake process, m sc is the scavenging volume of the diesel engine scavenging process; i is the number of cylinders in the diesel engine system; the subscript c indicates the intake air The state of the intake pipe during the process, R c represents the gas constant in the intake pipe, T c is the temperature of the cooling medium in the intake pipe, P c is the pressure of the intake pipe; N is the speed of the diesel engine, V S is the effective working volume of the cylinder of the diesel engine, and k is the stroke coefficient , for a four-stroke diesel engine, k=2; η fill is the gas charge coefficient during the intake process of the diesel engine, V IC is the effective volume of the cylinder when the intake valve of the cylinder is closed, V EC is the effective volume of the cylinder when the exhaust valve of the cylinder is closed, and ε INL is the cylinder Head heat exchange coefficient, T INL is the air temperature at the outlet of the intercooler; A sc,eff is the effective area of scavenging air, A in and A out are the areas of the intake valve and exhaust valve of the cylinder respectively, η sc,eff is the area of the scavenging air gas efficiency; Ψ(π sc ) is the dimensionless pressure ratio, P d is the exhaust pipe pressure during the intake process;

采集进气管和排气管的气体状态参数,将进气管和排气管的气体状态参数以及柴油机机体几何参数输入柴油机系统进气量计算模型,即可获得柴油机系统进气量、气缸进气量和扫气量。Collect the gas state parameters of the intake pipe and exhaust pipe, input the gas state parameters of the intake pipe and exhaust pipe and the geometric parameters of the diesel engine body into the calculation model of the intake air volume of the diesel engine system, and then obtain the intake air volume of the diesel engine system and the air intake volume of the cylinder and scavenging volume.

本发明方法还包括排气过程的热力参数计算,包括:The method of the present invention also includes the calculation of thermodynamic parameters of the exhaust process, including:

(1)自由排气过程结束时排气管热力参数的计算,具体步骤如下:(1) Calculation of the thermal parameters of the exhaust pipe at the end of the free exhaust process, the specific steps are as follows:

构建自由排气过程结束时的排气管热力参数计算模型,见公式(8)~(10):Construct the calculation model of the thermal parameters of the exhaust pipe at the end of the free exhaust process, see formulas (8)-(10):

其中,Tbld、Tbld-out、mbld-out分别为自由排气过程的起点温度、终点温度和自由排气量;T6、P6、m6分别表示排气阀门打开前气缸内废气的温度、压力和质量;γ为自由排气过程的烟气绝热指数,Pd为自由排气过程结束时排气总管压力,R为排气管废气气体常数,VEO为气缸排气阀打开时气缸工作容积;N为柴油机转速,k为冲程系数,对于四冲程柴油机,k=2;Among them, T bld , T bld-out , m bld-out are the starting temperature, ending temperature and free exhaust volume of the free exhaust process respectively; T 6 , P 6 , m 6 respectively represent the exhaust gas in the cylinder before the exhaust valve is opened γ is the adiabatic index of the flue gas in the free exhaust process, P d is the exhaust header pressure at the end of the free exhaust process, R is the exhaust gas constant of the exhaust pipe, and V EO is the opening of the cylinder exhaust valve Hourly cylinder working volume; N is the diesel engine speed, k is the stroke coefficient, for a four-stroke diesel engine, k=2;

采集排气阀门打开前气缸内气体状态参数及排气管气体状态参数,将采集参数及柴油机机体几何参数输入自由排气过程结束时的排气管热力参数计算模型,即可获得自由排气过程的起点温度、终点温度和自由排气量。Collect the gas state parameters in the cylinder before the exhaust valve is opened and the gas state parameters of the exhaust pipe, and input the collected parameters and the geometric parameters of the diesel engine body into the calculation model of the thermal parameters of the exhaust pipe at the end of the free exhaust process to obtain the free exhaust process The starting temperature, ending temperature and free exhaust volume.

(2)强制排气过程结束时排气管的热力参数,具体步骤如下:(2) The thermal parameters of the exhaust pipe at the end of the forced exhaust process, the specific steps are as follows:

构建强制排气过程结束时的排气管热力参数计算模型,见公式(11)~(13):Construct the calculation model of the thermal parameters of the exhaust pipe at the end of the forced exhaust process, see formulas (11)-(13):

mexp=m6-mbld-out-msc(0)(12)m exp =m 6 -m bld-out -m sc(0) (12)

其中,Texp和mexp分别为强制排气过程的终点温度和强制排气量,msc(0)为扫气过程起始的废气量;m6为进气阀门打开前气缸内废气的质量,Tbld和Tbld-out分别为自由排气过程的起点温度和终点温度;Pd为强制排气过程结束时排气总管压力,VIO为进气阀门开启时(即强制排气过程结束时)气缸内工作容积,R为强制排气过程结束时排气管废气气体常数;N为柴油机转速,k为冲程系数,对于四冲程柴油机,k=2;Among them, T exp and m exp are the end temperature and forced exhaust volume of the forced exhaust process, respectively, m sc(0) is the exhaust gas volume at the beginning of the scavenging process; m 6 is the mass of the exhaust gas in the cylinder before the intake valve is opened , T bld and T bld-out are the starting temperature and end temperature of the free exhaust process respectively; P d is the exhaust manifold pressure at the end of the forced exhaust process, and V IO is when the intake valve is opened (that is, the forced exhaust process ends When) the working volume in the cylinder, R is the exhaust gas constant of the exhaust pipe at the end of the forced exhaust process; N is the diesel engine speed, k is the stroke coefficient, and for the four-stroke diesel engine, k=2;

