CN104493388A - PLC-based automatic aluminum foil welding device - Google Patents
PLC-based automatic aluminum foil welding device Download PDFInfo
- Publication number
- CN104493388A CN104493388A CN201410784823.8A CN201410784823A CN104493388A CN 104493388 A CN104493388 A CN 104493388A CN 201410784823 A CN201410784823 A CN 201410784823A CN 104493388 A CN104493388 A CN 104493388A
- Authority
- CN
- China
- Prior art keywords
- welding machine
- limit switch
- welding
- plc
- control system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 69
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title abstract description 3
- 229910052782 aluminium Inorganic materials 0.000 title abstract description 3
- 239000011888 foil Substances 0.000 title abstract 2
- 238000005476 soldering Methods 0.000 claims description 30
- 239000005030 aluminium foil Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a PLC-based automatic aluminum foil welding device comprising a PLC system provided with a button. The PLC system is connected to a connecting welding machine movable motor, and a welding machine movable limit switch is mounted above a welding machine rail where the welding machine movable motor located; the PLC system is connected to a welding machine lifting oil cylinder; the welding machine is provided with a lifting oil cylinder limit switch; the PLC system is connected to a welding head motor, and a welding head motor limit switch is mounted on the side of a push plate of the inner side of a welding head; the PLC system is further connected to a welding head stretching cylinder; the welding machine movable limit switch, the lifting oil cylinder limit switch and the welding head motor limit switch are connected to the PLC system. Thus, automatic welding can be started through the button after belt breaking, signals of limit switches are transmitted to the plc, and the plc receives the limitations before executing the corresponded actions to implement the automatic vertical movement and welding; resource waste is reduced greatly, cost is reduced, and human resource can be saved well.
Description
Technical field
The present invention relates to a kind of aluminium foil broken belt welder, specifically a kind of aluminium foil automatic soldering device based on PLC.
Background technology
In today of industry high speed development, efficiently, energy-conservationly a requisite ring has been become; And in vertical separator, divide the resource also having a lot of waste while rolling out finished product, these resources are through melting down, double teeming, regenerative ratio ability output finished product, often because misoperation or some unexpected factors easily belt phenomenon occur in the equipment of particularly aluminium foil bundling, the unnecessary wasting of resources can be reduced after making broken belt, in order to avoid these work repeatedly, arranging in its deflector roll (broken belt place) top can the bonding machine of aluminum strip transverse shifting relatively, bonding machine installs plumb joint, is welded by pushbutton enable bonding machine; So not only control the waste of resource greatly, and be also significantly increased in efficiency; But the welding machine of traditional structure, the movement of its welding machine, the flexible etc. of the lifting of welding machine and soldering tip all need to be controlled by respective control button, make it control unreliable, inefficiency thus, still can not well control cost.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of aluminium foil automatic soldering device based on PLC of raising the efficiency automatic welding.
In order to solve the problems of the technologies described above, aluminium foil automatic soldering device based on PLC of the present invention, comprise PLC control system, PLC control system has can to the button of PLC control system input control information, PLC control system is connected with welding machine mobile motor, above the welding machine track at welding machine mobile motor place, welding machine is installed and moves limit switch, PLC control system is connected with welding machine hoist cylinder by the first magnetic valve, welding machine is provided with can by hoist cylinder limit switch spacing for welding machine hoist cylinder, PLC control system is connected with soldering tip motor, push pedal inside soldering tip is other is provided with soldering tip electric machine spacing switch, PLC control system is also connected with soldering tip telescopic cylinder by the second magnetic valve, welding machine moves limit switch, hoist cylinder limit switch, soldering tip electric machine spacing switch are all connected in PLC control system.
Described welding machine moves limit switch and has three, and three welding machines move limit switch and lay respectively at bonding machine and return position, and transmission side is pressed against position, and fore side is pressed against position.
Described hoist cylinder limit switch has two, and two hoist cylinder limit switches lay respectively at welding machine upper limit, welding machine lower limit.
