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CN104503013A - Light emitting diode (LED) fluorescent transparent polycarbonate grating and production method thereof - Google Patents

Light emitting diode (LED) fluorescent transparent polycarbonate grating and production method thereof Download PDF

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CN104503013A
CN104503013A CN201410856047.8A CN201410856047A CN104503013A CN 104503013 A CN104503013 A CN 104503013A CN 201410856047 A CN201410856047 A CN 201410856047A CN 104503013 A CN104503013 A CN 104503013A
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polycarbonate
transparent polycarbonate
grating
fluorescent
led
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CN104503013B (en
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何苗
张力
郑树文
宿世臣
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Nantong Boshida Auto Parts Co ltd
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South China Normal University
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/18Diffraction gratings
    • G02B5/1847Manufacturing methods
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • C08L69/005Polyester-carbonates
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/18Diffraction gratings
    • G02B2005/1804Transmission gratings

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  • Led Device Packages (AREA)

Abstract

The invention discloses a light emitting diode (LED) fluorescent transparent polycarbonate grating and a production method thereof. The method comprises the following steps of: material screening, preparing, mixing, drying, preparing additives, mixing, smelting, forming, annealing, etching and packaging, wherein the forming step, uniformly-mixed fluorescent polycarbonate obtained by melting is directly subject to injection molding in a mold in a bead shape by using a twin-screw extrusion method. According to the method, the direct injection molding method is used to save the step of polishing, so that the transmittance rate cannot be reduced by polishing; laser cutting in the prior art is omitted, so that a fluorescent material cannot lose the activity at high temperature; because the thickness is large, so that the fluorescent material can be prevented from losing the activity to the maximum extent; and the fluorescent transparent polycarbonate sheet surface etching grating can solve the problems of glare and uneven light distribution of an LED. The LED fluorescent transparent polycarbonate grating and the production method thereof can be widely applied in the field of the LEDs.

Description

一种LED荧光透明聚碳酸酯光栅及其制备方法A kind of LED fluorescent transparent polycarbonate grating and preparation method thereof

技术领域technical field

本发明涉及LED领域,尤其是一种LED荧光透明聚碳酸酯光栅及其制备方法。The invention relates to the field of LEDs, in particular to an LED fluorescent transparent polycarbonate grating and a preparation method thereof.

背景技术Background technique

白光LED以其效率高、功耗小、寿命长、固态节能、绿色环保等显著优点,被认为是‘绿色照明光源’,预计将成为续白炽灯、荧光灯之后的第三代照明光源,具有巨大的发展潜力。目前国内企业普遍采用大功率白光LED主要是在蓝光LED芯片上点滴荧光粉的封装方法实现白光,但在这种封装过程中荧光粉的涂敷厚度和形状难以控制,造成LED器件色温的均匀性仍不理想,甚至单颗LED的角向色温差异可大到800K,而人眼能分辨的色温差异为50~100K。另一方面,现有的LED灯珠/灯具普遍采用让LED光源直接朝照明空间(一般为地面)中发射出来,因LED直射出来的光线不均匀,对人眼刺激较大,严重影响LED灯具的照明效果,容易引起视觉疲劳甚至视力下降,这就是LED灯珠/灯具常存在的光污染——眩光问题。White LED is considered as a "green lighting source" because of its significant advantages such as high efficiency, low power consumption, long life, solid-state energy saving, and environmental protection. It is expected to become the third generation of lighting source after incandescent lamps and fluorescent lamps. development potential. At present, domestic enterprises generally adopt high-power white LEDs, mainly by adding phosphor powder on blue LED chips to achieve white light. However, it is difficult to control the coating thickness and shape of phosphor powder in this packaging process, resulting in the uniformity of color temperature of LED devices. Still not ideal, even the angular color temperature difference of a single LED can be as large as 800K, while the color temperature difference that human eyes can distinguish is 50-100K. On the other hand, the existing LED lamp beads/luminaires generally use the LED light source to emit directly into the lighting space (usually the ground). Because the light emitted by the LED is not uniform, it is more irritating to the human eye and seriously affects the LED lamp. The lighting effect is easy to cause visual fatigue and even vision loss. This is the light pollution-glare problem that often exists in LED lamp beads/lamps.

中国发明专利CN102337017A公开了一种具有LED光转换功能的聚碳酸酯组合物及其应用,其特征是将聚碳酸酯树脂、添加剂(添加剂包括:荧光粉、阻燃剂、抗氧剂、脱模剂、耐候剂)以一定比例混合,采用螺杆挤出机熔融挤出,这些助剂中没有偶联剂和分散剂,在挤出成型的过程中会导致荧光粉分散不均匀,从而导致聚碳酸酯组合物透光率下降,难以得到性能优良的光转换材料,以及长期使用后会对材料的光学性能造成不利影响。Chinese invention patent CN102337017A discloses a polycarbonate composition with LED light conversion function and its application, which is characterized in that polycarbonate resin, additives (additives include: phosphor, flame retardant, antioxidant, mold release agent, weather resistance agent) mixed in a certain proportion and melted and extruded by a screw extruder. There are no coupling agents and dispersants in these additives, which will lead to uneven dispersion of phosphor powder during the extrusion molding process, resulting in polycarbonate The light transmittance of the ester composition decreases, it is difficult to obtain a light conversion material with excellent performance, and the optical performance of the material will be adversely affected after long-term use.

