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CN104489895B - In cabo, flax silk removes segregation apparatus - Google Patents

In cabo, flax silk removes segregation apparatus Download PDF

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Publication number
CN104489895B
CN104489895B CN201410721993.1A CN201410721993A CN104489895B CN 104489895 B CN104489895 B CN 104489895B CN 201410721993 A CN201410721993 A CN 201410721993A CN 104489895 B CN104489895 B CN 104489895B
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Prior art keywords
winnowing box
guipure
flax silk
discharge pipe
scraper plate
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CN201410721993.1A
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CN104489895A (en
Inventor
朱建新
吴雪芹
王晖
张乾
赵淑华
刘博�
高建军
贾永红
程小虎
韩明
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China Tobacco Henan Industrial Co Ltd
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China Tobacco Henan Industrial Co Ltd
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Priority to CN201410721993.1A priority Critical patent/CN104489895B/en
Publication of CN104489895A publication Critical patent/CN104489895A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B5/00Stripping tobacco; Treatment of stems or ribs
    • A24B5/16Other treatment of stems or ribs, e.g. bending, chopping, incising

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  • Combined Means For Separation Of Solids (AREA)
  • Cleaning In General (AREA)

Abstract

In cabo, flax silk removes segregation apparatus, including support, support is provided with Winnowing box, on front side of Winnowing box, top is provided with charging aperture, being provided with air inlet on front side of Winnowing box, be provided with material casting roller in Winnowing box, Winnowing box top is provided with discharge pipe, discharge pipe is provided with the butterfly valve controlling air-flow, is provided with flax silk cleaning mechanism between Winnowing box top and discharge pipe lower end.The present invention is reasonable in design, simple in construction, and automaticity is high, and labor intensity is little, and flax silk cleaning effect is good, efficiently solves the lighter foreign material such as flax silk and enters cleaning shaft with flue dust, improves the quality of production of cigarettes.

Description

烟梗内麻丝清除分离装置Tobacco stem inner hemp removal and separation device

技术领域 technical field

本发明属于卷烟生产技术领域,具体涉及一种烟梗内麻丝清除分离装置。 The invention belongs to the technical field of cigarette production, and in particular relates to a device for removing and separating flax in tobacco stems.

背景技术 Background technique

目前,卷烟厂制丝车间烟梗预处理一般采用人工投梗开包的作业方式,一方面由于烟梗原料在复烤厂生产加工时,梗包内携带大量的麻绳、尼龙绳、绒毛等杂物;另一方面,由于人工投梗开包时,使用切刀将麻袋切开,将烟梗倒入送料皮带输送机内,在切割麻袋的过程中,产生一定量的麻丝。这些麻丝、尼龙绳等易缠绕杂物在与烟梗同时抛入风分箱时,质量较轻的麻丝、尼龙绳等杂物随着除尘管道进入除尘器,经过绞龙进入压棒机将烟尘及杂物等压棒成型。大量的麻丝、尼龙绳等易缠绕杂物在经过绞龙时缠绕在绞龙主轴,致使绞龙超负荷运转,造成过载、主轴断裂等故障。 At present, the pretreatment of tobacco stems in the silk workshop of cigarette factories generally adopts the operation method of manually throwing stems and unpacking them. On the other hand, when the sack is opened manually, a cutter is used to cut the sack, and the tobacco stems are poured into the feeding belt conveyor, and a certain amount of hemp silk is produced during the cutting of the sack. When these entangled debris such as hemp silk and nylon rope are thrown into the air distribution box at the same time as the tobacco stems, the light hemp silk, nylon rope and other debris enter the dust collector along with the dust removal pipe, and then enter the rod pressing machine through the auger. Press rods to form smoke, dust and sundries. A large amount of easily entangled sundries such as hemp silk and nylon rope are entangled on the main shaft of the auger when passing through the auger, causing the auger to run overloaded, resulting in failures such as overload and main shaft breakage.

发明内容 Contents of the invention

本发明为了解决现有技术中的不足之处,提供一种结构简单、自动化程度高、劳动强度小的烟梗内麻丝清除分离装置。 In order to solve the deficiencies in the prior art, the present invention provides a device for removing and separating flax in tobacco stems with simple structure, high degree of automation and low labor intensity.

为解决上述技术问题,本发明采用如下技术方案:烟梗内麻丝清除分离装置,包括支架,支架上设有风选箱,风选箱前侧顶部设有进料口,风选箱前侧设有进风口,风选箱内设有抛料辊,风选箱顶部设有出风管,出风管上设有控制气流的蝶阀,风选箱顶部和出风管下端之间设有麻丝清理机构。 In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: the hemp shred removal and separation device in the tobacco stem includes a bracket, a winnowing box is arranged on the bracket, a feed inlet is arranged on the top of the front side of the winnowing box, and the front side of the winnowing box is There is an air inlet, there is a throwing roller in the winnowing box, there is an air outlet pipe on the top of the winnowing box, and a butterfly valve is set on the outlet pipe to control the air flow. Wire cleaning mechanism.