采集排气管气体状态参数,将自由排气过程的起点温度和终点温度、排气管气体状态参数以及柴油机机体几何参数输入强制排气过程结束时的排气管热力参数计算模型,获得强制排气过程的终点温度和强制排气量以及扫气过程起始的废气量。Collect the gas state parameters of the exhaust pipe, input the starting temperature and end temperature of the free exhaust process, the gas state parameters of the exhaust pipe, and the geometric parameters of the diesel engine body into the calculation model of the thermal parameters of the exhaust pipe at the end of the forced exhaust process, and obtain the forced exhaust The end temperature and forced exhaust volume of the gas process and the exhaust gas volume at the beginning of the scavenging process.

(3)计算扫气过程结束后排气管的热力参数,具体步骤如下:(3) Calculating the thermal parameters of the exhaust pipe after the scavenging process, the specific steps are as follows:

构建扫气过程结束时的排气管热力参数计算模型,见公式(14)~(16):Construct the calculation model of the thermal parameters of the exhaust pipe at the end of the scavenging process, see formulas (14)-(16):

msc-out=s·msc (14)m sc-out = s·m sc (14)

mout=min+mf=mbld-out+mexp+msc(0)-mres+msc-out (15)m out =m in +m f =m bld-out +m exp +m sc(0) -m res +m sc-out (15)

其中,msc-out为扫气过程滑移出去的空气量,mout为扫气过程结束时排气总管废气量,Td为扫气过程结束时排气总管废气温度;msc为扫气过程扫气量,s为扫气过程滑移系数;min为进气过程中气缸进气量,mf为燃油消耗量;mbld-out为自由排气过程的自由排气量,mexp为强制排气过程的强制排气量,msc(0)为扫气过程起始的废气量;mres为强制排气过程结束时气缸内残余的废气量,cp,sc-out为扫气过程烟气平均比热,cp,exh为自由排气过程和强制排气过程烟气平均比热,cp,d为换气过程烟气平均比热;Texp为强制排气过程的终点温度,即强制排气过程结束时排气管中烟气温度;Tsc-out为扫气过程起点温度,即气缸进气温度;Among them, m sc-out is the amount of air slipped out during the scavenging process, m out is the amount of exhaust gas in the exhaust manifold at the end of the scavenging process, T d is the temperature of the exhaust gas in the exhaust manifold at the end of the scavenging process; m sc is the scavenging air process scavenging volume, s is the slip coefficient of the scavenging process; min is the air intake volume of the cylinder during the intake process, m f is the fuel consumption; m bld -out is the free exhaust volume during the free exhaust process, and m exp is The forced exhaust volume of the forced exhaust process, m sc(0) is the exhaust gas volume at the beginning of the scavenging process; m res is the residual exhaust gas volume in the cylinder at the end of the forced exhaust process, c p,sc-out is the scavenging gas The average specific heat of the flue gas in the process, c p, exh is the average specific heat of the flue gas in the free exhaust process and the forced exhaust process, c p, d is the average specific heat of the flue gas in the ventilation process; T exp is the end point of the forced exhaust process Temperature, that is, the temperature of the flue gas in the exhaust pipe at the end of the forced exhaust process; T sc-out is the starting temperature of the scavenging process, that is, the cylinder intake temperature;

将自由排气过程结束时和强制排气过程结束时的排气管热力参数计算模型、以及柴油机系统进气量计算模型的计算结果输入扫气过程结束时的排气管热力参数计算模型,获得扫气过程滑移出去的空气量、以及扫气过程结束时排气总管的废气量和废气温度。Input the exhaust pipe thermal parameter calculation model at the end of the free exhaust process and the forced exhaust process, and the calculation results of the diesel engine system air intake calculation model into the exhaust pipe thermal parameter calculation model at the end of the scavenging process, and obtain The amount of air that slips out during the scavenging process, and the exhaust gas volume and exhaust gas temperature in the exhaust header at the end of the scavenging process.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、基于柴油机系统的进气量min等于气缸内进气量mind与扫气量msc之和,以及与配气相位角排气阀门关闭时刻(EC)和进气阀关闭时刻(IC)的气缸进气容积,提出了四冲程柴油机气缸内进气量与扫气量的计算方法,该方法避免了实际进气求解的高复杂度,同时引入充气系数调整进气量的计算,可以在进气过程求解复杂度与求解精度两方向获得很好的折中。1. Based on the intake air volume min of the diesel engine system, it is equal to the sum of the intake air volume min ind and the scavenging air volume m sc in the cylinder, and is related to the distribution phase angle of the exhaust valve closing time (EC) and the intake valve closing time (IC) The calculation method of intake air volume and scavenging air volume in the four-stroke diesel engine cylinder is proposed. This method avoids the high complexity of the actual air intake solution, and at the same time introduces the calculation of the air charge coefficient to adjust the intake air volume. A good compromise has been achieved between the solution complexity and the solution accuracy of the gas process.

