CN104493393A - Welding gun support with fully-automatic welding function - Google Patents
Welding gun support with fully-automatic welding function Download PDFInfo
- Publication number
- CN104493393A CN104493393A CN201410714627.3A CN201410714627A CN104493393A CN 104493393 A CN104493393 A CN 104493393A CN 201410714627 A CN201410714627 A CN 201410714627A CN 104493393 A CN104493393 A CN 104493393A
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- China
- Prior art keywords
- support
- welding gun
- pieces
- plate
- gun support
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a welding gun support with a fully-automatic welding function. The welding gun support comprises a mounting base and a fixing frame, wherein the fixing frame is arranged on the mounting base; the mounting base comprises a bottom plate and two supporting plates arranged on the bottom plate; the two supporting plates are parallel to each other; the top surfaces of the two supporting plates are inclined; a top plate is arranged at the upper ends of the inner sides of the two supporting plates; an angle of 30 degrees is formed between the top plate and the horizontal plane; a threaded fixed plate is arranged on the side surface of the upper end of each supporting plate. The welding gun support is simple in structure, high in stability, high in rigidity, and not easy to deform in the using process.
Description
Technical field
The invention belongs to field of stents, particularly relate to a kind of welding gun support of Full-automatic welding.
Background technology
At present, there is following problem in the welding gun support of existing full-automatic welding machine, rigidity of structure problem: welding gun support installing stiffness of support is weak at present, easily produces distortion in the course of work; Welding procedure problem: welding gun support divides left and right part, needs the more operating time during weld parts; Welding precision problem: the stability of fixing automatic welding in the process of welding is not enough, easily rocks during weld parts, and automatic welding is unstable.
Summary of the invention
The object of the present invention is to provide a kind of welding gun support of Full-automatic welding, be intended to solve weak, the unstable problem of existing stiffness of support.
The present invention realizes like this, a kind of welding gun support of Full-automatic welding, described welding gun support comprises mounting seat and fixed mount, and described fixed mount is located in described mounting seat, and described mounting seat comprises base plate, be located at the support plate of two pieces on described base plate, two pieces of support plates are opposing parallel, and the end face of two pieces of described support plates becomes inclined-plane, and two pieces of described support plate inner top side are provided with top board, described top board becomes 30 degree of angles with horizontal plane, two pieces of support plate upper side are respectively equipped with screw thread fixed head.
Further technical scheme of the present invention is: two pieces of described support plates are provided with four-sided openings.
Further technical scheme of the present invention is: described base plate establishes square openings between two pieces of described support plates.
Further technical scheme of the present invention is: the junction of described base plate and two pieces of described support plates is provided with fixed triangle plate.
Further technical scheme of the present invention is: described fixed mount comprises bedplate, is located at the riser on bedplate, the transverse slat be connected with bedplate with described riser, and described riser is provided with manhole, and described transverse slat is provided with elliptical openings.
Further technical scheme of the present invention is: described riser, base plate, screw thread fixed head are equipped with screwed hole.
The invention has the beneficial effects as follows: supporting structure of the present invention is simple, stability is strong, and rigidity is strong, not yielding in the process used.
Accompanying drawing explanation
Fig. 1 is the structure chart of the full automatic conveying welder that the embodiment of the present invention provides;
Fig. 2 is the carriage structure chart that the embodiment of the present invention provides;
Fig. 3 is installing rack, rail plate, the feeding device overall structure figure that the embodiment of the present invention provides;
Fig. 4 is the installing rack structure chart that the embodiment of the present invention provides.
Detailed description of the invention
Reference numeral: 1-welder 2-feeding device 3-carriage 4-rail plate 5-installing rack 31-base 32-support 33-dihedral plate 34-roller bearing 35-scroll wheel 51-main beam 52-second leg 53-first leg 54-the 3rd leg.
Fig. 1-4 shows the welding gun support of a kind of Full-automatic welding provided by the invention, described welding gun support comprises mounting seat and fixed mount, described fixed mount is located in described mounting seat, described mounting seat comprises base plate, is located at the support plate of two pieces on described base plate, and two pieces of support plates are opposing parallel, the end face of two pieces of described support plates becomes inclined-plane, two pieces of described support plate inner top side are provided with top board, and described top board becomes 30 degree of angles with horizontal plane, and two pieces of support plate upper side are respectively equipped with screw thread fixed head.Supporting structure of the present invention is simple, and stability is strong, and rigidity is strong, not yielding in the process used.
Two pieces of described support plates are provided with four-sided openings.
