CN104527043B - A kind of cleaning ball processing technology and device - Google Patents

Abstract

The invention provides a kind of cleaning ball processing technology and device, technique comprises the following steps: heats, shape, cool down, be molded.Device includes heater, shaping equipment, cooling device and shaped device；A kind of cleaning ball processing technology of present invention offer and device, this cleaning ball, first by raw material thread one wire system curl, then by spiral helicine raw material thread rotational forming, equally can the glomerate cleaning ball of shape, and, this cleaning ball by the single regular rotational forming of spiral helicine raw material thread, globality is stronger, be difficult to occur to be scattered the phenomenon of running, simultaneously, the a-circle-by-a-circle rotation of spiral helicine raw material thread forms cleaning ball, if there being impurity, dirt is clipped in its crack, it is easy to clean, cleaning ball one is drawn gently, a plurality of circuit becomes and can clearly expose, will not within it sandwich other impurity or dirt, it is easy to clean.

Description

A cleaning ball processing technology and device

technical field

The invention relates to the field of daily necessities production technology and equipment, in particular to a cleaning ball processing technology and device.

Background technique

The function of the cleaning ball is used for decontamination, strong decontamination, etc. Under normal circumstances, the dirt that cannot be cleaned by the detergent can be cleaned under the action of the cleaning ball. During the cleaning process of the cleaning ball, the dirt is scratched off by rubbing the dirt, and the decontamination effect is strong.

At present, commonly used cleaning balls include plastic cleaning balls and steel wire cleaning balls. Among them, the plastic cleaning ball is generally made of low-melting polyester fiber filaments, wherein a plurality of monofilaments are twisted together to form a spherical cleaning ball. At present, during the process of winding and forming, cleaning balls are all formed in a disorderly and irregular winding manner, that is, it only needs to be formed into a spherical shape.

Therefore, due to the molding method of the cleaning ball, the cleaning ball has the following disadvantages:

(1) Due to the irregular winding of the monofilament, the monofilament of the entire cleaning ball is easy to scatter and fall off, break the thread and drop slag, and cannot form a spherical shape, which is inconvenient to use;

(2) Because the winding is irregular, it is easy to embed various dirt in the cracks, which is difficult to clean and affects the sanitation of the cleaning ball.

Contents of the invention

The purpose of the present invention is to provide a cleaning ball processing technology and device to solve the problems in the prior art that the winding is irregular, easy to scatter and fall off, easy to insert various dirt into the cracks, and the cleaning effect is not good technical problems.

A cleaning ball processing technology provided by the invention comprises the following steps:

Heating: heating the raw material silk, wherein the temperature of the raw material silk after heating is greater than 180°C;

Shaping: shape the heated raw material silk, and process the raw material silk from a straight line to a spiral shape;

Cooling: cooling the shaped raw material silk, the temperature of the raw material silk after cooling is the same as room temperature;

Forming: forming the cooled raw material yarn into a spherical shape, and winding the raw material yarn into a spherical shape by rotating the ball shaft.

Further, during the heating process of the raw material silk, the conveying speed of the raw material silk is 100 m/h.

Further, during the shaping process of the raw material silk, the outer diameter of the raw material silk is 1.15mm-1.35mm, and after being processed into a spiral shape, its outer diameter is 4-5mm.

Further, the raw material filament is polyester fiber filament with a low melting point, and the polyester fiber filament is wrapped with a fiber wrapping layer.

Further, the fiber wrapping layer is nylon fiber, cotton fiber or polyester fiber.

A cleaning ball processing device, including a heating device, a shaping device, a cooling device and a forming device;

The heating device includes an aluminum plate, the middle part of the aluminum plate is provided with a tubular channel for passing the raw material wire along its length direction, and both sides of the channel are provided with electric heating wires on the aluminum plate;

The sizing device includes a rotating rotor, a conveying channel is provided between the rotating rotor and the aluminum plate, a wire channel is arranged inside the rotating rotor, and the outlet of the wire channel is set at a position where the rotating rotor is far away from the conveying channel one end of the rotating rotor, the center of the rotating rotor is connected with a balance shaft, the balance shaft is provided with an extension extending along the feeding direction of the raw material wire, the outlet is set opposite to the starting end of the extension, the The diameter of the extension gradually decreases along the direction from the starting end to the end;

The cooling device includes a cooling platform for receiving the shaped raw material filament;

The forming device includes a rolling shaft, one end of which is connected with a driving motor, and an included angle is set between the rolling shaft and the horizontal plane.

