CN104500658A - Built-in solar tracking azimuth driving device - Google Patents
Built-in solar tracking azimuth driving device Download PDFInfo
- Publication number
- CN104500658A CN104500658A CN201410774944.4A CN201410774944A CN104500658A CN 104500658 A CN104500658 A CN 104500658A CN 201410774944 A CN201410774944 A CN 201410774944A CN 104500658 A CN104500658 A CN 104500658A
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- worm
- bevel gear
- gear
- reducer assembly
- short shaft
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- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000009434 installation Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 238000010248 power generation Methods 0.000 description 2
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/02—Toothed gearings for conveying rotary motion without gears having orbital motion
- F16H1/24—Toothed gearings for conveying rotary motion without gears having orbital motion involving gears essentially having intermeshing elements other than involute or cycloidal teeth
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear Transmission (AREA)
Abstract
本发明公开了一种内置式太阳跟踪方位角传动装置,其包括圆形箱盖、内齿式四点接触球转盘轴承、蜗杆、涡轮蜗杆-锥齿减速器组件、输出短轴,所述圆形箱盖固定于空心立柱内部顶端位置,减速器组件安装于圆形箱盖下部,减速器组件的输出短轴向上,并将外齿轮安装于短轴上,外齿轮与内齿式四点接触球转盘轴承啮合,蜗杆设于减速器组件内,蜗杆的输入端与电机相连;所述变参数是指该装置外形结构尺寸及减速比可根据需要而设定。本发明通过传动副参数设计容易实现不同减速比,同时三轴式支承结构及与立柱的内侧安装方式能确保该装置能承受较大的风载倾覆力矩、轴向力和径向力。
The invention discloses a built-in sun tracking azimuth transmission device, which comprises a circular box cover, an internal tooth type four-point contact ball turntable bearing, a worm, a turbine worm-bevel gear reducer assembly, and an output short shaft. The shape box cover is fixed at the top position inside the hollow column. The reducer assembly is installed at the bottom of the circular box cover. The output short axis of the reducer assembly is upward, and the external gear is installed on the short axis. The external gear and the internal gear are four-point The bearing of the contact ball turntable is meshed, the worm is arranged in the reducer assembly, and the input end of the worm is connected with the motor; the variable parameters mean that the device's external structure size and reduction ratio can be set according to needs. The present invention easily realizes different reduction ratios through the parameter design of the transmission pair, and at the same time, the three-axis support structure and the inner installation method with the column can ensure that the device can withstand large wind load overturning moment, axial force and radial force.
Description
技术领域 technical field
本发明涉及一种方位角传动装置,特别涉及一种内置式太阳跟踪方位角传动装置。 The present invention relates to an azimuth transmission device, in particular to a built-in sun tracking azimuth transmission device.
背景技术 Background technique
方位角传动装置是太阳能发电的重要组成部分,是实现太阳能集热器高精度跟踪的执行机构,方位角传动装置不仅要求运转平稳、效率高、低噪音、长寿命等还要求装置不干涉桁架的空间运动,外观简洁明朗使机架整体结构清晰。 The azimuth transmission device is an important part of solar power generation, and it is the actuator that realizes high-precision tracking of the solar collector. The azimuth transmission device not only requires stable operation, high efficiency, low noise, and long life, but also requires the device not to interfere with the truss. Space movement, simple and clear appearance makes the overall structure of the rack clear.
目前碟式太阳能的方位角传动装置是利用涡轮蜗杆驱动,采用回转支承使立柱与网架两部分之间实现相对回转,同时能承受一定轴向力、径向力和风载倾覆力矩,并配行星齿轮减速机构和三级减速直流电机。然而,目前的回转驱动装置都是放置于立柱顶端的外侧,从而占用了空间,影响机架的整体设计,并且电机及减速装置易受坏境影响而损坏,外置式结构对碟式太阳能的美观及发电系统也有一定的影响。 At present, the azimuth transmission device of the dish solar energy is driven by a worm gear, and a slewing bearing is used to realize relative rotation between the two parts of the column and the grid frame. At the same time, it can withstand a certain axial force, radial force and wind load overturning moment. Gear reduction mechanism and three-stage reduction DC motor. However, the current slewing drive devices are all placed outside the top of the column, which takes up space and affects the overall design of the frame, and the motor and deceleration device are easily damaged by the environment. And the power generation system also has certain influence.
