CN104527996B - Overall rail mounted cube star discharger - Google Patents
Overall rail mounted cube star discharger Download PDFInfo
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Abstract
本发明公开了一种用于单个或多个标准立方星运载与发射的整体轨道式立方星发射装置;主要组成包括矩形框架、解锁机构以及弹簧机构等,矩形框架主要由舱门、挡板、底板、侧板、上盖板、后盖板等螺纹连接组成,上下左右四板沿长轴对称分布薄凸台,两两构成整体式轨道,作为卫星滑轨;利用吸盘电磁铁等作为解锁机构;弹簧机构包括推板和压簧;本发明通用性强,成本较低,能够保证卫星的运输安全和发射可靠,可防止卫星在运输过程中的窜动,舱门在打开过程中不会碰撞到运转平台或反转,并设置推板防脱出措施等。
The invention discloses an integral orbital cubesat launching device for carrying and launching single or multiple standard cubesats; the main components include a rectangular frame, an unlocking mechanism and a spring mechanism, etc., and the rectangular frame is mainly composed of a hatch, a baffle, Bottom plate, side plate, upper cover plate, rear cover plate, etc. are threadedly connected, and the upper, lower, left, and right four plates are symmetrically distributed with thin bosses along the long axis, and two of them form an integral track, which is used as a satellite slide rail; the suction cup electromagnet is used as an unlocking mechanism The spring mechanism includes a push plate and a compression spring; the present invention has strong versatility and low cost, can ensure the safe transportation and reliable launch of the satellite, can prevent the satellite from moving during the transportation process, and the hatch will not collide during the opening process Go to the running platform or reverse, and set the push plate anti-falling out measures, etc.
Description
技术领域technical field
本发明属于标准立方星运载与发射技术领域,特别是一种整体轨道式立方星发射装置。The invention belongs to the technical field of standard cubesat carrying and launching, in particular to an integral orbit type cubesat launching device.
背景技术Background technique
随着微电子技术、新材料、新能源等技术的发展,微小卫星的应用得到了迅速发展,目前主要用于通信、对地遥感、行星际探测、科学研究和技术试验等,在军事上也有广泛应用前景,因此很多国家已将其列入国家级研究计划,视为21世纪技术与经济发展的一个制高点。而我国航天东方红卫星公司、中科院上海微小卫星工程中心、国防科技大学、清华大学、哈尔滨工业大学、浙江大学、南京航空航天大学等多家单位先后研制并发射了小卫星。目前中国,微小卫星发展方兴未艾。With the development of microelectronics technology, new materials, new energy and other technologies, the application of microsatellites has developed rapidly. At present, they are mainly used for communication, remote sensing of the earth, interplanetary exploration, scientific research and technical experiments, etc., and also have military applications. Wide application prospects, so many countries have included it in the national research plan, as a commanding height of technology and economic development in the 21st century. my country Aerospace Dongfanghong Satellite Company, Shanghai Microsatellite Engineering Center of the Chinese Academy of Sciences, National University of Defense Technology, Tsinghua University, Harbin Institute of Technology, Zhejiang University, Nanjing University of Aeronautics and Astronautics and many other units have successively developed and launched small satellites. At present, the development of micro-satellites is in the ascendant in China.
一般认为,质量在1000kg以下的卫星统称为微小卫星,而质量小于1kg的卫星称为皮卫星,1999年该卫星被定义为立方体星(CubeSat),由若干颗立方体星可以组成纳型卫星(Nanosat)。近几年来,这2种卫星得到飞速发展,并且在分布式空间系统中获得了非常成功的应用。其中立方星指的是一个皮星或纳星,通常1单元的立方星典型体积为1dm3,典型质量为1kg;2单元的立方星典型体积为2dm3,典型质量为2kg;3单元的立方星典型体积为3dm3,典型质量为3kg。同样,立方星的发展与研究刻不容缓。而在国际上,立方星有标准的外形、尺寸以及重量要求等,这就使得制作标准、统一化的立方星发射装置成为可能。It is generally believed that satellites with a mass of less than 1000kg are collectively referred to as microsatellites, and satellites with a mass of less than 1kg are called pico-satellites. In 1999, the satellite was defined as a CubeSat, and several CubeSats can form a nano-satellite (Nanosat). ). In recent years, these two kinds of satellites have developed rapidly and have been successfully applied in distributed space systems. The cube star refers to a picostar or nano star. Usually, the typical volume of a 1-unit cube star is 1dm3, and the typical mass is 1kg; the typical volume of a 2-unit cube star is 2dm3, and the typical mass is 2kg; the typical volume of a 3-unit cube star is The volume is 3dm3, and the typical mass is 3kg. Similarly, the development and research of cube stars is urgent. Internationally, CubeSats have standard shape, size, and weight requirements, which makes it possible to manufacture standard and unified CubeSat launchers.