所述麻丝清理机构包括电机减速机、主动辊、从动辊、风刀、毛刷辊、刮板、落料斗和环形的网带,电机减速机的动力输出端与主动辊一端传动连接,主动辊和从动辊之间通过网带传动连接,网带水平设置并位于风选箱和出风管之间的连接处,落料斗设在风选箱侧部,风刀、毛刷辊和刮板均设在落料斗正上方,风刀设在网带的上半幅和下半幅之间,风刀的出风口朝向网带的下半幅,毛刷辊和刮板设在网带的下半幅下方,毛刷辊和刮板的上侧均与网带的下半幅的下表面接触,毛刷辊位于刮板的外侧并与主动辊传动连接。 The hemp silk cleaning mechanism comprises a motor reducer, a driving roller, a driven roller, an air knife, a brush roller, a scraper, a feeding hopper and an endless mesh belt, and the power output end of the motor reducer is connected to one end of the driving roller through transmission. The driving roller and the driven roller are connected by mesh belt transmission, and the mesh belt is set horizontally and is located at the connection between the winnowing box and the air outlet pipe. The scrapers are all set directly above the feeding hopper, the air knife is set between the upper half and the lower half of the mesh belt, the air outlet of the air knife faces the lower half of the mesh belt, and the brush roller and scraper are set on the lower half of the mesh belt Below, the upper side of the brush roller and the scraper is in contact with the lower surface of the lower half of the mesh belt, and the brush roller is located at the outer side of the scraper and connected with the driving roller.

采用上述技术方案, Using the above technical scheme,

物料经输送设备如带式输送机送入进料口,物料由抛料辊抛起在风选箱内散开,高压气流由进风口进入,穿过散开后的物料,由于物料的悬浮速度及形状的差异,较重的烟梗沉降后落入下面的输送设备上,而较轻的麻丝、粉尘及其他轻杂物质随着气流上升,被吸附在网带,电机减速机驱动主动辊,主动辊通过网带驱动从动辊转动,网带在运行过程中,将附着在网带上的麻丝、粉尘等杂物带出风选箱,然后经过刮板的挂扫刮掉一部分麻丝,在网带端部经风刀的喷吹和毛刷辊的刮刷的进一步清理网带上的残留的麻丝,麻丝清理更加彻底,使麻丝等杂物落入落料斗内进行收集。 The material is sent into the feed inlet through conveying equipment such as a belt conveyor, and the material is thrown by the throwing roller and scattered in the winnowing box. The high-pressure airflow enters through the air inlet and passes through the dispersed material. The heavier tobacco stems settle and fall to the conveying equipment below, while the lighter flax, dust and other light impurities rise with the airflow and are adsorbed on the mesh belt, and the motor reducer drives the driving roller , the driving roller drives the driven roller to rotate through the mesh belt. During the operation of the mesh belt, the hemp silk, dust and other debris attached to the mesh belt will be taken out of the winnowing box, and then part of the hemp will be scraped off by the hanging sweep of the scraper. At the end of the mesh belt, the blowing of the air knife and the scraping of the brush roller further clean the residual hemp on the mesh belt. The hemp cleaning is more thorough, so that the hemp and other sundries fall into the discharge hopper collect.

出风管上的蝶阀用于调节风选箱风速。本发明对运动零部件安装有安全护罩,以保证机器在运行期间防止操作人员受到伤害;电动机装配有过载和缺相保护装置,确保机器的可靠安全运行。并保证粉尘不会污染车间。 The butterfly valve on the air outlet pipe is used to adjust the wind speed of the winnowing box. The invention installs a safety shield on the moving parts to ensure that the operator is prevented from being injured during the operation of the machine; the motor is equipped with overload and phase loss protection devices to ensure the reliable and safe operation of the machine. And ensure that dust will not pollute the workshop.

本发明的控制系统采用PLC、变频控制技术,从而实现工艺设备范围内参数的基本控制。 The control system of the present invention adopts PLC and frequency conversion control technology, so as to realize the basic control of parameters within the range of process equipment.

综上所述,本发明设计合理、结构简单,自动化程度高,劳动强度小,麻丝清理效果佳,有效解决了麻丝等较轻杂物随烟尘进入除尘管道,提高卷烟生产的质量。 To sum up, the present invention has reasonable design, simple structure, high degree of automation, low labor intensity, and good cleaning effect of hemp silk.

附图说明 Description of drawings

图1是本发明的结构示意图。 Fig. 1 is a schematic structural view of the present invention.

