CN104480307A - Mixed extraction agent for separating iron, aluminium and nickel-cobalt-magnesium from nickel oxide oresulfuric acid leaching solution as well as separation method - Google Patents
Mixed extraction agent for separating iron, aluminium and nickel-cobalt-magnesium from nickel oxide oresulfuric acid leaching solution as well as separation method Download PDFInfo
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 208
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 104
- 238000000605 extraction Methods 0.000 title claims abstract description 98
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 51
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 229910000480 nickel oxide Inorganic materials 0.000 title claims abstract description 44
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 title claims abstract description 44
- LRDDEBYPNRKRRK-UHFFFAOYSA-N [Mg].[Co].[Ni] Chemical compound [Mg].[Co].[Ni] LRDDEBYPNRKRRK-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 238000000926 separation method Methods 0.000 title claims abstract description 22
- 239000004411 aluminium Substances 0.000 title claims 6
- 238000002386 leaching Methods 0.000 title abstract description 37
- 239000002253 acid Substances 0.000 title abstract description 16
- 239000003795 chemical substances by application Substances 0.000 title abstract description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 111
- 238000000034 method Methods 0.000 claims abstract description 75
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 62
- 238000005406 washing Methods 0.000 claims abstract description 57
- 239000012074 organic phase Substances 0.000 claims abstract description 48
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 31
- 239000010941 cobalt Substances 0.000 claims abstract description 28
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 28
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 26
- 239000011777 magnesium Substances 0.000 claims abstract description 26
- 239000002904 solvent Substances 0.000 claims abstract description 15
- 150000001412 amines Chemical class 0.000 claims abstract description 13
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 15
- 239000008346 aqueous phase Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 10
- KBPLFHHGFOOTCA-UHFFFAOYSA-N caprylic alcohol Natural products CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 claims description 8
- 239000003350 kerosene Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- -1 carbon primary amine Chemical group 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 150000003512 tertiary amines Chemical class 0.000 claims description 3
- JJJOZVFVARQUJV-UHFFFAOYSA-N 2-ethylhexylphosphonic acid Chemical class CCCCC(CC)CP(O)(O)=O JJJOZVFVARQUJV-UHFFFAOYSA-N 0.000 claims 4
- 235000011149 sulphuric acid Nutrition 0.000 claims 3
- 239000001117 sulphuric acid Substances 0.000 claims 3
- 229940037003 alum Drugs 0.000 claims 1
- 229910052500 inorganic mineral Inorganic materials 0.000 claims 1
- 239000011707 mineral Substances 0.000 claims 1
- 239000000243 solution Substances 0.000 abstract description 81
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 abstract description 8
- 239000000284 extract Substances 0.000 abstract description 3
- 229910000358 iron sulfate Inorganic materials 0.000 abstract description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 abstract description 3
- KCZFLPPCFOHPNI-UHFFFAOYSA-N alumane;iron Chemical compound [AlH3].[Fe] KCZFLPPCFOHPNI-UHFFFAOYSA-N 0.000 abstract description 2
- 239000003599 detergent Substances 0.000 abstract description 2
- 238000007127 saponification reaction Methods 0.000 abstract description 2
- 239000011259 mixed solution Substances 0.000 abstract 1
- 239000012071 phase Substances 0.000 description 8
- 238000004064 recycling Methods 0.000 description 7