After adopting above-mentioned structure, due to PLC control system and the welding machine mobile motor be connected with PLC control system, welding machine hoist cylinder, soldering tip motor and the soldering tip telescopic cylinder of setting, each limit switch of welding machine mobile motor, welding machine hoist cylinder, soldering tip motor is all connected in PLC control system, thus after broken belt, by pushbutton enable automatic welding, use the signal of each limit switch and deliver to PLC, PLC receives each spacing rear execution corresponding actions respectively and realizes automatically moving up and down and welding; Not only greatly reducing the wasting of resources, reduce cost and also can be good at saving human resources simultaneously.
Accompanying drawing explanation
Fig. 1 is the theory diagram of the aluminium foil automatic soldering device based on PLC of the present invention;
Fig. 2 is the flow chart of the aluminium foil automatic soldering device based on PLC of the present invention.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the aluminium foil automatic soldering device based on PLC of the present invention is described in further detail.
As shown in Figure 1, aluminium foil automatic soldering device based on PLC of the present invention, comprise PLC control system, PLC control system has can to the button of PLC control system input control information, PLC control system is connected with welding machine mobile motor, above the welding machine track at welding machine mobile motor place, welding machine is installed and moves limit switch, PLC control system is connected with welding machine hoist cylinder by the first magnetic valve, welding machine is provided with can by hoist cylinder limit switch spacing for welding machine hoist cylinder, PLC control system is connected with soldering tip motor, push pedal inside soldering tip is other is provided with soldering tip electric machine spacing switch, PLC control system is also connected with soldering tip telescopic cylinder by the second magnetic valve, welding machine moves limit switch, hoist cylinder limit switch, soldering tip electric machine spacing switch are all connected in PLC control system.
Wherein, welding machine moves limit switch and has three, and three welding machines move limit switch and lay respectively at bonding machine and return position, and transmission side is pressed against position, and fore side is pressed against position; Hoist cylinder limit switch has two, and two hoist cylinder limit switches lay respectively at welding machine upper limit, welding machine lower limit; When welding machine motor removing to transmission side and plumb joint return position normal bright time, welding machine start rise, continue to move forward after receiving limit signal; When welding machine motor removing to fore side and plumb joint return position normal bright time, bonding machine start decline, back move after receiving limit signal, with cross collect this signal to complete the movement of bonding machine; When welding move to transmission side spacing time, plumb joint starts to be pressed against roll surface and plumb joint is return a signal disjunction and forbidden moving up and down, when welding move to fore side spacing time, plumb joint leave roll surface and plumb joint return position often bright permission move up and down, welding moves down and back runs; The automatically upper and lower of bonding machine is completed by collecting this signal.
During use, as shown in Figure 2, after broken belt when operator presses start button, start and start to run to the right, after arriving spacing transmission side, by pneumatic cylinder, plumb joint pressed against on roll surface and start welding, after bonding machine arrives spacing fore side, source of the gas is closed, and plumb joint is return, and drops to lower roll when receiving bonding machine while plumb joint returns a signal, now bonding machine lower limit position Chang Liang, source of the gas is opened, and plumb joint is pressed against again, and starts back to run left; After being again welded to spacing transmission side, source of the gas is closed, and plumb joint lifts, and bonding machine rises, and now bonding machine lower limit position is often bright and move to bonding machine left and return the spacing Posterior circle in position and stop.
Claims (3)
1. the aluminium foil automatic soldering device based on PLC, it is characterized in that: comprise PLC control system, described PLC control system has can to the button of PLC control system input control information, described PLC control system is connected with welding machine mobile motor, above the welding machine track at welding machine mobile motor place, welding machine is installed and moves limit switch, described PLC control system is connected with welding machine hoist cylinder by the first magnetic valve, welding machine is provided with can by hoist cylinder limit switch spacing for welding machine hoist cylinder, described PLC control system is connected with soldering tip motor, push pedal inside described soldering tip is other is provided with soldering tip electric machine spacing switch, described PLC control system is also connected with soldering tip telescopic cylinder by the second magnetic valve, described welding machine moves limit switch, hoist cylinder limit switch, soldering tip electric machine spacing switch are all connected in PLC control system.
2. according to the aluminium foil automatic soldering device based on PLC according to claim 1, it is characterized in that: described welding machine moves limit switch and has three, three welding machines move limit switch and lay respectively at bonding machine and return position, and transmission side is pressed against position, and fore side is pressed against position.