发明内容Contents of the invention

为了解决上述技术问题,本发明的目的是:提供的一种荧光片材不仅厚度均匀、表面光滑、荧光粉分布均匀,而且荧光片材表面具有特定的光栅设计,将此荧光片材封装到LED灯珠/灯具中能够有效的控制LED灯珠/灯具的色温,同时有效的解决LED灯珠/灯具眩光问题In order to solve the above-mentioned technical problems, the object of the present invention is to provide a fluorescent sheet with uniform thickness, smooth surface and uniform phosphor distribution, and with a specific grating design on the surface of the fluorescent sheet. The color temperature of LED lamp beads/lamps can be effectively controlled in lamp beads/lamps, and the glare problem of LED lamp beads/lamps can be effectively solved at the same time

本发明所采用的技术方案是:一种LED荧光透明聚碳酸酯光栅制备方法,包括有以下步骤:The technical solution adopted in the present invention is: a preparation method of LED fluorescent transparent polycarbonate grating, comprising the following steps:

A、筛料,用150目的实验筛选出粒径为30-90um的聚碳酸酯粉末;A, sieve material, screen out the polycarbonate powder that particle diameter is 30-90um with 150 purpose experiments;

B、备料,按组分质量比称取荧光粉、粒径为30-90um聚碳酸酯;B, prepare materials, take phosphor powder by component mass ratio, particle diameter is 30-90um polycarbonate;

C、混料,将称取聚碳酸酯粉末和荧光粉置入变频行星式球磨机中混合,变频行星式球磨机转速为160-250r/min,混合时间为1-5h,得到混合料;C. Mixing, put the polycarbonate powder and fluorescent powder into a variable frequency planetary ball mill for mixing, the speed of the variable frequency planetary ball mill is 160-250r/min, and the mixing time is 1-5h to obtain a compound;

D、干燥,将混合料放入真空恒温干燥箱干燥,干燥温度为50-120℃,干燥时间为3-20h,得到干燥的混合料,聚碳酸酯粉末的最大水分含量小于0.020%;D, drying, put the mixed material into a vacuum constant temperature drying oven to dry, the drying temperature is 50-120 ℃, and the drying time is 3-20h, to obtain a dried mixed material, the maximum moisture content of the polycarbonate powder is less than 0.020%;

E、配助剂,按组分质量比称取抗氧剂、光扩散剂;E, compounding auxiliary agent, weigh antioxidant and light diffusing agent according to the mass ratio of components;

F、混合,将干燥的混合料和助剂混合,得到混合均匀的原料;F, mixing, mixing the dry mixture and additives to obtain evenly mixed raw materials;

G、密炼,将步骤F中混合均匀的原料加入到密炼机中,密炼8-20分钟,密炼温度为200-300℃,密炼机转速为20-60r/min;G, banburying, put the uniformly mixed raw materials in the step F into the banbury mixer, banbury 8-20 minutes, banbury temperature is 200-300 ℃, banbury mixer speed is 20-60r/min;

H、成型,采取双螺杆挤出法将密炼所得的混合均匀的荧光聚碳酸酯在所需要的灯珠形状的磨具中直接注塑成型;H, forming, adopting the twin-screw extrusion method to directly inject the homogeneously mixed fluorescent polycarbonate obtained by banburying in the required lamp bead-shaped abrasive tool;

I、退火,将已成型的荧光透明聚碳酸酯放置于一定温度下缓慢冷却,得到硬质荧光透明聚碳酸酯;1, annealing, the formed fluorescent transparent polycarbonate is placed in a certain temperature and slowly cooled to obtain a hard fluorescent transparent polycarbonate;

J、刻蚀,利用用激光将荧光透明聚碳酸酯上表面或下表面刻蚀成具有特殊结构的光栅,得到具有特殊光学结构的LED荧光透明聚碳酸酯片材;J. Etching, using a laser to etch the upper or lower surface of the fluorescent transparent polycarbonate into a grating with a special structure to obtain a LED fluorescent transparent polycarbonate sheet with a special optical structure;

K、封装,将上述具有特殊光学结构的LED荧光透明聚碳酸酯片材封装到LED中得到色温可调的LED灯珠/灯具。K. Encapsulation, encapsulating the above-mentioned LED fluorescent transparent polycarbonate sheet with special optical structure into LEDs to obtain LED lamp beads/lamps with adjustable color temperature.

进一步,所述步骤E中,其中抗氧剂按照实际需求在0.1%-1%范围内改变质量比,光扩散剂按照实际需求在0.5%-1%范围内改变质量比。Further, in the step E, wherein the mass ratio of the antioxidant is changed within the range of 0.1%-1% according to the actual demand, and the mass ratio of the light diffusing agent is changed within the range of 0.5%-1% according to the actual demand.

进一步,步骤J中所述特殊结构为柱形、三角形或梯形。Further, the special structure described in step J is columnar, triangular or trapezoidal.

本发明所采用的另一技术方案是:根据上述方法制备的一种LED荧光透明聚碳酸酯光栅,所述荧光透明聚碳酸酯光栅包括按质量比的如下组分:Another technical solution adopted in the present invention is: a kind of LED fluorescent transparent polycarbonate grating prepared according to the above method, and the fluorescent transparent polycarbonate grating includes the following components by mass ratio:

进一步,所述荧光粉按质量比的组分为5%-49.5%。Further, the composition of the fluorescent powder is 5%-49.5% by mass ratio.

进一步,所述荧光粉为黄色荧光粉或红色荧光粉或黄色荧光粉和红色荧光粉的混合物。Further, the phosphor is yellow phosphor or red phosphor or a mixture of yellow phosphor and red phosphor.

进一步,所述黄色荧光粉按质量比的组分为10%-25%。Further, the mass ratio of the yellow fluorescent powder is 10%-25%.

进一步,所述黄色荧光粉按质量比的组分为20%,所述红色荧光粉按质量比的组分为2%。Further, the mass ratio of the yellow phosphor is 20%, and the mass ratio of the red phosphor is 2%.