目前国外研制的微小卫星释放装置已处于试验阶段或已经成品,如美国的P-POD、日本的J-SSOD、加拿大的X-POD、挪威的ISIPOD等,国内仍在积极研制中。微小卫星释放装置原理基本相同,平时将微小卫星锁定在装置内,在预定轨道解锁,并利用弹簧将小卫星推出装置,进入太空,分离可靠且成本较低,但仍需进行改进,主要有以下几点:At present, micro-satellite release devices developed abroad are in the experimental stage or finished products, such as P-POD in the United States, J-SSOD in Japan, X-POD in Canada, ISIPOD in Norway, etc., and are still actively being developed in China. The principle of the microsatellite release device is basically the same. Usually, the microsatellite is locked in the device, unlocked in the predetermined orbit, and uses the spring to push the small satellite out of the device and enters space. The separation is reliable and the cost is low, but still needs to be improved, mainly as follows What time is it:
(1)成本问题:结构精巧复杂,加工成本和加工精度都较高;(1) Cost problem: the structure is exquisite and complex, and the processing cost and processing accuracy are high;
(2)舱门转动问题:当解锁装置解锁后,舱门打开,可能转动过度,碰撞到运载平台,造成不必要的伤害;(2) The problem of hatch rotation: when the unlocking device is unlocked, the hatch opens and may rotate excessively, colliding with the carrying platform, causing unnecessary damage;
(3)舱门反恢复问题:微小卫星释放过程中,若舱门在转动过程中回复,会影响微小卫星的释放,甚至可能对微小卫星造成破坏;(3) Anti-restoration of the cabin door: During the release process of the microsatellite, if the cabin door recovers during the rotation process, it will affect the release of the microsatellite, and may even cause damage to the microsatellite;
(4)推板脱出问题:推板处于压簧与微小卫星中间,利用压簧内能将小卫星推出释放装置,当小卫星完全释放后,推板可能在惯性作用下脱出释放装置;(4) The problem of push plate coming out: the push plate is between the compression spring and the micro-satellite, and the small satellite is pushed out of the release device by using the energy inside the compression spring. When the small satellite is completely released, the push plate may come out of the release device under the action of inertia;
(5)适用性问题:目前的卫星释放装置通用性不高,只适用方形且没有任何附加装置的小卫星。(5) Applicability problem: the current satellite release device is not very versatile, and it is only suitable for small satellites that are square and without any additional devices.
(6)微小卫星自由度问题:运载火箭在升空过程中,受力环境比较复杂,若微小卫星没有自由度限制措施,会在发射装置内乱窜,可能造成装置和小卫星损坏。(6) The problem of the degree of freedom of micro-satellites: During the launch process of the launch vehicle, the force environment is relatively complicated. If the micro-satellites have no freedom restriction measures, they will scurry around in the launch device, which may cause damage to the device and small satellites.
发明内容Contents of the invention
本发明的目的在于提供一种能够发射前保持运输安全,防止舱门与运载平台碰撞,防止舱门在卫星释放过程中反转,且通用性好、成本低廉的整体轨道式立方星发射装置。The object of the present invention is to provide a kind of integral orbit type CubeSat launching device that can keep transportation safe before launching, prevent the hatch door from colliding with the carrier platform, prevent the hatch door from reversing during the satellite release process, and has good versatility and low cost.
实现本发明目的的技术解决方案为:The technical solution that realizes the object of the present invention is:
一种整体轨道式立方星发射装置,包括主体框架、弹簧机构、解锁机构;主体框架包括舱门、门挡板、底板、侧板、上盖板和后盖,侧板对称安装在底板两侧,侧板上方安装上盖板,四块板沿长轴对称分布薄凸台,两两构成滑轨,框架前后分别固定设置有门挡板与后盖,门挡板的底端超出底板的位置设置轴座,轴座内固定设置有舱门转动轴,舱门通过舱门内侧底端的转动座和舱门转动轴转动配合,门挡板底端边沿的轴座上与转动轴平行且错开的位置设置有反恢复销安装孔,其内设置有反恢复销,反恢复销与舱门的转动座的侧面垂直,在舱门转动的初始段位置,反恢复销在轴向上位于转动座的侧面的范围内,被转动座限位,舱门转动到离开初始段位置后,反恢复销在轴向上位于转动座的侧面的范围外,门挡板的轴座在舱门的转动方向上设置平面限位凸起;舱门上端边角处和门挡板相应的位置设置有运输保险孔,运输保险孔内设置有运输保险销,舱门的内侧设置有凸台结构;弹簧机构包括推板、压簧,推板与框架内部滑轨形成滑动副,压簧两端分别卡在推板和后盖板上的卡槽中;解锁机构包括电磁铁和电磁铁吸附件,电磁铁设置在上盖板顶端,紧贴着门挡板,电磁铁吸附件设置在舱门上,其位置与电磁铁位置相对,其中,压簧最大压缩高度+卫星长度+舱门背后凸台结构的厚度=发射装置内部总长。An integral orbital cubesat launching device, including a main frame, a spring mechanism, and an unlocking mechanism; the main frame includes a hatch, a door baffle, a bottom plate, a side plate, an upper cover and a rear cover, and the side plates are symmetrically installed on both sides of the bottom plate , the upper cover plate is installed above the side plate, and the four plates are symmetrically distributed with thin bosses along the long axis, and the slide rails are formed in pairs. The front and rear of the frame are respectively fixed with a door baffle and a rear cover. A shaft seat is provided, and the shaft seat is fixed with a hatch door rotation shaft. The hatch door rotates and cooperates with the hatch door rotation shaft through the rotation seat at the inner bottom end of the hatch door. The position is provided with anti-recovery pin installation hole, and anti-recovery pin is arranged in it, and the side of anti-recovery pin and the rotating seat of cabin door are vertical, and in the initial section position