CN104493216A - Cut-off tool with A-shaped cutting edge - Google Patents
Cut-off tool with A-shaped cutting edge Download PDFInfo
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- CN104493216A CN104493216A CN201410803885.9A CN201410803885A CN104493216A CN 104493216 A CN104493216 A CN 104493216A CN 201410803885 A CN201410803885 A CN 201410803885A CN 104493216 A CN104493216 A CN 104493216A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/04—Cutting-off tools
- B23B27/045—Cutting-off tools with chip-breaking arrangements
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Abstract
本发明公开了一种A形刃切断刀,该A形刃切断刀包括刀柄、刀头以及位于刀头前方的A形切削刃,所述A形切削刃为左右分开的折线刃。本发明的A形刃切断刀整体左右对称,其切削刃采用左右对称的折线刃,前面分为两部分,左半部分和右半部分的倾斜方向对称。本发明A形刃切断刀既可实现斜角切削,又具有分屑功能,同时还具有自我对中特性,避免了刀头折断,保证了被切槽的形位精度。
The invention discloses an A-shaped cutting knife. The A-shaped cutting knife includes a knife handle, a knife head and an A-shaped cutting edge located in front of the knife head. The A-shaped cutting edge is a broken-line edge separated from the left and right. The A-shaped cutting knife of the present invention is left-right symmetrical as a whole, and its cutting edge adopts a left-right symmetrical broken line edge, and the front is divided into two parts, and the inclined directions of the left half part and the right half part are symmetrical. The A-shaped cutting knife of the present invention can not only realize oblique cutting, but also has the function of chip separation, and also has the self-centering feature, which avoids the breakage of the cutter head and ensures the shape and position accuracy of the cut groove.
Description
技术领域technical field
本发明涉及切削刀具技术领域,更具体涉及一种A形刃切断刀。The invention relates to the technical field of cutting tools, in particular to an A-shaped cutting tool.
背景技术Background technique
切断是在车削加工中,把棒料或工件切成两段或数段的加工方法.现有技术中的切断刀可分为直刃切断刀、斜刃切断刀。如图1所示,直刃切断刀包括刀头和刀柄,切削刃位于刀头前面。刀刃为垂直于切削方向的直线。直刃切断刀在切削时,如图4所示,属于直角切削,即切削刃与切削速度方向垂直,切削力大,切削震动大,机床耗能高,已加工表面,即切断面质量低。如图2所示,斜刃切断刀的刀刃为与切削方向不垂直的斜线。斜刃切断刀在切削时,如图5所示,属于斜角切削,即切削刃与切削速度方向不垂直,切削力小,但是刀头在切削刃上法向力的作用下,向一侧压迫,导致刀头与此侧切断面摩擦加剧,降低了本侧切断面的表面质量,再者,切断刀的刀头一般都比较薄弱,在此法向力的作用下,容易折断。因此需要克服以上两种切断刀的缺陷,设计一种新的切断刀既能保证斜角切削,又能保证刀头不会向一侧挤压。Cutting is a processing method of cutting a bar or workpiece into two or several sections in turning. The cutting knives in the prior art can be divided into straight cutting knives and oblique cutting knives. As shown in Figure 1, the straight-edged cutting knife includes a head and a handle, and the cutting edge is located in front of the head. The cutting edge is a straight line perpendicular to the cutting direction. As shown in Figure 4, the straight-edged cutting knife is a right-angle cutting, that is, the cutting edge is perpendicular to the cutting speed direction, the cutting force is large, the cutting vibration is large, the machine tool consumes high energy, and the processed surface, that is, the quality of the cut surface is low. As shown in Figure 2, the cutting edge of the beveled cutting knife is an oblique line that is not perpendicular to the cutting direction. As shown in Figure 5, when the oblique cutting knife is cutting, it belongs to oblique cutting, that is, the cutting edge is not perpendicular to the direction of cutting speed, and the cutting force is small, but the cutter head is moved to one side under the normal force on the cutting edge Compression causes the friction between the cutter head and the cut surface on this side to intensify, reducing the surface quality of the cut surface on this side. Moreover, the cutter head of the cutting knife is generally weak, and it is easy to break under the action of this normal force. Therefore need to overcome the defective of above two kinds of cut-off knives, design a kind of new cut-off knives can guarantee oblique angle cutting again, can guarantee that cutter head can not be extruded to one side again.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本发明要解决的技术问题就是克服现有切断刀的缺陷,在切断刀切削时既能保证斜角切削,又能保证刀头不会向一侧挤压,由此提供一种A形刃切断刀。The technical problem to be solved by the present invention is to overcome the defects of the existing cutting knives. When the cutting knives are cutting, it can not only ensure the bevel cutting, but also ensure that the knife head will not be squeezed to one side, thereby providing an A-shaped cutting blade. knife.