具体实施方式 detailed description

如图1所示,本发明的烟梗内麻丝清除分离装置,包括支架1,支架1上设有风选箱2,风选箱2前侧顶部设有进料口3,风选箱2前侧设有进风口4,风选箱2内设有抛料辊5,风选箱2顶部设有出风管6,出风管6上设有控制气流的蝶阀7,风选箱2顶部和出风管6下端之间设有麻丝清理机构。 As shown in Figure 1, the hemp shred removal and separation device in the tobacco stem of the present invention comprises a support 1, and the winnowing box 2 is provided on the support 1, and the top of the front side of the winnowing box 2 is provided with a feed port 3, and the winnowing box 2 The air inlet 4 is arranged on the front side, the throwing roller 5 is arranged in the winnowing box 2, the air outlet pipe 6 is arranged on the top of the winnowing box 2, and the butterfly valve 7 for controlling the air flow is arranged on the air outlet pipe 6, and the top of the winnowing box 2 A hemp cleaning mechanism is arranged between the air outlet pipe 6 and the lower end.

麻丝清理机构包括电机减速机8、主动辊9、从动辊10、风刀11、毛刷辊12、刮板13、落料斗14和环形的网带15,电机减速机8的动力输出端与主动辊9一端传动连接,主动辊9和从动辊10之间通过网带15传动连接,网带15水平设置并位于风选箱2和出风管6之间的连接处,落料斗14设在风选箱2侧部,风刀11、毛刷辊12和刮板13均设在落料斗14正上方,风刀11设在网带15的上半幅和下半幅之间,风刀11的出风口朝向网带15的下半幅,毛刷辊12和刮板13设在网带15的下半幅下方,毛刷辊12和刮板13的上侧均与网带15的下半幅的下表面接触,毛刷辊12位于刮板13的外侧并与主动辊9传动连接。 The hemp silk cleaning mechanism includes a motor reducer 8, a driving roller 9, a driven roller 10, an air knife 11, a brush roller 12, a scraper 13, a hopper 14 and an annular mesh belt 15, and the power output end of the motor reducer 8 One end of the driving roller 9 is connected in transmission, and the driving roller 9 and the driven roller 10 are connected by a mesh belt 15. The mesh belt 15 is arranged horizontally and is located at the connection between the winnowing box 2 and the air outlet pipe 6. The discharge hopper 14 Located on the side of the air separation box 2, the air knife 11, the brush roller 12 and the scraper 13 are all located directly above the drop hopper 14, the air knife 11 is located between the upper half and the lower half of the mesh belt 15, and the air knife 11 The air outlet of the air outlet is towards the lower half of the mesh belt 15, and the brush roller 12 and the scraper 13 are arranged below the lower half of the mesh belt 15, and the upper sides of the brush roller 12 and the scraper 13 are all connected to the lower half of the mesh belt 15. In surface contact, the brush roller 12 is located on the outside of the scraper 13 and connected with the drive roller 9 in transmission.

本发明在工作使用时,物料经输送设备如带式输送机送入进料口3,物料由抛料辊5抛起在风选箱2内散开,高压气流由进风口4进入,穿过散开后的物料,由于物料的悬浮速度及形状的差异,较重的烟梗沉降后落入下面的输送设备上,而较轻的麻丝、粉尘及其他轻杂物质随着气流上升,被吸附在网带15,电机减速机8驱动主动辊9,主动辊9通过网带15驱动从动辊10转动,网带15在运行过程中,将附着在网带15上的麻丝、粉尘等杂物带出风选箱2,然后经过刮板13的挂扫刮掉一部分麻丝,在网带15端部经风刀11的喷吹和毛刷辊12的刮刷的进一步清理网带15上的残留的麻丝,麻丝清理更加彻底,使麻丝等杂物落入落料斗14内进行收集。 When the present invention is in use, the material is sent into the feed port 3 through conveying equipment such as a belt conveyor, the material is thrown up by the throwing roller 5 and scattered in the winnowing box 2, and the high-pressure airflow enters through the air inlet 4 and passes through Due to the difference in the suspension speed and shape of the dispersed materials, the heavier tobacco stems will settle and fall to the conveying equipment below, while the lighter flax, dust and other light impurities will rise with the airflow and be transported Adsorbed on the mesh belt 15, the motor reducer 8 drives the driving roller 9, and the driving roller 9 drives the driven roller 10 to rotate through the mesh belt 15. During the operation of the mesh belt 15, the hemp silk, dust, etc. The sundries are taken out of the winnowing box 2, and then a part of hemp silk is scraped off by the hanging sweep of the scraper 13, and the mesh belt 15 is further cleaned at the end of the mesh belt 15 through the blowing of the air knife 11 and the scraping of the brush roller 12. The residual hemp silk on the top, the hemp silk cleaning is more thorough, makes the sundries such as hemp silk fall in the drop hopper 14 and collect.