Described base plate establishes square openings between two pieces of described support plates.
The junction of described base plate and two pieces of described support plates is provided with fixed triangle plate.
Described fixed mount comprises bedplate, is located at the riser on bedplate, the transverse slat be connected with bedplate with described riser, and described riser is provided with manhole, and described transverse slat is provided with elliptical openings.
Described riser, base plate, screw thread fixed head are equipped with screwed hole.
The controller of full-automatic conveying welder, described controller comprises microprocessor module, signal acquisition module, filtration module, signal amplification module, control signal lead-out terminal, power module and some sensors, the output of some described sensors connects the input of described signal acquisition module respectively, the output of described signal acquisition module connects the input of described filtration module, the output of described filtration module connects the input of described signal amplification module, the output of described signal amplification module connects the input of described microprocessor module, the output of described microprocessor module connects the input of described control signal lead-out terminal, described power module is electrically connected described microprocessor module respectively, signal acquisition module, filtration module, signal amplification module and some sensors.Utilize the signal of diverse location in sensor collecting device, the overall operation of conditioning equipment, make its equipment complete automatic control, improve operating efficiency, reduce cost of labor.
This controller also comprises signal-adjusting module, the input of described signal-adjusting module connects the output of described microprocessor module, the output of described signal-adjusting module connects the control end of some described sensors respectively, and described signal-adjusting module is electrically connected described power module.
The power that described signal-adjusting module indicates each sensor signal in the order of sensor according to microprocessor module Received signal strength adjusts the power that sensor sends signal.Described signal amplification module comprises signal amplifier, and described signal amplification factor is 100.Described power module adopts Switching Power Supply, and the input power of described Switching Power Supply is alternating current-direct current 90-250V, and output voltage is direct current 5V and 12V.
The guide rail of full-automatic conveying welder, described guide rail comprises the first track, second track, first crossbeam, second cross beam, 3rd crossbeam, rail brackets and ball-screw, described first track and the second track are located in the chute of described rail brackets respectively, described first track and described second parallel track, described first crossbeam is provided with from one end successively to the other end respectively between described first track and described second track, second cross beam and the 3rd crossbeam, the two ends of the crossbeam of described ball-screw one end are located at described first track and the second track bottom surface respectively, the two ends of the crossbeam of the described ball-screw other end are located on described rail brackets respectively.Guide rail structure of the present invention is simple, with low cost while precision is high, and resistance to overturning is strong, easy to use, with low cost.
Described first crossbeam is equal to the spacing of the 3rd crossbeam with described second cross beam to the spacing of second cross beam.Described first track is identical with the second track structure, its cross section quadrate.Described first track and the second track horizontally move in described chute.
A kind of automatic feeding, described automatic feeding comprises bracing frame, be located at the multiple rollers on support frame as described above, be located at the motor drive mechanism of support frame as described above tail end, the axle of described motor drive mechanism is provided with belt pulley, and described belt pulley is connected with multiple described roller by Pi Ding, support frame as described above has the first ball-screw, the controller be connected with described motor mechanism box, the signal input part of described controller connects described sensor, and described sensor is located on support frame as described above.Structure is simple, automatically material is regulated in centre position in convey materials process, whole process Automatic Control, automaticity is high, the adjustment of height can be carried out delivery platform, can position material, in course of conveying, make material concentrate neat stacking, easy to use, with low cost.
Described motor drive mechanism comprises support, is located at the motor on described support, is located at the belt pulley on the motor shaft of described motor.Described motor and described pedestal with bolts.Described roller adopts rotating shaft to be fixed on support frame as described above.Described belt is many.Described motor drive mechanism and support frame as described above with bolts.
A kind of mobile transfer gantry, this transfer gantry comprises base, support, multiple scroll wheel and conveying mechanism, described is set up on described base, described conveying mechanism is located at described cantilever tip, multiple described scroll wheel is located at described base bottom respectively, the two ends of described support are respectively perpendicular to described base and conveying mechanism, and described support is divided into two H-shaped supports and a T-shaped support, and described support and described base junction are provided with stiffener.
A kind of transfer gantry, this transfer gantry comprises base, support and conveying mechanism, described is set up on described base, described conveying mechanism is located at described cantilever tip, the two ends of described support are respectively perpendicular to described base and conveying mechanism, described support is divided into two H-shaped supports and a T-shaped support, and described support and described base junction are provided with stiffener.
Described conveying mechanism comprises two dihedral plates be arranged in parallel, is provided with many roller bearings between described two dihedral plates be arranged in parallel.Spacing between adjacent described roller bearing is equal.Many described roller bearings are parallel each other.Described support and described base adopt and to weld or bolt is connected.Described scroll wheel at least four.
