CN104528076B - Efficient data transfer system based on filling liquid food production - Google Patents
Efficient data transfer system based on filling liquid food production Download PDFInfo
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- CN104528076B CN104528076B CN201410738656.3A CN201410738656A CN104528076B CN 104528076 B CN104528076 B CN 104528076B CN 201410738656 A CN201410738656 A CN 201410738656A CN 104528076 B CN104528076 B CN 104528076B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 141
- 235000021056 liquid food Nutrition 0.000 title claims abstract description 95
- 238000012546 transfer Methods 0.000 title claims abstract description 35
- 238000004806 packaging method and process Methods 0.000 claims abstract description 44
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000012856 packing Methods 0.000 claims description 218
- 238000002372 labelling Methods 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 11
- 239000011229 interlayer Substances 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 8
- 238000009795 derivation Methods 0.000 claims description 6
- 238000010191 image analysis Methods 0.000 claims description 4
- 239000012141 concentrate Substances 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 230000002596 correlated effect Effects 0.000 abstract description 3
- 230000003111 delayed effect Effects 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 abstract description 3
- 238000003908 quality control method Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 36
- 230000000875 corresponding effect Effects 0.000 description 7
- 238000012545 processing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Computer Networks & Wireless Communication (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- General Factory Administration (AREA)
- Basic Packing Technique (AREA)
Abstract
nullA kind of efficient data transfer system based on filling liquid food production of disclosure，Background server also includes containing acquisition module、Identification module、Handle data configuration module and manipulation module，Additionally include filling liquid food production streamline,Described filling liquid food production streamline includes packaging box assembly line、Product filling production lines and product packaging production line,Described product packaging production line is connected with product filling production lines with packaging box assembly line，And can be prevented effectively from conjunction with its method and of the prior art to carry out the selective examination to label by mode manually or detection that dependence experience is correlated with and to process so quality control for filling liquid food production be there will be inefficiency and fault rate is high、Occur in that the data volume of transmission increases、Affect the efficiency of transmission of transmission line、Additionally because of the delayed defect being likely to produce the distortion of label data of transmission line.
Description
Technical field
The present invention relates to filling liquid technical field of food production, be specifically related to a kind of efficient data transfer system based on filling liquid food production.
Background technology
In existing filling liquid food production process, often cannot carry out detecting in real time and effectively and processing by the label in each section of operation, common quality testing is all carry out the selective examination to label by mode manually or detection that dependence experience is correlated with and process, so the quality control for filling liquid food production is to there will be inefficiency and the high problem of fault rate, additionally while introduce the data transmission system of local to alleviate such inefficiency and the high problem of fault rate, but but occur in that the data volume of transmission increases, affect the efficiency of transmission of transmission line；Additionally because of the delayed distortion being likely to produce label data of transmission line.
Summary of the invention
nullIt is an object of the invention to provide a kind of efficient data transfer system based on filling liquid food production，Including filling liquid food production streamline,Described filling liquid food production streamline includes packaging box assembly line、Product filling production lines and product packaging production line,Described product packaging production line is connected with product filling production lines with packaging box assembly line，Described packaging box assembly line is disposed with the first infrared sensor along the direction of transfer of packaging box assembly line、Labelling machine and the first RFID reader for packing crates，On described product packaging production line, the direction of transfer along product packaging production line is disposed with case unpacker、Recrater、Ink jet numbering machine for packing crates、Cartoning sealing machine and pallet，Described pallet is connected with the conveyer belt for pallet，On described product filling production lines, the direction of transfer along product filling production lines is disposed with bottle filling machine、Labelling machine for bottle and the ink jet numbering machine for bottle cap，Between described recrater and the ink jet numbering machine being used for packing crates, the direction of transfer along product packaging production line is disposed with the second infrared sensor、Photographic head and the second RFID reader，Label counter and the 4th RFID reader it is provided with between cartoning sealing machine and pallet,Additionally on the conveyer belt of pallet, it is being additionally provided with the 3rd RFID reader,The first described infrared sensor、Labelling machine for packing crates、First RFID reader、Second infrared sensor、Photographic head、Second RFID reader、Label counter、4th RFID reader and the 3rd RFID reader are connected with each self-corresponding front station terminal respectively，All of front station terminal is connected with background server by network，Described front station terminal is provided with the desk module identified of the RFID for filling liquid food production，Described background server is provided with the background module identified of the RFID for filling liquid food production and data base that the RFID for filling liquid food production identifies，It is additionally useful in the labelling machine of packing crates and is provided with the RFID tag for packing crates，The described RFID tag for packing crates includes tag recognition number TID and in User district the numbering of the packing crates of storage，Additionally pallet is used to carrying product，Described pallet outer wall posts the RFID tag for pallet，The described RFID tag for pallet includes tag recognition number TID and in User district the numbering of the pallet of storage，Described network also the same station terminal is connected，Described front station terminal is additionally provided with the monitoring module identified of the RFID for filling liquid food production，Described front station terminal also includes the scope for the tag recognition number TID in the RFID tag of packing crates and the scope for the tag recognition number TID in the RFID tag of pallet，Described background server also includes containing acquisition module、Identification module、Handle data configuration module and manipulation module，This acquisition module is used for the RFID tag data obtained by sending the some passages come for the front station terminal of the RFID tag data of the some operator in FRID label information process；This identification module is used for judging sender's number of RFID tag data by the RFID tag data of some passages；This manipulation data configuration module is used for the marginal value structure manipulation data of the sender's number by this RFID tag data and setting；This manipulation module is used for maneuver energy can not transmit RFID tag data.And can be prevented effectively from conjunction with its method and of the prior art to carry out the selective examination on label by mode manually or detection that dependence experience is correlated with and to process so quality control for filling liquid food production be there will be inefficiency and fault rate is high, occur in that the data volume of transmission increases, affect the efficiency of transmission of transmission line additionally because the defect of the delayed distortion being likely to generation label data of transmission line.