Further, the channel includes a copper tube, and the copper tube is wrapped with a ceramic layer and a stainless steel layer in sequence.

Further, a second conveying channel is provided between the cooling device and the forming device, the cooled raw material wire is arranged in the second conveying channel, and a synchronous belt, and one end of the synchronous belt is connected with a drive wheel.

Further, at least one push wheel is provided at the end of the rotary rotor away from the conveying channel, and the peripheral surface of the push wheel is attached to the extension part.

Further, the angle between the rolling ball axis and the horizontal plane is 30°-45°.

In the cleaning ball processing technology and device provided by the present invention, the raw material yarn is heated to above 180°C to increase the hardness and friction coefficient of the raw material yarn, and then the raw material yarn is processed into a spiral shape and cooled to make a spherical cleaning ball.

The cleaning ball first makes the raw material wire into a spiral shape, and then rotates the spiral raw material wire to form a spherical cleaning ball, and the cleaning ball passes through the single spiral raw material wire regularly. Rotary molding, with strong integrity, is not easy to be scattered and detached. At the same time, the spiral raw material rotates round and round to form a cleaning ball. If there are impurities and dirt caught in the gap, it is easy to clean. When the ball is gently pulled, multiple circuits can be clearly exposed without other impurities or dirt trapped inside, which is easy to clean.

Description of drawings

In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.

Fig. 1 is a flow block diagram of a cleaning ball processing technology provided by an embodiment of the present invention;

Fig. 2 is a schematic structural view of a cleaning ball processing device provided by an embodiment of the present invention;

Fig. 3 is a schematic structural view of a cleaning ball processing device provided by an embodiment of the present invention;

Fig. 4 is a front view of a cleaning ball processing device provided by an embodiment of the present invention;

Fig. 5 is a top view of a cleaning ball processing device provided by an embodiment of the present invention;

Fig. 6 is a cross-sectional view of an aluminum plate of a cleaning ball processing device provided by an embodiment of the present invention.

Reference signs:

1- aluminum plate; 2- channel; 3- heating wire;

4-rotating rotor; 5-conveying channel; 6-outlet;

7-balance shaft; 8-extension; 9-cooling platform;

10-rolling ball shaft; 11-copper tube; 12-ceramic layer;

13-stainless steel layer; 14-second conveying channel; 15-synchronous belt;

16-push wheel; 17-coil.

detailed description

The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

Example 1

Fig. 1 is the block flow diagram of a kind of cleaning ball processing technology that the embodiment of the present invention provides; As shown in Fig. 1, a kind of cleaning ball processing technology that the present embodiment provides, comprises the following steps:

Heating: heating the raw material silk, wherein the temperature of the raw material silk after heating is greater than 180°C;

Shaping: the heated raw silk is shaped, and the raw silk is processed from a straight line to a spiral shape;

Cooling: cooling the shaped raw material silk, the temperature of the raw material silk after cooling is the same as room temperature;

Forming: the cooled raw material yarn is formed into a spherical shape, and the raw material yarn is wound into a spherical shape by rotating the ball rolling shaft 10 .

In the cleaning ball processing technology provided in this embodiment, the raw material wire is heated to above 180° C. to increase the hardness and friction coefficient of the raw material wire. Afterwards, the raw material wire is processed into a spiral shape and cooled to make a spherical cleaning ball.

The cleaning ball first makes the raw material wire into a spiral shape, and then rotates the spiral raw material wire to form a spherical cleaning ball, and the cleaning ball passes through the single spiral raw material wire regularly. Rotary molding, with strong integrity, is not easy to be scattered and detached; at the same time, the spiral raw material rotates round and round to form a cleaning ball. If there are impurities and dirt caught in the gap, it is easy to clean. When the ball is gently pulled (expanded), multiple circuits can be clearly exposed, and no other impurities or dirt will be caught in it, which is convenient for cleaning.

Example 2

Fig. 1 is the block flow diagram of a kind of cleaning ball processing technology that the embodiment of the present invention provides; As shown in Fig. 1, a kind of cleaning ball processing technology that the present embodiment provides, comprises the following steps:

Heating: heating the raw material silk, wherein the temperature of the raw material silk after heating is greater than 180°C;

Shaping: the heated raw silk is shaped, and the raw silk is processed from a straight line to a spiral shape;

Cooling: cooling the shaped raw material silk, the temperature of the raw material silk after cooling is the same as room temperature;

Forming: the cooled raw material yarn is formed into a spherical shape, and the raw material yarn is wound into a spherical shape by rotating the ball rolling shaft 10 .