2、利用四冲程排气过程(自由排气、强制排气、扫气过程)的特点,同时依据排气阀门开启时刻(EO)、进气阀门开启时刻(IO)的排气量,以此提出了四冲程柴油机排气各过程排气量、排气温度及排烟温度的计算方法,该方法简单,实用性强,获得的排气参数与实际排烟参数误差在3%以内,可为柴油机换气过程排烟性能参数校核提供理论依据和计算方法。2. Using the characteristics of the four-stroke exhaust process (free exhaust, forced exhaust, and scavenging process), and at the same time according to the exhaust valve opening time (EO) and the intake valve opening time (IO) of the exhaust volume, the A calculation method for the exhaust volume, exhaust temperature and exhaust gas temperature of four-stroke diesel engine exhaust is proposed. This method is simple and practical. The error between the obtained exhaust parameters and the actual exhaust parameters is within 3%. The theoretical basis and calculation method are provided for the calibration of the performance parameters of the exhaust gas during the diesel engine ventilation process.

附图说明Description of drawings

图1为本发明方法流程图;Fig. 1 is a flow chart of the method of the present invention;

图2为四冲程柴油机进气过程质量流量关系图;Fig. 2 is the mass flow relation diagram of the intake process of the four-stroke diesel engine;

图3为四冲程柴油机排气过程质量流量关系图。Figure 3 is a diagram of the mass flow relationship in the exhaust process of a four-stroke diesel engine.

具体实施方式detailed description

柴油机的换气过程包括进气过程和排气过程,因此,本发明方法包括进气过程柴油机系统进气量min的计算和排气过程热力参数的计算。The air exchange process of the diesel engine includes the intake process and the exhaust process, therefore, the method of the present invention includes the calculation of the intake amount min of the diesel engine system in the intake process and the calculation of the thermal parameters in the exhaust process.

1、进气过程柴油机系统进气量min的计算过程1. Calculation process of the intake air volume min of the diesel engine system during the air intake process

进气过程中,柴油机系统的总进气量min等于气缸进气量mind与扫气量msc之和,由此进气量min的计算见公式(1)~(2):During the air intake process, the total intake air volume min of the diesel engine system is equal to the sum of the cylinder intake air volume min ind and the scavenging air volume m sc , so the calculation of the intake air volume min is shown in formulas (1) to (2):

式(1)~(2)中:In formula (1)~(2):

mind为进气过程中气缸进气量,单位:kg/s;min ind is the intake air volume of the cylinder during the intake process, unit: kg/s;

min为柴油机系统的总进气量,单位:kg/s;m in is the total intake air volume of the diesel engine system, unit: kg/s;

msc为柴油机扫气过程总扫气量,单位:kg/s;m sc is the total scavenging volume of diesel engine scavenging process, unit: kg/s;

i为柴油机系统气缸数;i is the number of cylinders in the diesel engine system;

下标c表示进气过程中进气管状态,Rc表示进气管内气体常数,即进气管内气体比热容,一般取287J/kg·K;Tc为进气管内冷却介质温度,约353~473K;Pc为进气管压力;The subscript c indicates the state of the intake pipe during the intake process, R c indicates the gas constant in the intake pipe, that is, the specific heat capacity of the gas in the intake pipe, generally 287J/kg·K; Tc is the temperature of the cooling medium in the intake pipe, about 353-473K ; P c is the intake pipe pressure;

N为柴油机转速,单位:r/s;N is the engine speed, unit: r/s;

VS为柴油机气缸有效工作容积,单位:m3,VS=LS×AB,LS为气缸活塞行程,AB为气缸截面积;V S is the effective working volume of the diesel engine cylinder, unit: m 3 , V S = L S × A B , L S is the stroke of the cylinder piston, and A B is the cross-sectional area of the cylinder;

k为冲程系数,对于四冲程柴油机,k=2;k is the stroke coefficient, for a four-stroke diesel engine, k=2;

ηfill为柴油机进气过程充气系数,其范围为0.7~0.85,VIC为气缸进气阀关闭时气缸有效容积,VEC为气缸排气阀关闭时气缸有效容积;εINL为气缸头部热交换系数,在0.05~0.2范围内取值,使充气系数在0.7~0.85范围内,常取值0.167;TINL为中冷器出口空气温度;η fill is the gas filling coefficient of the diesel engine intake process, and its range is 0.7 to 0.85, V IC is the effective volume of the cylinder when the intake valve of the cylinder is closed, and V EC is the effective volume of the cylinder when the exhaust valve of the cylinder is closed; In the range of ~0.85, the usual value is 0.167; T INL is the air temperature at the outlet of the intercooler;

Asc,eff为扫气有效面积,单位:m2Ain和Aout分别为气缸进气阀门和排气阀门的面积,ηsc,eff为扫气效率,取值范围为0.5~0.75,常取值0.6;A sc,eff is the effective area of scavenging, unit: m 2 , A in and A out are the area of the intake valve and exhaust valve of the cylinder respectively, η sc, eff is the scavenging efficiency, the value range is 0.5~0.75, and the usual value is 0.6;

Ψ(πsc)为无量纲压比,πsc=Pc/Pd,Pc为进气管进气压力,Pd为进气过程排气管压力。Ψ(π sc ) is the dimensionless pressure ratio, π sc = P c /P d, P c is the intake pressure of the intake pipe, and P d is the pressure of the exhaust pipe during the intake process.