- 239000012535 impurity Substances 0.000 description 6
- 229910021645 metal ion Inorganic materials 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 5
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 description 5
- 229910000360 iron(III) sulfate Inorganic materials 0.000 description 5
- 239000011550 stock solution Substances 0.000 description 5
- 239000002351 wastewater Substances 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 229910052595 hematite Inorganic materials 0.000 description 4
- 239000011019 hematite Substances 0.000 description 4
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 3
- ZLMKQJQJURXYLC-UHFFFAOYSA-N bis(2-ethylhexoxy)-oxophosphanium Chemical compound CCCCC(CC)CO[P+](=O)OCC(CC)CCCC ZLMKQJQJURXYLC-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- HZIUHEQKVCPTAJ-UHFFFAOYSA-N 3-(2-ethylhexoxyphosphonoyloxymethyl)heptane Chemical compound CCCCC(CC)COP(=O)OCC(CC)CCCC HZIUHEQKVCPTAJ-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 2
- QUXFOKCUIZCKGS-UHFFFAOYSA-N bis(2,4,4-trimethylpentyl)phosphinic acid Chemical compound CC(C)(C)CC(C)CP(O)(=O)CC(C)CC(C)(C)C QUXFOKCUIZCKGS-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 229910052598 goethite Inorganic materials 0.000 description 2
- AEIXRCIKZIZYPM-UHFFFAOYSA-M hydroxy(oxo)iron Chemical compound [O][Fe]O AEIXRCIKZIZYPM-UHFFFAOYSA-M 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 229910001415 sodium ion Inorganic materials 0.000 description 2
- OFOUIYGUOUTLLP-UHFFFAOYSA-N 2,4,4-trimethyl-1-(2,4,4-trimethylpentoxyphosphonoyloxy)pentane Chemical compound CC(C)(C)CC(C)COP(=O)OCC(C)CC(C)(C)C OFOUIYGUOUTLLP-UHFFFAOYSA-N 0.000 description 1
- ZDFBXXSHBTVQMB-UHFFFAOYSA-N 2-ethylhexoxy(2-ethylhexyl)phosphinic acid Chemical compound CCCCC(CC)COP(O)(=O)CC(CC)CCCC ZDFBXXSHBTVQMB-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- KDFQYGBJUYYWDJ-UHFFFAOYSA-N azane;sodium Chemical compound N.[Na] KDFQYGBJUYYWDJ-UHFFFAOYSA-N 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- ZGDWHDKHJKZZIQ-UHFFFAOYSA-N cobalt nickel Chemical compound [Co].[Ni].[Ni].[Ni] ZGDWHDKHJKZZIQ-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 229910001447 ferric ion Inorganic materials 0.000 description 1
- 229910001448 ferrous ion Inorganic materials 0.000 description 1
- 229910052935 jarosite Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
本发明公开了一种用于分离氧化镍矿硫酸浸出液中铁、铝与镍钴镁的混合萃取剂及分离方法。所述的混合萃取剂按体积百分比计,由10~50%的P204、10~40%的胺类萃取剂和余量的溶剂组成。所述的方法选择P204、胺类萃取剂和溶剂组成混合萃取剂,选择水和稀硫酸作为洗涤剂和反萃剂,对氧化镍矿硫酸浸出液进行萃取分离,经过萃取、洗涤和反萃步骤,分别在萃取段出口、洗涤段出口和反萃段出口获得含镍钴镁的硫酸溶液、硫酸铝溶液和硫酸铁溶液,镍钴镁混合溶液可通过后续萃取工序进行进一步分离。本发明所用混合萃取剂体系对铁、铝的分离能力和对铁铝、镍钴镁的分离能力都很强,萃取剂无需皂化处理,空白有机相无需洗酸操作即可循环利用。
The invention discloses a mixed extraction agent and a separation method for separating iron, aluminum and nickel-cobalt-magnesium in sulfuric acid leaching solution of nickel oxide ore. The mixed extractant is composed of 10-50% of P204, 10-40% of amine extractant and the rest of solvent in volume percentage. The method selects P204, amine extractant and solvent to form a mixed extractant, selects water and dilute sulfuric acid as detergent and stripping agent, extracts and separates the sulfuric acid leachate of nickel oxide ore, and undergoes the steps of extraction, washing and stripping, Sulfuric acid solution, aluminum sulfate solution and iron sulfate solution containing nickel, cobalt and magnesium are respectively obtained at the outlet of the extraction section, the outlet of the washing section and the outlet of the stripping section, and the mixed solution of nickel, cobalt and magnesium can be further separated through the subsequent extraction process. The mixed extractant system used in the present invention has strong separation ability for iron and aluminum and iron-aluminum, nickel-cobalt-magnesium, the extractant does not need saponification treatment, and the blank organic phase can be recycled without acid washing operation.