进一步,所述光扩散剂为有机硅光扩散剂。Further, the light diffusing agent is a silicone light diffusing agent.

进一步,所述聚碳酸酯的透光率不小于91.0%,所述聚碳酸酯的粉末粒径为30-90um。Further, the light transmittance of the polycarbonate is not less than 91.0%, and the particle size of the polycarbonate powder is 30-90um.

本发明的有益效果是:本发明方法中采用双螺杆挤出方法直接注塑成型,这样可以省去两面抛光或者至少出光面未进行抛光处理,因此不会因抛光降低其透过率;省去现有技术中的激光切割部分,避免荧光材料在高温下失去活性,并且由于本身厚度大能够更大程度地减缓和避免荧光材料失去活性的问题,通过在荧光透明聚碳酸酯片材表面刻蚀光栅来改善LED的眩光和光分布不均匀。The beneficial effects of the present invention are: in the method of the present invention, twin-screw extrusion method is used for direct injection molding, so that polishing on both sides or at least the light-emitting surface is not polished, so the transmittance will not be reduced by polishing; The laser cutting part in the technology avoids the deactivation of the fluorescent material at high temperature, and due to its large thickness, it can slow down and avoid the problem of the deactivation of the fluorescent material to a greater extent, by etching the grating on the surface of the fluorescent transparent polycarbonate sheet To improve the glare and uneven light distribution of LEDs.

本发明的另一有益效果是:本发明的光栅采用双螺杆挤出方法直接注塑成型,这样可以省去两面抛光或者至少出光面未进行抛光处理,因此不会因抛光降低其透过率;省去现有技术中的激光切割部分,避免荧光材料在高温下失去活性,并且由于本身厚度大能够更大程度地减缓和避免荧光材料失去活性的问题,通过在荧光透明聚碳酸酯片材表面刻蚀光栅来改善LED的眩光和光分布不均匀;同时,本发明的光栅可在封装过程中与环氧树脂透镜相结合,省去加工工艺。Another beneficial effect of the present invention is: the grating of the present invention is directly injection-molded by twin-screw extrusion method, which can save polishing on both sides or at least the light-emitting surface is not polished, so the transmittance will not be reduced by polishing; Remove the laser cutting part in the prior art, avoid the loss of activity of the fluorescent material at high temperature, and due to its large thickness can slow down and avoid the problem of loss of activity of the fluorescent material to a greater extent, by engraving on the surface of the fluorescent transparent polycarbonate sheet The grating is etched to improve the glare and uneven light distribution of the LED; at the same time, the grating of the present invention can be combined with the epoxy resin lens during the packaging process, saving the processing technology.

附图说明Description of drawings

图1为本发明方法主步骤流程图;Fig. 1 is a flow chart of the main steps of the inventive method;

图2为本发明光栅表面结构示意图a;Fig. 2 is a schematic diagram a of the grating surface structure of the present invention;

图3为本发明光栅表面结构示意图b;Fig. 3 is a schematic diagram b of the grating surface structure of the present invention;

图4为本发明光栅表面结构示意图c;Fig. 4 is a schematic diagram c of the grating surface structure of the present invention;

图5为本发明实例中一个荧光透明聚碳酸酯光栅封装的白光LED的结构示意图。Fig. 5 is a schematic structural diagram of a white light LED packaged in a fluorescent transparent polycarbonate grating in an example of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:

参照图1,一种LED荧光透明聚碳酸酯光栅制备方法,包括有以下步骤:Referring to Fig. 1, a method for preparing a LED fluorescent transparent polycarbonate grating includes the following steps:

A、筛料,用150目的实验筛选出粒径为30-90um的聚碳酸酯粉末;A, sieve material, screen out the polycarbonate powder that particle diameter is 30-90um with 150 purpose experiments;

B、备料,按组分质量比称取荧光粉、粒径为30-90um聚碳酸酯;B, prepare materials, take phosphor powder by component mass ratio, particle diameter is 30-90um polycarbonate;

C、混料,将称取聚碳酸酯粉末和荧光粉置入变频行星式球磨机中混合,变频行星式球磨机转速为160-250r/min,混合时间为1-5h,得到混合料;C. Mixing, put the polycarbonate powder and fluorescent powder into a variable frequency planetary ball mill for mixing, the speed of the variable frequency planetary ball mill is 160-250r/min, and the mixing time is 1-5h to obtain a compound;

D、干燥,将混合料放入真空恒温干燥箱干燥,干燥温度为50-120℃,干燥时间为3-20h,得到干燥的混合料,聚碳酸酯粉末的最大水分含量小于0.020%;D, drying, put the mixed material into a vacuum constant temperature drying oven to dry, the drying temperature is 50-120 ℃, and the drying time is 3-20h, to obtain a dried mixed material, the maximum moisture content of the polycarbonate powder is less than 0.020%;

E、配助剂,按组分质量比称取抗氧剂、光扩散剂;E, compounding auxiliary agent, weigh antioxidant and light diffusing agent according to the mass ratio of components;

F、混合,将干燥的混合料和助剂混合,得到混合均匀的原料;F, mixing, mixing the dry mixture and additives to obtain evenly mixed raw materials;

G、密炼,将步骤F中混合均匀的原料加入到密炼机中,密炼8-20分钟,密炼温度为200-300℃,密炼机转速为20-60r/min;G, banburying, put the uniformly mixed raw materials in the step F into the banbury mixer, banbury 8-20 minutes, banbury temperature is 200-300 ℃, banbury mixer speed is 20-60r/min;