在进气管参数及柴油机机体几何参数已知的前提下,通过公式(1)和(2)可获得四冲程柴油机进气过程气缸进气量,以此来计算不同工况下,柴油机进气过程的性能参数。On the premise that the parameters of the intake pipe and the geometric parameters of the diesel engine body are known, the intake air volume of the cylinder during the intake process of the four-stroke diesel engine can be obtained through the formulas (1) and (2), so as to calculate the intake process of the diesel engine under different working conditions performance parameters.

2、排气过程热力参数的计算过程2. Calculation process of thermal parameters in the exhaust process

柴油机排气过程包括自由排气过程、强制排气过程和扫气过程,排气过程中柴油机系统的排气总量mout等于进气过程柴油机系统进气量min与燃油消耗量mf之和。The exhaust process of diesel engine includes free exhaust process, forced exhaust process and scavenging process . with.

(1)自由排气过程结束时排气管热力参数的计算。(1) Calculation of the thermal parameters of the exhaust pipe at the end of the free exhaust process.

柴油机在膨胀做功过程结束后,排气阀门打开,柴油机系统进行自由排气过程,自由排气过程的起点温度Tbld、终点温度Tbld-out、自由排气量mbld-out的计算如下:After the diesel engine expands and works, the exhaust valve opens, and the diesel engine system performs a free exhaust process. The starting temperature T bld , end temperature T bld-out , and free exhaust volume m bld-out of the free exhaust process are calculated as follows:

式(3)~(5)中:In formula (3)~(5):

下标6表示排气阀门打开前(即膨胀做功结束后)气缸内废气状态,T6、P6、m6分别表示排气阀门打开前气缸内废气的温度、压力和质量;The subscript 6 indicates the state of the exhaust gas in the cylinder before the exhaust valve is opened (that is, after the expansion works), and T 6 , P 6 , and m 6 respectively indicate the temperature, pressure and quality of the exhaust gas in the cylinder before the exhaust valve is opened;

γ为自由排气过程的烟气绝热指数,常取1.334;γ is the adiabatic index of the flue gas during the free exhaust process, usually 1.334;

Pd为自由排气过程结束时排气总管压力,单位:MPa;P d is the pressure of the exhaust main pipe at the end of the free exhaust process, unit: MPa;

R为自由排气过程结束时排气管废气气体常数,即排气管内废气比热容,常取295J/kg·K;R is the exhaust gas constant of the exhaust pipe at the end of the free exhaust process, that is, the specific heat capacity of the exhaust gas in the exhaust pipe, which is usually taken as 295J/kg·K;

VEO为气缸排气阀开启时(即自由排气过程起始)气缸工作容积,单位:m2V EO is the working volume of the cylinder when the cylinder exhaust valve is opened (that is, the beginning of the free exhaust process), unit: m 2 ;

N为柴油机转速,单位:r/s;N is the engine speed, unit: r/s;

k为冲程系数,对于四冲程柴油机,k=2。k is the stroke coefficient, for a four-stroke diesel engine, k=2.

(2)计算强制排气过程结束时排气管的热力参数。(2) Calculate the thermal parameters of the exhaust pipe at the end of the forced exhaust process.

自由排气过程结束后,柴油机气缸内活塞上行,在进气阀门打开前柴油机系统进行强制排气过程,强制排气过程的终点温度Texp、强制排气量mexp及扫气过程起始的废气量msc(0)计算公式如下:After the free exhaust process is over, the piston in the diesel engine cylinder moves upwards , and the diesel engine system performs a forced exhaust process before the intake valve is opened. The calculation formula of exhaust gas volume m sc(0) is as follows:

mexp=m6-mbld-out-msc(0)(7)m exp =m 6 -m bld-out -m sc(0) (7)

式(6)~(8)中:In formula (6)~(8):

m6为进气阀门打开前气缸内废气的质量,单位:kg/s; m6 is the mass of the exhaust gas in the cylinder before the intake valve is opened, unit: kg/s;

Tbld和Tbld-out分别为自由排气过程的起点温度和终点温度,单位:K;T bld and T bld-out are the starting temperature and ending temperature of the free exhaust process, unit: K;

Pd为强制排气过程结束时排气总管压力,单位:MPa;P d is the exhaust header pressure at the end of the forced exhaust process, unit: MPa;

VIO为进气阀门开启时(即强制排气过程结束时)气缸内工作容积,单位:m2V IO is the working volume in the cylinder when the intake valve is opened (that is, when the forced exhaust process ends), unit: m 2 .

R为强制排气过程结束时排气管废气气体常数,常取295J/kg·K;R is the exhaust gas constant of the exhaust pipe at the end of the forced exhaust process, usually 295J/kg·K;

N为柴油机转速,单位:r/s;N is the engine speed, unit: r/s;

k为冲程系数,对于四冲程柴油机,k=2。k is the stroke coefficient, for a four-stroke diesel engine, k=2.

(3)计算扫气过程结束后排气管的热力参数。(3) Calculate the thermal parameters of the exhaust pipe after the scavenging process is completed.