A kind of full automatic conveying welder, described conveying welder comprises control system, carriage 3, feeding device 2, welder 1, rail plate 4, two sleeve gasket copper coins and installing rack 5, described rail plate 4 is located on described installing rack 5, described feeding device 2 is located on described rail plate 4, described feeding device 2 both sides are located at respectively by described two sleeve gasket copper coins, and be placed on described installing rack 5, described welder 1 is located on one end of described two rail plates 4, described carriage 3 one end connects one end of described installing rack 5 and contacts with described feeding device 2, described control system connects described feeding device 2 and welder 1 respectively.
Described feeding device 2 comprises bracing frame, be located at the multiple rollers on support frame as described above, be located at the motor drive mechanism of support frame as described above tail end, the axle of described motor drive mechanism is provided with belt pulley, described belt pulley is connected with described multiple roller by belt, and support frame as described above has the first ball-screw.
Described rail plate 4 comprises the first guide rail, the second guide rail arranged with described first guide rail parallel, be provided with three positioning beam between described first guide rail and the second guide rail, described rail plate is provided with the second ball-screw, and described rail plate 4 has many feets.
Described carriage 3 comprises base 31, be located at the support 32 on described base 31, be located at the conveying mechanism of described support 32 upper end, described support is two H-shaped supports and a T-shaped support, described base 31 has multiple scroll wheel 35, described conveying mechanism comprises two dihedral plates be arranged in parallel, is provided with equal many roller bearings 34 between two parallel dihedral plates 33.Spacing between adjacent roller bearing 34 is equal, and described many roller bearings 34 are all parallel.Described support 32 is with bolts with described base 31, and described support 32 is connected with dihedral plate 33 bolt.
Described pad copper coin comprise be located at described in pin vertical beam on frame, be located at the first H-shaped support of described vertical beam one end, be located at the slide mechanism of the described vertical beam other end, described slide mechanism is provided with two slide rails, and one end of described slide rail connects described first H-shaped support, and the described slide rail other end connects the second H-shaped support, described first H-shaped support and the second H-shaped cantilever tip are located at baffle plate, described baffle plate is through described slide mechanism, and described slide mechanism is provided with copper coin, and described copper coin is provided with driver.
Described welder 1 comprises the welding support be located on pad copper coin, is located at the welding machine on described welding support.
Welder 1 comprises controller, multiple sensor, welding machine, welding gun, mount pad and support, described is set up on described mount pad, described welding machine is located on described support, described welding gun connects described welding machine, described welding gun both sides are provided with multiple sensor, described sensor connects described controller, and described controller is located on described mount pad.Welding machine comprises fixed mount, is located at the cylinder under fixed mount.Described cylinder and described fixed mount adopt axle to be connected.Described support comprises base plate, is located at riser and transverse slat on base plate, and described transverse slat is connected with described riser is vertical, and described transverse slat is provided with oval aperture, and described riser is provided with elliptical openings.
Supporting seat comprises base, is located at the support on base.Described base comprises base plate, is located at support plate parallel on base plate, is located at the top board on parallel support plate.Described support plate is provided with opening, and described is quadrangle.
Described control system comprises PLC, the multiple sensors be connected with described PLC, and each position in conveying device is located at respectively by described sensor.
Described installing rack 5 comprises main beam 51, is located at the first feet 53 of described main beam 51 side, and be located at the second feet 52 and the 3rd feet 54 of described main beam 51 opposite side, described second feet 52 is identical with the 3rd feet 54 structure.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. the welding gun support of a Full-automatic welding, it is characterized in that, described welding gun support comprises mounting seat and fixed mount, and described fixed mount is located in described mounting seat, and described mounting seat comprises base plate, be located at the support plate of two pieces on described base plate, two pieces of support plates are opposing parallel, and the end face of two pieces of described support plates becomes inclined-plane, and two pieces of described support plate inner top side are provided with top board, described top board becomes 30 degree of angles with horizontal plane, two pieces of support plate upper side are respectively equipped with screw thread fixed head.
2. welding gun support according to claim 1, is characterized in that, two pieces of described support plates are provided with four-sided openings.
3. welding gun support according to claim 2, is characterized in that, described base plate establishes square openings between two pieces of described support plates.
4. welding gun support according to claim 3, is characterized in that, the junction of described base plate and two pieces of described support plates is provided with fixed triangle plate.