of hatch door rotation, anti-recovery pin is positioned at the side of rotating seat in the axial direction. Within the range of the side, limited by the rotating seat, after the door rotates to leave the initial position, the return pin is axially located outside the range of the side of the rotating seat, and the shaft seat of the door baffle is in the direction of rotation of the door Plane limit protrusions are set; transport safety holes are provided at the upper corners of the hatch and corresponding to the door baffle, transport safety pins are arranged in the transport safety holes, and boss structures are arranged on the inner side of the hatch; the spring mechanism includes a push Plate, pressure spring, push plate and frame internal slide rail form a sliding pair, and the two ends of the pressure spring are respectively stuck in the slots on the push plate and the rear cover; the unlocking mechanism includes an electromagnet and an electromagnet adsorption piece, and the electromagnet is set The top of the upper cover plate is close to the door baffle, and the electromagnet absorbing part is arranged on the hatch, and its position is opposite to that of the electromagnet. Among them, the maximum compression height of the compression spring + the length of the satellite + the thickness of the boss structure behind the hatch = The total internal length of the launcher.
本发明与现有技术相比,其显著优点:Compared with the prior art, the present invention has significant advantages:
(1)本发明的运输保险销可以在运输的过程中锁定舱门,保证运输过程的安全。(1) The transportation safety pin of the present invention can lock the cabin door during transportation to ensure the safety of the transportation process.
(2)本发明通过底板两侧的螺栓连接用机械接口与运载可靠机械连接,保证运载过程的稳定。(2) In the present invention, the bolt connection on both sides of the bottom plate is used for mechanical connection with the reliable mechanical connection of the carrying, so as to ensure the stability of the carrying process.
(3)本发明的反恢复销与舱门的转动座配合设置,能够防止微小卫星释放过程中舱门的回复,避免影响微小卫星的释放和对微小卫星造成破坏。(3) The anti-restoring pin of the present invention is set in cooperation with the rotating seat of the cabin door, which can prevent the recovery of the cabin door during the release of the microsatellite, and avoid affecting the release of the microsatellite and causing damage to the microsatellite.
(4)本发明门挡板的轴座在舱门的转动方向上设置的限位凸起能够防止舱门打开后的转动过度,避免碰撞到运载平台,造成不必要的伤害。(4) The position-limiting protrusion provided on the shaft seat of the door baffle plate in the direction of rotation of the hatch can prevent excessive rotation after the hatch is opened, and avoid collision with the carrying platform, causing unnecessary damage.
(5)本发明在推板对称的两边设置有支耳,能够防止小卫星完全释放后推板在惯性作用下脱出释放装置。(5) The present invention is provided with lugs on both symmetrical sides of the push plate, which can prevent the push plate from falling out of the release device under the action of inertia after the small satellite is completely released.
(6)本发明中压簧最大压缩高度+卫星长度+舱门背后凸台结构的厚度=发射装置内部总长,能够限制小卫星在装置内轴向的自由度,使得运输过程中小卫星不会在装置内窜动,造成损坏。(6) In the present invention, the maximum compression height of the clip spring+the length of the satellite+the thickness of the boss structure behind the cabin door=the total length inside the launching device, which can limit the axial freedom of the small satellite in the device, so that the small satellite will not be in the middle of the transportation process. movement within the device, causing damage.
(7)本发明的推板和后盖板上均开有圆孔,且圆孔尺寸较大,使得装置适用性增大,可容纳卫星尾部突出部分。(7) Both the push plate and the rear cover of the present invention have round holes, and the size of the round holes is relatively large, which increases the applicability of the device and can accommodate the protruding part of the tail of the satellite.
下面结合附图对本发明作进一步详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本发明整体轨道式立方星发射装置的外形结构示意图。Fig. 1 is a schematic diagram of the appearance and structure of the integral orbiting CubeSat launching device of the present invention.
图2是本发明整体轨道式立方星发射装置的整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of the integral orbiting CubeSat launching device of the present invention.
图3是本发明整体轨道式立方星发射装置的内部结构示意图。Fig. 3 is a schematic diagram of the internal structure of the integral orbiting CubeSat launching device of the present invention.
图4是本发明整体轨道式立方星发射装置运输保险销的结构示意图。Fig. 4 is a structural schematic diagram of the transportation safety pin of the integral orbiting CubeSat launching device of the present invention.
图5是本发明整体轨道式立方星发射装置推板的结构示意图。Fig. 5 is a schematic structural view of the push plate of the integral orbiting cubesat launching device of the present invention.