(二)技术方案(2) Technical solutions
为了解决上述技术问题,本发明提供了一种A形刃切断刀,该A形刃切断刀包括刀柄、刀头以及位于刀头前方的A形切削刃,所述A形切削刃为左右分开的折线刃;所述左右两边的折线刃为斜刃,该左右两边斜刃与刀具基面构成1-30°的刃倾角。In order to solve the above technical problems, the present invention provides an A-shaped cutting knife, which includes a handle, a cutter head, and an A-shaped cutting edge located in front of the cutter head, and the A-shaped cutting edge is separated from the left and right sides. The folding line edge; the folding line blades on the left and right sides are oblique blades, and the oblique blades on the left and right sides form a blade inclination angle of 1-30° with the base surface of the tool.
优选地,所述折线刃左右对称,整体中间凸起,两边落下,左刃倾角和右刃倾角的角度相等。Preferably, the fold-line edge is left-right symmetrical, with a raised center in the whole and lowered sides, and the inclination angle of the left edge and the right edge are equal.
优选地,所述左右两边斜刃与刀具基面构成3-15°的刃倾角。Preferably, the left and right beveled edges form an inclination angle of 3-15° with the base surface of the tool.
优选地,所述左右两边斜刃与刀具基面构成6°的刃倾角。Preferably, the beveled edges on the left and right sides form an inclination angle of 6° with the base surface of the tool.
上面所述的刃倾角为切削刃与刀具基面之间的夹角。刃倾角与被加工材料和加工环境关联,被加工材料强度越大、硬度越高,刃倾角越小,反之越大。所述的刀具基面为与刀具的安装底面平行的平面。The edge inclination mentioned above is the angle between the cutting edge and the base surface of the tool. The blade inclination angle is related to the processed material and the processing environment. The stronger the processed material is, the higher the hardness is, the smaller the blade inclination angle is, and vice versa. The base surface of the cutter is a plane parallel to the installation bottom surface of the cutter.
(三)有益效果(3) Beneficial effects
本发明的A形刃切断刀整体左右对称,其切削刃采用左右对称的折线刃,前面分为两部分,左半部分和右半部分的倾斜方向对称。本发明即可实现斜角切削,又具有分屑功能,同时还具有自我对中特性,避免了刀头折断,保证了被切槽的形位精度。The A-shaped cutting knife of the present invention is left-right symmetrical as a whole, and its cutting edge adopts a left-right symmetrical broken line edge, and the front is divided into two parts, and the inclined directions of the left half part and the right half part are symmetrical. The invention can realize bevel cutting, has the function of dividing chips, and also has the self-centering characteristic, avoids the breakage of the cutter head, and ensures the shape and position accuracy of the groove to be cut.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是直刃切断刀立体示意图;Fig. 1 is a three-dimensional schematic diagram of a straight cutting knife;
图2是斜刃切断刀立体示意图;Fig. 2 is a three-dimensional schematic diagram of a beveled cutting knife;
图3是本发明A形刃切断刀立体示意图;Fig. 3 is a three-dimensional schematic diagram of an A-shaped cutting knife of the present invention;
图4是直刃切断刀45度俯视方向工作示意图;Fig. 4 is a working schematic diagram of a 45-degree downward view of a straight cutting knife;
图5是斜刃切断刀45度俯视方向工作示意图;Fig. 5 is a schematic diagram of the operation of the oblique cutting knife in a 45-degree downward view;
图6是本发明A形刃切断刀45度俯视方向工作示意图;Fig. 6 is a schematic diagram of the work of the A-shaped cutting knife of the present invention in a 45-degree plan view direction;
图中标记:1、刀柄,2、刀头,3、切削刃,3-1、左斜刃,3-2右斜刃,4、刀前面,5、切断刀,6、工件;A、进给方向,B、转速方向。Marks in the figure: 1. Knife handle, 2. Cutter head, 3. Cutting edge, 3-1. Left beveled edge, 3-2 Right beveled edge, 4. Knife front, 5. Cutting knife, 6. Work piece; A, Feed direction, B, speed direction.
具体实施方式Detailed ways
下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例用于说明本发明,但不能用来限制本发明的范围。Embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but should not be used to limit the scope of the present invention.
实施例1Example 1
如图3所示,本实施例涉及的A形刃切断刀包括刀柄1、刀头2以及位于刀头前方的A形切削刃3,所述A形切削刃为左右分开的折线刃;其中左右两边为斜刃3-1和3-2,左右两边斜刃与刀具基面构成5°的刃倾角。As shown in Figure 3, the A-shaped edge cutting knife involved in this embodiment includes a handle 1, a cutter head 2, and an A-shaped cutting edge 3 located in front of the cutter head, and the A-shaped cutting edge is a broken line edge separated from the left and right; wherein The left and right sides are oblique blades 3-1 and 3-2, and the left and right oblique blades form a blade inclination angle of 5° with the cutter base surface.