H、成型,采取双螺杆挤出法将密炼所得的混合均匀的荧光聚碳酸酯在所需要的灯珠形状的磨具中直接注塑成型;H, forming, adopting the twin-screw extrusion method to directly inject the homogeneously mixed fluorescent polycarbonate obtained by banburying in the required lamp bead-shaped abrasive tool;

I、退火,将已成型的荧光透明聚碳酸酯放置于一定温度下缓慢冷却,得到硬质荧光透明聚碳酸酯;1, annealing, the formed fluorescent transparent polycarbonate is placed in a certain temperature and slowly cooled to obtain a hard fluorescent transparent polycarbonate;

J、刻蚀,利用用激光将荧光透明聚碳酸酯上表面或下表面刻蚀成具有特殊结构的光栅,得到具有特殊光学结构的LED荧光透明聚碳酸酯片材;通过在荧光透明聚碳酸酯片材表面刻蚀光栅来改善LED的眩光和光分布不均匀;J. Etching, using a laser to etch the upper or lower surface of the fluorescent transparent polycarbonate into a grating with a special structure to obtain a LED fluorescent transparent polycarbonate sheet with a special optical structure; The grating is etched on the surface of the sheet to improve the glare and uneven light distribution of the LED;

K、封装,将上述具有特殊光学结构的LED荧光透明聚碳酸酯片材封装到LED中得到色温可调的LED灯珠/灯具。如图5所示,其中包括:荧光透明聚碳酸酯光栅1(上表面1a、下表面1b)、LED芯片2、电极3、环氧树脂透镜4、散热基板5、反光杯6和填充连接物7。K. Encapsulation, encapsulating the above-mentioned LED fluorescent transparent polycarbonate sheet with special optical structure into LEDs to obtain LED lamp beads/lamps with adjustable color temperature. As shown in Figure 5, it includes: fluorescent transparent polycarbonate grating 1 (upper surface 1a, lower surface 1b), LED chip 2, electrode 3, epoxy resin lens 4, heat dissipation substrate 5, reflective cup 6 and filling connector 7.

进一步作为优选的实施方式,所述步骤E中,其中抗氧剂按照实际需求在0.1%-1%范围内改变质量比,光扩散剂按照实际需求在0.5%-1%范围内改变质量比。As a further preferred embodiment, in the step E, wherein the mass ratio of the antioxidant is changed in the range of 0.1%-1% according to the actual demand, and the mass ratio of the light diffusing agent is changed in the range of 0.5%-1% according to the actual demand.

进一步作为优选的实施方式,步骤J中所述特殊结构为如图2所示的柱形、如图3所示的三角形或如图4所示的梯形。As a further preferred embodiment, the special structure in step J is a column as shown in FIG. 2 , a triangle as shown in FIG. 3 or a trapezoid as shown in FIG. 4 .

根据上述方法制备的一种LED荧光透明聚碳酸酯光栅,所述荧光透明聚碳酸酯光栅包括按质量比的如下组分:A kind of LED fluorescent transparent polycarbonate grating prepared according to the above method, the fluorescent transparent polycarbonate grating includes the following components by mass ratio:

进一步作为优选的实施方式,所述荧光粉按质量比的组分为5%-49.5%。As a further preferred embodiment, the composition of the phosphor is 5%-49.5% by mass ratio.

进一步作为优选的实施方式,所述荧光粉为黄色荧光粉或红色荧光粉或黄色荧光粉和红色荧光粉的混合物;通过在荧光透明聚碳酸酯片材表面刻蚀光栅来改善LED的眩光和光分布不均匀。Further as a preferred embodiment, the phosphor is yellow phosphor or red phosphor or a mixture of yellow phosphor and red phosphor; the glare and light distribution of the LED can be improved by etching the grating on the surface of the fluorescent transparent polycarbonate sheet uneven.

进一步作为优选的实施方式,所述黄色荧光粉按质量比的组分为10%-25%。As a further preferred embodiment, the mass ratio of the yellow fluorescent powder is 10%-25%.

进一步作为优选的实施方式,所述黄色荧光粉按质量比的组分为20%,所述红色荧光粉按质量比的组分为2%,参照下表1的第18组数据,该组数据实现的效果最佳。Further as a preferred embodiment, the mass ratio of the yellow phosphor is 20%, and the red phosphor is 2% by mass. Refer to the 18th group of data in Table 1 below. This group of data achieve the best results.

进一步作为优选的实施方式,所述光扩散剂为有机硅光扩散剂。As a further preferred embodiment, the light diffusing agent is a silicone light diffusing agent.

有机硅光扩散剂为纯白色规整球型微粉,可以在树脂中形成三维分子链,有效的分散和吸附荧光粉,使之均匀分布,消除光斑、黄圈,提高光通量,同时可以改善树脂的流变性,提高成品率和一致性,区别于传统工艺利用光折射达到去光斑目的。Silicone light diffusing agent is a pure white regular spherical micropowder, which can form three-dimensional molecular chains in the resin, effectively disperse and absorb phosphor powder, make it evenly distributed, eliminate light spots and yellow circles, increase luminous flux, and improve resin flow at the same time. Denaturation, improve yield and consistency, different from the traditional process of using light refraction to achieve the purpose of removing light spots.

进一步作为优选的实施方式,所述聚碳酸酯的透光率不小于91.0%,所述聚碳酸酯的粉末粒径为30-90um。As a further preferred embodiment, the light transmittance of the polycarbonate is not less than 91.0%, and the particle size of the polycarbonate powder is 30-90um.