Description
技术领域technical field
本发明涉及镍矿冶炼方法,具体涉及一种用于分离氧化镍矿硫酸浸出液中铁、铝与镍钴镁的混合萃取剂及分离方法。The invention relates to a nickel ore smelting method, in particular to a mixed extraction agent and a separation method for separating iron, aluminum, nickel, cobalt and magnesium in a nickel oxide ore sulfuric acid leach solution.
背景技术Background technique
氧化镍矿是主要的镍矿资源,酸浸工艺是氧化镍矿冶炼的常用技术,硫酸浸出工艺在氧化镍矿的湿法冶炼工艺中应用比较普遍。氧化镍矿硫酸浸出液中含有一定浓度的铁、铝、镁、镍、钴等金属离子,当铁离子浓度高时,通常先进行除铁,除铁后的浸出液中仍残留有一定浓度的铁,为了满足后续钴镍电解工序的杂质要求,需通过萃取等除杂工序进行深度除铁,然后再采用萃取方法继续分离镍、钴和镁;而浸出液中的铝与镍钴镁的分离方法报道较少。Nickel oxide ore is the main resource of nickel ore. Acid leaching process is a common technology for smelting nickel oxide ore. Sulfuric acid leaching process is widely used in the wet smelting process of nickel oxide ore. The sulfuric acid leaching solution of nickel oxide ore contains a certain concentration of iron, aluminum, magnesium, nickel, cobalt and other metal ions. When the concentration of iron ions is high, iron removal is usually carried out first, and a certain concentration of iron still remains in the leaching solution after iron removal. In order to meet the impurity requirements of the subsequent cobalt-nickel electrolysis process, it is necessary to carry out deep iron removal through extraction and other impurity removal processes, and then use extraction methods to continue to separate nickel, cobalt, and magnesium; and the separation methods of aluminum and nickel-cobalt-magnesium in the leaching solution are relatively poor. few.
溶剂萃取技术由于具有高选择性、高回收率、流程简单、操作连续化和易于实现自动化等优点,已成为分离金属离子的常用方法。酸性有机磷(膦)类萃取剂是应用于硫酸盐溶液中金属离子分离的常用萃取剂,典型的萃取剂有二(2-乙基己基)膦酸(P204),2-乙基己基膦酸2-乙基己基脂(P507),二(2、4、4-三甲基戊基)膦酸(Cyanex272)等。P204价格便宜,在低pH值下萃取能力很强,多用于酸浸液的除杂处理(如除铁、铜等杂质);Cyanex272由美国氰胺公司研制生产,价格昂贵,很少大规模工业应用;P507价格低廉,其萃取分离钴镍的能力高于P204,多用于高pH值条件下(pH>3)钴镍的分离。对于氧化镍矿的硫酸浸出液或除铁后的浸出液,其pH值大多<2,用P204作为铁的萃取分离剂较为适宜。因此,多数氧化镍矿酸浸液的除杂(除铁)操作选择P204作为萃取剂。此外,低pH条件下P204也能萃取铝,因而P204还可作为铁铝与镍钴镁的萃取分离剂。Solvent extraction technology has become a common method for separating metal ions due to its advantages of high selectivity, high recovery, simple process, continuous operation and easy automation. Acidic organophosphorus (phosphine) extractants are common extractants used in the separation of metal ions in sulfate solutions. Typical extractants include di(2-ethylhexyl)phosphonic acid (P204), 2-ethylhexylphosphonic acid 2-ethylhexyl ester (P507), bis(2,4,4-trimethylpentyl)phosphonic acid (Cyanex272), etc. P204 is cheap and has strong extraction ability at low pH value, and is mostly used for impurity removal treatment of acid leaching solution (such as iron, copper and other impurities); Cyanex272 is developed and produced by American cyanamide company, which is expensive and rarely large-scale industrial Application: P507 is cheap, and its ability to extract and separate cobalt and nickel is higher than that of P204, and it is mostly used for the separation of cobalt and nickel under high pH conditions (pH>3). For the sulfuric acid leaching solution of nickel oxide ore or the leaching solution after iron removal, the pH value is mostly <2, so it is more appropriate to use P204 as the extraction and separation agent for iron. Therefore, P204 is selected as the extraction agent for the impurity removal (iron removal) operation of most nickel oxide ore acid leaching solutions. In addition, P204 can also extract aluminum under low pH conditions, so P204 can also be used as an extraction and separation agent for iron-aluminum and nickel-cobalt-magnesium.
