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CN104493330B - A kind of composite bimetal pipe girth joint is to welding method - Google Patents

A kind of composite bimetal pipe girth joint is to welding method Download PDF

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Publication number
CN104493330B
CN104493330B CN201410645571.0A CN201410645571A CN104493330B CN 104493330 B CN104493330 B CN 104493330B CN 201410645571 A CN201410645571 A CN 201410645571A CN 104493330 B CN104493330 B CN 104493330B
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China
Prior art keywords
welding
carbon steel
zone
base tube
composite bimetal
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CN104493330A (en
Inventor
上官丰收
常泽亮
李发根
孟繁印
李广山
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China National Petroleum Corp
CNPC Tubular Goods Research Institute
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China National Petroleum Corp
CNPC Tubular Goods Research Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/02Seam welding; Backing means; Inserts
    • B23K9/028Seam welding; Backing means; Inserts for curved planar seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/167Arc welding or cutting making use of shielding gas and of a non-consumable electrode
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention discloses a kind of composite bimetal pipe girth joint to welding method, comprise the following steps: the carbon steel base tube bevelling to composite bimetal pipe to be welded, groove type is double V-groove, forms two shortcomings;Use argon tungsten-arc welding that bushing pipe is welded, form corrosion resistant alloy welding zone;After the corrosion resistant alloy welding zone completing welding is polished flat, at the high temperature resistant not crucible zone of its surface wrap one layer;Carbon steel base tube has been welded by the mode using manual electric arc welding, forms carbon steel welding zone, so far completes the welding of composite bimetal pipe welding neck collar weld seam.The present invention is by introducing high temperature resistant not crucible zone between the carbon steel base tube at composite bimetal pipe welding point and corrosion resistant alloy bushing pipe, owing to the fusing point of high temperature resistant not crucible zone is far above carbon steel base tube and bushing pipe, effectively the carbon steel base tube of joint and the fusion zone of bushing pipe are kept apart, avoid the phase counterdiffusion of alloying element between carbon steel base tube and bushing pipe, reduce the control difficulty of weldquality.