In order to overcome deficiency of the prior art, the invention provides a kind of efficient data transfer system based on filling liquid food production, specific as follows:
nullEfficient data transfer system based on filling liquid food production，Including filling liquid food production streamline,Described filling liquid food production streamline includes packaging box assembly line、Product filling production lines and product packaging production line,Described product packaging production line is connected with product filling production lines with packaging box assembly line，Described packaging box assembly line is disposed with the first infrared sensor along the direction of transfer of packaging box assembly line、Labelling machine and the first RFID reader for packing crates，On described product packaging production line, the direction of transfer along product packaging production line is disposed with case unpacker、Recrater、Ink jet numbering machine for packing crates、Cartoning sealing machine and pallet，Described pallet is connected with the conveyer belt for pallet，On described product filling production lines, the direction of transfer along product filling production lines is disposed with bottle filling machine、Labelling machine for bottle and the ink jet numbering machine for bottle cap，Between described recrater and the ink jet numbering machine being used for packing crates, the direction of transfer along product packaging production line is disposed with the second infrared sensor、Photographic head and the second RFID reader，Label counter and the 4th RFID reader it is provided with between cartoning sealing machine and pallet,Additionally on the conveyer belt of pallet, it is being additionally provided with the 3rd RFID reader,The first described infrared sensor、Labelling machine for packing crates、First RFID reader、Second infrared sensor、Photographic head、Second RFID reader、Label counter、4th RFID reader and the 3rd RFID reader are connected with each self-corresponding front station terminal respectively，All of front station terminal is connected with background server by network，Described front station terminal is provided with the desk module identified of the RFID for filling liquid food production，Described background server is provided with the background module identified of the RFID for filling liquid food production and data base that the RFID for filling liquid food production identifies，It is additionally useful in the labelling machine of packing crates and is provided with the RFID tag for packing crates，The described RFID tag for packing crates includes tag recognition number TID and in User district the numbering of the packing crates of storage，Additionally pallet is used to carrying product，Described pallet outer wall posts the RFID tag for pallet，The described RFID tag for pallet includes tag recognition number TID and in User district the numbering of the pallet of storage，Described network also the same station terminal is connected，Described front station terminal is additionally provided with the monitoring module identified of the RFID for filling liquid food production，Described front station terminal also includes the scope for the tag recognition number TID in the RFID tag of packing crates and the scope for the tag recognition number TID in the RFID tag of pallet，Described background server also includes containing acquisition module、Identification module、Handle data configuration module and manipulation module，This acquisition module is used for the RFID tag data obtained by sending the some passages come for the front station terminal of the RFID tag data of the some operator in FRID label information process；This identification module is used for judging sender's number of RFID tag data by the RFID tag data of some passages；This manipulation data configuration module is used for the marginal value structure manipulation data of the sender's number by this RFID tag data and setting；This manipulation module is used for maneuver energy can not transmit RFID tag data.
Described identification module contains the derivation submodule of clutter identification submodule and sender's number of RFID tag data, and described clutter identification submodule is used for the RFID tag data of some passages is carried out RFID tag clutter identification；If it is RFID tag data or the set of RFID tag data and RFID tag clutter data that the derivation submodule of sender's number of described RFID tag data is used in RFID tag data, then sender's number of RFID tag data is incremented by one；If RFID tag data is only clutter data, then sender's number of RFID tag data remains unchanged.
Described identification module screens out submodule possibly together with clutter, and described clutter screens out submodule for screening out RFID tag clutter data.
Described identification module possibly together with RFID tag data locate identify submodule, described RFID tag data locate identify submodule for identifying whether RFID tag data is derived from the memory element of RFID tag data, if described RFID tag data comes from the memory element of RFID tag data, then screen out the RFID tag data of the described memory element coming from RFID tag data.
If described when handling marginal value that data configuration module is used for setting more than or equal to sender's number of this described RFID tag data, just structure is used for transmitting the manipulation data of RFID tag data；If the marginal value set is less than sender's number of this described RFID tag data, just structure forbids the manipulation data of transmission RFID tag data.
