Summary of the invention
The present invention is intended to the defect overcoming prior art, provides waste mulching film particle manufacture equipment and preparation technology thereof, easily produces a difficult problem for pernicious gas, particle packing difference after efficiently solving waste mulching film cleaning during large, the hot melt of moisture; There is the advantage that automaticity is high, production efficiency is high, cost is low.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A kind of waste mulching film particle manufacture equipment, comprises shredder, conveyer belt one, roller separation machine, conveyer belt two, disintegrating machine, high-speed friction cleaning device, one-level rinsing device, transmit auger, two wash rinsing device, carry material screw rod, squeezing machine, beater, blower fan, heat packs, suction blower fan, drying pipeline, storing bin, shredder one end is connected with conveyer belt one, conveyer belt one other end is connected with roller separation machine, roller separation machine is connected with disintegrating machine by conveyer belt two, high-speed friction cleaning device is entered by the screen cloth in disintegrating machine, one-level rinsing device is provided with on rear side of high-speed friction cleaning device, one-level rinsing device is connected with secondary rinsing device by transmitting auger, one-level rinsing device and secondary rinsing device form rinsing device, secondary rinsing device is connected with squeezing machine via carrying material screw rod, be connected on the downside of squeezing machine on beater, secondary rinsing device and beater are connected with blower fan, heat packs, is connected with suction blower fan between beater and storing bin, drying pipeline.
Secondary rinsing device comprises rinsing bath, rinsing device housing, dirt discharge groove, blow-off pipe, fan blades, motor, rinsing device housing upper is provided with rinsing bath, bottom rinsing bath, side is connected with blow-off pipe, the blow-off pipe other end passes rinsing device hull outside and is positioned over above dirt discharge groove, rinsing device housing is provided with several rotating shafts paralleled, in the middle part of rotating shaft, peripheral uniform welding has fan blades, and rotating shaft is connected with the motor of rinsing device housing side.
Squeezing machine comprises chassis frame, feeding cylinder, motor one, connecting axle, reductor, connector, helical blade, motor two, hydraulic oil container, hydraulic jack, the connection tip, barrel, screw rod, chassis frame shape is square, chassis frame top is provided with feeding cylinder, feeding cylinder bottom is connected with cylinder, cylinder one end is connected with reductor by connector, reductor and motor one are in transmission connection by connecting axle, connector connects the screw rod be placed in barrel, screw rod periphery is provided with helical blade, and the barrel other end is the discharging opening connecting the tip; Motor two connects hydraulic oil container, and be connected with oil inlet pipe, flowline between hydraulic oil container and hydraulic jack, hydraulic jack is connected by bearing with screw rod.
A kind of preparation technology of waste mulching film particle manufacture equipment, comprise the steps: the first step, tear up cleaning, the waste mulching film forklift of recovery is transported to shredder tear up, roller separation is carried out to roller separation machine via tape transport, mulch film after separation carries out fragmentation by tape transport to disintegrating machine, and disintegrating machine accesses
cleaning auger, the mulch film after fragmentation can be entered high-speed friction cleaning device by the screen cloth in disintegrating machine by the flushing of cleaning auger;
Second step, friction is washed, and enters low speed friction cleaning machine and carry out low speed friction and wash after high velocity sweep device high velocity sweep;
3rd step, rinsing, the mulch film after friction is washed enters one-level rinsing device and carries out rinsing; The impurity that while rinsing, sediment separator is separated not yet completely; Via carrying, material after one-level rinsing expects that screw rod enters secondary rinsing device and carries out rinsing;
4th step, extracts, and expects that screw rod is transported to squeezing machine and extracted again after the rinsing of material two-stage via carrying;
5th step, breaks up, and bulk material squeezing machine being extruded rear formation is broken up by beater, forms the material of dispersion;
6th step, dry, the material after breaing up enters drying pipeline heated-air drying, enters storage bin after drying.