Description

A kind of composite bimetal pipe girth joint is to welding method
[technical field]
The invention belongs to welding technology field, be specifically related to a kind of composite bimetal pipe girth joint butt welding welding side Method.
[background technology]
Composite bimetal pipe is a kind of with ordinary carbon steel as base tube, with rustless steel, nickel-base alloy, Hastelloy It is bushing pipe Deng corrosion resistant alloy, by machinery spinning, Explosion composite, the mode such as drawing is compound, hydraulic pressure is compound The economical anti-corrosion tubing of one produced.Its base tube gives full play to the excellent mechanical performance of carbon steel pipe with cheap Advantage, and responsible pressure-bearing and pipeline rigid support;Internal lining pipe then undertakes corrosion-resistant effect, the thickness of internal lining pipe Spend only 0.3-4.0mm and be effectively saved the cost of tubing.Therefore, composite bimetal pipe is widely used in oil Gas gathering pipeline, Oil/gas Well sleeve pipe, produced-water reinjection pipeline;Chemical industry heat exchanger tube;Electric power demineralized water, The fields such as desulfurization pipeline.
Composite bimetal pipe girth joint butt welding is one of technological difficulties of composite bimetal pipe, simultaneously its Welder Skill is complicated, needs strictly to control each process procedure to obtain high-quality joint.The most double gold Belong to execution YB/T5092-2005 and the JB/T4747-2002 standard that is welded to connect of multiple tube, general employing three layers Weldering, first argon arc welding back cover, then weld transition zone, capping, girth joint welding process are filled in last manual electric arc welding As shown in Figure 1, wherein, a is soldering and sealing, and b is backing welding, and c is transition weldering, and d is for filling weldering, and e is lid Face is welded.But the welding method of existing composite bimetal pipe needs its welding procedure is carried out strict control More satisfied welding quality could be obtained.Owing to the chemical composition of base tube and bushing pipe exists significant difference, molten Owing to the diffusion bushing pipe of element is diluted by base tube thus causes the stability of weld seam austenite to show during change Writing and reduce, phosphorus content increases, simultaneously because austenite recrystallization district is very big, easy segregation P of intergranular gap in molten bath, The low melting point eutectic products such as S under the effect of tension to crack.Secondly, unit between this base tube and bushing pipe Element diffusion and the diluting effect that causes, can cause the decline of composite bimetal pipe weld seam corrosion resistance, and Region near melt run produces martensitic structure, thus adds the fragility of welding line joint.It addition, in order to Stoping the phase counterdiffusion of alloying element between base tube with bushing pipe, existing welding method is to carry out after backing welding Transition is welded, and transition weldering belongs to different-metal material welding, this also increases the difficulty of Weld seam quality control.
[summary of the invention]
Present invention aims to the deficiencies in the prior art, it is provided that a kind of composite bimetal pipe girth joint To welding method, it is somebody's turn to do by introducing high temperature resistant not crucible zone between the carbon steel base tube at welding point and bushing pipe, Effectively carbon steel base tube and the bushing pipe of joint are kept apart, it is to avoid because of alloying element between carbon steel base tube and bushing pipe Phase counterdiffusion and many problems of welded quality of causing, simplify the welding procedure of composite bimetal pipe, it is to avoid Welding between foreign material, improves welding job efficiency.
For achieving the above object, the present invention adopts the following technical scheme that:
A kind of composite bimetal pipe girth joint, to welding method, comprises the following steps:
1) the carbon steel base tube bevelling to composite bimetal pipe to be welded, groove type is double V-groove, The both sides of double V-groove form two shortcomings so that the rectangular shape in bottom of double V-groove, its top is trapezoidal Shape;
2) bushing pipe is welded, form corrosion resistant alloy welding zone;
3) by step 2) complete welding corrosion resistant alloy welding zone polish flat after, resistance to its surface wrap one layer High temperature not crucible zone;
4) carbon steel base tube has been welded, formed carbon steel welding zone, so far complete composite bimetal pipe butt welding boxing Seam welding.
The present invention is further improved by: the fusing point of high temperature resistant not crucible zone is higher than carbon steel base tube and liner material Fusing point more than 300 DEG C.
The present invention is further improved by: the 5% of the thickness of high temperature resistant not crucible zone≤carbon steel base tube wall thickness.
The present invention is further improved by: the whole corrosion resistant alloy weld zone of high temperature resistant not crucible zone covering, and every Carbon steel base tube and the fusion zone of bushing pipe absolutely.
The present invention is further improved by: the material of high temperature resistant not crucible zone is molybdenum.
The present invention is further improved by: the wall thickness of bushing pipe is 0.3-4.0mm.
The present invention is further improved by: step 2) in, use argon tungsten-arc welding stainless with TGS-316L Bushing pipe is welded by steel argon arc welding wire.
The present invention is further improved by: step 4) in, use the mode of manual electric arc welding by carbon steel base tube Welding completes.
Compared with prior art, the present invention has a following beneficial effect:
The present invention increases a high temperature resistant not crucible zone, this resistance to height between carbon steel base tube and the bushing pipe of pipe end to be welded The fusing point of temperature not crucible zone, far above carbon steel base tube and the fusing point of bushing pipe, effectively prevent the welding of carbon steel base tube and lining During sealing of tube interfere with Elements Diffusion and cause at girth joint under bushing pipe corrosion resistance and mechanical performance Fall.Additionally, the left and right sides of the high temperature resistant not crucible zone of the present invention can exist the shortcoming of a radial direction, but this lacks The size owed can be controlled by by the thickness of high temperature resistant not crucible zone, makes the performance of commissure reach design Requirement.
One composite bimetal pipe girth joint of the present invention, to welding method, possesses following characteristics:
This invention simplifies welding process flow, compared with existing composite bimetal pipe welding procedure, save Soldering and sealing welds two steps with transition, it is to avoid the welding between foreign material, is effectively increased weldquality control Controlling the water circulation is put down.
The processing of bevel for welding of the present invention is identical with the retaining wall on slope of existing composite bimetal pipe butt welding welding, Welding equipment and packing material do not had special requirement yet.Therefore, the most permissible under existing appointed condition Carry out composite bimetal pipe butt welding welding, almost without technological transformation cost.
Although non-fusible district exists two shortcomings, but the physical dimension of shortcoming can be by high temperature resistant not crucible zone Thickness is effectively controlled, and will not cause the reduction of weldquality.
[accompanying drawing explanation]
Fig. 1 is that composite bimetal pipe girth joint welds schematic diagram;
In figure: a is soldering and sealing, b is backing welding, and c is transition weldering, and d is for filling weldering, and e is cosmetic welding.
Fig. 2 is that schematic diagram is welded in composite bimetal pipe girth joint butt welding of the present invention;
In figure: 1 is corrosion resistant alloy welding zone, 2 is high temperature resistant not crucible zone, and 3 is carbon steel welding zone, and 4 is shortcoming.
[detailed description of the invention]
With embodiment, the present invention is described in further details below in conjunction with the accompanying drawings.
See Fig. 2, one composite bimetal pipe girth joint of the present invention to welding method, its welding process flow It is followed successively by bushing pipe welding, the installation of high temperature resistant not crucible zone and the welding of carbon steel base tube, specifically includes following steps:
1) the carbon steel base tube bevelling to composite bimetal pipe to be welded, groove type is double V-groove, The both sides of double V-groove form two shortcomings 4 so that the rectangular shape in bottom of double V-groove, its top is ladder Shape;
2) use argon tungsten-arc welding with TGS-316L rustless steel argon arc welding wire, bushing pipe to be welded, formed resistance to Erosion alloy welding zone 1;
3) by step 1) complete welding corrosion resistant alloy welding zone 1 polish flat after, its surface wrap one layer High temperature resistant not crucible zone 2;
4) use the mode of manual electric arc welding to be welded by carbon steel base tube, form carbon steel welding zone 3, the completeest Become the welding of composite bimetal pipe welding neck collar weld seam.
Wherein, the fusing point of high temperature resistant not crucible zone 2 higher than the fusing point more than 300 DEG C of carbon steel base tube and liner material, And the 5% of the thickness≤carbon steel base tube wall thickness of high temperature resistant not crucible zone 2, additionally, high temperature resistant not crucible zone 2 covers whole Individual corrosion resistant alloy weld zone, and completely cut off the fusion zone of carbon steel base tube and bushing pipe.
Embodiment:
Composite bimetal pipe Φ 508mm L245 steel and the butt girth welding seam of 316L rustless steel double-metal composite pipe Welding, its base tube wall thickness is 14.2mm, bushing pipe wall thickness 2.5mm.
The bevel for welding of 60 ± 5 °, alignment clearance 2.0-3.0mm is gone out at composite bimetal pipe tube end maching to be welded. Initially with argon tungsten-arc welding and TGS-316L rustless steel argon arc welding wire, 316L rustless steel bushing pipe is carried out bottoming Weldering.After having welded, the surface of backing welding layer is carried out equating of polishing.The most as shown in Figure 2, use Diameter 40 μm molybdenum filament is wound around a layer thickness≤0.7mm (=14.2mm × 5%) molybdenum ribbon on bottoming layer surface, Molybdenum ribbon wraps up whole backing welding weld seam.Due to Mo fusing point about 2600 DEG C, and 316L and L245 fusing point is the most not More than 1500 DEG C, therefore will not melt at whole welding process Mo layer, completely cut off the molten of 316L and L245 Change district, the problem that effectively prevent different-metal material welding.It is not more than L245 thickness by controlling the thickness of Mo layer The 5% of degree, i.e. can reach the requirement of L2 rank flaw detection, weldquality can be made to reach design and use requirement.
In sum, between present invention carbon steel base tube at welding point and bushing pipe, introduce high temperature resistant not crucible zone, Owing to the fusing point of high temperature resistant not crucible zone is far above carbon steel base tube and bushing pipe, effectively by the carbon steel base tube of joint Keep apart with the fusion zone of bushing pipe, it is to avoid the phase counterdiffusion of alloying element between carbon steel base tube and bushing pipe.