During the heating process of raw material silk, the conveying speed of raw material silk is 100m/h. During the conveying process, the raw material silk needs to pass quickly, that is, the raw material silk is instantly heated to above 180 degrees Celsius. If the passing speed is slow, it is easy to cause the raw material silk to break and affect the follow-up work.

During the shaping process of the raw material silk, the outer diameter of the raw material silk is 1.15mm-1.35mm, and after being processed into a spiral shape, its outer diameter is 4-5mm. After the raw material wire becomes a spiral shape, its outer diameter is 4-5mm. When it is further made into cleaning balls regularly, the cleaning balls are relatively dense to ensure the cleaning effect.

The raw material yarn is polyester fiber yarn with a low melting point, and the polyester fiber yarn is wrapped with a fiber wrapping layer. Among them, the hardness of polyester fiber filaments with low melting point is relatively high, and some containers or cleaning items have been scratched or left scratches. The premise of its hardness increases the softness of its covering surface, and it is not easy to scratch or leave scratches during cleaning.

Preferably, the fiber wrapping layer is nylon fiber, cotton fiber or polyester fiber.

Generally, during the heating process, the heating temperature can reach 190-230°C. The higher the heating temperature, the higher the hardness of the polyester fiber material with low melting point, so that its friction coefficient is also continuously improved. According to The actual needs of the cleaning ball determine the temperature at which it needs to be heated.

In the cleaning ball processing technology provided in this embodiment, the raw material wire is heated to above 180° C. to increase the hardness and friction coefficient of the raw material wire. Afterwards, the raw material wire is processed into a spiral shape and cooled to make a spherical cleaning ball.

The cleaning ball first makes the raw material wire into a spiral shape, and then rotates the spiral raw material wire to form a spherical cleaning, and the cleaning ball is regularly rotated by a single spiral raw material wire Forming, the integrity is strong, and the ball is not easy to be scattered and detached; at the same time, the spiral raw material wire rotates round and round to form a clean ball. If there are impurities and dirt caught in the gap, it is easy to clean and will Gently pull the cleaning ball (expand outwards), multiple lines can be clearly exposed, and no other impurities or dirt will be caught in it, which is convenient for cleaning.

Example 3

Fig. 2 is a schematic structural view of a cleaning ball processing device provided by an embodiment of the present invention; Fig. 3 is a schematic structural view of a cleaning ball processing device provided by an embodiment of the present invention; Fig. 4 is a cleaning ball processing device provided by an embodiment of the present invention Front view of the ball processing device; Fig. 5 is a top view of a cleaning ball processing device provided by an embodiment of the present invention; Fig. 6 is a cross-sectional view of an aluminum plate of a cleaning ball processing device provided by an embodiment of the present invention; Fig. 2-6 As shown, a cleaning ball processing device includes a heating device, a shaping device, a cooling device and a molding device;

The heating device includes an aluminum plate 1, the middle part of the aluminum plate 1 is provided with a tubular channel 2 for passing raw material wire along its length direction, and both sides of the channel 2 are located on the aluminum plate 1 and are provided with electric heating wires 3;

The shaping device includes a rotating rotor 4, a conveying channel 5 is provided between the rotating rotor 4 and the aluminum plate 1, and a wire channel is arranged inside the rotating rotor 4, and the wire outlet 6 of the wire channel is arranged at the end of the rotating rotor 4 away from the conveying channel 5, and the rotating rotor 4 A balance shaft 7 is pierced through the center, and an extension part 8 extending along the conveying direction of the raw material wire is arranged on the balance shaft 7. decrease;

The cooling device includes a cooling platform 9 for receiving shaped raw material filaments;

The molding device includes a ball rolling shaft 10, one end of the ball rolling shaft 10 is connected with a driving motor, and an included angle is set between the ball rolling shaft 10 and the horizontal plane.

In the cleaning ball processing device provided in this embodiment, during use, the raw material wire is arranged on the coil 17, wherein the coil 17 is rotating, and the raw material wire in the coil 17 is transported into the channel 2, wherein the heating device The heating wire 3 heats the pipeline. When the raw material wire passes through, it can be heated to above 180 degrees Celsius instantly. The heated heating wire 3 enters the conveying channel 5, and after passing through the dredging channel 2, enters the line path of the rotating rotor 4. The rotating rotor 4 rotates at a high speed under the action of the motor, and the balance shaft 7 in the rotating rotor 4 is fixed, and the raw material wire is wound on the extension part 8 at the exit of the wire path to form a spiral raw material wire;

Afterwards, the shaped raw material filaments dropped from the extension part 8 enters the cooling platform 9 and is cooled by natural cooling to reduce the temperature of the raw filaments to room temperature. After the cooling is completed, the end of the raw material wire is connected to the ball rolling shaft 10, the drive motor is started to drive the ball rolling shaft 10, and finally, under the regular rotation of the ball rolling shaft 10, the spiral raw material wire is finally formed into Spherical cleaning balls.