当P204与金属离子反生萃取反应后,萃取剂的H+会转移至水相中使水相酸度升高。为避免水相酸度增加影响萃取率,P204使用前要用碱性物质如氨水(或铵盐)、NaOH等进行皂化处理(如公开号为CN101532094A的发明专利),皂化P204与金属离子进行萃取反应可保证萃取过程的酸度不变。但是,皂化过程必然会产生氨氮废水或含钠离子的废水,首先,这些废水需要先处理才能排放,否则会造成环境污染;其次,萃取剂的皂化会导致萃取工艺周期变长,同时还导致萃取成本的增加。When P204 reacts with metal ions, the H+ of the extractant will transfer to the water phase to increase the acidity of the water phase. In order to avoid the increase of the acidity of the water phase from affecting the extraction rate, P204 should be saponified with alkaline substances such as ammonia (or ammonium salt), NaOH, etc. It can ensure that the acidity of the extraction process remains unchanged. However, the saponification process will inevitably produce ammonia nitrogen wastewater or wastewater containing sodium ions. First, these wastewaters need to be treated before they can be discharged, otherwise they will cause environmental pollution; cost increase.
P204萃取分离金属离子的另一个缺陷是反萃困难,所需的反萃酸浓度很高,如公开号为CN102010999A的发明专利,采用P204-煤油作为萃取剂,需用5~8mol/L的盐酸对负载有机相进行反萃脱铁;又如公开号为CN102010993A的发明专利,采用3~6mol/L的盐酸对包括P204在内的负载有机相进行反萃脱除有机相中的铁等杂质,导致反萃后的空白有机相余酸较高,需用水进行多级洗涤以脱除其中夹带的酸或需加入过量的碱中和其中的酸后才能循环使用,这不仅延长了萃取流程,还增加了水或碱液的消耗量。Another defect of P204 extraction and separation of metal ions is that stripping is difficult, and the concentration of stripping acid required is very high. For example, in the invention patent with the publication number CN102010999A, P204-kerosene is used as the extraction agent, and 5-8 mol/L hydrochloric acid is required. Back-extraction and removal of iron from the loaded organic phase; another example is the invention patent with the publication number CN102010993A, which uses 3-6 mol/L hydrochloric acid to back-extract the loaded organic phase including P204 to remove iron and other impurities in the organic phase. As a result, the residual acid in the blank organic phase after stripping is high, and it needs to be washed with water in multiple stages to remove the entrained acid or it can be recycled after adding an excessive amount of alkali to neutralize the acid. This not only prolongs the extraction process, but also Increased consumption of water or lye.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种用于分离氧化镍矿硫酸浸出液中铁、铝与镍钴镁的混合萃取剂及分离方法。采用本发明所述萃取剂对氧化镍矿硫酸浸出液中铁、铝与镍钴镁进行分离,不需要事先对萃取剂进行皂化处理,在缩短萃取周期、降低成本的同时,还能实现氧化镍矿硫酸浸出液中铁、铝与镍钴镁的分离。The technical problem to be solved by the present invention is to provide a mixed extraction agent and a separation method for separating iron, aluminum and nickel-cobalt-magnesium in the sulfuric acid leaching solution of nickel oxide ore. Using the extractant of the present invention to separate iron, aluminum and nickel-cobalt-magnesium in the sulfuric acid leaching solution of nickel oxide ore does not need to saponify the extractant in advance, while shortening the extraction cycle and reducing costs, it can also realize the extraction of nickel oxide ore sulfuric acid Separation of iron, aluminum and nickel-cobalt-magnesium in leach solution.