强制排气过程结束后,柴油机系统在排气阀门关闭前进行扫气过程,扫气过程结束后,扫气过程滑移出去的空气量msc-out、排气总管废气量mout、排气总管废气温度Td计算公式如下:After the forced exhaust process is over, the diesel engine system performs the scavenging process before the exhaust valve is closed. The formula for calculating the exhaust gas temperature T d of the main pipe is as follows:

msc-out=s·msc (9)m sc-out = s·m sc (9)

mout=min+mf=mbld-out+mexp+msc(0)-mres+msc-out (10)m out =m in +m f =m bld-out +m exp +m sc(0) -m res +m sc-out (10)

式(9)~(11)中:In formula (9)~(11):

msc为扫气量,根据公式(2)计算获得;m sc is the scavenging volume, calculated according to formula (2);

s为扫气过程滑移系数,即扫气过程中未进入气缸的气体质量与扫气总质量的比值,一般为0.6~0.9;s is the slip coefficient during the scavenging process, that is, the ratio of the mass of gas that does not enter the cylinder to the total mass of the scavenging gas during the scavenging process, generally 0.6 to 0.9;

min为进气过程中气缸进气量,;m in is the intake air volume of the cylinder during the intake process;

mf为燃油消耗量;m f is fuel consumption;

mbld-out为自由排气过程的自由排气量,根据公式(5)计算获得;m bld-out is the free exhaust volume in the free exhaust process, calculated according to formula (5);

mexp为强制排气过程的强制排气量,根据公式(7)计算获得;m exp is the forced exhaust volume in the forced exhaust process, calculated according to formula (7);

msc(0)为扫气过程起始的废气量,根据公式(6)计算获得;m sc(0) is the exhaust gas volume at the beginning of the scavenging process, which is calculated according to formula (6);

mres为强制排气过程结束时气缸内残余的废气量,单位:kg/s;m res is the amount of residual exhaust gas in the cylinder at the end of the forced exhaust process, unit: kg/s;

cp,sc-out为扫气过程烟气平均比热,其值约1.08,单位:kJ/kg·k;c p, sc-out is the average specific heat of flue gas in the sweeping process, its value is about 1.08, unit: kJ/kg k;

cp,exh为自由排气和强制排气过程烟气平均比热,其值约1.11,单位:kJ/kg·k;c p,exh is the average specific heat of flue gas in the process of free exhaust and forced exhaust, its value is about 1.11, unit: kJ/kg·k;

cp,d为换气全过程烟气平均比热,其值约1.10,单位:kJ/kg·k;c p,d is the average specific heat of flue gas in the whole ventilation process, its value is about 1.10, unit: kJ/kg k;

Texp为强制排气过程的终点温度,根据公式(8)计算获得;T exp is the end temperature of the forced exhaust process, calculated according to formula (8);

Tsc-out为扫气起点温度(即气缸进气温度)。T sc-out is the temperature of the starting point of scavenging (that is, the temperature of the intake air of the cylinder).

在排气过程前气缸内状态参数(即,排气阀门打开前气缸内废弃的温度T6、压力P6和质量m6)已知的前提下,利用公式(3)~(11)计算四冲程柴油机排气过程的性能参数。On the premise that the state parameters in the cylinder before the exhaust process (namely, the waste temperature T 6 , pressure P 6 and mass m 6 in the cylinder before the exhaust valve is opened) are known, use formulas (3) to (11) to calculate the four Performance parameters of stroke diesel engine exhaust process.

下面结合附图及实例对本发明详细说明。The present invention will be described in detail below in conjunction with accompanying drawings and examples.

见图1,本实施例具体步骤如下:See Figure 1, the specific steps of this embodiment are as follows:

a、建立四冲程柴油机换气过程进气模型、排气模型,以质量守恒定律、能量守恒定律、气体稳态方程等为依据,进行模型的细化方法,见公式(1)~(11)。a. Establish the intake model and exhaust model of the four-stroke diesel engine ventilation process, based on the law of mass conservation, energy conservation, gas steady-state equation, etc., to refine the model, see formulas (1) to (11) .

b、以进气管气体状态参数、进排气阀关闭角度及柴油机机体几何参数为依据,进行柴油机进气过程缸内进气量、扫气量的计算;b. Based on the gas state parameters of the intake pipe, the closing angle of the intake and exhaust valves, and the geometric parameters of the diesel engine body, the calculation of the intake air volume and scavenging volume in the cylinder during the intake process of the diesel engine is carried out;

c、利用四冲程排气过程(自由排气、强制排气、扫气过程)的特点,同时依据排气阀门开启时刻(EO)、进气阀门开启时刻(IO)、能量守恒定律、质量混合定律、废气混合特点,进行排气各过程排气量、排气温度、及排烟温度的计算;c. Using the characteristics of the four-stroke exhaust process (free exhaust, forced exhaust, and scavenging process), at the same time according to the exhaust valve opening time (EO), intake valve opening time (IO), energy conservation law, mass mixing According to the law and the mixing characteristics of exhaust gas, the exhaust volume, exhaust temperature, and exhaust gas temperature of each exhaust process are calculated;

d、利用已有的柴油机实际运行工况数据,进行模型计算数据的校核,以及参数的修订。d. Use the actual operating condition data of the diesel engine to check the model calculation data and revise the parameters.