The cleaning ball is formed by the regular rotation of a single spiral raw material wire, which has a strong integrity and is not prone to falling off the wire; at the same time, the spiral raw material wire rotates round by round to form a cleaning ball. There are impurities and dirt caught in the cracks, which is easy to clean. Pull the cleaning ball gently (expand outwards), and multiple lines can be clearly exposed without other impurities or dirt being caught in it, which is convenient cleaning.

Example 4

Fig. 2 is a schematic structural view of a cleaning ball processing device provided by an embodiment of the present invention; Fig. 3 is a schematic structural view of a cleaning ball processing device provided by an embodiment of the present invention; Fig. 4 is a cleaning ball processing device provided by an embodiment of the present invention Front view of the ball processing device; Fig. 5 is a top view of a cleaning ball processing device provided by an embodiment of the present invention; Fig. 6 is a cross-sectional view of an aluminum plate of a cleaning ball processing device provided by an embodiment of the present invention; Fig. 2-6 As shown, a cleaning ball processing device includes a heating device, a shaping device, a cooling device and a molding device;

The heating device includes an aluminum plate 1, the middle part of the aluminum plate 1 is provided with a tubular channel 2 for passing raw material wire along its length direction, and both sides of the channel 2 are located on the aluminum plate 1 and are provided with electric heating wires 3;

The shaping device includes a rotating rotor 4, a conveying channel 5 is provided between the rotating rotor 4 and the aluminum plate 1, and a wire channel is arranged inside the rotating rotor 4, and the wire outlet 6 of the wire channel is arranged at the end of the rotating rotor 4 away from the conveying channel 5, and the rotating rotor 4 A balance shaft 7 is pierced through the center, and an extension part 8 extending along the conveying direction of the raw material wire is arranged on the balance shaft 7. decrease;

The cooling device includes a cooling platform 9 for receiving shaped raw material filaments;

The molding device includes a ball rolling shaft 10, one end of the ball rolling shaft 10 is connected with a driving motor, and an included angle is set between the ball rolling shaft 10 and the horizontal plane.

The channel 2 includes a copper pipe 11, and the copper pipe 11 is wrapped with a ceramic layer 12 and a stainless steel layer 13 in sequence. Among them, the aluminum layer on the outermost layer of the channel 2 has the function of heat preservation, and the main part of the channel 2 is the copper tube 11, and the raw material wire is passed into the copper tube 11, and the wrapped ceramic layer 12 and stainless steel layer 13 play a role in protecting the copper. The protection of tube 11 protects channel 2.

A second conveying channel 14 is arranged between the cooling device and the molding device, and the cooled raw material wire is arranged in the second conveying channel 14, and a timing belt 15 is arranged on the outer wall of the second conveying channel 14, and one end of the synchronous belt 15 is connected with a drive wheel. The second conveying channel 14 is rotating, and before the spiral-shaped raw material silk rolling ball shaft 10 is regularly rotated and formed, it is transported to the ball rolling shaft 10 through the second conveying channel 14, wherein the second conveying channel 14 is 360° Rotate to avoid the deformation of the spiral raw material wire, which will affect the final molding effect.

At least one push wheel 16 is provided at the end of the rotary rotor 4 away from the conveying channel 5 , and the peripheral surface of the push wheel 16 is attached to the extension part 8 . The push wheel 16 is arranged on the rotating rotor 4, and is relatively stationary with the wire outlet 6, and rotates with respect to the extension part 8 along its circumferential direction. platform9.

The angle between the rolling ball shaft 10 and the horizontal plane is 30°-45°. Wherein, the horizontal distance between the rolling ball shaft 10 and the horizontal plane is adjustable, and is determined according to the outer diameter of the formed cleaning ball. If the outer diameter of the formed cleaning ball is larger, the distance between the rolling ball shaft 10 and the horizontal plane The angle between them is set larger so as to meet the requirements of the molding size.