本发明所述的用于分离氧化镍矿硫酸浸出液中铁、铝与镍钴镁的混合萃取剂,按体积百分比计,该混合萃取剂由10~50%的二(2-乙基己基)膦酸(P204)、10~40%的胺类萃取剂和余量的溶剂组成。The mixed extractant used for separating iron, aluminum and nickel-cobalt-magnesium in the sulfuric acid leaching solution of nickel oxide ore according to the present invention is calculated by volume percentage, and the mixed extractant consists of 10-50% di(2-ethylhexyl)phosphonic acid (P204), 10-40% amine extractant and the remainder of the solvent composition.
优选地,上述混合萃取剂按体积百分比计,由20~40%的二(2-乙基己基)膦酸、15~35%的胺类萃取剂和余量的溶剂组成。Preferably, the above-mentioned mixed extractant is composed of 20-40% bis(2-ethylhexyl)phosphonic acid, 15-35% amine extractant and the balance of solvent by volume percentage.
上述混合萃取剂的技术方案中,所述的胺类萃取剂为三烷基叔胺(N235)或仲碳伯胺(N1923)。In the technical scheme of the above mixed extractant, the amine extractant is a trialkyl tertiary amine (N235) or a secondary carbon primary amine (N1923).
上述混合萃取剂的技术方案中,所述溶剂为现有技术中的常规选择,具体地,可以是选自磺化煤油、正辛烷、正辛醇和正庚烷中的一种或两种以上的组合。当溶剂的选择为上述任意两种的组合时,它们之间的配比可以为任意配比。In the technical scheme of the above-mentioned mixed extractant, the solvent is a conventional choice in the prior art, specifically, it can be one or more than two kinds selected from sulfonated kerosene, n-octane, n-octanol and n-heptane The combination. When the choice of solvent is a combination of any two of the above, the ratio between them can be any ratio.
本发明还包括采用上述混合萃取剂分离氧化镍矿硫酸浸出液中铁、铝与镍钴镁的方法,包括萃取段处理工序、洗涤段处理工序和反萃段处理工序,有机相和水相进行连续逆流萃取、洗涤和反萃,其中:The present invention also includes the method for separating iron, aluminum and nickel-cobalt-magnesium in the sulfuric acid leaching solution of nickel oxide ore by using the above-mentioned mixed extractant, including the extraction section treatment process, the washing section treatment process and the stripping section treatment process, and the organic phase and the water phase are continuously countercurrent Extraction, washing and stripping, where:
在萃取段处理工序中,以混合萃取剂为有机相,将混合萃取剂和氧化镍矿硫酸浸出液分别从萃取段第1级的入口和萃取段最后一级的入口加入;其中,所述的混合萃取剂按体积百分比计,由10~50%的二(2-乙基己基)膦酸、10~40%的胺类萃取剂和余量的溶剂组成;所述的氧化镍矿硫酸浸出液中铁浓度≤3g/L,当氧化镍矿硫酸浸出液中铁浓度>3g/L时,将浸出液进行常规除铁操作使其中铁浓度≤3g/L;在该工序中,有机相与氧化镍矿硫酸浸出液的流量比为5~0.5:1~5;In the treatment process of the extraction section, the mixed extractant is used as the organic phase, and the mixed extractant and nickel oxide ore sulfuric acid leaching solution are respectively added from the entrance of the first stage of the extraction section and the entrance of the last stage of the extraction section; wherein, the mixed The extractant consists of 10-50% bis(2-ethylhexyl)phosphonic acid, 10-40% amine extractant and the rest of the solvent by volume percentage; the iron concentration in the sulfuric acid leaching solution of nickel oxide ore ≤3g/L, when the iron concentration in the nickel oxide ore sulfuric acid leaching solution is greater than 3g/L, the leaching solution is subjected to conventional iron removal operations to make the iron concentration ≤3g/L; in this process, the flow rate of the organic phase and the nickel oxide ore sulfuric acid leaching solution The ratio is 5~0.5:1~5;