具体而言,本实施例涉及的A形刃切断刀采用左右对称的折线刃,整体中间凸起,两边落下,左半切削刃和右半切削刃的刃倾角相同。在切削时,如图6所示,左右切削刃可以同时实现斜角切削。由于左半前面与右半前面的倾斜方向不同,且正好相对,所以切削时将切屑自然的分为两部分。左半切削刃和右半切削刃所受的法向分力在水平方向上的分力相互抵消,刀头不会在此力作用下折断弯曲,且两边折线刃相互对称,具有自我对中的特性,这个特性可以保证使得被切槽向与工件的轴线垂直。所以本发明即可实现斜角切削,又具有分屑功能,同时还具有自我对中特性,避免了刀头折断,保证了被切槽的形位精度。Specifically, the A-shaped edge cutting knife involved in this embodiment adopts a left-right symmetrical broken line edge, the whole center is raised, and both sides fall down, and the blade inclination angles of the left half cutting edge and the right half cutting edge are the same. When cutting, as shown in Figure 6, the left and right cutting edges can realize bevel cutting at the same time. Since the inclination direction of the front of the left half and the front of the right half are different and exactly opposite, the chips are naturally divided into two parts during cutting. The normal component force on the left half cutting edge and the right half cutting edge cancel each other out in the horizontal direction, the cutter head will not be broken and bent under this force, and the folding line edges on both sides are symmetrical to each other, which has the function of self-centering. Features, this feature can ensure that the cut groove is perpendicular to the axis of the workpiece. Therefore, the present invention can realize oblique cutting, has the function of chip separation, and also has the self-centering feature, which avoids the breakage of the cutter head and ensures the shape and position accuracy of the cut groove.
实施例2Example 2
与实施例1相比,区别点仅在于:本实施例中左右两边斜刃与刀具基面构成8°的刃倾角。Compared with Embodiment 1, the only difference is that in this embodiment, the beveled blades on the left and right sides form an 8° blade inclination angle with the base surface of the tool.
实施例3Example 3
与实施例1相比,区别点仅在于:本实施例中左右两边斜刃与刀具基面构成12°的刃倾角。Compared with Embodiment 1, the only difference is that in this embodiment, the beveled edges on the left and right sides form a blade inclination angle of 12° with the base surface of the tool.
刀具的安装与使用:Tool installation and use:
直刃切断刀:如图4所示,将工件安装在车床上,左端用三爪卡盘夹紧,右端用顶尖顶紧,工件轴线水平放置。将刀具安装在刀架上,刀柄用螺栓压紧,刀头冲前,刀具轴线水平放置,并与工件轴线垂直。直刃切断刀的切削刃为水平直线,加工前,调整刀具的切削刃与工件的轴线处在同一水平面内,这样才能将工件彻底切断。加工时,工件绕轴线匀速回转,左视方向为逆时针方向,刀具沿着自身轴线向着工件匀速进给。切屑从前面流出。当刀具切削刃抵达工件轴线的位置,并与其重合时,工件切断。或当刀具抵达切槽的工序尺寸时,切槽完成。Straight-edged cutting knife: As shown in Figure 4, install the workpiece on the lathe, clamp the left end with a three-jaw chuck, and tighten the right end with the top, and place the axis of the workpiece horizontally. Install the tool on the tool holder, the tool handle is pressed tightly with bolts, the tool head is punched forward, and the axis of the tool is placed horizontally and perpendicular to the axis of the workpiece. The cutting edge of the straight edge cutting knife is a horizontal straight line. Before processing, adjust the cutting edge of the tool and the axis of the workpiece to be in the same horizontal plane, so that the workpiece can be completely cut off. During processing, the workpiece rotates around the axis at a constant speed, and the left-view direction is counterclockwise, and the tool feeds toward the workpiece along its own axis at a constant speed. Chips flow out the front. When the cutting edge of the tool reaches the position of the axis of the workpiece and coincides with it, the workpiece is cut off. Or when the tool reaches the process size of the grooving, the grooving is complete.
斜刃切断刀:如图5所示,刀具安装与工件安装与直刃切断刀相似。斜刃切断刀安装时,左边的刀尖点也是刀刃的最高点,调整与工件的轴线处于同一水平面内。当刀刃进给到工件轴线时,工件被切断。Inclined cutting knife: As shown in Figure 5, the tool installation and workpiece installation are similar to the straight cutting knife. When the oblique cutting knife is installed, the tip point on the left is also the highest point of the blade, and it should be adjusted to be in the same horizontal plane as the axis of the workpiece. When the cutting edge is fed into the workpiece axis, the workpiece is cut off.