3. according to the aluminium foil automatic soldering device based on PLC according to claim 1, it is characterized in that: described hoist cylinder limit switch has two, two hoist cylinder limit switches lay respectively at welding machine upper limit, welding machine lower limit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410784823.8A CN104493388A (en) | 2014-12-17 | 2014-12-17 | PLC-based automatic aluminum foil welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410784823.8A CN104493388A (en) | 2014-12-17 | 2014-12-17 | PLC-based automatic aluminum foil welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104493388A true CN104493388A (en) | 2015-04-08 |
Family
ID=52934888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410784823.8A Pending CN104493388A (en) | 2014-12-17 | 2014-12-17 | PLC-based automatic aluminum foil welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104493388A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499744A (en) * | 2016-02-02 | 2016-04-20 | 安徽工程大学 | Automatic welder control system of four-position auto radiator and welding point adjusting method |
| CN110181162A (en) * | 2019-06-26 | 2019-08-30 | 中铝河南洛阳铝箔有限公司 | A kind of Double-zero aluminum foil connector is servo-actuated welder and application method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3100337A (en) * | 1960-07-12 | 1963-08-13 | Aluminum Co Of America | Splicing aluminum foil |
| CN201702520U (en) * | 2010-04-29 | 2011-01-12 | 上海依赛工业有限公司 | Automatic welding machine |
| JP2013006210A (en) * | 2011-06-23 | 2013-01-10 | Tomokatsu Aizawa | Welding method for aluminum foil by electromagnetic force |
| CN103737211A (en) * | 2013-12-23 | 2014-04-23 | 芜湖常瑞汽车部件有限公司 | Robot automatic welding tool system |
| CN203557022U (en) * | 2013-08-15 | 2014-04-23 | 重庆市金籁电子科技有限公司 | Automatic control spot welding machine |
| CN104070311A (en) * | 2013-03-27 | 2014-10-01 | 南通中集顺达集装箱有限公司 | Automatic welder |
| CN204321444U (en) * | 2014-12-17 | 2015-05-13 | 镇江市宏业科技有限公司 | Based on the aluminium foil automatic soldering device of PLC |
-
2014
- 2014-12-17 CN CN201410784823.8A patent/CN104493388A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3100337A (en) * | 1960-07-12 | 1963-08-13 | Aluminum Co Of America | Splicing aluminum foil |
| CN201702520U (en) * | 2010-04-29 | 2011-01-12 | 上海依赛工业有限公司 | Automatic welding machine |
| JP2013006210A (en) * | 2011-06-23 | 2013-01-10 | Tomokatsu Aizawa | Welding method for aluminum foil by electromagnetic force |
| CN104070311A (en) * | 2013-03-27 | 2014-10-01 | 南通中集顺达集装箱有限公司 | Automatic welder |
| CN203557022U (en) * | 2013-08-15 | 2014-04-23 | 重庆市金籁电子科技有限公司 | Automatic control spot welding machine |
| CN103737211A (en) * | 2013-12-23 | 2014-04-23 | 芜湖常瑞汽车部件有限公司 | Robot automatic welding tool system |
| CN204321444U (en) * | 2014-12-17 | 2015-05-13 | 镇江市宏业科技有限公司 | Based on the aluminium foil automatic soldering device of PLC |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499744A (en) * | 2016-02-02 | 2016-04-20 | 安徽工程大学 | Automatic welder control system of four-position auto radiator and welding point adjusting method |
| CN105499744B (en) * | 2016-02-02 | 2017-11-21 | 安徽工程大学 | Four station automobile radiators automatic welding machine control systems and solder joint method of adjustment |
| CN110181162A (en) * | 2019-06-26 | 2019-08-30 | 中铝河南洛阳铝箔有限公司 | A kind of Double-zero aluminum foil connector is servo-actuated welder and application method |
| CN110181162B (en) * | 2019-06-26 | 2024-02-23 | 中铝河南洛阳铝箔有限公司 | Follow-up welding device for double-zero aluminum foil connector and use method |
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| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Application publication date: 20150408 |