在洗涤段处理工序中,以从萃取段最后一级的出口流出的液体为有机相,直接送入洗涤段第1级的入口;以水为水相,将水从洗涤段最后一级的入口加入;在该工序中,有机相与水相的流量比为10~0.5:1~10;In the treatment process of the washing section, the liquid flowing out from the outlet of the last stage of the extraction section is used as the organic phase, which is directly sent to the inlet of the first stage of the washing section; water is used as the water phase, and the water is sent from the inlet of the last stage of the washing section Add; in this process, the flow ratio of the organic phase to the aqueous phase is 10~0.5:1~10;
在反萃段处理工序中,以从洗涤段最后一级的出口流出的液体为有机相,直接送入反萃段第1级的入口;以稀硫酸为水相,将稀硫酸从反萃段最后一级的入口加入;在该工序中,有机相与水相的流量比为10~0.5:1~10;In the treatment process of the stripping section, the liquid flowing out from the outlet of the last stage of the washing section is used as the organic phase, which is directly sent to the inlet of the first stage of the stripping section; the dilute sulfuric acid is used as the water phase, and the dilute sulfuric acid is taken from the stripping section The inlet of the last stage is added; in this process, the flow ratio of the organic phase to the water phase is 10-0.5:1-10;
经过连续逆流萃取、洗涤和反萃工序后,从萃取段第1级出口排出含镍钴镁的溶液,从洗涤段第1级出口排出硫酸铝溶液,从反萃段第1级出口排出硫酸铁溶液,空白混合萃取剂由反萃段最后一级出口排出。After continuous countercurrent extraction, washing and back-extraction processes, the solution containing nickel, cobalt and magnesium is discharged from the first-stage outlet of the extraction section, the aluminum sulfate solution is discharged from the first-stage outlet of the washing section, and the iron sulfate is discharged from the first-stage outlet of the stripping section. The solution and the blank mixed extractant are discharged from the last stage outlet of the stripping section.
上述方法中,在反萃段处理工序中,所述的稀硫酸可以是浓度低于1mol/L的硫酸,优选是浓度为0.01~1mol/L的稀硫酸。In the above method, in the stripping section treatment process, the dilute sulfuric acid may be a sulfuric acid with a concentration lower than 1 mol/L, preferably a dilute sulfuric acid with a concentration of 0.01-1 mol/L.
上述方法中,所述混合萃取剂的组成中,所述的胺类萃取剂为三烷基叔胺或仲碳伯胺,所述溶剂为现有技术中的常规选择,具体地,可以是选自磺化煤油、正辛烷、正辛醇和正庚烷中的一种或两种以上的组合。当溶剂的选择为上述任意两种的组合时,它们之间的配比可以为任意配比。本申请中,按体积百分比计,所述的混合萃取剂优选是由20~40%的二(2-乙基己基)膦酸、15~35%的胺类萃取剂和余量的溶剂组成。In the above method, in the composition of the mixed extractant, the amine extractant is a trialkyl tertiary amine or a secondary carbon primary amine, and the solvent is a conventional choice in the prior art, specifically, it can be selected One or a combination of two or more of self-sulfonated kerosene, n-octane, n-octanol and n-heptane. When the choice of solvent is a combination of any two of the above, the ratio between them can be any ratio. In the present application, the mixed extractant is preferably composed of 20-40% bis(2-ethylhexyl)phosphonic acid, 15-35% amine extractant and the rest solvent in volume percentage.
上述方法中,在萃取段处理工序中,有机相与氧化镍矿硫酸浸出液的流量比优选为3~1:1~4。In the above method, in the treatment process of the extraction section, the flow ratio of the organic phase to the nickel oxide ore sulfuric acid leaching solution is preferably 3-1:1-4.
上述方法中,在洗涤段处理工序中,有机相与水相的流量比优选为7~0.5:1~6。In the above method, in the washing stage treatment process, the flow ratio of the organic phase to the water phase is preferably 7-0.5:1-6.
上述方法中,在反萃段处理工序中,有机相与水相的流量比优选为3~0.5:1~7。In the above method, in the stripping section treatment process, the flow ratio of the organic phase to the aqueous phase is preferably 3-0.5:1-7.