Claims (8)

1. a composite bimetal pipe girth joint is to welding method, it is characterised in that comprise the following steps:
1) the carbon steel base tube bevelling to composite bimetal pipe to be welded, groove type is double V-groove, The both sides of double V-groove form two shortcomings (4) so that the rectangular shape in bottom of double V-groove, its top in Trapezoidal shape;
2) bushing pipe is welded, form corrosion resistant alloy welding zone (1);
3) by step 2) complete welding corrosion resistant alloy welding zone (1) polish flat after, at its surface wrap one The high temperature resistant not crucible zone (2) of layer;
4) carbon steel base tube has been welded, formed carbon steel welding zone (3), so far complete composite bimetal pipe butt welding Girth joint welds.
A kind of composite bimetal pipe girth joint the most according to claim 1 to welding method, its feature It is: the fusing point of high temperature resistant not crucible zone (2) is at least above the fusing point 300 DEG C of carbon steel base tube and liner material.
A kind of composite bimetal pipe girth joint the most according to claim 1 and 2 to welding method, its It is characterised by: the 5% of the thickness of high temperature resistant not crucible zone (2)≤carbon steel base tube wall thickness.
A kind of composite bimetal pipe girth joint the most according to claim 1 and 2 to welding method, its Be characterised by: high temperature resistant not crucible zone (2) covers whole corrosion resistant alloy welding zone (1), and completely cut off carbon steel base tube with The fusion zone of bushing pipe.
A kind of composite bimetal pipe girth joint the most according to claim 1 and 2 to welding method, its It is characterised by: the material of high temperature resistant not crucible zone (2) is molybdenum.
A kind of composite bimetal pipe girth joint the most according to claim 1 and 2 to welding method, its It is characterised by: the wall thickness of bushing pipe is 0.3-4.0mm.
A kind of composite bimetal pipe girth joint the most according to claim 1 and 2 to welding method, its It is characterised by: step 2) in, use argon tungsten-arc welding with TGS-316L rustless steel argon arc welding wire, bushing pipe to be entered Row welding.
A kind of composite bimetal pipe girth joint the most according to claim 1 and 2 to welding method, its It is characterised by: step 4) in, use the mode of manual electric arc welding to be welded by carbon steel base tube.
CN201410645571.0A 2014-11-11 2014-11-11 A kind of composite bimetal pipe girth joint is to welding method Active CN104493330B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108890076A (en) * 2018-07-24 2018-11-27 中国石油天然气集团有限公司 A kind of boxing method of corrosion resistant alloy inner liner compound pipe

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CN106670670A (en) * 2016-11-25 2017-05-17 云南昆钢钢结构股份有限公司 Welding method for annular back cover of stainless steel-carbon steel composite pipe
CN107244049A (en) * 2017-06-13 2017-10-13 苏州艾盾合金材料有限公司 A kind of preventing water leakage machine barrel and its preparation technology for double screw extruder
US11110546B2 (en) * 2018-04-23 2021-09-07 Lincoln Global, Inc. Laser hot wire welding of multi-layered structures
CN114310020A (en) * 2021-12-29 2022-04-12 江苏杰润管业科技有限公司 Butt welding method and device for large-diameter bimetal composite pipe

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JPH08103872A (en) * 1994-10-04 1996-04-23 Nippon Steel Corp Welding method for wear resistant composite pipe
JP2002018592A (en) * 2000-07-06 2002-01-22 Nkk Corp Solid wire for circumferential weld of carbon steel pipe and welding method using the same
CN102554432B (en) * 2012-02-03 2014-07-23 中国石油天然气集团公司 Butt welding method for bimetal composite pipes
CN103331327B (en) * 2013-05-27 2016-05-11 中国石油天然气集团公司 A kind of composite bimetal pipe welding method of girth weld
CN103624376B (en) * 2013-11-29 2015-07-08 西安向阳航天材料股份有限公司 Method for butt welding end parts of two double-metal composite pipes respectively with adapter ring on the end part

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108890076A (en) * 2018-07-24 2018-11-27 中国石油天然气集团有限公司 A kind of boxing method of corrosion resistant alloy inner liner compound pipe

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