以下结合组分质量比数据表格说明本发明的具体实施例:The specific embodiment of the present invention is illustrated below in conjunction with component mass ratio data form:

实施例1:包括有以下步骤:Embodiment 1: comprise the following steps:

A、筛料,用150目的实验筛选出粒径为30-90um的聚碳酸酯粉末;A, sieve material, screen out the polycarbonate powder that particle diameter is 30-90um with 150 purpose experiments;

B、备料,按下表1的第1组组分质量比称取荧光粉、粒径为30-90um聚碳酸酯;其中荧光粉只称取黄色荧光粉;B, prepare materials, weigh the phosphor powder according to the mass ratio of the first group of components in Table 1, and the particle size is 30-90um polycarbonate; wherein the phosphor powder only weighs the yellow phosphor powder;

C、混料,将称取聚碳酸酯粉末和荧光粉置入变频行星式球磨机中混合,变频行星式球磨机转速为160-250r/min,混合时间为1-5h,得到混合料;C. Mixing, put the polycarbonate powder and fluorescent powder into a variable frequency planetary ball mill for mixing, the speed of the variable frequency planetary ball mill is 160-250r/min, and the mixing time is 1-5h to obtain a compound;

D、干燥,将混合料放入真空恒温干燥箱干燥,干燥温度为50-120℃,干燥时间为3-20h,得到干燥的混合料,聚碳酸酯粉末的最大水分含量小于0.020%;D, drying, put the mixed material into a vacuum constant temperature drying oven to dry, the drying temperature is 50-120 ℃, and the drying time is 3-20h, to obtain a dried mixed material, the maximum moisture content of the polycarbonate powder is less than 0.020%;

E、配助剂,按下表1的第1组组分质量比称取抗氧剂、光扩散剂;E, adjuvant, weigh antioxidant, light diffusing agent according to the mass ratio of the first group of components in Table 1;

其中抗氧剂选用抗氧剂1010和抗氧剂168,抗氧剂1010可以按照实际需求在0.1%-0.5%范围内改变质量比,抗氧剂168可以按照实际需求在0.05%-1%范围内改变质量比,光扩散剂可以按照实际需求在0.5%-1%范围内改变质量比;Among them, antioxidant 1010 and antioxidant 168 are selected as the antioxidant, and the mass ratio of antioxidant 1010 can be changed within the range of 0.1%-0.5% according to actual needs, and the mass ratio of antioxidant 168 can be changed within the range of 0.05%-1% according to actual needs. The mass ratio can be changed within the range of 0.5%-1% according to actual needs;

F、混合,将干燥的混合料和助剂混合,得到混合均匀的原料;F, mixing, mixing the dry mixture and additives to obtain evenly mixed raw materials;

G、密炼,将步骤F中混合均匀的原料加入到密炼机中,密炼8-20分钟,密炼温度为200-300℃,密炼机转速为20-60r/min;G, banburying, put the uniformly mixed raw materials in the step F into the banbury mixer, banbury 8-20 minutes, banbury temperature is 200-300 ℃, banbury mixer speed is 20-60r/min;

H、成型,采取双螺杆挤出法将密炼所得的混合均匀的荧光聚碳酸酯在所需要的灯珠形状的磨具中直接注塑成型;H, forming, adopting the twin-screw extrusion method to directly inject the homogeneously mixed fluorescent polycarbonate obtained by banburying in the required lamp bead-shaped abrasive tool;

I、退火,将已成型的荧光透明聚碳酸酯放置于一定温度下缓慢冷却,得到硬质荧光透明聚碳酸酯;1, annealing, the formed fluorescent transparent polycarbonate is placed in a certain temperature and slowly cooled to obtain a hard fluorescent transparent polycarbonate;

J、刻蚀,利用用激光将荧光透明聚碳酸酯上表面或下表面刻蚀成具有特殊结构的光栅,得到具有特殊光学结构的LED荧光透明聚碳酸酯片材;通过在荧光透明聚碳酸酯片材表面刻蚀光栅来改善LED的眩光和光分布不均匀;J. Etching, using a laser to etch the upper or lower surface of the fluorescent transparent polycarbonate into a grating with a special structure to obtain a LED fluorescent transparent polycarbonate sheet with a special optical structure; The grating is etched on the surface of the sheet to improve the glare and uneven light distribution of the LED;

K、封装,将上述具有特殊光学结构的LED荧光透明聚碳酸酯片材封装到LED中得到色温可调的LED灯珠/灯具。K. Encapsulation, encapsulating the above-mentioned LED fluorescent transparent polycarbonate sheet with special optical structure into LEDs to obtain LED lamp beads/lamps with adjustable color temperature.

实施例2-7,步骤流程同实施例1,其步骤B和步骤E使用的数据分别按照表1的第2-7组数据。Embodiment 2-7, the step flow is the same as that of embodiment 1, and the data used in the steps B and E are according to the data of the 2-7 groups in Table 1 respectively.

实施例8:包括有以下步骤:Embodiment 8: comprise the following steps:

A、筛料,用150目的实验筛选出粒径为30-90um的聚碳酸酯粉末;A, sieve material, screen out the polycarbonate powder that particle diameter is 30-90um with 150 purpose experiments;

B、备料,按下表1的第8组组分质量比称取荧光粉、粒径为30-90um聚碳酸酯;其中荧光粉只称取黄色荧光粉;B, prepare materials, according to the 8th group component mass ratio of table 1, take phosphor powder, particle diameter is 30-90um polycarbonate; Wherein phosphor powder only weighs yellow phosphor powder;

C、混料,将称取聚碳酸酯粉末和荧光粉置入变频行星式球磨机中混合,变频行星式球磨机转速为160-250r/min,混合时间为1-5h,得到混合料;C. Mixing, put the polycarbonate powder and fluorescent powder into a variable frequency planetary ball mill for mixing, the speed of the variable frequency planetary ball mill is 160-250r/min, and the mixing time is 1-5h to obtain a compound;