以四冲程柴油机MAN 7L16/24(1200RPM)为例,具体计算步骤如下:Taking the four-stroke diesel engine MAN 7L16/24 (1200RPM) as an example, the specific calculation steps are as follows:

柴油机进气过程质量流量关系模型见图2,进气管气体状态参数Pc=0.3532MPa、Tc=316.15K,气缸数i=7,柴油机转速N=20r/s,气缸缸径d=0.16m,气缸行程Ls=0.24m,进气阀门直径din=0.025m,排气阀门直径dout=0.027m,气缸进气阀关闭角度IC=205℃A,排气阀关闭角度EC=60℃A,进气阀开启角度IO=150℃A,排气阀开启角度EO=130℃A。由此确定,该四冲程柴油机在额定工况下,ηfill=0.82,ηsc,eff=0.42,mind=1.0413kg/s,msc=0.437kg/s。另外,进气过程不同工况下计算结果及与实际工况运行数据误差分析见表1。The mass flow relationship model of the diesel engine intake process is shown in Figure 2, the gas state parameters of the intake pipe P c = 0.3532MPa, T c = 316.15K, the number of cylinders i = 7, the diesel engine speed N = 20r/s, the cylinder bore d = 0.16m, Cylinder stroke L s = 0.24m, intake valve diameter d in = 0.025m, exhaust valve diameter d out = 0.027m, cylinder intake valve closing angle IC = 205°CA, exhaust valve closing angle EC = 60°CA , the intake valve opening angle IO=150°CA, the exhaust valve opening angle EO=130°CA. It is thus determined that, under the rated operating conditions of the four-stroke diesel engine, η fill =0.82, η sc,eff =0.42, mind = 1.0413kg /s, m sc =0.437kg/s. In addition, the calculation results under different working conditions of the intake process and the error analysis with the actual operating data are shown in Table 1.

柴油机排气过程质量流量关系模型见图3,自由排气前,缸内的气体状态参数为P6=1.0606MPa、T6=965.5K、m6=1.177kg/s,排气管的气体状态参数为Pd=0.332MPa,由此确定,该四冲程柴油机在额定工况下,Tbld=858.6K,Tbld-out=723.0K,mbld-out=0.67kg/s,msc(0)=0.36kg/s,mexp=0.15kg/s,Texp=811.6K,Td=782.6K,mout=1.512kg/s。另外,排气过程不同工况下计算结果及与实际工况运行数据误差分析见表1。The mass flow relationship model of the diesel engine exhaust process is shown in Figure 3. Before free exhaust, the gas state parameters in the cylinder are P 6 =1.0606MPa, T 6 =965.5K, m 6 =1.177kg/s, the gas state of the exhaust pipe The parameter is P d =0.332MPa, thus it is determined that the four-stroke diesel engine is under the rated working condition, T bld =858.6K, T bld-out =723.0K, m bld-out =0.67kg/s, m sc(0 ) =0.36kg/s, m exp =0.15kg/s, T exp =811.6K, T d =782.6K, m out =1.512kg/s. In addition, the calculation results under different working conditions in the exhaust process and the error analysis with the actual operating data are shown in Table 1.

表1实施例中四冲程柴油机换气过程模型值与实际工况运行值对比表Table 1 Comparison table between the model value and the actual working condition operation value of the four-stroke diesel engine ventilation process in the embodiment

工况点(单位:%)Operating point (unit: %) 100100 9090 8080 7070 6060 5050 柴油机系统空气进气量(计算值)(单位:kg/h)Air intake volume of diesel engine system (calculated value) (unit: kg/h) 53225322 47674767 42444244 37273727 32203220 27282728 柴油机系统空气进气量(实际值)(单位:kg/h)Air intake volume of diesel engine system (actual value) (unit: kg/h) 53005300 47154715 42074207 38243824 33123312 28082808 误差(单位:%)Error (unit: %) 0.420.42 1.101.10 0.880.88 2.542.54 2.782.78 2.852.85 柴油机系统排烟量(计算值)(单位:kg/h)Smoke emission of diesel engine system (calculated value) (unit: kg/h) 54435443 48964896 43594359 38283828 33073307 28022802 柴油机系统排烟量(实际值)(单位:kg/h)Smoke emission of diesel engine system (actual value) (unit: kg/h) 55005500 50005000 44214421 39053905 33923392 28862886 误差(单位:%)Error (unit: %) 1.041.04 2.082.08 1.401.40 1.971.97 2.512.51 2.912.91 柴油机系统排烟温度(计算值)(单位:K)Exhaust temperature of diesel engine system (calculated value) (unit: K) 783783 775775 767767 751751 733733 710710 柴油机系统排烟温度(实际值)(单位:K)Exhaust temperature of diesel engine system (actual value) (unit: K) 768768 758758 748748 732732 712712 692692 误差(单位:%)Error (unit: %) 1.901.90 2.242.24 2.542.54 2.602.60 2.952.95 2.602.60

以上所述,仅为本型柴油机算法的具体实施方式,并非用于限定本发明的保护范围,凡在本发明的原则和方法之内,所做的任何修改,等同替换、改进等,均应在本发明的保护范围之内。The above is only the specific implementation of this type of diesel engine algorithm, and is not used to limit the scope of protection of the present invention. Any modifications, equivalent replacements, improvements, etc. within the principles and methods of the present invention should be Within the protection scope of the present invention.