The desk module that the described RFID for filling liquid food production identifies can be handled the labelling machine for packing crates and the RFID tag for packing crates is attached in the interlayer of packing crates；The first RFID reader can be started run；nullTag recognition number TID in this RFID tag for packing crates can be compared with the scope of the tag recognition number TID in the described RFID tag for packing crates，If this be used for the tag recognition number TID in the RFID tag of packing crates not described in the scope of the tag recognition number TID in the RFID tag of packing crates，It is issued by the alarm prompt made mistakes for the RFID tag of packing crates，If this is used for tag recognition number TID in the RFID tag of packing crates described in the scope of the tag recognition number TID in the RFID tag of packing crates，Then local zone time、For the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be shown to before station terminal 1 viewing area in；Can local zone time now, for the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be sent in background server by network；
The desk module that the described RFID for filling liquid food production identifies can be handled the coding picture of the bottle cap that the photographic head coding to the bottle cap of bottle images and shooting is collected and be sent in front station terminal, concentrates image analysis to obtain product coding array by backstage；The second RFID reader can be handled distinguishing equipped with the bottle after the bottle cap of bottle is carried out coding and posting in interlayer when the packing crates of the RFID tag for packing crates enters its read range, with the tag recognition number TID in this RFID tag for packing crates and in User district the numbering of the packing crates of storage read in and be delivered to before in station terminal；nullFirst the tag recognition number TID in this RFID tag for packing crates can be compared with the scope of the tag recognition number TID in the described RFID tag for packing crates，If this be used for the tag recognition number TID in the RFID tag of packing crates not described in the scope of the tag recognition number TID in the RFID tag of packing crates，It is issued by the alarm prompt made mistakes for the RFID of packing crates，If this is used for tag recognition number TID in the RFID tag of packing crates described in the scope of the tag recognition number TID in the RFID tag of packing crates，Then local zone time now、For the tag recognition number TID in the RFID tag of packing crates、In User district storage the numbering of packing crates and the coding picture of bottle cap be shown to before station terminal viewing area in，It is additionally useful for the desk module of RFID identification of filling liquid food production also local zone time now、For the tag recognition number TID in the RFID tag of packing crates、The numbering of packing crates and the coding picture of bottle cap that store in User district are delivered in background server by network；
Statistical counting value can be shown in the viewing area of front station terminal, and this statistical counting value is sent in background server by network；
nullCan compare with the scope of the tag recognition number TID in the described RFID tag for pallet，If this be used for the tag recognition number TID in the RFID tag of pallet not described in the scope of the tag recognition number TID in the RFID tag of pallet，It is issued by the alarm prompt made mistakes for the RFID of pallet，If this is used for tag recognition number TID in the RFID tag of pallet described in the scope of the tag recognition number TID in the RFID tag of pallet，Then local zone time、For the tag recognition number TID in the RFID tag of pallet and in User district the numbering of pallet of storage be shown to before station terminal viewing area in，It is additionally useful for the desk module of RFID identification of filling liquid food production also local zone time now、For the tag recognition number TID in the RFID tag of pallet and in User district the numbering of pallet of storage be sent in background server by network.
The background module that the described RFID for filling liquid food production identifies can the local zone time now received, for the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be respectively stored into the local time term of first in the data base identified of the RFID for filling liquid food production, in the tag recognition number TID item in the RFID tag of packing crates and the numbered entry of packing crates that stores in User district；Tag recognition number TID item in the RFID tag for packing crates in the described RFID for the filling liquid food production data base identified can be found with this tag recognition number TID being used in the RFID tag of packing crates consistent for the tag recognition number TID in the RFID tag of packing crates, and the coding picture of described bottle cap is stored in respectively with local zone time in the coding picture item (being stored as picture and coding array in backstage) with this bottle cap for the record corresponding for tag recognition number TID in the RFID tag of packing crates found and the second local zone time item；Statistical counting value can be stored.
The monitoring module that the described RFID for filling liquid food production identifies can send corresponding request data package in background server.
The data base that the described RFID for filling liquid food production identifies includes field first ground by name time term, for the tag recognition number TID item in the RFID tag of packing crates, in User district the coding picture item of the numbered entry of packing crates of storage, the second local zone time item and bottle cap.
In order to improve production efficiency, the present invention can process the recognition efficiency of the RFID tag of filling liquid food production by front station terminal and front station terminal from automation, and error label information is alerted, and which improves recognition efficiency.