图6是本发明整体轨道式立方星发射装置后盖的结构示意图。Fig. 6 is a schematic structural view of the rear cover of the integral orbiting cubesat launching device of the present invention.
图7是本发明整体轨道式立方星发射装置门挡板的结构示意图。Fig. 7 is a schematic structural view of the door baffle of the integral orbiting CubeSat launching device of the present invention.
图8是本发明整体轨道式立方星发射装置舱门限位结构的示意图。Fig. 8 is a schematic diagram of the hatch limit structure of the integral orbiting CubeSat launching device of the present invention.
图9是本发明整体轨道式立方星发射装置舱门反恢复结构的示意图。Fig. 9 is a schematic diagram of the door anti-recovery structure of the integral orbiting cubesat launching device of the present invention.
图10是本发明整体轨道式立方星发射装置反恢复销被限位的示意图。Fig. 10 is a schematic diagram of the reverse recovery pin being limited in the integral orbiting cubesat launching device of the present invention.
图11是本发明整体轨道式立方星发射装置反恢复销被未限位的示意图。Fig. 11 is a schematic diagram of the unrestricted return pin of the integral orbiting cubesat launching device of the present invention.
图12是本发明整体轨道式立方星发射装置舱门转动座的结构示意图。Fig. 12 is a schematic structural view of the door rotating seat of the integral orbiting cubesat launching device of the present invention.
图13是本发明整体轨道式立方星发射装置反恢复销的结构示意图。Fig. 13 is a structural schematic diagram of the reverse return pin of the integral orbiting cubesat launching device of the present invention.
图14是本发明整体轨道式立方星发射装置滑轨和螺栓连接用机械接口的结构示意图。Fig. 14 is a structural schematic diagram of the sliding rail and the mechanical interface for bolt connection of the integral orbital cubesat launcher of the present invention.
具体实施方式detailed description
结合图1~图14:Combined with Figure 1 to Figure 14:
本发明一种整体轨道式立方星发射装置,包括主体框架、弹簧机构、解锁机构;主体框架包括舱门1、门挡板2、底板3、侧板4、上盖板5和后盖6,侧板4对称安装在底板3两侧,侧板4上方安装上盖板5,四块板沿长轴对称分布薄凸台11,两两构成滑轨,框架前后分别固定设置有门挡板2与后盖6,门挡板2的底端超出底板3的位置设置轴座,轴座内固定设置有舱门转动轴,舱门1通过舱门内侧底端的转动座和舱门转动轴转动配合,门挡板2底端边沿的轴座上与转动轴平行且错开的位置设置有反恢复销安装孔,其内设置有反恢复销,反恢复销与舱门1的转动座的侧面垂直,在舱门1转动的初始段位置,反恢复销在轴向上位于转动座的侧面的范围内,被转动座限位,舱门1转动到离开初始段位置后,反恢复销在轴向上位于转动座的侧面的范围外,门挡板2的轴座在舱门的转动方向上设置平面限位凸起12;舱门1上端边角处和门挡板2相应的位置设置有运输保险孔,运输保险孔内设置有运输保险销10,舱门1的内侧设置有凸台结构;弹簧机构包括推板7、压簧8,推板7与框架内部滑轨形成滑动副,压簧8两端分别卡在推板7和后盖板6上的卡槽中;解锁机构包括电磁铁9和电磁铁吸附件,电磁铁9设置在上盖板5顶端,紧贴着门挡板2,电磁铁吸附件设置在舱门1上,其位置与电磁铁9位置相对,其中,压簧8最大压缩高度+卫星长度+舱门1背后凸台结构的厚度=发射装置内部总长。The present invention is an integral track type cube star launching device, comprising a main body frame, a spring mechanism, and an unlocking mechanism; the main body frame includes a cabin door 1, a door stopper 2, a bottom plate 3, a side plate 4, an upper cover plate 5 and a rear cover 6, The side plates 4 are symmetrically installed on both sides of the bottom plate 3, and the upper cover plate 5 is installed on the top of the side plates 4. Thin bosses 11 are symmetrically distributed along the long axis of the four plates, and two pairs form slide rails. The front and rear of the frame are respectively fixed with door baffles 2 With the rear cover 6, the bottom end of the door baffle plate 2 exceeds the position of the bottom plate 3 to set the shaft seat, and the shaft seat is fixedly provided with the hatch rotation shaft, and the hatch door 1 rotates and cooperates with the hatch door rotation shaft through the rotation seat at the bottom end of the hatch inner side , the shaft seat on the bottom edge of the door baffle plate 2 is parallel to the rotation axis and staggered to be provided with an anti-recovery pin installation hole, which is provided with an anti-recovery pin, and the anti-recovery pin is perpendicular to the side of the rotary seat of the cabin door 1, At the initial section position of the hatch door 1 rotation, the anti-restoration pin is located in the range of the side of the rotary seat in the axial direction, and is limited by the rotary seat. Located outside the range of the side of the rotating seat, the shaft seat of the door baffle 2 is provided with a plane limit protrusion 12 in the direction of rotation of the door; Holes, transport safety pins 10 are provided in the transport safety holes, and the inner side of the cabin door 1 is provided with a boss structure; the spring mechanism includes a push plate 7 and a compression spring 8. The two ends are respectively stuck in the card slots on the push plate 7 and the rear cover 6; the unlocking mechanism includes an electromagnet 9 and an electromagnet adsorption piece, the electromagnet 9 is arranged on the top of the upper cover 5, close to the door baffle 2, The electromagnet absorbing part is arranged on the cabin door 1, and its position is opposite to the electromagnet 9 positions, wherein, stage clip 8 maximum compression height+satellite length+cabin door 1 backside boss structure thickness=total length inside the launching device.