出风管6上的蝶阀7用于调节风选箱2风速。本发明对运动零部件安装有安全护罩,以保证机器在运行期间防止操作人员受到伤害;电动机装配有过载和缺相保护装置,确保机器的可靠安全运行。并保证粉尘不会污染车间。 The butterfly valve 7 on the air outlet pipe 6 is used to adjust the air speed of the winnowing box 2 . The invention installs a safety shield on the moving parts to ensure that the operator is prevented from being injured during the operation of the machine; the motor is equipped with overload and phase loss protection devices to ensure the reliable and safe operation of the machine. And ensure that dust will not pollute the workshop.

本发明的控制系统采用PLC、变频控制技术,从而实现工艺设备范围内参数的基本控制。 The control system of the present invention adopts PLC and frequency conversion control technology, so as to realize the basic control of parameters within the range of process equipment.

以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。 The above embodiments are only used to illustrate and not limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from it. Any modifications or partial replacements within the spirit and scope of the present invention shall fall within the scope of the claims of the present invention.

Claims (1)

1. In cabo, flax silk removes segregation apparatus, it is characterized in that: include support, support is provided with Winnowing box, on front side of Winnowing box, top is provided with charging aperture, being provided with air inlet on front side of Winnowing box, be provided with material casting roller in Winnowing box, Winnowing box top is provided with discharge pipe, discharge pipe is provided with the butterfly valve controlling air-flow, is provided with flax silk cleaning mechanism between Winnowing box top and discharge pipe lower end;
Described flax silk cleaning mechanism includes motor reducer, drive roll, driven voller, air knife, brush roll, scraper plate, material-falling hopper and the guipure of annular, the clutch end of motor reducer is in transmission connection with drive roll one end, it is in transmission connection by guipure between drive roll and driven voller, guipure is horizontally disposed with and junction between Winnowing box and discharge pipe, material-falling hopper is located at Winnowing box sidepiece, air knife, brush roll and scraper plate are each provided at directly over material-falling hopper, air knife is located between the upper half range of guipure and lower half range, the air outlet of air knife is towards the lower half range of guipure, brush roll and scraper plate are located at below the lower half range of guipure, all lower surfaces with the lower half range of guipure contact brush roll with the upside of scraper plate, brush roll is positioned at the outside of scraper plate and is in transmission connection with drive roll.
CN201410721993.1A 2014-12-03 2014-12-03 In cabo, flax silk removes segregation apparatus Active CN104489895B (en)

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CN106072759B (en) * 2016-07-25 2017-08-18 武汉虹之彩包装印刷有限公司 A kind of cigarette machine Pneumatic silk feeding equipment with the device for cleaning filter screen
CN106072758B (en) * 2016-07-25 2017-09-01 武汉虹之彩包装印刷有限公司 A kind of device of cleaning filter screen for cigarette machine Pneumatic silk feeding equipment
CN106391581A (en) * 2016-10-18 2017-02-15 昆明船舶设备集团有限公司 Pressing net device with hemp filament removing function
CN109549242A (en) * 2019-01-29 2019-04-02 重庆中烟工业有限责任公司涪陵卷烟厂 A kind of anti-paste net humidity discharging cover
CN111567837B (en) * 2020-04-24 2023-12-12 云南研联机电有限公司 Wind power loosening impurity removing machine and method

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CN203556478U (en) * 2013-10-22 2014-04-23 广东中烟工业有限责任公司 Wind power separation type device for recycling tobacco shreds in stem silver rejected matters
CN204273212U (en) * 2014-12-03 2015-04-22 河南中烟工业有限责任公司 In offal, flax silk removes separator

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US5099863A (en) * 1987-08-24 1992-03-31 Universal Leaf Tobacco Co., Inc. Apparatus for separating threshed leaf tobacco
CN201541696U (en) * 2009-11-20 2010-08-11 安徽中烟工业公司 Tobacco stem screening machine
CN102049384A (en) * 2010-11-02 2011-05-11 阜宁县安勤化学有限公司 Composite type method for cleaning screen of screening machine
CN202873772U (en) * 2012-09-03 2013-04-17 云南智奇工程技术有限公司 Star roller type bidirectional hemp filament removing machine
CN103143504A (en) * 2013-03-07 2013-06-12 红塔烟草(集团)有限责任公司 Wind pressure type two-bin classifier
CN203448306U (en) * 2013-06-15 2014-02-26 红塔烟草(集团)有限责任公司 Wind pressure type three-bin pneumatic separator
CN203556478U (en) * 2013-10-22 2014-04-23 广东中烟工业有限责任公司 Wind power separation type device for recycling tobacco shreds in stem silver rejected matters
CN204273212U (en) * 2014-12-03 2015-04-22 河南中烟工业有限责任公司 In offal, flax silk removes separator

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