High velocity sweep device quantity is four groups, and high speed cleaning machine is provided with
screw rod, the part that screw rod is three parts is provided with helical blade, and screw rod remainder is provided with rotating vane, and screw rod circumference type distributes, and blade is towards tilting in the same way, and angle is 0-50 degree.
It is identical with high-speed friction cleaning machine that low speed friction washes down machine structure.
Bottom one-level rinsing device connect carry material screw rod, carry material screw rod one end be provided with helical blade.
Compared with prior art, the present invention has following beneficial effect:
(1) difficult problem for pernicious gas, particle packing difference is easily produced after the present invention efficiently solves waste mulching film cleaning during large, the hot melt of moisture;
(2) production efficiency of the present invention is high, can continuous, large batch of processing waste mulching film and produce waste mulching film particle;
(3) to have automaticity high in the present invention, and only tear up and need special messenger to operate with technology of the package, all the other process procedures all achieve Automated condtrol, reduce labor strength and enterprise's production cost.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
As Figure 1-3, a kind of waste mulching film particle manufacture equipment, comprises shredder 1, conveyer belt 1, roller separation machine 3, conveyer belt 24, disintegrating machine 5, high-speed friction cleaning device 6, one-level rinsing device, transmit auger 8, two wash rinsing device, carry material screw rod, squeezing machine 9, beater 10, blower fan 11, heat packs 12, suction blower fan 13, drying pipeline 14, storing bin 15, shredder one end is connected with conveyer belt 1, conveyer belt 1 other end is connected with roller separation machine 3, roller separation machine 3 is connected with disintegrating machine 5 by conveyer belt 24, high-speed friction cleaning device 6 is entered by the screen cloth in disintegrating machine, one-level rinsing device is provided with on rear side of high-speed friction cleaning device 6, one-level rinsing device is connected with secondary rinsing device by transmitting auger 8, one-level rinsing device and secondary rinsing device form rinsing device 7, secondary rinsing device is connected with squeezing machine via carrying material screw rod, be connected on beater 10 on the downside of squeezing machine 9, secondary rinsing device and beater 10 are connected with blower fan 11, heat packs 12, is connected with suction blower fan 13 between beater 10 and storing bin 15, drying pipeline 14.
This above-mentioned secondary rinsing device comprises rinsing bath 101, rinsing device housing 102, dirt discharge groove 103, blow-off pipe 104, fan blades, motor, rotating shaft, rinsing device housing 102 top is provided with rinsing bath 101, bottom rinsing bath 101, side is connected with blow-off pipe 104, blow-off pipe 104 other end passes rinsing device hull outside and is positioned over above dirt discharge groove 103, rinsing device housing 102 is provided with several rotating shafts paralleled, in the middle part of rotating shaft, peripheral uniform welding has fan blades, and rotating shaft is connected with the motor of rinsing device housing side.
This above-mentioned squeezing machine, include barrel 91, motor 1, connecting axle 93, reductor 94, connector 95, helical blade 96, chassis frame 97, motor 2 98, hydraulic oil container 911, hydraulic jack 912, connect the tip 913, barrel 915, screw rod 916, chassis frame 97 shape is square, chassis frame top is provided with feeding cylinder 91, feeding cylinder 91 bottom is connected with cylinder, cylinder one end is connected with reductor 94 by connector 95, reductor 94 and motor 1 are in transmission connection by connecting axle 93, connector 95 connects the screw rod 916 be placed in barrel, screw rod periphery is provided with helical blade 96, barrel 915 other end is the discharging opening 914 connecting the tip 913, motor 2 98 connects hydraulic oil container 911, and be connected with oil inlet pipe 99, flowline 910 between hydraulic oil container 911 and hydraulic jack 912, hydraulic jack 912 is connected by bearing with hydraulic stem.
