CN104512054A - Coiled material creasing machine for continuous production filling machine and creasing rollers and creasing method thereof - Google Patents
Coiled material creasing machine for continuous production filling machine and creasing rollers and creasing method thereof Download PDFInfo
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- CN104512054A CN104512054A CN201410670868.2A CN201410670868A CN104512054A CN 104512054 A CN104512054 A CN 104512054A CN 201410670868 A CN201410670868 A CN 201410670868A CN 104512054 A CN104512054 A CN 104512054A
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- creasing
- plating
- indentation roller
- indentation
- perforating device
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- 239000000463 material Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000010924 continuous production Methods 0.000 title abstract 2
- 238000007373 indentation Methods 0.000 claims description 65
- 238000007747 plating Methods 0.000 claims description 48
- 238000004080 punching Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 12
- 238000004806 packaging method and process Methods 0.000 description 8
- 238000012856 packing Methods 0.000 description 6
- 239000011162 core material Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 235000021056 liquid food Nutrition 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 235000021057 semi-liquid food Nutrition 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 235000013618 yogurt Nutrition 0.000 description 1
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Abstract
The invention relates to a coiled material creasing machine for a continuous production filling machine. The coiled material creasing machine comprises at least one group of creasing rollers provided with impressing patterns and is characterized in that perforating devices are arranged in the gaps of the impressing patterns. The invention further relates to the creasing rollers used by the creasing machine and a creasing method. The creasing method is characterized in that perforating and creasing are completed through the same group of creasing rollers.
Description
Technical field
The present invention relates to the marking press for continuous seepage bottle placer coiled material, also relate to the indentation roller that this marking press is used, and creasing method.
Background technology
Liquid food, as milk and Yoghourt, and semi-liquid food products, as fruit juice, usually sell in little volume consumer packaging containers.This packing container is used in transmission and processing procedure, running through value chain and protecting food.
This packing container is formed by the volume of the continuous print roller feeding of packaging material, this material webs can be cut open to form blank, or be longitudinally sealed to form the pipe of packaging material, then seal molding while filling content, is finally folded into the shape of final packaging in folding station.
For liquid or semi-liquid food products, the common selection of packing container is the container be made up of paper base material packaging laminate.Such container, for not expensive manufacture, have low ambient influnence and can pile and put away with efficient transportation and process.
Current packing container is made up of paper-based packaging laminate plate, this laminate there is paper fibre core and this core by one or more layers barrier material around, as polymer coating and/or metal film, thus obtain packaging laminate.This barrier material be used for protective core material not with hold product contact and protect product be not subject to around the gas of packing container and the impact of moisture.
When manufacturing such container, by carrying out this packaging laminate folding along " impression " fold line in material, then bond to form this container.This is a kind of processing procedure of high speed, and it carries out with filling combination usually.Folding this packaging laminate in order to easier in correct position, preparing this packaging laminate by increasing one or more fold line.Under controlled pressure, between two or more relative indentation roller, fold line is produced through coming by making this refill.Indentation roller has outstanding and/or depression linear substantially.The peripheral edge surface of relative roller is very close to each other, and the depression of another roller of outstanding correspondence of a roller coupling, be that refill leaves some spaces in centre.
In the prior art, because paper base material tensile strength of fiber is very poor, and indentation process carries out when high-speed cruising, for guaranteeing that paper base material can not break, usual marking press is that different platings configures different indentation rollers, such as internal or female screw roller, positive line roller etc., as required, the indentation roller of punching functions can be also equipped with.
Along with the market demand constantly changes, the shape of packing container is also very strange, and fold line also becomes increasingly complex.If still often kind of plating all needs independent one group of roller, the producer will lock into complexity and the high cost of scrap build, be difficult to develop new product, meet the need of market.
Summary of the invention
In order to reduce scrap build cost, increase the adaptation of product of existing equipment, inventor breaks through the thinking of this area routine, by arranging perforating device on indentation roller, thus simplify the roller group quantity of marking press, make the producer when not changing line configuration, product type can be converted, save the time, space and scrap build cost.
According to one aspect of the invention, provide a kind of marking press for continuous seepage bottle placer coiled material, it comprises the indentation roller that at least one group has plating, it is characterized in that, the gap of described plating is provided with perforating device.
According to a preferred embodiment of the invention, described marking press has 2 groups of indentation rollers.
According to a preferred embodiment of the invention, one group of indentation roller of described marking press is provided with perforating device.