Accompanying drawing explanation
Fig. 1 is the attachment structure schematic diagram of the efficient data transfer system based on filling liquid food production of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, summary of the invention is described further:
nullWith reference to shown in Fig. 1，A kind of efficient data transfer system based on filling liquid food production，Including filling liquid food production streamline,Described filling liquid food production streamline includes packaging box assembly line 1、Product filling production lines 2 and product packaging production line 3,Described product packaging production line 2 is connected with product filling production lines 3 with packaging box assembly line 1，Described packaging box assembly line is disposed with the first infrared sensor 15 along the direction of transfer of packaging box assembly line、Labelling machine 4 and the first RFID reader 5 for packing crates，On described product packaging production line 2, the direction of transfer along product packaging production line is disposed with case unpacker 6、Recrater 7、Ink jet numbering machine 8 for packing crates、Cartoning sealing machine 9 and pallet 10，Described pallet 10 is connected with the conveyer belt 11 for pallet，On described product filling production lines 3, the direction of transfer along product filling production lines is disposed with bottle filling machine 12、Labelling machine 13 for bottle and the ink jet numbering machine 14 for bottle cap，Between described recrater 7 and the ink jet numbering machine 8 being used for packing crates, the direction of transfer along product packaging production line is disposed with the second infrared sensor 16、Photographic head 18 and the second RFID reader 17，Label counter and the 4th RFID reader it is provided with between cartoning sealing machine and pallet,Additionally on the conveyer belt of pallet, it is being additionally provided with the 3rd RFID reader 20,The first described infrared sensor 15、Labelling machine 4 for packing crates、First RFID reader 5、Second infrared sensor 16、Photographic head 18、Second RFID reader 17、Label counter 19、4th RFID reader and the 3rd RFID reader 20 are connected with each self-corresponding front station terminal 21 respectively，All of front station terminal 21 is connected with background server 23 by network 22，Described front station terminal 23 is provided with the desk module 24 identified of the RFID for filling liquid food production，Described background server 23 is provided with the background module 25 identified of the RFID for filling liquid food production and data base 29 that the RFID for filling liquid food production identifies，It is additionally useful in the labelling machine of packing crates and is provided with the RFID tag for packing crates，The described RFID tag for packing crates includes tag recognition number TID and in User district the numbering of the packing crates of storage，Additionally pallet is used to carrying product，Described pallet outer wall posts the RFID tag for pallet，The described RFID tag for pallet includes tag recognition number TID and in User district the numbering of the pallet of storage，Described network 22 also the same station terminal 27 is connected，Described front station terminal 27 is additionally provided with the monitoring module 28 identified of the RFID for filling liquid food production，Described front station terminal 21 also includes the scope for the tag recognition number TID in the RFID tag of packing crates and the scope for the tag recognition number TID in the RFID tag of pallet，Described background server also includes containing acquisition module、Identification module、Handle data configuration module and manipulation module，This acquisition module is used for the RFID tag data obtained by sending the some passages come for the front station terminal of the RFID tag data of the some operator in FRID label information process；This identification module is used for judging sender's number of RFID tag data by the RFID tag data of some passages；This manipulation data configuration module is used for the marginal value structure manipulation data of the sender's number by this RFID tag data and setting；This manipulation module is used for maneuver energy can not transmit RFID tag data.Described identification module contains the derivation submodule of clutter identification submodule and sender's number of RFID tag data, and described clutter identification submodule is used for the RFID tag data of some passages is carried out RFID tag clutter identification；If it is RFID tag data or the set of RFID tag data and RFID tag clutter data that the derivation submodule of sender's number of described RFID tag data is used in RFID tag data, then sender's number of RFID tag data is incremented by one；If RFID tag data is only clutter data, then sender's number of RFID tag data remains unchanged.Described identification module screens out submodule possibly together with clutter, and described clutter screens out submodule for screening out RFID tag clutter data.Described identification module possibly together with RFID tag data locate identify submodule, described RFID tag data locate identify submodule for identifying whether RFID tag data is derived from the memory element of RFID tag data, if described RFID tag data comes from the memory element of RFID tag data, then screen out the RFID tag data of the described memory element coming from RFID tag data.If described when handling marginal value that data configuration module is used for setting more than or equal to sender's number of this described RFID tag data, just structure is used for transmitting the manipulation data of RFID tag data；If the marginal value set is less than sender's number of this described RFID tag data, just structure forbids the manipulation data of transmission RFID tag data.
The desk module that the described RFID for filling liquid food production identifies can be handled the labelling machine for packing crates and the RFID tag for packing crates is attached in the interlayer of packing crates；The first RFID reader can be started run；nullTag recognition number TID in this RFID tag for packing crates can be compared with the scope of the tag recognition number TID in the described RFID tag for packing crates，If this be used for the tag recognition number TID in the RFID tag of packing crates not described in the scope of the tag recognition number TID in the RFID tag of packing crates，It is issued by the alarm prompt made mistakes for the RFID tag of packing crates，If this is used for tag recognition number TID in the RFID tag of packing crates described in the scope of the tag recognition number TID in the RFID tag of packing crates，Then local zone time、For the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be shown to before station terminal 1 viewing area in；Can local zone time now, for the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be sent in background server by network；
The desk module that the described RFID for filling liquid food production identifies can be handled the coding picture of the bottle cap that the photographic head coding to the bottle cap of bottle images and shooting is collected and be sent in front station terminal, concentrates image analysis to obtain product coding array by backstage；The second RFID reader can be handled distinguishing equipped with the bottle after the bottle cap of bottle is carried out coding and posting in interlayer when the packing crates of the RFID tag for packing crates enters its read range, with the tag recognition number TID in this RFID tag for packing crates and in User district the numbering of the packing crates of storage read in and be delivered to before in station terminal；nullFirst the tag recognition number TID in this RFID tag for packing crates can be compared with the scope of the tag recognition number TID in the described RFID tag for packing crates，If this be used for the tag recognition number TID in the RFID tag of packing crates not described in the scope of the tag recognition number TID in the RFID tag of packing crates，It is issued by the alarm prompt made mistakes for the RFID of packing crates，If this is used for tag recognition number TID in the RFID tag of packing crates described in the scope of the tag recognition number TID in the RFID tag of packing crates，Then local zone time now、For the tag recognition number TID in the RFID tag of packing crates、In User district storage the numbering of packing crates and the coding picture of bottle cap be shown to before station terminal viewing area in，It is additionally useful for the desk module of RFID identification of filling liquid food production also local zone time now、For the tag recognition number TID in the RFID tag of packing crates、The numbering of packing crates and the coding picture of bottle cap that store in User district are delivered in background server by network；
Statistical counting value can be shown in the viewing area of front station terminal, and this statistical counting value is sent in background server by network；
nullCan compare with the scope of the tag recognition number TID in the described RFID tag for pallet，If this be used for the tag recognition number TID in the RFID tag of pallet not described in the scope of the tag recognition number TID in the RFID tag of pallet，It is issued by the alarm prompt made mistakes for the RFID of pallet，If this is used for tag recognition number TID in the RFID tag of pallet described in the scope of the tag recognition number TID in the RFID tag of pallet，Then local zone time、For the tag recognition number TID in the RFID tag of pallet and in User district the numbering of pallet of storage be shown to before station terminal viewing area in，It is additionally useful for the desk module of RFID identification of filling liquid food production also local zone time now、For the tag recognition number TID in the RFID tag of pallet and in User district the numbering of pallet of storage be sent in background server by network.