Operation principle, motor one starts, material after secondary rinsing enters barrel 915 by carrying material screw rod by feeding mouth, motor drives to reductor 94 by connecting axle, reductor 94 drives screw rod to rotate via connector 95, the material entering barrel 915 is pushed ahead along with helical blade 96, be pushed into the front end of barrel, motor two starts, and band hydraulic cylinder 912 works, and hydraulic stem is by stretching up and down, extrude on the upside of the barrel that the connection tip 913 is connected, discharged by the osculum below barrel by moisture, material is extruded by discharging opening, to reach the object extracted.
(1) machine construction principle: outer shape is square, upper end is three-dimensional trapezoid-shaped openings, bottom is cylinder, hydraulic push rod is provided with in cylinder, cylinder ends is connected with the trapezoidal discharging opening of solid, after material enters cylinder from charging aperture, under the propelling movement of hydraulic stem, form extruding at trapezoidal discharging opening, thus realize the function removing moisture.
(2) annexation of each parts: trapezoidal charging aperture connects at cylinder top, cylinder ends is trapezoidal discharging opening, the hydraulic stem of cylinder interior is connected with cylinder by bearing, and hydraulic stem is connected with hydraulic oil pump, realizes power transmission.
A kind of preparation technology of waste mulching film particle manufacture equipment, comprise the steps: the first step, tear up cleaning, the waste mulching film forklift of recovery is transported to shredder 1 tear up, carry out roller separation via tape transport to roller separation machine 2, native for part ball is separated with mulch film with impurity such as stones; Mulch film after separation carries out fragmentation by tape transport to disintegrating machine 5, and disintegrating machine access cleaning auger, can enter high-speed friction cleaning device 6 by the mulch film after fragmentation by the screen cloth in disintegrating machine by the flushing of cleaning auger;
Second step, friction is washed, and enters low speed friction cleaning machine and carry out low speed friction and wash after high velocity sweep device high velocity sweep; High velocity sweep device quantity is four groups, and high speed cleaning machine is provided with screw rod, and the part that screw rod is three parts is provided with helical blade, and screw rod remainder is provided with rotating vane, and screw rod circumference type distributes, and blade is towards tilting in the same way, and angle is 0-50 degree.It is identical with high-speed friction cleaning machine that low speed friction washes down machine structure.
3rd step, rinsing, the mulch film after friction is washed enters one-level rinsing device and carries out rinsing; The impurity that while rinsing, sediment separator is separated not yet completely; Via carrying, material after one-level rinsing expects that screw rod enters secondary rinsing device and carries out rinsing; Wherein, bottom one-level potcher connect carry material screw rod, carry material screw rod one end be provided with helical blade.
4th step, extracts, and expects that screw rod is transported to squeezing machine 9 and extracted again after the rinsing of material two-stage via carrying;
5th step, breaks up, and bulk material squeezing machine being extruded rear formation is broken up by beater 10, forms the material of dispersion;
6th step, dry, the material after breaing up enters drying pipeline 14 heated-air drying, enters storage bin 15 after drying.
Tear up technique: shredder two groups of angle steel set of blades subtends rotate, and are torn up by waste mulching film.
Screening technology: the waste mulching film material after tearing up sends into screening machine by conveyer belt, screening machine is horizontal hollow cylinder, and barrel is some apertures, and cylinder has motor to drive, in rotation, the silt in waste mulching film material is screened, realize the pretreatment to silt.
Developing technique: transmit auger by cleaning, realizes rinsing in transport process.
Technique is washed in friction: after waste mulching film material enters high, low speed friction cleaning machine, ground by small sandstone in rubbing machine slowly runs.
Rinsing process: after material carries out rinsing bath, under the effect of helical blade, carries out degree of depth cleaning to the silt be mingled with in waste mulching film.
Extract technique: under the effect of squeezing machine, remove the moisture in waste mulching film.
Break up technique: broken up by the bulk waste mulching film formed after squeezing machine extruding, form the material of dispersion.
Stoving process: by the mode of heat blow, carries out degree of depth oven dry to the moisture in waste mulching film.
The foregoing is only explanation embodiments of the present invention; be not limited to the present invention, for a person skilled in the art, within the spirit and principles in the present invention all; any amendment of doing, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.