反恢复销由销轴、销头、活动销座、固定销座和弹簧组成,销轴的两端分别固定设置有销头和固定销座,销轴上滑动设置有活动销座,弹簧套在销轴上,两端分别与销头和活动销座接触,活动销座固定设置在反恢复销安装孔内。The anti-reversing pin is composed of a pin shaft, a pin head, a movable pin seat, a fixed pin seat and a spring. The two ends of the pin shaft are respectively fixed with a pin head and a fixed pin seat, and a movable pin seat is slid on the pin shaft. On the pin shaft, the two ends are in contact with the pin head and the movable pin seat respectively, and the movable pin seat is fixedly arranged in the installation hole of the reverse return pin.
运输保险销10由螺栓和螺母构成,利用螺纹连接克服压簧8对舱门产生的推力。Transport insurance pin 10 is made of bolt and nut, utilizes threaded connection to overcome the thrust that stage clip 8 produces to cabin door.
底板3两侧有螺栓连接用机械接口13,用于装置与平台的机械连接。There are mechanical interfaces 13 for bolt connection on both sides of the bottom plate 3, which are used for mechanical connection between the device and the platform.
推板7和后盖6上开有圆孔,圆孔尺寸大于卫星的突出部分。Have a circular hole on the push plate 7 and the back cover 6, and the size of the circular hole is larger than the protruding part of the satellite.
推板7在对称的边上设置支耳,支耳在推板7的滑动方向上被门挡板2限位,支耳不影响推板7在装置内的滑动,但其超出门挡板2开口部分,进一步运动时会被门挡板2挡住。The push plate 7 is provided with lugs on the symmetrical sides, and the lugs are limited by the door stop plate 2 in the sliding direction of the push plate 7. The support ears do not affect the sliding of the push plate 7 in the device, but they exceed the door stop plate 2. Opening part, can be blocked by door stopper 2 when moving further.
舱门1平时处于关闭状态,在收到解锁指令之前,保证火箭在运输过程中舱门1闭合完整。微小卫星在装置内沿着整体式轨道滑动,在上下左右四个面板上设计长方体突出结构11,两两构成卫星滑轨。The hatch 1 is normally closed, and before receiving an unlocking instruction, it is ensured that the hatch 1 is completely closed during the transportation of the rocket. Micro-satellites slide along the integral track in the device, and cuboid protruding structures 11 are designed on the four panels of up, down, left, and right, and two by two constitute satellite slide rails.
舱门1在转动方向上设置有扭簧,扭簧是受扭工作的弹簧,当舱门1打开后,扭簧还需要有一定的预紧力,保证舱门可靠地保持打开状态,并吸收一定的反弹力。The hatch door 1 is provided with a torsion spring in the direction of rotation. The torsion spring is a spring that works under torsion. When the hatch door 1 is opened, the torsion spring needs to have a certain pretightening force to ensure that the hatch door remains open reliably and absorbs A certain amount of resilience.
在立方星滑射过程中,舱门1受较大作用力,易撞击到运载火箭平台,为防止产生可能的碰擦,设计舱门限位结构。即利用门挡板2下部轴座后部的平面限位凸起12,舱门1在转动时,下部平面会与平面限位凸起12凸起平面重合,进而阻挡舱门1进一步转动。为保证稳定,设计4个平面凸起,且凸起平面与竖直方向的角度为30度,以保证舱门1最大转动角为150度。During the slide launch of the CubeSat, the hatch 1 is subject to a large force and is easy to hit the launch vehicle platform. In order to prevent possible collisions, the hatch limit structure is designed. Promptly utilize the plane limit protrusion 12 at the rear part of the lower shaft seat of the door baffle plate 2, when the hatch door 1 rotates, the lower plane will coincide with the plane limit protrusion 12 raised plane, thereby blocking the further rotation of the hatch door 1. In order to ensure stability, four plane protrusions are designed, and the angle between the plane of the protrusions and the vertical direction is 30 degrees, so as to ensure that the maximum rotation angle of the hatch door 1 is 150 degrees.