5. welding gun support according to claim 4, is characterized in that, described fixed mount comprises bedplate, is located at the riser on bedplate, the transverse slat be connected with bedplate with described riser, and described riser is provided with manhole, and described transverse slat is provided with elliptical openings.
6. welding gun support according to claim 5, is characterized in that, described riser, base plate, screw thread fixed head are equipped with screwed hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410714627.3A CN104493393B (en) | 2014-11-28 | 2014-11-28 | A kind of welding gun support of Full-automatic welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410714627.3A CN104493393B (en) | 2014-11-28 | 2014-11-28 | A kind of welding gun support of Full-automatic welding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104493393A true CN104493393A (en) | 2015-04-08 |
| CN104493393B CN104493393B (en) | 2016-06-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410714627.3A Active CN104493393B (en) | 2014-11-28 | 2014-11-28 | A kind of welding gun support of Full-automatic welding |
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| CN (1) | CN104493393B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102049643A (en) * | 2011-01-27 | 2011-05-11 | 潍柴重机股份有限公司 | Inner circular seam welding machine system and inner circular seam welding method |
| CN202539772U (en) * | 2011-12-09 | 2012-11-21 | 沈阳汇博热能设备有限公司 | Thin plate fillet weld automatic welding equipment |
| CN202934559U (en) * | 2012-12-12 | 2013-05-15 | 尹建伟 | A welding torch hanging device for automobile sheet metal repair machine |
| CN202943375U (en) * | 2012-11-12 | 2013-05-22 | 铜陵恒盛轨道装备有限责任公司 | Welding gun fixing frame |
| CN203197507U (en) * | 2013-04-26 | 2013-09-18 | 四川华通特种工程塑料研究中心有限公司 | U-type steel supporting structure in process of U-type steel welding |
| JP2014014858A (en) * | 2012-07-11 | 2014-01-30 | Nippon Steel & Sumikin Welding Co Ltd | One-side welding equipment for bent plate |
-
2014
- 2014-11-28 CN CN201410714627.3A patent/CN104493393B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102049643A (en) * | 2011-01-27 | 2011-05-11 | 潍柴重机股份有限公司 | Inner circular seam welding machine system and inner circular seam welding method |
| CN202539772U (en) * | 2011-12-09 | 2012-11-21 | 沈阳汇博热能设备有限公司 | Thin plate fillet weld automatic welding equipment |
| JP2014014858A (en) * | 2012-07-11 | 2014-01-30 | Nippon Steel & Sumikin Welding Co Ltd | One-side welding equipment for bent plate |
| CN202943375U (en) * | 2012-11-12 | 2013-05-22 | 铜陵恒盛轨道装备有限责任公司 | Welding gun fixing frame |
| CN202934559U (en) * | 2012-12-12 | 2013-05-15 | 尹建伟 | A welding torch hanging device for automobile sheet metal repair machine |
| CN203197507U (en) * | 2013-04-26 | 2013-09-18 | 四川华通特种工程塑料研究中心有限公司 | U-type steel supporting structure in process of U-type steel welding |
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| Publication number | Publication date |
|---|---|
| CN104493393B (en) | 2016-06-15 |
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| C06 | Publication | ||
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| C14 | Grant of patent or utility model | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20210430 Address after: No. 999, Renmin South Road, Yudong Town, Haimen City, Nantong City, Jiangsu Province, 226100 Patentee after: NANTONG JINQING ART PATTERN DESIGN Co.,Ltd. Address before: 545112 sifangtang area, Xinxing Industrial Park, Liujiang County, Liuzhou City, Guangxi Zhuang Autonomous Region Patentee before: LIUZHOU ZHENYE WELDING ELECTROMECHANICAL EQUIPMENT MANUFACTURING Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211221 Address after: 272000 No. 5566 Chongwen Avenue, high tech Zone, Jining City, Shandong Province Patentee after: Jining high tech Keda Technology Project Service Co.,Ltd. Address before: No. 999, Renmin South Road, Yudong Town, Haimen City, Nantong City, Jiangsu Province, 226100 Patentee before: NANTONG JINQING ART PATTERN DESIGN CO.,LTD. |
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| TR01 | Transfer of patent right | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20150408 Assignee: Dongying Ruien Equipment Automation Co.,Ltd. Assignor: Jining high tech Keda Technology Project Service Co.,Ltd. Contract record no.: X2023980048682 Denomination of invention: A fully automatic welding gun bracket Granted publication date: 20160615 License type: Common License Record date: 20231206 |
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| EE01 | Entry into force of recordation of patent licensing contract |