Claims (4)

1.四冲程柴油机换气过程的热力参数计算方法,其特征在于:1. The thermodynamic parameter calculation method of four-stroke diesel engine ventilation process, it is characterized in that: 构建进气过程中柴油机系统进气量计算模型,见公式(1)~(7):Construct the calculation model of the air intake volume of the diesel engine system during the air intake process, see formulas (1) to (7): min=mind+msc (1)m in =m ind +m sc (1) πsc=Pc/Pd (7)π sc = P c /P d (7) 其中:mind为进气过程中气缸进气量,min为进气过程中柴油机系统进气量,msc为柴油机扫气过程扫气量;i为柴油机系统气缸数;下标c表示进气过程中进气管状态,Rc表示进气管内气体常数,Tc为进气管内冷却介质温度,Pc为进气管压力;N为柴油机转速,Vs为柴油机气缸有效工作容积,k为冲程系数,对于四冲程柴油机,k=2;ηfill为柴油机进气过程充气系数,VIC为气缸进气阀关闭时气缸有效容积,VEC为气缸排气阀关闭时气缸有效容积,εINL为气缸头部热交换系数,TINL为中冷器出口空气温度;Asc,eff为扫气有效面积,Ain和Aout分别为气缸进气阀门和排气阀门的面积,ηsc,eff为扫气效率;Ψ(πsc)为无量纲压比,Pd为进气过程中排气管压力,πsc为无量纲比,即进气管压力与进气过程中排气管压力的比值,Among them: mind is the intake air volume of the cylinder during the intake process, min is the intake air volume of the diesel engine system during the intake process, m sc is the scavenging volume of the diesel engine scavenging process; i is the number of cylinders in the diesel engine system; the subscript c indicates the intake air The state of the intake pipe during the process, R c represents the gas constant in the intake pipe, T c is the temperature of the cooling medium in the intake pipe, P c is the pressure of the intake pipe; N is the speed of the diesel engine, V s is the effective working volume of the cylinder of the diesel engine, and k is the stroke coefficient , for a four-stroke diesel engine, k=2; η fill is the gas charge coefficient during the intake process of the diesel engine, V IC is the effective volume of the cylinder when the intake valve of the cylinder is closed, V EC is the effective volume of the cylinder when the exhaust valve of the cylinder is closed, and ε INL is the cylinder Head heat exchange coefficient, T INL is the air temperature at the outlet of the intercooler; A sc,eff is the effective area of scavenging air, A in and A out are the areas of the intake valve and exhaust valve of the cylinder respectively, η sc,eff is the area of the scavenging air Gas efficiency; Ψ(π sc ) is the dimensionless pressure ratio, P d is the exhaust pipe pressure during the intake process, π sc is the dimensionless ratio, that is, the ratio of the intake pipe pressure to the exhaust pipe pressure during the intake process, 采集进气管和排气管的气体状态参数,将进气管和排气管的气体状态参数以 及柴油机机体几何参数输入柴油机系统进气量计算模型,即可获得柴油机系统进气量、气缸进气量和扫气量。Collect the gas state parameters of the intake pipe and exhaust pipe, input the gas state parameters of the intake pipe and exhaust pipe and the geometric parameters of the diesel engine body into the calculation model of the intake air volume of the diesel engine system, and then obtain the intake air volume of the diesel engine system and the air intake volume of the cylinder and scavenging volume. 2.如权利要求1所述的四冲程柴油机换气过程的热力参数计算方法,其特征在于,还包括:2. the thermodynamic parameter calculating method of four-stroke diesel engine ventilation process as claimed in claim 1, is characterized in that, also comprises: 构建自由排气过程结束时的排气管热力参数计算模型,见公式(8)~(10):Construct the calculation model of the thermal parameters of the exhaust pipe at the end of the free exhaust process, see formulas (8)-(10): 其中:Tbld、Tbld-out、mbld-out分别为自由排气过程的起点温度、终点温度和自由排气量;T6、P6、m6分别表示排气阀门打开前气缸内废气的温度、压力和质量;γ为自由排气过程的烟气绝热指数,Pd1为自由排气过程结束时排气总管压力,R为排气管废气气体常数,VEO为气缸排气阀打开时气缸工作容积;N为柴油机转速,k为冲程系数,对于四冲程柴油机,k=2;Among them: T bld , T bld-out , m bld-out are the starting temperature, end point temperature and free exhaust volume of the free exhaust process respectively; T 6 , P 6 , m 6 respectively represent the exhaust gas in the cylinder before the exhaust valve is opened γ is the adiabatic index of the flue gas in the free exhaust process, P d1 is the exhaust main pipe pressure at the end of the free exhaust process, R is the exhaust gas constant of the exhaust pipe, V EO is the opening of the cylinder exhaust valve Hourly cylinder working volume; N is the diesel engine speed, k is the stroke coefficient, for a four-stroke diesel engine, k=2; 采集排气阀门打开前气缸内气体状态参数及排气管气体状态参数,将采集参数及柴油机机体几何参数输入自由排气过程结束时的排气管热力参数计算模型,即可获得自由排气过程的起点温度、终点温度和自由排气量。Collect the gas state parameters in the cylinder before the exhaust valve is opened and the gas state parameters of the exhaust pipe, and input the collected parameters and the geometric parameters of the diesel engine body into the calculation model of the thermal parameters of the exhaust pipe at the end of the free exhaust process to obtain the free exhaust process The starting temperature, ending temperature and free exhaust volume. 3.