当舱门1运动到位而立方星未完全弹射出时,为防止舱门1在惯性作用下回转,碰击到立方星,从而影响其性能和运动,设计舱门反恢复结构,如图9~11。反恢复门结构包括舱门1底端设置的轴座和反恢复销结构门,轴座的顶端设有一平边,其余部分为弧形;反恢复销由销轴、销头、活动销座、固定销座和弹簧组成,销轴的两端分别固定设置有销头和固定销座,销轴上滑动设置有活动销座,弹簧套在销轴上,两端分别与销头和活动销座固定,活动销座固定设置在反恢复销安装孔内。利用转动座绕舱门转动轴旋转的转动轨迹,即当舱门开始打开至转动平边所对应的角度时,转动座平边部位与反恢复销安放位置的圆孔重合,反恢复销被挡住,弹簧被压缩,舱门转过平边所对应的角度时,转动座弧形部分不再阻隔反恢复销,而始终与挡板2上的反恢复销安装孔相切,反恢复销则在弹簧作用下伸出,挡住转动座,使得舱门1无法回复。此时,若要手动关闭门,只需捏住固定销座,将反恢复销向外拔即可。When the door 1 moves in place but the cubestar is not completely ejected, in order to prevent the door 1 from rotating under the action of inertia and hitting the cubestar, thereby affecting its performance and movement, the door anti-restoration structure is designed, as shown in Figure 9~ 11. The anti-recovery door structure includes an axle seat provided at the bottom end of the cabin door 1 and an anti-recovery pin structure door. The top of the axle seat is provided with a flat edge, and the rest is arc-shaped; Composed of fixed pin seat and spring, the two ends of the pin shaft are respectively fixed with pin head and fixed pin seat, and the movable pin seat is slid on the pin shaft. Fixed, the movable pin seat is fixedly arranged in the mounting hole of the reverse return pin. Utilize the rotation track of the rotating seat around the rotation axis of the hatch door, that is, when the hatch door starts to open to the angle corresponding to the flat side of the rotation, the flat side of the rotating seat coincides with the round hole where the reverse return pin is placed, and the reverse return pin is blocked , the spring is compressed, and when the door turns over the angle corresponding to the flat side, the arc part of the rotating seat no longer blocks the anti-recovery pin, but is always tangent to the anti-recovery pin mounting hole on the baffle plate 2, and the anti-recovery pin is in the Stretch out under spring action, block rotating seat, make cabin door 1 unable to return. At this time, if you want to manually close the door, you only need to pinch the fixed pin seat and pull out the reverse recovery pin.
由于主体框架内部需要保护立方体卫星,对其结构强度、抗冲击要求、热学要求以及力学要求等都有严格地设计,而且需要经过正选振动、随机振动、冲击、热循环等一系列的地面验证试验。另外,弹簧机构、解锁机构等都是依附在主体框架上,这又增加了主结构设计的复杂程度,所以对于主结构设计的安全系数、可靠性指标等要求非常高。Since the CubeSat needs to be protected inside the main frame, its structural strength, impact resistance requirements, thermal requirements, and mechanical requirements are strictly designed, and it needs to go through a series of ground verifications such as positive selection vibration, random vibration, impact, and thermal cycle. test. In addition, the spring mechanism and unlocking mechanism are all attached to the main frame, which increases the complexity of the main structure design, so the requirements for the safety factor and reliability indicators of the main structure design are very high.
弹簧机构主要包括一个弹射卫星的推板7、压簧8和两个用于打开舱门的扭簧,是整个卫星发射装置舱门解锁后的动力所在。压簧8是受压工作的弹簧,要保证立方体卫星弹射出去的速度在一定的范围,以及弹射过程卫星的加速度在一定的范围内,保证卫星弹射时的稳定。扭簧是受扭工作的弹簧,是解锁装置解锁后,当舱门1打开后,扭簧还需要有一定的预紧力,保证舱门可靠地保持打开状态,并吸收一定的反弹力。The spring mechanism mainly includes a push plate 7 for ejecting the satellite, a clip spring 8 and two torsion springs for opening the hatch, which are the power behind the unlocking of the hatch of the entire satellite launching device. Stage clip 8 is the spring of pressurized work, will guarantee that the speed that CubeSat is ejected is in a certain range, and the acceleration of satellite in the ejection process is in a certain range, guarantees the stability when satellite is ejected. The torsion spring is a spring that works under torsion. After the unlocking device is unlocked, when the hatch 1 is opened, the torsion spring also needs a certain pre-tightening force to ensure that the hatch remains open reliably and absorbs a certain rebound force.
为防止小卫星在运载火箭飞行过程中乱窜,必须限制其在发射装置中的运动,由于小卫星处于框架结构中,因此其x、y方向的自由度由框架限制,而z方向,即卫星弹射方向,需要其他措施。本发明采用压簧8与舱门共同限制的方式,在设计压簧8时,就考虑到微小卫星自由度问题,即当小卫星被放入发射装置后,压簧8基本被压死,然后在舱门1后部设计凸起平台,当舱门1关闭时,进一步压缩压簧8,即使得压簧8最大压缩高度+微小卫星长度+舱门1背后凸起厚度=发射装置内部总长,以此实现发射过程中微小卫星的自由度限制。In order to prevent small satellites from scurrying around during the flight of the carrier rocket, its movement in the launch device must be restricted. Since the small satellite is in a frame structure, its degrees of freedom in the x and y directions are limited by the frame, and the z direction, that is, the satellite direction of ejection, other measures are required. The present invention adopts the mode that clip spring 8 and cabin door are jointly restricted, and when designing clip spring 8, just considered the problem of the degree of freedom of the tiny satellite, that is, after the small satellite was put into the launching device, clip spring 8 was basically crushed to death, and then A raised platform is designed at the rear of the hatch 1. When the hatch 1 is closed, the compression spring 8 is further compressed, that is, the maximum compression height of the compression spring 8 + the length of the tiny satellite + the raised thickness behind the hatch 1 = the total internal length of the launching device, In this way, the degree of freedom limitation of the micro-satellite during the launching process is realized.