本发明A形刃切断刀:如图6所示,切断或切槽时,将工件装夹在车床上,左端用三爪卡盘夹紧,右端用顶尖顶在中心孔内,车床主轴旋转,带动三爪卡盘和工件左视方向逆时针恒速旋转,将刀具装在刀架上,刀体水平,刀具轴线与工件轴线垂直,安装刀具时,调整刀具上左右刀刃的交点,即刀尖点,与工件轴线处在同一水平面内。切断或切槽时,刀具在水平面内,沿着垂直于工件轴线的进给方向A,向工件匀速切进。当刀具刀尖点进给至工件轴线时,切断完成。或将刀尖点进给至槽深方向的工序尺寸时,切槽完成。切断或切槽完成后,刀具停止进给,并沿原路线返回。本刀具切断完成后,工件左右断面会留下两个对称的小椎体,适用于切削力小、轴向尺寸精确、工件切断面对工件轴线的垂直度高、对刀具寿命要求较高、对切断后断面要求不高或需要小椎体的场合。本刀具切槽完成后,槽侧为垂直于工件轴线的平面,槽底为相对于刀具轴线对称的双曲面,适用于切削力小、切断后槽侧面的表面粗糙度低、轴向尺寸精确、槽侧面对工件轴线的垂直度高、对刀具寿命要求较高、对槽底要求不高或者需要双曲面为槽底的场合。如果槽底需要圆柱面可以对槽底进行精加工。The A-shaped cutting knife of the present invention: as shown in Figure 6, when cutting or grooving, the workpiece is clamped on the lathe, the left end is clamped with a three-jaw chuck, the right end is pushed in the center hole with the top, and the lathe spindle rotates. Drive the three-jaw chuck and the workpiece to rotate counterclockwise at a constant speed in the left view direction, install the tool on the tool holder, the tool body is horizontal, and the axis of the tool is perpendicular to the axis of the workpiece. When installing the tool, adjust the intersection point of the left and right blades on the tool, that is, the tip of the tool point, which is in the same horizontal plane as the axis of the workpiece. When cutting or grooving, the tool cuts into the workpiece at a constant speed along the feed direction A perpendicular to the axis of the workpiece in the horizontal plane. Parting is complete when the tool nose point is fed to the workpiece axis. Or when the tool nose point is fed to the process dimension in the groove depth direction, the grooving is completed. After parting or grooving is completed, the tool stops feeding and returns along the original path. After the cutter is cut off, two symmetrical small cones will be left on the left and right sections of the workpiece, which is suitable for small cutting force, precise axial dimension, high perpendicularity of the workpiece cutting surface to the workpiece axis, high requirements for tool life, and It is suitable for occasions where the section requirements after cutting are not high or where a small vertebral body is required. After the cutting tool is finished, the side of the groove is a plane perpendicular to the axis of the workpiece, and the bottom of the groove is a hyperboloid symmetrical to the axis of the tool. The verticality of the groove side to the workpiece axis is high, the requirements for tool life are high, the requirements for the bottom of the groove are not high, or the hyperbolic surface is required for the bottom of the groove. If the bottom of the groove needs a cylindrical surface, the bottom of the groove can be finished.
本发明效果如下:1、切削刃为折线刃,分为两段,均为斜刃,且刃倾角相同。前面相应的分为两部分,且倾斜方向对称。2、两段斜刃切削时属于斜角切削,切屑被自然的分为两部分。3、切断刀整体左右对称,左边斜刃和右边斜刃所受的法向分力在水平方向上的分力相互抵消,刀头不会折断弯曲,且具有自我对中的特性。4、两侧斜刃的刃倾角可以根据不同的工件材料和工作环境做出相应调整。The present invention has the following effects: 1. The cutting edge is a broken line edge, which is divided into two sections, both of which are oblique edges with the same inclination angle. The front corresponding part is divided into two parts, and the direction of inclination is symmetrical. 2. The two-stage bevel cutting belongs to bevel cutting, and the chips are naturally divided into two parts. 3. The cutting knife is left-right symmetrical as a whole, the normal component force on the left bevel and the right bevel cancel each other out in the horizontal direction, the cutter head will not be broken and bent, and has the characteristic of self-centering. 4. The inclination angle of the inclined blades on both sides can be adjusted according to different workpiece materials and working environments.
以上实施方式仅用于说明本发明,而非对本发明的限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行各种组合、修改或者等同替换,都不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art should understand that various combinations, modifications or equivalent replacements of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and all should cover Within the scope of the claims of the present invention.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106424777A (en) * | 2015-08-12 | 2017-02-22 | 宁波江丰电子材料股份有限公司 | Target material side face grooving tool |
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