The background module that the described RFID for filling liquid food production identifies can the local zone time now received, for the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be respectively stored into the local time term of first in the data base identified of the RFID for filling liquid food production, in the tag recognition number TID item in the RFID tag of packing crates and the numbered entry of packing crates that stores in User district；Tag recognition number TID item in the RFID tag for packing crates in the described RFID for the filling liquid food production data base identified can be found with this tag recognition number TID being used in the RFID tag of packing crates consistent for the tag recognition number TID in the RFID tag of packing crates, and the coding picture of described bottle cap is stored in respectively with local zone time in the coding picture item (being stored as picture and coding array in backstage) with this bottle cap for the record corresponding for tag recognition number TID in the RFID tag of packing crates found and the second local zone time item；Statistical counting value can be stored.
The monitoring module that the described RFID for filling liquid food production identifies can send corresponding request data package in background server.
The data base that the described RFID for filling liquid food production identifies includes field first ground by name time term, for the tag recognition number TID item in the RFID tag of packing crates, in User district the coding picture item of the numbered entry of packing crates of storage, the second local zone time item and bottle cap.
The described efficient data transfer System Working Principle based on filling liquid food production is for starting packaging box assembly line, product packaging production line and product filling production lines, so when the first infrared sensor senses that packing crates is through out-of-date, just the data sensing packing crates are sent back front station terminal, foreground terminal operating is handled the labelling machine for packing crates for the RFID of the filling liquid food production desk module identified and the RFID tag for packing crates is attached to the outer wall of packing crates, it is simultaneously used for the RFID of the filling liquid food production desk module identified also to start the first RFID reader and run；nullWhen the RFID tag for packing crates posted in the interlayer of packing crates enters into along with the operation of packaging box assembly line in the read range of the first RFID reader，This is just distinguished by the first RFID reader for the RFID tag of packing crates，With the tag recognition number TID in this RFID tag for packing crates and in User district the numbering of packing crates of storage read in and be delivered to before in station terminal，Foreground terminal operating first compares the tag recognition number TID in this RFID tag for packing crates for the RFID of the filling liquid food production desk module identified with the scope of the tag recognition number TID in the described RFID tag for packing crates，If this be used for the tag recognition number TID in the RFID tag of packing crates not described in the scope of the tag recognition number TID in the RFID tag of packing crates，It is issued by the alarm prompt made mistakes for the RFID of packing crates，If this is used for tag recognition number TID in the RFID tag of packing crates described in the scope of the tag recognition number TID in the RFID tag of packing crates，Then local zone time、For the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be shown to before station terminal viewing area in，It is additionally useful for the desk module of RFID identification of filling liquid food production also local zone time now、For the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be sent in background server by network 22；Background server receives local zone time, for the tag recognition number TID in the RFID tag of packing crates and in User district storage packing crates numbering after, just run the background module identified of the RFID for filling liquid food production the local zone time now received, for the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be respectively stored into first this locality time term in the data base identified of the RFID for filling liquid food production, for the tag recognition number TID item in the RFID tag of packing crates and in User district storage packing crates numbered entry in；Then after the packing crates posting the RFID tag for packing crates on outer wall is delivered to product packaging production line, after case unpacker unpacks the packing crates posting the RFID tag for packing crates on outer wall, continue the outer wall after unpacking posts the packing crates of the RFID tag for packing crates be delivered to recrater time, at this moment bottle sequentially passes through bottle filling machine fill by product filling production lines 3, labelling machine labeling for bottle and the ink jet numbering machine for bottle cap have also communicated to the position of recrater after the bottle cap of bottle is carried out coding, such recrater just loads the bottle after the bottle cap of bottle is carried out coding and posts in the packing crates of the RFID tag of packing crates on the outer wall after unpacking；So when equipped with the bottle after the bottle cap of bottle is carried out coding and outer wall posts the packing crates of the RFID tag for packing crates through the second infrared sensor, when the second infrared sensor senses equipped with the bottle after the bottle cap of bottle is carried out coding and posts the packing crates of the RFID tag for packing crates on outer wall through out-of-date, station terminal before just the data equipped with the bottle after the bottle cap of bottle is carried out coding and the packing crates posting the RFID tag for packing crates on outer wall sensed being sent, the coding picture that foreground terminal operating handles, for the RFID of the filling liquid food production desk module identified, the bottle cap that the photographic head coding to the bottle cap of bottle images and shooting is collected is sent in front station terminal, image analysis is concentrated to obtain product coding array by backstage；nullAnd handle the second RFID reader distinguishing equipped with the bottle after the bottle cap of bottle is carried out coding and posting in interlayer when the packing crates of the RFID tag for packing crates enters its read range，With the tag recognition number TID in this RFID tag for packing crates and in User district the numbering of packing crates of storage read in and be delivered to before in station terminal，Foreground terminal operating first compares the tag recognition number TID in this RFID tag for packing crates for the RFID of the filling liquid food production desk module identified with the scope of the tag recognition number TID in the described RFID tag for packing crates，If this be used for the tag recognition number TID in the RFID tag of packing crates not described in the scope of the tag recognition number TID in the RFID tag of packing crates，It is issued by the alarm prompt made mistakes for the RFID of packing crates，If this is used for tag recognition number TID in the RFID