对于现有的卫星释放装置,推板7表面长宽与微小卫星截面长宽是一致的,当微小卫星完全被压簧8推出时,推板7在惯性作用下也可能会脱出,造成一定影响,因此本发明设计推板支耳,支耳部分超出门挡板2开口,即推板7运动到舱门1时,支耳部分会被门挡板2挡住,这样推板7就无法脱出本装置。For the existing satellite release device, the surface length and width of the push plate 7 are consistent with the length and width of the section of the micro-satellite. When the micro-satellite is completely pushed out by the compression spring 8, the push plate 7 may also come out under the action of inertia, causing a certain impact. Therefore, the present invention designs push plate lugs, and the lugs exceed the opening of the door baffle 2, that is, when the push plate 7 moves to the hatch 1, the lugs will be blocked by the door baffle 2, so that the push plate 7 cannot escape from the door. device.
解锁机构主要由吸盘电磁铁9和电磁铁吸附件组成,控制舱门的开闭。解锁机构受控于控制电路,在接收到解锁指令之前,保证舱门可靠的锁定;当接收到解锁指令,电磁铁9通电后磁力消除,可靠解除对舱门1的限制,解锁方式简单可靠。Unlocking mechanism is mainly made up of sucker electromagnet 9 and electromagnet adsorption part, controls the opening and closing of cabin door. The unlocking mechanism is controlled by the control circuit to ensure reliable locking of the hatch before receiving the unlocking command; when the unlocking command is received, the electromagnet 9 is energized and the magnetic force is eliminated, and the restriction on the hatch 1 is reliably released. The unlocking method is simple and reliable.
为增大本装置适用性,在对推板7和后盖6进行设计时,分别留有圆孔,以使本装置适用3U+系列立方星。3U+系列立方星是在原有3单元立方星基础上在尾部增加部分装置,如镜头等。In order to increase the applicability of the device, when the push plate 7 and the rear cover 6 are designed, circular holes are left respectively, so that the device is suitable for 3U+ series cube stars. The 3U+ series cube star is based on the original 3-unit cube star with some devices added at the rear, such as lenses.
在底板3两侧设计螺栓连接用机械接口13,是指卫星发射装置用若干M6的螺栓与运载安装平台固定在一起,结构突出便于安装和拆卸,为保证稳定,共设计8个接口。螺栓连接用机械接口13需要使得装置能够稳定的固定在运载安装平台上,保证强度、抗震等力学要求。Bolt connection mechanical interfaces 13 are designed on both sides of the bottom plate 3, which means that the satellite launching device is fixed together with the carrier installation platform with several M6 bolts. The mechanical interface 13 for bolt connection needs to enable the device to be stably fixed on the carrying installation platform to ensure mechanical requirements such as strength and shock resistance.
实施例:Example:
结合图1~图14Combined with Figure 1 to Figure 14
在下文中,为方便起见,1单元立方星简称为1U,2单元立方星简称为2U,3单元立方星简称为3U。In the following, for convenience, the 1-unit CubeSat is referred to as 1U, the 2-unit CubeSat is referred to as 2U, and the 3-unit CubeSat is referred to as 3U.