发明内容 Contents of the invention
为了解决现有方位角传动装置存在的上述问题,本发明提供了一种内置式太阳跟踪方位角传动装置。本发明能使方位角传动装置及电机、行星齿轮减速器放置于立柱内部,充分利用了立柱内部空间,不仅运转平稳、效率高、低噪音而且解决了空间占用的问题,使各装置不易受到环境影响而提前损坏,也使机架整体结构清晰,美观。 In order to solve the above-mentioned problems existing in the existing azimuth transmission device, the present invention provides a built-in sun tracking azimuth transmission device. The invention can place the azimuth transmission device, the motor, and the planetary gear reducer inside the column, fully utilizes the space inside the column, not only runs smoothly, has high efficiency, and has low noise, but also solves the problem of space occupation, making each device not easily affected by the environment. It will be damaged in advance due to impact, and also make the overall structure of the rack clear and beautiful.
本发明解决上述技术问题的技术方案是:包括:包括圆形箱盖、内齿式四点接触球转盘轴承、蜗杆、涡轮蜗杆-锥齿减速器组件、输出短轴,所述圆形箱盖固定于空心立柱内部顶端位置,减速器组件安装于圆形箱盖下部,减速器组件的输出短轴向上,并将外齿轮安装于短轴上,外齿轮与内齿式四点接触球转盘轴承啮合,蜗杆设于减速器组件内,蜗杆的输入端与电机相连。 The technical solution of the present invention to solve the above-mentioned technical problems is: comprising: a circular case cover, an internal tooth type four-point contact ball slewing bearing, a worm, a turbine worm-bevel gear reducer assembly, an output short shaft, the circular case cover It is fixed at the top position inside the hollow column. The reducer assembly is installed on the lower part of the circular box cover. The output short axis of the reducer assembly is upward, and the external gear is installed on the short axis. The external gear and the internal gear four-point contact ball turntable The bearings are meshed, the worm is arranged in the reducer assembly, and the input end of the worm is connected with the motor.
上述的内置式太阳跟踪方位角传动装置中,所述涡轮蜗杆-锥齿减速器组件包括涡轮、蜗杆、第一锥齿轮、第二锥齿轮、长轴、短轴,所述蜗杆与涡轮齿接,涡轮固定于长轴的一端,长轴的另一端设有第二锥齿轮,第一锥齿轮固定于短轴上,第一锥齿轮与第二锥齿轮呈啮合。 In the above-mentioned built-in sun tracking azimuth transmission device, the worm gear-bevel reducer assembly includes a worm gear, a worm, a first bevel gear, a second bevel gear, a long shaft, and a short shaft, and the worm is geared to the worm gear The turbine is fixed on one end of the long shaft, the other end of the long shaft is provided with a second bevel gear, the first bevel gear is fixed on the short shaft, and the first bevel gear meshes with the second bevel gear.
本发明的优点在于:充分利用立柱内部的空间资源,可避免桁架、立柱及网架三者空间运动的干涉,简化桁架结构提高桁架单位重量下的强度和刚性;能有效改善方位角传动装置工作环境,提高电机、行星齿轮减速器的使用寿命;该装置通过传动副参数设计容易实现不同减速比,同时三轴式支承结构及与立柱的内侧安装方式能确保该装置能承受较大的风载倾覆力矩、轴向力和径向力。 The invention has the advantages of: making full use of the space resources inside the column, avoiding the interference of the space movement of the truss, the column and the net frame, simplifying the truss structure and improving the strength and rigidity of the truss unit weight; effectively improving the work of the azimuth transmission device environment, improve the service life of the motor and planetary gear reducer; the device can easily achieve different reduction ratios through the design of the transmission pair parameters, and at the same time, the three-axis support structure and the inner installation method with the column can ensure that the device can withstand large wind loads Overturning moment, axial force and radial force.
附图说明 Description of drawings
图1是本发明的安装前视图。 Figure 1 is an installation front view of the present invention.
图2是本发明的俯视图。 Figure 2 is a top view of the present invention.