According to a preferred embodiment of the invention, two groups of indentation rollers of described marking press are provided with perforating device.
According to another aspect of the present invention, provide a kind of indentation roller for continuous seepage bottle placer coiled material, described indentation roller has plating, it is characterized in that the gap of described plating is provided with perforating device.
According to a preferred embodiment of the invention, the plating on described indentation roller is plating unit, and described plating unit and perforating device are dismountable.
According to a preferred embodiment of the invention, described plating unit has clamping device or fixed mechanism.
According to a preferred embodiment of the invention, the height of described plating unit regulates by pad.
According to a further aspect of the invention, provide a kind of creasing method of continuous seepage bottle placer coiled material, it is characterized in that punching and impression are completed by same group of indentation roller.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein
Fig. 1 schematically shows the duty of the indentation roller according to an embodiment of the invention;
Fig. 2 schematically shows the stereogram of the indentation roller according to one embodiment of the present invention;
Fig. 3 schematically shows the stereogram of the indentation roller according to another embodiment of the present invention, and dismountable plating unit and perforating device.
Detailed description of the invention
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Marking press of the present invention comprises support, frame, drive unit, paper feeding unit, control unit, positioning unit and at least one group of indentation roller.
According to one embodiment of the present invention, indentation roller 1 comprises at least one perforating device 2 and plating 3, preferably includes multiple perforating device 2 and multiple plating 3.Perforating device 2 is located at the gap of plating 3, does not disturb the impression work of plating 3.
As shown in Figure 1, paper base material 4, through one group of indentation roller 1, can form the first fold line 6 and through hole 5.
When manufacturing conventional products, usually only need 2 groups of indentation rollers, one group is used for impression, and one group is used for punching.Complicated along with shape of product, 2 groups of indentation rollers can not be satisfied the demand, and therefore conventional way increases indentation roller.But for the production line be shaped, increase indentation roller and at least mean and need to increase the frame of indentation roller and support, the space before and after adjustment between each equipment, again debug the synchronous etc. of a whole set of production line.Wherein only increase by a desktop machine base, cost is just millions of RMB.And for factory, before and after adjustment, the space of equipment is more difficult thing.In the face of the factory building of limited space, a lot of producer has to abandon producing the plan of new product.
In order to produce new product on existing production line, inventor breaks through conventional thinking, determines the function attempting merging indentation roller, to reduce the quantity of indentation roller group.Due to the poor tensile strength of paper base material, when high-speed cruising, be easy to break.Through repetition test, inventor determines and punching and impression is incorporated on same indentation roller is feasible.
As shown in Figure 2, according to an embodiment of the invention, on the indentation roller with multiple plating 3, perforating device 2 is arranged on the gap of plating 3, does not affect the work of plating 3.But the arrangement mode of plating and perforating device is not limited to this on indentation roller of the present invention.On one group of indentation roller, multiple perforating device 2 and plating 3 can be set, the arrangement mode on indentation roller of perforating device 2 and plating 3 is needed by those skilled in the art according to product needed and mechanics and designs, and meet and do not interfere with each other mutually, and space availability ratio is high.
For new product on the market, need to form the first different fold line of direction and the second fold line by " impression ".Due to the part that the first fold line and the second fold line inevitably have closely or intersect, if carry out impression on same group of indentation roller, in part that is close or that intersect, paper base material can because hot strength be broken too greatly instantaneously.
Punching with after impression merges, as required perforating device can be arranged on the first indentation roller group or the second indentation roller group (not shown), or all have setting in two indentation roller groups.Only punch position need be met with plating is not too near, and this plating is arranged and is designed with the space arranging perforating device.The workload regulated from minimizing equipment is considered, is preferably arranged on by perforating device on one group of indentation roller.
In practice, another problem that inventor runs into is the machining accuracy of indentation roller.Because the plating degree of depth is different with the punching degree of depth, (one only needs to form fold line on paper base material, one then needs to run through paper base material), in order to avoid operationally paper base material is damaged because moment hot strength is too large, except adjustment plating and perforating device position, also need the design considering plating height and perforating device height.But inventor finds, for integrated indentation roller, due to the problem of machining accuracy, actual indentation roller and designing requirement are often and there is a big difference, and plating is excessively dark, plating is excessively shallow, the problem such as unsuccessfully of punching occurs now and then.