一种整体轨道式立方星发射装置,包括主体框架、弹簧机构、解锁机构;主体框架包括舱门1、门挡板2、底板3、侧板4、上盖板5和后盖6,侧板4对称安装在底板3两侧,侧板4上方安装上盖板5,四块板沿长轴对称分布薄凸台11,两两构成滑轨,框架前后分别固定设置有门挡板2与后盖6,门挡板2的底端超出底板3的位置设置轴座,轴座内固定设置有舱门转动轴,舱门1通过舱门内侧底端的转动座和舱门转动轴转动配合,门挡板2底端边沿的轴座上与转动轴平行且错开的位置设置有反恢复销安装孔,其内设置有反恢复销,反恢复销与舱门1的转动座的侧面垂直,在舱门1转动的初始段位置,反恢复销在轴向上位于转动座的侧面的范围内,被转动座限位,舱门1转动到离开初始段位置后,反恢复销在轴向上位于转动座的侧面的范围外,门挡板2的轴座在舱门的转动方向上设置平面限位凸起12;舱门1上端边角处和门挡板2相应的位置设置有运输保险孔,运输保险孔内设置有运输保险销10,舱门1的内侧设置有凸台结构;弹簧机构包括推板7、压簧8,推板7与框架内部滑轨形成滑动副,压簧8两端分别卡在推板7和后盖板6上的卡槽中;解锁机构包括电磁铁9和电磁铁吸附件,电磁铁9设置在上盖板5顶端,紧贴着门挡板2,电磁铁吸附件设置在舱门1上,其位置与电磁铁9位置相对;An integral orbital cubesat launching device, comprising a main frame, a spring mechanism, and an unlocking mechanism; the main frame includes a cabin door 1, a door baffle plate 2, a bottom plate 3, a side plate 4, an upper cover plate 5 and a rear cover 6, and the side plate 4 are symmetrically installed on both sides of the bottom plate 3, and the upper cover plate 5 is installed on the top of the side plate 4. The four plates are symmetrically distributed along the long axis with thin bosses 11, and the slide rails are formed in pairs. Cover 6, the bottom end of the door baffle plate 2 exceeds the position of the bottom plate 3 to set the shaft seat, and the shaft seat is fixedly provided with the hatch rotating shaft, and the hatch door 1 rotates and cooperates with the hatch rotating shaft through the rotating seat at the inner bottom end of the hatch door, and the door On the shaft seat on the edge of the bottom end of the baffle plate 2, parallel to the rotation axis and staggered, there is a mounting hole for a reverse recovery pin, in which a reverse recovery pin is arranged. At the initial position of the door 1 rotation, the reverse return pin is located in the range of the side of the rotating seat in the axial direction, and is limited by the rotating seat. After the door 1 rotates to leave the initial position, the reverse return pin is located in the axial direction Outside the range of the side of the seat, the shaft seat of the door baffle 2 is provided with a plane limit protrusion 12 in the direction of rotation of the hatch; the upper corner of the hatch 1 and the corresponding position of the door baffle 2 are provided with a transportation insurance hole, A transport safety pin 10 is provided in the transport safety hole, and a boss structure is provided on the inner side of the cabin door 1; the spring mechanism includes a push plate 7 and a compression spring 8, and the push plate 7 and the internal slide rail of the frame form a sliding pair, and the two ends of the compression spring 8 Respectively stuck in the draw-in slots on the push plate 7 and the rear cover 6; the unlocking mechanism includes an electromagnet 9 and an electromagnet adsorption piece, the electromagnet 9 is arranged on the top of the upper cover 5, close to the door baffle 2, and the electromagnet The adsorption part is arranged on the cabin door 1, and its position is opposite to that of the electromagnet 9;
反恢复销由销轴、销头、活动销座、固定销座和弹簧组成,销轴的两端分别固定设置有销头和固定销座,销轴上滑动设置有活动销座,弹簧套在销轴上,两端分别与销头和活动销座接触,活动销座固定设置在反恢复销安装孔内;The anti-reversing pin is composed of a pin shaft, a pin head, a movable pin seat, a fixed pin seat and a spring. The two ends of the pin shaft are respectively fixed with a pin head and a fixed pin seat, and a movable pin seat is slid on the pin shaft. On the pin shaft, the two ends are respectively in contact with the pin head and the movable pin seat, and the movable pin seat is fixedly arranged in the mounting hole of the reversing return pin;
运输保险销10由螺栓和螺母构成,利用螺纹连接克服压簧8对舱门产生的推力;Transport insurance pin 10 is made of bolt and nut, utilizes threaded connection to overcome the thrust that stage clip 8 produces to cabin door;
底板3两侧有螺栓连接用机械接口13,用于装置与平台的机械连接;There are mechanical interfaces 13 for bolt connection on both sides of the bottom plate 3, which are used for mechanical connection between the device and the platform;
推板7和后盖6上开有圆孔,圆孔尺寸大于卫星的突出部分;There are round holes on the push plate 7 and the back cover 6, and the size of the round holes is larger than the protruding part of the satellite;
推板7在对称的边上设置支耳,支耳在推板7的滑动方向上被门挡板2限位,支耳不影响推板7在装置内的滑动,但其超出门挡板2开口部分,进一步运动时会被门挡板2挡住;The push plate 7 is provided with lugs on the symmetrical sides, and the lugs are limited by the door stop plate 2 in the sliding direction of the push plate 7. The support ears do not affect the sliding of the push plate 7 in the device, but they exceed the door stop plate 2. The opening part will be blocked by the door stopper 2 during further movement;
装置通过机械接口与运载火箭平台连接,可承担3个1U或单个1U和2U的组合或1个3U或3U+的运载和发射;The device is connected to the launch vehicle platform through a mechanical interface, and can undertake the carrying and launching of three 1Us or a combination of a single 1U and 2U or one 3U or 3U+;
为了适应火箭运载平台的承载能力,本实施例中压簧8最大压缩高度+三个1U卫星长度+舱门1背后凸台结构的厚度=发射装置内部总长,发射装置内部的宽度和一个1U卫星的宽度相配合,发射装置内部的高度和一个1U卫星的高度相配合。In order to adapt to the carrying capacity of the rocket carrier platform, in the present embodiment, the maximum compression height of stage clip 8+lengths of three 1U satellites+the thickness of the boss structure behind the cabin door 1=the internal total length of the launching device, the internal width of the launching device and a 1U satellite The width of the launching device matches the height of a 1U satellite.
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