D、干燥,将混合料放入真空恒温干燥箱干燥,干燥温度为50-120℃,干燥时间为3-20h,得到干燥的混合料,聚碳酸酯粉末的最大水分含量小于0.020%;D, drying, put the mixed material into a vacuum constant temperature drying oven to dry, the drying temperature is 50-120 ℃, and the drying time is 3-20h, to obtain a dried mixed material, the maximum moisture content of the polycarbonate powder is less than 0.020%;

E、配助剂,按下表1的第8组组分质量比称取抗氧剂、光扩散剂;E, adjuvant, weigh antioxidant, light diffusing agent according to the mass ratio of the 8th group of the following table 1;

其中抗氧剂选用抗氧剂264,抗氧剂264可以按照实际需求在0.1%-1%范围内改变质量比,光扩散剂可以按照实际需求在0.5%-1%范围内改变质量比。Among them, antioxidant 264 is selected as the antioxidant, and the mass ratio of antioxidant 264 can be changed within the range of 0.1%-1% according to the actual demand, and the mass ratio of the light diffusing agent can be changed within the range of 0.5%-1% according to the actual demand.

F、混合,将干燥的混合料和助剂混合,得到混合均匀的原料;F, mixing, mixing the dry mixture and additives to obtain evenly mixed raw materials;

G、密炼,将步骤F中混合均匀的原料加入到密炼机中,密炼8-20分钟,密炼温度为200-300℃,密炼机转速为20-60r/min;G, banburying, put the uniformly mixed raw materials in the step F into the banbury mixer, banbury 8-20 minutes, banbury temperature is 200-300 ℃, banbury mixer speed is 20-60r/min;

H、成型,采取双螺杆挤出法将密炼所得的混合均匀的荧光聚碳酸酯在所需要的灯珠形状的磨具中直接注塑成型;H, forming, adopting the twin-screw extrusion method to directly inject the homogeneously mixed fluorescent polycarbonate obtained by banburying in the required lamp bead-shaped abrasive tool;

I、退火,将已成型的荧光透明聚碳酸酯放置于一定温度下缓慢冷却,得到硬质荧光透明聚碳酸酯;1, annealing, the formed fluorescent transparent polycarbonate is placed in a certain temperature and slowly cooled to obtain a hard fluorescent transparent polycarbonate;

J、刻蚀,利用用激光将荧光透明聚碳酸酯上表面或下表面刻蚀成具有特殊结构的光栅,得到具有特殊光学结构的LED荧光透明聚碳酸酯片材;通过在荧光透明聚碳酸酯片材表面刻蚀光栅来改善LED的眩光和光分布不均匀;J. Etching, using a laser to etch the upper or lower surface of the fluorescent transparent polycarbonate into a grating with a special structure to obtain a LED fluorescent transparent polycarbonate sheet with a special optical structure; The grating is etched on the surface of the sheet to improve the glare and uneven light distribution of the LED;

K、封装,将上述具有特殊光学结构的LED荧光透明聚碳酸酯片材封装到LED中得到色温可调的LED灯珠/灯具。K. Encapsulation, encapsulating the above-mentioned LED fluorescent transparent polycarbonate sheet with special optical structure into LEDs to obtain LED lamp beads/lamps with adjustable color temperature.

实施例9-14,步骤流程同实施例8,其步骤B和步骤E使用的数据分别按照表1的第9-14组数据。Embodiment 9-14, the step flow is the same as that of embodiment 8, and the data used in Step B and Step E are according to the 9th-14th group data in Table 1 respectively.

实施例15:包括有以下步骤:Embodiment 15: comprise the following steps:

A、筛料,用150目的实验筛选出粒径为30-90um的聚碳酸酯粉末;A, sieve material, screen out the polycarbonate powder that particle diameter is 30-90um with 150 purpose experiments;

B、备料,按下表1的第8组组分质量比称取荧光粉、粒径为30-90um聚碳酸酯;其中荧光粉为黄色荧光粉、红色荧光粉组成的混合物;B, prepare materials, according to the 8th group component mass ratio of table 1, take phosphor powder, particle diameter is 30-90um polycarbonate; Wherein phosphor powder is the mixture that yellow phosphor, red phosphor form;

C、混料,将称取聚碳酸酯粉末和荧光粉置入变频行星式球磨机中混合,变频行星式球磨机转速为160-250r/min,混合时间为1-5h,得到混合料;C. Mixing, put the polycarbonate powder and fluorescent powder into a variable frequency planetary ball mill for mixing, the speed of the variable frequency planetary ball mill is 160-250r/min, and the mixing time is 1-5h to obtain a compound;

D、干燥,将混合料放入真空恒温干燥箱干燥,干燥温度为50-120℃,干燥时间为3-20h,得到干燥的混合料,聚碳酸酯粉末的最大水分含量小于0.020%;D, drying, put the mixed material into a vacuum constant temperature drying oven to dry, the drying temperature is 50-120 ℃, and the drying time is 3-20h, to obtain a dried mixed material, the maximum moisture content of the polycarbonate powder is less than 0.020%;

E、配助剂,按下表1的第15组组分质量比称取抗氧剂、光扩散剂;E, adjuvant, according to the weight ratio of the 15th group of components in Table 1, take antioxidant and light diffusing agent;

其中抗氧剂选用抗氧剂1010和抗氧剂168,抗氧剂1010可以按照实际需求在0.1%-0.5%范围内改变质量比,抗氧剂168可以按照实际需求在0.05%-1%范围内改变质量比,光扩散剂可以按照实际需求在0.5%-1%范围内改变质量比。Among them, antioxidant 1010 and antioxidant 168 are selected as the antioxidant, and the mass ratio of antioxidant 1010 can be changed within the range of 0.1%-0.5% according to actual needs, and the mass ratio of antioxidant 168 can be changed within the range of 0.05%-1% according to actual needs. The mass ratio of the light diffusing agent can be changed within the range of 0.5%-1% according to actual needs.