图3是本发明的左视剖视图。 Fig. 3 is a left sectional view of the present invention.
图4是本发明的右视剖视图。 Fig. 4 is a right sectional view of the present invention.
图5是本发明的短轴安装剖视图。 Fig. 5 is a sectional view of the short shaft installation of the present invention.
图中标记如下:1—内齿式四点接触球转盘轴承;2—圆形箱盖;3—右端盖;4—减速器组件;5—蜗杆轴;6—左端盖;7—上端盖;8—外齿轮;9—第一锥齿轮;10—第二锥齿轮;11—箱盖内壁;12—蜗杆下端盖;13—涡轮;14—长轴;15—滚子轴承1;16—滚子轴承2;17—衬套;18—套筒;19—蜗杆上端盖;20—短轴;21—螺纹孔。 The markings in the figure are as follows: 1—internal gear four-point contact ball slewing bearing; 2—round box cover; 3—right end cover; 4—reducer assembly; 5—worm shaft; 6—left end cover; 7—upper end cover; 8—external gear; 9—the first bevel gear; 10—the second bevel gear; 11—the inner wall of the box cover; 12—the lower end cover of the worm; 13—the turbine; 14—the long shaft; 15—the roller bearing 1; 16—the roller Sub-bearing 2; 17—bush; 18—sleeve; 19—end cover of worm; 20—short shaft; 21—threaded hole.
具体实施方式 Detailed ways
参见图1-5,本发明包括圆形箱盖、内齿式四点接触球转盘轴承(1)、蜗杆(5)、涡轮蜗杆-锥齿减速器组件4、输出短轴20,所述圆形箱盖固定于空心立柱内部顶端位置,减速器组件4安装于圆形箱盖下部,减速器组件4的输出短轴20向上,并将外齿轮8安装于短轴20上,外齿轮8与内齿式四点接触球转盘轴承1啮合,蜗杆5设于减速器组件4内,蜗杆5的输入端与电机相连。所述涡轮蜗杆-锥齿减速器组件4包括涡轮13、蜗杆5、第一锥齿轮9、第二锥齿轮10、长轴14、短轴20,所述蜗杆5与涡轮13齿接,涡轮13固定于长轴14的一端,长轴14的另一端设有第二锥齿轮10,第一锥齿轮9固定于短轴20上,第一锥齿轮9与第二锥齿轮10呈90°啮合。所述衬套17为空心圆筒状,下端向内延伸成与短轴尺寸相同直径,上端向外延伸并用螺栓固定在箱体外,并且下端抵住滚子轴承16外端,套筒18套进短轴20内并抵住滚子轴承15、滚子轴承16内端,而端盖7固定滚子轴承15外端从而实现其衬套17、套筒18、短轴20、滚子轴承15及滚子轴承16的安装。 Referring to Figures 1-5, the present invention includes a circular box cover, an internal tooth type four-point contact ball slewing bearing (1), a worm (5), a worm gear-bevel gear reducer assembly 4, and an output short shaft 20. The shaped box cover is fixed at the top position inside the hollow column, the reducer assembly 4 is installed on the lower part of the circular box cover, the output short shaft 20 of the reducer assembly 4 is upward, and the external gear 8 is installed on the short shaft 20. The internal gear four-point contact ball slewing bearing 1 meshes, the worm 5 is arranged in the reducer assembly 4, and the input end of the worm 5 is connected with the motor. The worm gear-bevel gear reducer assembly 4 includes a worm gear 13, a worm 5, a first bevel gear 9, a second bevel gear 10, a long shaft 14, and a short shaft 20. The worm 5 is toothed with the worm gear 13, and the worm gear 13 One end of the major axis 14 is fixed, the other end of the major axis 14 is provided with a second bevel gear 10, the first bevel gear 9 is fixed on the minor axis 20, and the first bevel gear 9 meshes with the second bevel gear 10 at 90°. The bushing 17 is hollow cylindrical, the lower end extends inward to the same diameter as the short axis, the upper end extends outward and is fixed outside the box with bolts, and the lower end is against the outer end of the roller bearing 16, and there are 18 sets of sleeves Enter the short shaft 20 and resist the inner end of the roller bearing 15 and the roller bearing 16, and the end cover 7 fixes the outer end of the roller bearing 15 to realize the bushing 17, the sleeve 18, the short shaft 20, and the roller bearing 15 And the installation of roller bearing 16.