tag of packing crates described in the scope of the tag recognition number TID in the RFID tag of packing crates，Then local zone time now、For the tag recognition number TID in the RFID tag of packing crates、In User district storage the numbering of packing crates and the coding picture of bottle cap be shown to before station terminal viewing area in，It is additionally useful for the desk module of RFID identification of filling liquid food production also local zone time now、For the tag recognition number TID in the RFID tag of packing crates、The numbering of packing crates and the coding picture of bottle cap that store in User district are sent in background server by network；nullBackground server receives local zone time、For the tag recognition number TID in the RFID tag of packing crates、After the numbering of packing crates stored in User district and the coding picture of bottle cap，Just run the tag recognition number TID item in the background module identified of the RFID for the filling liquid food production RFID tag being used for packing crates in the described RFID for the filling liquid food production data base identified finds with this tag recognition number TID being used in the RFID tag of packing crates consistent for the tag recognition number TID in the RFID tag of packing crates，And the coding picture of described bottle cap is stored in the coding picture item with this bottle cap for the record corresponding for tag recognition number TID in the RFID tag of packing crates found and the second local zone time item respectively with local zone time；When equipped with the bottle after the bottle cap of bottle is carried out coding and outer wall posts after the packing crates of the RFID tag for packing crates carries out joint sealing then through cartoning sealing machine, again through label counter, the packing crates after joint sealing is carried out statistical counting, and statistical counting value is delivered in front station terminal, front station terminal is shown in this statistical counting value in the viewing area of front station terminal by running the desk module identified of the RFID for filling liquid food production, and this statistical counting value is sent in background server by network, described background server stores this statistical counting value for the RFID of the filling liquid food production background module identified with regard to running after receiving this statistical counting value；nullAdditionally when pallet conveyer belt delivery tray enters the read range of the 3rd RFID reader，3rd RFID reader is just the tag recognition number TID in the RFID tag for pallet on pallet outer wall and the numbering reading of the pallet of storage in User district，And the tag recognition number TID in the RFID tag for pallet read and in User district the numbering of pallet of storage be sent to before in station terminal，Described front station terminal runs the desk module identified of the RFID for filling liquid food production compare with the scope of the tag recognition number TID in the described RFID tag for pallet，If this be used for the tag recognition number TID in the RFID tag of pallet not described in the scope of the tag recognition number TID in the RFID tag of pallet，It is issued by the alarm prompt made mistakes for the RFID of pallet，If this is used for tag recognition number TID in the RFID tag of pallet described in the scope of the tag recognition number TID in the RFID tag of pallet，Then local zone time、For the tag recognition number TID in the RFID tag of pallet and in User district the numbering of pallet of storage be shown to before station terminal viewing area in，It is additionally useful for the desk module of RFID identification of filling liquid food production also local zone time now、For the tag recognition number TID in the RFID tag of pallet and in User district the numbering of pallet of storage be sent in background server by network；Background server receives local zone time, after the numbering of the pallet of storage, just runs the background module identified of the RFID for filling liquid food production storing for the tag recognition number TID in the RFID tag of pallet and in User district；When described front station terminal needs the information leaving in background server in filling liquid food production is inquired about, just by the RFID of the filling liquid food production monitoring module the identified corresponding request data package of transmission to background server, after background server receives request data package, just corresponding information is sent to front station terminal and responds；RFID tag signal additionally by some passages that the front station terminal transmission of the RFID tag signal obtained by the some operator in processing for FRID label information comes；Sender's number by the RFID tag signal determining RFID tag signal of some passages；Marginal value structure by sender's number of this RFID tag signal with setting handles signal again；Carry out maneuver energy by this manipulation signal and can not send RFID tag signal.Use such method, when the operator Fang Yu that can allow the RFID tag signal for the some operator in FRID label information process determines that can handle speech sound device carries out RFID tag exchange, without performing the decision of RFID tag exchange for FRID label information via the front station terminal of the RFID tag signal with the some operator in processing, it is possible to determine and realize the RFID tag exchange of some operator in time.Further, the mode by sender's number of the RFID tag signal determining RFID tag signal of some passages contains: perform RFID tag clutter identification；If RFID tag signal is RFID tag data or the set of RFID tag data and RFID tag clutter data, then sender's number of RFID tag signal is incremented by one；If RFID tag signal is only clutter data, then sender's number of RFID tag signal remains unchanged.So through performing RFID tag clutter identification, it is possible to abandon the channel of single clutter data transmission, can be thus that remaining operator leave such channel, increase the utilization rate of channel.Further, if described RFID tag signal comes from the memory element of RFID tag signal, the RFID tag signal of the described memory element coming from RFID tag signal is then screened out.So can abandon the channel of the RFID tag signal of the memory element coming from RFID tag signal by the requirement of operator so that the RFID tag exchange efficiency of some operator strengthens.Further, the described method handling signal by the marginal value structure of sender's number of this RFID tag signal with setting again, if particularly as follows: when the marginal value set is more than or equal to sender's number of this described RFID tag signal, just structure is used for transmitting the manipulation signal of RFID tag signal；If the marginal value set is less than sender's number of this described RFID tag signal, just structure forbids the manipulation signal of transmission RFID tag signal.The requirement of operator so can be relied on to determine the number that RFID tag exchanges, configure, with sender's number of RFID tag signal, the number that the RFID tag of some operator exchanges through the marginal value set, more can ensure that RFID tag exchanges clog-free.