如权利要求2所述的四冲程柴油机换气过程的热力参数计算方法,其特征在于,还包括:3. the thermodynamic parameter calculating method of four-stroke diesel engine ventilation process as claimed in claim 2, is characterized in that, also comprises: 构建强制排气过程结束时的排气管热力参数计算模型,见公式(11)~(13):Construct the calculation model of the thermal parameters of the exhaust pipe at the end of the forced exhaust process, see formulas (11)-(13): mexp=m6-mbld-out-msc(0) (12)m exp =m 6 -m bld-out -m sc(0) (12) 其中,Texp和mexp分别为强制排气过程的终点温度和强制排气量,msc(0)为扫气过程起始的废气量;m6为进气阀门打开前气缸内废气的质量,Tbld和Tbld-out分别为自由排气过程的起点温度和终点温度;Pd2为强制排气过程结束时排气总管压力,VIO为进气阀门开启时(即强制排气过程结束时)气缸内工作容积,Re为强制排气过程结束时排气管废气气体常数;N为柴油机转速,k为冲程系数,对于四冲 程柴油机,k=2;Among them, T exp and m exp are the end temperature and forced exhaust volume of the forced exhaust process, respectively, m sc(0) is the exhaust gas volume at the beginning of the scavenging process; m 6 is the mass of the exhaust gas in the cylinder before the intake valve is opened , T bld and T bld-out are the starting temperature and end temperature of the free exhaust process respectively; P d2 is the exhaust manifold pressure at the end of the forced exhaust process, and V IO is when the intake valve is opened (that is, the forced exhaust process ends When) the working volume in the cylinder, R e is the exhaust gas constant of the exhaust pipe at the end of the forced exhaust process; N is the diesel engine speed, k is the stroke coefficient, and for the four-stroke diesel engine, k=2; 采集排气管气体状态参数,将权利要求2获得的自由排气过程的起点温度和终点温度、排气管气体状态参数以及柴油机机体几何参数输入强制排气过程结束时的排气管热力参数计算模型,获得强制排气过程的终点温度和强制排气量以及扫气过程起始的废气量。Collect the gas state parameters of the exhaust pipe, input the starting temperature and end temperature of the free exhaust process obtained in claim 2, the gas state parameters of the exhaust pipe, and the geometric parameters of the diesel engine body into the calculation of the thermal parameters of the exhaust pipe at the end of the forced exhaust process The model is used to obtain the end temperature and forced exhaust volume of the forced exhaust process and the exhaust gas volume at the beginning of the scavenging process. 4.如权利要求3所述的四冲程柴油机换气过程的热力参数计算方法,其特征在于,还包括:4. the thermodynamic parameter calculating method of four-stroke diesel engine ventilation process as claimed in claim 3, is characterized in that, also comprises: 构建扫气过程结束时的排气管热力参数计算模型,见公式(14)~(16):Construct the calculation model of the thermal parameters of the exhaust pipe at the end of the scavenging process, see formulas (14)-(16): msc-out=s·msc (14)m sc-out = s·m sc (14) mout=min+mf=mbld-out+mexp+msc(0)-mres+msc-out (15)m out =m in +m f =m bld-out +m exp +m sc(0) -m res +m sc-out (15) 其中,msc-out为扫气过程滑移出去的空气量,mout为扫气过程结束时排气总管废气量,Td为扫气过程结束时排气总管废气温度;msc为扫气过程扫气量,s为扫气过程滑移系数;min为进气过程中气缸进气量,mf为燃油消耗量;mbld-out为自由排气过程的自由排气量,mexp为强制排气过程的强制排气量,msc(0)为扫气过程起始的废气量;mres为强制排气过程结束时气缸内残余的废气量,cp,sc-out为扫气过程烟气平均比热,cp,exh为自由排气过程和强制排气过程烟气平均比热,cp,d为换气过程烟气平均比热;Texp为强制排气过程的终点温度,即强制排气过程结束时排气管中烟气温度;Tsc-out为扫气过程起点温度,即气缸进气温度;Among them, m sc-out is the amount of air slipped out during the scavenging process, m out is the amount of exhaust gas in the exhaust manifold at the end of the scavenging process, T d is the temperature of the exhaust gas in the exhaust manifold at the end of the scavenging process; m sc is the scavenging air process scavenging volume, s is the slip coefficient of the scavenging process; min is the air intake volume of the cylinder during the intake process, m f is the fuel consumption; m bld -out is the free exhaust volume during the free exhaust process, and m exp is The forced exhaust volume of the forced exhaust process, m sc(0) is the exhaust gas volume at the beginning of the scavenging process; m res is the residual exhaust gas volume in the cylinder at the end of the forced exhaust process, c p,sc-out is the scavenging gas The average specific heat of the flue gas in the process, c p, exh is the average specific heat of the flue gas in the free exhaust process and the forced exhaust process, c p, d is the average specific heat of the flue gas in the ventilation process; T exp is the end point of the forced exhaust process Temperature, that is, the temperature of the flue gas in the exhaust pipe at the end of the forced exhaust process; T sc-out is the starting temperature of the scavenging process, that is, the cylinder intake temperature; 将权利要求1~3的计算结果输入扫气过程结束时的排气管热力参数计算模型,获得扫气过程滑移出去的空气量以及扫气过程结束时排气总管的废气量和废气温度。Input the calculation results of claims 1 to 3 into the exhaust pipe thermal parameter calculation model at the end of the scavenging process to obtain the amount of air slipped out during the scavenging process and the exhaust gas volume and exhaust gas temperature of the exhaust main pipe at the end of the scavenging process.
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