F、混合,将干燥的混合料和助剂混合,得到混合均匀的原料;F, mixing, mixing the dry mixture and additives to obtain evenly mixed raw materials;

G、密炼,将步骤F中混合均匀的原料加入到密炼机中,密炼8-20分钟,密炼温度为200-300℃,密炼机转速为20-60r/min;G, banburying, put the uniformly mixed raw materials in the step F into the banbury mixer, banbury 8-20 minutes, banbury temperature is 200-300 ℃, banbury mixer speed is 20-60r/min;

H、成型,采取双螺杆挤出法将密炼所得的混合均匀的荧光聚碳酸酯在所需要的灯珠形状的磨具中直接注塑成型;H, forming, adopting the twin-screw extrusion method to directly inject the homogeneously mixed fluorescent polycarbonate obtained by banburying in the required lamp bead-shaped abrasive tool;

I、退火,将已成型的荧光透明聚碳酸酯放置于一定温度下缓慢冷却,得到硬质荧光透明聚碳酸酯;1, annealing, the formed fluorescent transparent polycarbonate is placed in a certain temperature and slowly cooled to obtain a hard fluorescent transparent polycarbonate;

J、刻蚀,利用用激光将荧光透明聚碳酸酯上表面或下表面刻蚀成具有特殊结构的光栅,得到具有特殊光学结构的LED荧光透明聚碳酸酯片材;通过在荧光透明聚碳酸酯片材表面刻蚀光栅来改善LED的眩光和光分布不均匀;J. Etching, using a laser to etch the upper or lower surface of the fluorescent transparent polycarbonate into a grating with a special structure to obtain a LED fluorescent transparent polycarbonate sheet with a special optical structure; The grating is etched on the surface of the sheet to improve the glare and uneven light distribution of the LED;

K、封装,将上述具有特殊光学结构的LED荧光透明聚碳酸酯片材封装到LED中得到色温可调的LED灯珠/灯具。K. Encapsulation, encapsulating the above-mentioned LED fluorescent transparent polycarbonate sheet with special optical structure into LEDs to obtain LED lamp beads/lamps with adjustable color temperature.

实施例16-21,步骤流程同实施例15,其步骤B和步骤E使用的数据分别按照表1的第16-21组数据。Embodiment 16-21, the step flow is the same as embodiment 15, and the data used in step B and step E are according to the 16th-21st group data in Table 1 respectively.

实施例22:包括有以下步骤:Embodiment 22: comprise the following steps:

A、筛料,用150目的实验筛选出粒径为30-90um的聚碳酸酯粉末;A, sieve material, screen out the polycarbonate powder that particle diameter is 30-90um with 150 purpose experiments;

B、备料,按下表1的第8组组分质量比称取荧光粉、粒径为30-90um聚碳酸酯;其中荧光粉为黄色荧光粉、红色荧光粉组成的混合物;B, prepare materials, according to the 8th group component mass ratio of table 1, take phosphor powder, particle diameter is 30-90um polycarbonate; Wherein phosphor powder is the mixture that yellow phosphor, red phosphor form;

C、混料,将称取聚碳酸酯粉末和荧光粉置入变频行星式球磨机中混合,变频行星式球磨机转速为160-250r/min,混合时间为1-5h,得到混合料;C. Mixing, put the polycarbonate powder and fluorescent powder into a variable frequency planetary ball mill for mixing, the speed of the variable frequency planetary ball mill is 160-250r/min, and the mixing time is 1-5h to obtain a compound;

D、干燥,将混合料放入真空恒温干燥箱干燥,干燥温度为50-120℃,干燥时间为3-20h,得到干燥的混合料,聚碳酸酯粉末的最大水分含量小于0.020%;D, drying, put the mixed material into a vacuum constant temperature drying oven to dry, the drying temperature is 50-120 ℃, and the drying time is 3-20h, to obtain a dried mixed material, the maximum moisture content of the polycarbonate powder is less than 0.020%;

E、配助剂,按下表1的第15组组分质量比称取抗氧剂、光扩散剂;E, adjuvant, according to the weight ratio of the 15th group of components in Table 1, take antioxidant and light diffusing agent;

其中抗氧剂选用抗氧剂264,抗氧剂264可以按照实际需求在0.1%-1%范围内改变质量比,光扩散剂可以按照实际需求在0.5%-1%范围内改变质量比。Among them, antioxidant 264 is selected as the antioxidant, and the mass ratio of antioxidant 264 can be changed within the range of 0.1%-1% according to the actual demand, and the mass ratio of the light diffusing agent can be changed within the range of 0.5%-1% according to the actual demand.

F、混合,将干燥的混合料和助剂混合,得到混合均匀的原料;F, mixing, mixing the dry mixture and additives to obtain evenly mixed raw materials;

G、密炼,将步骤F中混合均匀的原料加入到密炼机中,密炼8-20分钟,密炼温度为200-300℃,密炼机转速为20-60r/min;G, banburying, put the uniformly mixed raw materials in the step F into the banbury mixer, banbury 8-20 minutes, banbury temperature is 200-300 ℃, banbury mixer speed is 20-60r/min;

H、成型,采取双螺杆挤出法将密炼所得的混合均匀的荧光聚碳酸酯在所需要的灯珠形状的磨具中直接注塑成型;H, forming, adopting the twin-screw extrusion method to directly inject the homogeneously mixed fluorescent polycarbonate obtained by banburying in the required lamp bead-shaped abrasive tool;