The above, it it is only presently preferred embodiments of the present invention, not the present invention is done any pro forma restriction, although the present invention is disclosed above with preferred embodiment, but it is not limited to the present invention, any those skilled in the art, without departing within the scope of technical solution of the present invention, when the technology contents of available the disclosure above makes a little change or is modified to the Equivalent embodiments of equivalent variations, in every case it is without departing from technical solution of the present invention content, technical spirit according to the present invention, within the spirit and principles in the present invention, the any simple amendment that above example is made, equivalent replacement and improvement etc., all still fall within the protection domain of technical solution of the present invention.
Claims (9)
- null1. the efficient data transfer system based on filling liquid food production，It is characterized in that including filling liquid food production streamline,Described filling liquid food production streamline includes packaging box assembly line、Product filling production lines and product packaging production line,Described product packaging production line is connected with product filling production lines with packaging box assembly line，Described packaging box assembly line is disposed with the first infrared sensor along the direction of transfer of packaging box assembly line、Labelling machine and the first RFID reader for packing crates，On described product packaging production line, the direction of transfer along product packaging production line is disposed with case unpacker、Recrater、Ink jet numbering machine for packing crates、Cartoning sealing machine and pallet，Described pallet is connected with the conveyer belt for pallet，On described product filling production lines, the direction of transfer along product filling production lines is disposed with bottle filling machine、Labelling machine for bottle and the ink jet numbering machine for bottle cap，Between described recrater and the ink jet numbering machine being used for packing crates, the direction of transfer along product packaging production line is disposed with the second infrared sensor、Photographic head and the second RFID reader，Label counter and the 4th RFID reader it is provided with between cartoning sealing machine and pallet,Additionally on the conveyer belt of pallet, it is being additionally provided with the 3rd RFID reader,The first described infrared sensor、Labelling machine for packing crates、First RFID reader、Second infrared sensor、Photographic head、Second RFID reader、Label counter、4th RFID reader and the 3rd RFID reader are connected with each self-corresponding front station terminal respectively，All of front station terminal is connected with background server by network，Described front station terminal is provided with the desk module identified of the RFID for filling liquid food production，Described background server is provided with the background module identified of the RFID for filling liquid food production and data base that the RFID for filling liquid food production identifies，It is additionally useful in the labelling machine of packing crates and is provided with the RFID tag for packing crates，The described RFID tag for packing crates includes tag recognition number TID and in User district the numbering of the packing crates of storage，Additionally pallet is used to carrying product，Described pallet outer wall posts the RFID tag for pallet，The described RFID tag for pallet includes tag recognition number TID and in User district the numbering of the pallet of storage，Described network also the same station terminal is connected，Described front station terminal is additionally provided with the monitoring module identified of the RFID for filling liquid food production，Described front station terminal also includes the scope for the tag recognition number TID in the RFID tag of packing crates and the scope for the tag recognition number TID in the RFID tag of pallet，Described background server also includes acquisition module、Identification module、Handle data configuration module and manipulation module，This acquisition module is used for the RFID tag data obtained by sending the some passages come for the front station terminal of the RFID tag data of the some operator in FRID label information process；This identification module is used for judging sender's number of RFID tag data by the RFID tag data of some passages；This manipulation data configuration module is used for the marginal value structure manipulation data of the sender's number by this RFID tag data and setting；This manipulation module is used for maneuver energy can not transmit RFID tag data.
- 2. the efficient data transfer system based on filling liquid food production according to claim 1, it is characterized in that described identification module contains the derivation submodule of clutter identification submodule and sender's number of RFID tag data, described clutter identification submodule is used for the RFID tag data of some passages is carried out RFID tag clutter identification；If the derivation submodule of sender's number of described RFID tag data is RFID tag data or the set of RFID tag data and RFID tag clutter data for RFID tag data, then sender's number of RFID tag data is incremented by one；If RFID tag data is only clutter data, then sender's number of RFID tag data remains unchanged.
- 3. the efficient data transfer system based on filling liquid food production according to claim 1, it is characterised in that described identification module screens out submodule possibly together with clutter, described clutter screens out submodule for screening out RFID tag clutter data.
- 4. the efficient data transfer system based on filling liquid food production according to claim 1, it is characterized in that described identification module possibly together with RFID tag data locate identify submodule, described RFID tag data locate identify submodule for identifying whether RFID tag data is derived from the memory element of RFID tag data, if described RFID tag data comes from the memory element of RFID tag data, then screen out the RFID tag data of the described memory element coming from RFID tag data.