本发明的工作原理如下:工作时,由电机带动蜗杆5转动,从而带动与其啮合的涡轮13转动,涡轮13与长轴14采用键固定连接,当涡轮13旋转时带动长轴14旋转,并使长轴另一端第二锥齿轮10旋转,并带动与其呈90°啮合的第一锥齿轮9旋转,第一锥齿轮9通过键以及螺栓、垫圈及衬套17的固定,带动短轴20旋转,从而使短轴20另一端上的外齿轮旋转并与其啮合的内齿式四点接触球转盘轴承1旋转。 The working principle of the present invention is as follows: when working, the worm screw 5 is driven by the motor to rotate, thereby driving the turbine 13 engaged with it to rotate, the turbine 13 is fixedly connected with the major shaft 14 by a key, and when the turbine 13 rotates, the major shaft 14 is driven to rotate, and the The second bevel gear 10 at the other end of the long axis rotates, and drives the first bevel gear 9 meshing with it at 90° to rotate. The first bevel gear 9 is fixed by keys, bolts, washers and bushings 17 to drive the short shaft 20 to rotate. Therefore, the external gear on the other end of the short shaft 20 rotates and the internal gear four-point contact ball slewing bearing 1 meshing with it rotates.
本发明的优点在于:工作过程中,此装置不仅能够达到齿轮传动的基本要求并且减速器的内部结构使其在传动时输入轴与输出轴能实现竖直平行,使此传动装置以及电机和自带的一级减速机够有足够的空间放在空心立柱内部,完美利用了立柱内部的空间资源,并且不会干涉桁架的空间运动。 The advantage of the present invention is that: in the working process, the device can not only meet the basic requirements of gear transmission, but also the internal structure of the reducer can make the input shaft and output shaft realize vertical parallelism during transmission, so that the transmission device, motor and automatic The first-stage reducer with the belt has enough space to be placed inside the hollow column, which perfectly utilizes the space resources inside the column and does not interfere with the spatial movement of the truss.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410774944.4A CN104500658A (en) | 2014-12-16 | 2014-12-16 | Built-in solar tracking azimuth driving device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410774944.4A CN104500658A (en) | 2014-12-16 | 2014-12-16 | Built-in solar tracking azimuth driving device |
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| CN104500658A true CN104500658A (en) | 2015-04-08 |
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| CN201410774944.4A Pending CN104500658A (en) | 2014-12-16 | 2014-12-16 | Built-in solar tracking azimuth driving device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2016165407A1 (en) * | 2015-04-15 | 2016-10-20 | 宁波大智机械科技有限公司 | Rotating post support |
| CN108063590A (en) * | 2017-12-28 | 2018-05-22 | 天津正隆兴新能源科技发展有限公司 | A kind of high photovoltaic module support of accuracy |
| CN109139878A (en) * | 2018-10-09 | 2019-01-04 | 嘉善中佳电路板有限公司 | A kind of machine core gear drive to prolong the service life |
| CN109343579A (en) * | 2018-12-16 | 2019-02-15 | 北京工业大学 | A bidirectional variable-angle heliostat control mechanism based on gear drive |
| WO2023024203A1 (en) * | 2021-08-27 | 2023-03-02 | 重庆大学 | Sun-oriented directional solar wing driving device |
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| CN109139878A (en) * | 2018-10-09 | 2019-01-04 | 嘉善中佳电路板有限公司 | A kind of machine core gear drive to prolong the service life |
| CN109343579A (en) * | 2018-12-16 | 2019-02-15 | 北京工业大学 | A bidirectional variable-angle heliostat control mechanism based on gear drive |
| CN109343579B (en) * | 2018-12-16 | 2021-09-24 | 北京工业大学 | A bidirectional variable-angle heliostat control mechanism based on gear drive |
| WO2023024203A1 (en) * | 2021-08-27 | 2023-03-02 | 重庆大学 | Sun-oriented directional solar wing driving device |
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