In the cleaning ball processing device provided in this embodiment, during use, the raw material wire is arranged on the coil 17, wherein the coil 17 is rotating, and the raw material wire in the coil 17 is transported into the channel 2, wherein the heating device The heating wire 3 heats the pipeline. When the raw material wire passes through, it can be heated to above 180 degrees Celsius instantly. The heated heating wire 3 enters the conveying channel 5, and after passing through the dredging channel 2, enters the line path of the rotating rotor 4. The rotating rotor 4 rotates at a high speed under the action of the motor, and the balance shaft 7 in the rotating rotor 4 is fixed, and the raw material wire is wound on the extension part 8 at the exit of the wire path to form a spiral raw material wire;

Afterwards, the shaped raw material filaments dropped from the extension part 8 enters the cooling platform 9 and is cooled by natural cooling to reduce the temperature of the raw filaments to room temperature. After the cooling is completed, the end of the raw material wire is connected to the ball rolling shaft 10, the drive motor is started to drive the ball rolling shaft 10, and finally, under the regular rotation of the ball rolling shaft 10, the spiral raw material wire is finally formed into Spherical cleaning balls.

The cleaning ball is formed by the regular rotation of a single spiral raw material wire, which has a strong integrity and is not prone to falling off the wire; at the same time, the spiral raw material wire rotates round by round to form a cleaning ball. There are impurities and dirt caught in the cracks, which is easy to clean. Pull the cleaning ball gently (expand outwards), and multiple lines can be clearly exposed without other impurities or dirt being caught in it, which is convenient cleaning.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (8)

1. a cleaning ball processing unit (plant), it is characterised in that include heater, sizing dress Put, cooling device and shaped device；

Described heater includes aluminium sheet, the middle part of described aluminium sheet be provided with use along its length In the passage by the tubulose of raw material thread, the both sides of described passage are positioned on described aluminium sheet and are equipped with Heating wire；

Described shaping equipment includes rotor, is provided with between described rotor and described aluminium sheet Transfer passage, is provided with drawing lines in described rotor, the line outlet of described drawing lines is located at described rotation Son of walking around is away from one end of described transfer passage, and described rotor center cross-under has balance axle, Described balance axle is provided with the extension extended along described raw material thread conveying direction, described line outlet Being oppositely arranged with the initiating terminal of described extension, the diameter of described extension is along initiating terminal to end Direction is gradually reduced；

Described cooling device includes the cooling platform of the described raw material thread after receiving sizing；

Described shaped device includes rolling up ball axle, and described volume ball axle one end connects driving motor, institute State and be provided with angle between volume ball axle and horizontal plane；

The second transfer passage it is provided with, after cooling between described cooling device and described shaped device Described raw material thread is located in described second transfer passage, and the outer wall of described second transfer passage sets Having Timing Belt, one end of described Timing Belt connects driving wheel；

Described rotor is provided with at least one away from one end of described transfer passage and pushes away wheel, described The periphery pushing away wheel fits with described extension.

Cleaning ball processing unit (plant) the most according to claim 1, it is characterised in that described Passage includes copper pipe, and described copper pipe is enclosed with ceramic layer and stainless steel layer successively.

Cleaning ball processing unit (plant) the most according to claim 1, it is characterised in that described Angle between volume ball axle and horizontal plane is 30 °-45 °.

4. the cleaning of the cleaning ball processing unit (plant) that a kind uses described in any one of claim 1-3 Ball processing technique, it is characterised in that comprise the following steps:

Heating: heated by raw material thread, wherein, the temperature after the heating of described raw material thread is more than 180℃；

Sizing: being shaped by the described raw material thread after heating, described raw material thread is added by linearity Work is helical form；

Cooling: the described raw material thread after sizing is cooled down, the temperature after the cooling of described raw material thread Spend in room temperature identical；

Shaping: be shaped to spherical by the described raw material thread after cooling, is rotated by volume ball axle, will Described raw material thread circumvolution glomeration.

Cleaning ball processing technology the most according to claim 4, it is characterised in that described In raw material thread heating process, the transporting velocity of described raw material thread is 100m/h.

Cleaning ball processing technology the most according to claim 4, it is characterised in that described In raw material thread type-approval process, the external diameter of described raw material thread is 1.15mm-1.35mm, processed is After helical form, its external diameter is 4-5mm.

Cleaning ball processing technology the most according to claim 4, it is characterised in that described Raw material thread is the polyester fiber silk of low melting point, and described polyester fiber silk is enclosed with fibers encapsulation Layer.

Cleaning ball processing technology the most according to claim 7, it is characterised in that described Fibers encapsulation layer is nylon fibre, cotton synthetic fibre fiber or polyster fibre.