- 5. the efficient data transfer system based on filling liquid food production according to claim 1, if it is characterized in that described handle data configuration module for the marginal value that sets more than or equal to sender's number of this described RFID tag data time, just structure is used for transmitting the manipulation data of RFID tag data；If the marginal value set is less than sender's number of this described RFID tag data, just structure forbids the manipulation data of transmission RFID tag data.
- 6. the efficient data transfer system based on filling liquid food production according to claim 1, it is characterised in that the desk module that the described RFID for filling liquid food production identifies can be handled the labelling machine for packing crates and the RFID tag for packing crates is attached in the interlayer of packing crates；The first RFID reader can be started run；nullTag recognition number TID in this RFID tag for packing crates can be compared with the scope of the tag recognition number TID in the described RFID tag for packing crates，If this be used for the tag recognition number TID in the RFID tag of packing crates not described in the scope of the tag recognition number TID in the RFID tag of packing crates，It is issued by the alarm prompt made mistakes for the RFID tag of packing crates，If this is used for tag recognition number TID in the RFID tag of packing crates described in the scope of the tag recognition number TID in the RFID tag of packing crates，Then local zone time、For the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be shown to before station terminal viewing area in；Can local zone time now, for the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be sent in background server by network；The desk module that the described RFID for filling liquid food production identifies can be handled the coding picture of the bottle cap that the photographic head coding to the bottle cap of bottle images and shooting is collected and be sent in front station terminal, concentrates image analysis to obtain product coding array by backstage；The second RFID reader can be handled distinguishing equipped with the bottle after the bottle cap of bottle is carried out coding and posting in interlayer when the packing crates of the RFID tag for packing crates enters its read range, with the tag recognition number TID in this RFID tag for packing crates and in User district the numbering of the packing crates of storage read in and be delivered to before in station terminal；nullFirst the tag recognition number TID in this RFID tag for packing crates can be compared with the scope of the tag recognition number TID in the described RFID tag for packing crates，If this be used for the tag recognition number TID in the RFID tag of packing crates not described in the scope of the tag recognition number TID in the RFID tag of packing crates，It is issued by the alarm prompt made mistakes for the RFID of packing crates，If this is used for tag recognition number TID in the RFID tag of packing crates described in the scope of the tag recognition number TID in the RFID tag of packing crates，Then local zone time now、For the tag recognition number TID in the RFID tag of packing crates、In User district storage the numbering of packing crates and the coding picture of bottle cap be shown to before station terminal viewing area in，It is additionally useful for the desk module of RFID identification of filling liquid food production also local zone time now、For the tag recognition number TID in the RFID tag of packing crates、The numbering of packing crates and the coding picture of bottle cap that store in User district are delivered in background server by network；Statistical counting value can be shown in the viewing area of front station terminal, and this statistical counting value is sent in background server by network；nullCan compare with the scope of the tag recognition number TID in the described RFID tag for pallet，If this be used for the tag recognition number TID in the RFID tag of pallet not described in the scope of the tag recognition number TID in the RFID tag of pallet，It is issued by the alarm prompt made mistakes for the RFID of pallet，If this is used for tag recognition number TID in the RFID tag of pallet described in the scope of the tag recognition number TID in the RFID tag of pallet，Then local zone time、For the tag recognition number TID in the RFID tag of pallet and in User district the numbering of pallet of storage be shown to before station terminal viewing area in，It is additionally useful for the desk module of RFID identification of filling liquid food production also local zone time now、For the tag recognition number TID in the RFID tag of pallet and in User district the numbering of pallet of storage be sent in background server by network.
- 7. the efficient data transfer system based on filling liquid food production according to claim 6, it is characterized in that the described RFID for the filling liquid food production background module identified can the local zone time now received, for the tag recognition number TID in the RFID tag of packing crates and in User district the numbering of packing crates of storage be respectively stored into first this locality time term in the data base identified of the RFID for filling liquid food production, for the tag recognition number TID item in the RFID tag of packing crates and in User district storage packing crates numbered entry in；Can in the described RFID for the filling liquid food production data base identified for packing crates RFID tag in tag recognition number TID item in find with this tag recognition number TID being used in the RFID tag of packing crates consistent for the tag recognition number TID in the RFID tag of packing crates, and the coding picture of described bottle cap is stored in the coding picture item with this bottle cap for the record corresponding for tag recognition number TID in the RFID tag of packing crates found and the second local zone time item with local zone time respectively, described coding picture item is stored as picture and coding array in backstage；Statistical counting value can be stored.
- 8. the efficient data transfer system based on filling liquid food production according to claim 7, it is characterised in that the monitoring module that the described RFID for filling liquid food production identifies can send corresponding request data package in background server.
- 9. the efficient data transfer system based on filling liquid food production according to claim 8, it is characterised in that the data base that the described RFID for filling liquid food production identifies includes field first ground by name time term, for the tag recognition number TID item in the RFID tag of packing crates, in User district the coding picture item of the numbered entry of packing crates of storage, the second local zone time item and bottle cap.
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| CN203299607U (en) * | 2013-03-27 | 2013-11-20 | 天津职业技术师范大学 | Liquid product full-automation package production line control system |
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