For addressing this problem, inventor on this basis, designs a kind of novel indentation roller further, and wherein plating is plating unit, and described plating unit and perforating device are dismountable.
As shown in Figure 3, plating unit 31 and perforating device 21 are removably disposed on indentation roller, and it is fixed on indentation roller respectively by fixed mechanism 32 and fixed mechanism 22.The height of plating unit and perforating device can regulate by adding pad, plating unit also can be arranged clamping device and fix pad.Certainly, regulate the mode of plating unit and perforating device height to be not limited to this, other modes well-known to those skilled in the art also can be used to realize.
Perforating device is made up of hard material, such as steel, or other materials meeting mechanical strength well-known to those skilled in the art.
Dismountable structure so be not only convenient to technical staff calibrate plating height and punching height, thus improve paper base material impression qualification rate, and when damaging plating or perforating device because of misoperation, plating unit and the perforating device of damage also can be replaced separately.Consider that the cost of one group of indentation roller also has hundreds of thousands RMB, on long terms, for enterprise has saved a large amount of production cost.
In addition, prove after the line that put into production by marking press of the present invention is calculated, owing to not needing the position adjusting other equipment, saved the time of a whole set of production line tracking.Relative to the marking press of use three groups of indentation rollers, owing to only using two groups of indentation rollers, therefore respectively organize between indentation roller and adjust the synchronous time also greatly to reduce.From production, production switch is more much easier than use three groups of indentation rollers, and production efficiency at least improves 30%.The most important thing is to solve factory floor space deficiency, the problem of equipment cannot be increased.
Certainly, also can infer: may occur that fold line is more complicated product from now on, need to use more indentation roller group.And the experience of thinking provided by the invention and practice, at least can reduce the quantity of indentation roller group to a certain extent, thus reduce scrap build cost, eliminate the obstacle of new product release.
Those skilled in the art should know, although the present invention is described about presently preferred embodiments, is understandable that and can carries out various amendment and change, and do not deviate from target of the present invention and the scope as claims restriction thereof.
Claims (10)
1., for the marking press of continuous seepage bottle placer coiled material, it comprises the indentation roller that at least one group has plating, it is characterized in that, the gap of described plating is provided with perforating device.
2. marking press according to claim 1, wherein said marking press has 2 groups of indentation rollers.
3. marking press according to claim 1 and 2, one group of indentation roller of wherein said marking press is provided with perforating device.
4. marking press according to claim 1 and 2, two groups of indentation rollers of wherein said marking press are provided with perforating device.
5. for the indentation roller of continuous seepage bottle placer coiled material, described indentation roller has plating, it is characterized in that, the gap of described plating is provided with perforating device.
6. indentation roller according to claim 5, the plating on wherein said indentation roller is plating unit, and described plating unit and perforating device are dismountable.
7. indentation roller according to claim 6, wherein said plating unit has clamping device or fixed mechanism.
8. indentation roller according to claim 6, the height of wherein said plating unit regulates by pad.
9. the creasing method of continuous seepage bottle placer coiled material, is characterized in that punching and impression are completed by same group of indentation roller.
10. method according to claim 9, the indentation roller of wherein said indentation roller according to any one of claim 5 ~ 8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410670868.2A CN104512054A (en) | 2014-11-21 | 2014-11-21 | Coiled material creasing machine for continuous production filling machine and creasing rollers and creasing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410670868.2A CN104512054A (en) | 2014-11-21 | 2014-11-21 | Coiled material creasing machine for continuous production filling machine and creasing rollers and creasing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN104512054A true CN104512054A (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410670868.2A Pending CN104512054A (en) | 2014-11-21 | 2014-11-21 | Coiled material creasing machine for continuous production filling machine and creasing rollers and creasing method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN104512054A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107225796A (en) * | 2016-03-24 | 2017-10-03 | 纷美(北京)贸易有限公司 | Impression and perforating device, method, packaging material and packing container |
| CN110901161A (en) * | 2019-12-10 | 2020-03-24 | 湖北勤善美瓦楞纸品科技有限公司 | Corrugating transverse paper creasing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107225796A (en) * | 2016-03-24 | 2017-10-03 | 纷美(北京)贸易有限公司 | Impression and perforating device, method, packaging material and packing container |
| CN110901161A (en) * | 2019-12-10 | 2020-03-24 | 湖北勤善美瓦楞纸品科技有限公司 | Corrugating transverse paper creasing machine |
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