I、退火,将已成型的荧光透明聚碳酸酯放置于一定温度下缓慢冷却,得到硬质荧光透明聚碳酸酯;1, annealing, the formed fluorescent transparent polycarbonate is placed in a certain temperature and slowly cooled to obtain a hard fluorescent transparent polycarbonate;

J、刻蚀,利用用激光将荧光透明聚碳酸酯上表面或下表面刻蚀成具有特殊结构的光栅,得到具有特殊光学结构的LED荧光透明聚碳酸酯片材;通过在荧光透明聚碳酸酯片材表面刻蚀光栅来改善LED的眩光和光分布不均匀;J. Etching, using a laser to etch the upper or lower surface of the fluorescent transparent polycarbonate into a grating with a special structure to obtain a LED fluorescent transparent polycarbonate sheet with a special optical structure; The grating is etched on the surface of the sheet to improve the glare and uneven light distribution of the LED;

K、封装,将上述具有特殊光学结构的LED荧光透明聚碳酸酯片材封装到LED中得到色温可调的LED灯珠/灯具。K. Encapsulation, encapsulating the above-mentioned LED fluorescent transparent polycarbonate sheet with special optical structure into LEDs to obtain LED lamp beads/lamps with adjustable color temperature.

实施例23-28,步骤流程同实施例22,其步骤B和步骤E使用的数据分别按照表1的第23-28组数据。Embodiment 23-28, the step flow is the same as embodiment 22, and the data used in step B and step E are according to the 23-28th group data in Table 1 respectively.

表1:各实施例组分质量比Table 1: The mass ratio of each embodiment component

以上是对本发明的较佳实施进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可以作出种种的等同变换或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present invention, but the invention is not limited to the described embodiments, and those skilled in the art can also make various equivalent transformations or replacements without violating the spirit of the present invention. These equivalent modifications or replacements are all within the scope defined by the claims of the present application.

Claims (10)

1. a LED fluorescent transparent polycarbonate grating preparation method, is characterized in that: include following steps:
A, sieve material, select with 150 object testing sieves the polycarbonate powder that particle diameter is 30-90um;
B, getting the raw materials ready, is 30-90um polycarbonate by constituent mass than weigh phosphor powder, particle diameter;
C, batch mixing, will take polycarbonate powder and fluorescent powder and insert in frequency conversion planetary ball mill and mix, frequency conversion planetary ball mill rotating speed is 160-250r/min, and incorporation time is 1-5h, obtains compound;
D, drying, compound is put into vacuum constant temperature drying box dry, baking temperature is 50-120 DEG C, and drying time is 3-20h, and obtain dry compound, the maximum moisture of polycarbonate powder is less than 0.020%;
E, join auxiliary agent, take antioxidant, light diffusing agent by constituent mass ratio;
F, mixing, by the compound of drying and auxiliary agent mixing, obtain the raw material mixed;
G, banburying, join in Banbury mixer by the raw material mixed in step F, banburying 8-20 minute, and banburying temperature is 200-300 DEG C, and Banbury mixer rotating speed is 20-60r/min;
H, shaping, take twin-screw extrusion method by the direct injection mo(u)lding in the grinding tool of required lamp pearl shape of the fluorescent polycarbonate mixed of banburying gained;
I, annealing, be positioned over Slow cooling under uniform temperature, obtain hard fluorescent transparent polycarbonate by type fluorescent transparent polycarbonate;
J, etching, fluorescent transparent polycarbonate upper surface or lower surface are etched into the grating with special construction by utilization laser, obtain the LED fluorescent transparent polycarbonate sheet with special optical structure;
K, encapsulation, be encapsulated into the above-mentioned LED fluorescent transparent polycarbonate sheet with special optical structure in LED the LED lamp bead/light fixture obtaining adjustable color.
2. a kind of LED fluorescent transparent polycarbonate grating preparation method according to claim 1, it is characterized in that: in described step e, wherein antioxidant changes mass ratio according to actual demand within the scope of 0.1%-1%, and light diffusing agent changes mass ratio according to actual demand within the scope of 0.5%-1%.
3. a kind of LED fluorescent transparent polycarbonate grating preparation method according to claim 1, is characterized in that: special construction described in step J is cylindricality, triangle or trapezoidal.
4. a kind of LED fluorescent transparent polycarbonate grating of preparing of method according to claim 1, is characterized in that: described fluorescent transparent polycarbonate grating comprises following component in mass ratio: polycarbonate 48%-94.4%;
Fluorescent powder 5%-49.5%;
Antioxidant 0.1%-1.5%;
Light diffusing agent 0.5%-1%.
5. a kind of LED fluorescent transparent polycarbonate grating according to claim 4, is characterized in that: described fluorescent powder component is in mass ratio 5%-49.5%.
6. a kind of LED fluorescent transparent polycarbonate grating according to claim 5, is characterized in that: described fluorescent powder is the potpourri of yellow fluorescent powder or red fluorescence powder or yellow fluorescent powder and red fluorescence powder.
7. a kind of LED fluorescent transparent polycarbonate grating according to claim 6, is characterized in that: described yellow fluorescent powder component is in mass ratio 10%-25%.
8. a kind of LED fluorescent transparent polycarbonate grating according to claim 6, it is characterized in that: described yellow fluorescent powder component is in mass ratio 20%, described red fluorescence powder component is in mass ratio 2%.
9. a kind of LED fluorescent transparent polycarbonate grating according to claim 4, is characterized in that: described light diffusing agent is organosilicon light diffusing agent.
10. a kind of LED fluorescent transparent polycarbonate grating according to claim 4, it is characterized in that: the transmittance of described polycarbonate is not less than 91.0%, the powder diameter of described polycarbonate is 30-90um.
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