在本发明所述的方法中,所述的氧化镍矿硫酸浸出液的pH值介于-2~2之间,其中含有镍、钴、镁、铁(包括二价铁离子和三价铁离子)、铝等金属离子,它们的浓度分别介于下述范围内:镍0.5~3g/L、镁3~25g/L、钴0.01~0.2g/L、铁0.01~3g/L、铝0.5~15g/L。当氧化镍矿硫酸浸出液中铁>3g/L(如铁含量为3~45g/L)时,需要对浸出液进行常规除铁操作使其中铁含量≤3g/L时才适合使用本发明所述的方法进行分离。所述的常规除铁操作可以是采用现有技术中常用的浸出液除铁方法,如氧化中和法、黄钾铁矾法、针铁矿法和赤铁矿法等。In the method of the present invention, the pH value of the nickel oxide ore sulfuric acid leaching solution is between -2 and 2, which contains nickel, cobalt, magnesium, iron (including ferrous ions and ferric ions) , aluminum and other metal ions, their concentrations are in the following ranges: nickel 0.5-3g/L, magnesium 3-25g/L, cobalt 0.01-0.2g/L, iron 0.01-3g/L, aluminum 0.5-15g /L. When iron > 3g/L (as iron content is 3~45g/L) in nickel oxide ore sulfuric acid leaching solution, it is necessary to carry out conventional deironing operation to leaching solution so that iron content ≤ 3g/L when just being suitable for using the method of the present invention to separate. The conventional iron removal operation can be the iron removal method commonly used in the prior art leachate, such as oxidation neutralization method, jarosite method, goethite method and hematite method and the like.
本发明所述的方法中,所述萃取段处理工序、洗涤段处理工序和反萃段处理工序采用的设备都相同,具体可以是萃取塔、离心萃取器或混合—澄清萃取器,每一个处理工序中根据需要有若干级的萃取塔、离心萃取器或混合—澄清萃取器。In the method of the present invention, the equipment used in the extraction section treatment process, the washing section treatment process and the stripping section treatment process is the same, specifically, it can be an extraction tower, a centrifugal extractor or a mixing-clarifying extractor, each processing There are several stages of extraction towers, centrifugal extractors or mixing-clarifying extractors in the process according to the needs.
本发明所述方法中,氧化镍矿硫酸浸出液在萃取段中经逆流萃取后将铁和铝萃取出来,含有铁和铝的有机相经由萃取段最后一级进入洗涤段,余下的含镍钴镁的水相则由萃取段第1级的出口排出;含有铁和铝的有机相在洗涤段中经水洗涤后将铝洗至水相中并由洗涤段第1级的出口排出,而含有铁的有机相则由洗涤段最后一级进入反萃段中进行连续逆流反萃,以将铁从有机相中反萃出来,并由反萃段第1级的出口排出,经反萃后的空白有机相则从反萃段最后一级的出口排出,所得有机相pH值较高,无需洗酸操作即可直接送入萃取段第1级的入口进行循环使用。当氧化镍矿硫酸浸出液中铁含量≤3g/L时,本发明方法中所述萃取段的级数为1~3级、洗涤段的级数为1~3级、反萃段的级数为1~3级即可达到很好的铁、铝与镍钴镁的分离效果,其中由萃取段第1级出口得到的含镍钴镁的硫酸溶液中,铁的浓度低于0.0001g/L,铝的浓度低于0.0001g/L;由洗涤段第1级出口得到的硫酸铝溶液中,镍、钴、镁、铁的浓度分别低于0.0001g/L、0.0001g/L、0.009g/L、0.009g/L;由反萃段第1级出口得到的硫酸铁溶液中,铝的浓度低于0.009g/L;由反萃段最后一级出口得到的空白有机相(即空白混合萃取剂)的pH值>5。In the method of the present invention, iron and aluminum are extracted by the sulfuric acid leaching solution of nickel oxide ore in the extraction section after countercurrent extraction, and the organic phase containing iron and aluminum enters the washing section through the last stage of the extraction section, and the remaining nickel-cobalt-magnesium-containing The aqueous phase is discharged from the outlet of the first stage of the extraction section; the organic phase containing iron and aluminum is washed with water in the washing section, and the aluminum is washed into the aqueous phase and discharged from the outlet of the first stage of the washing section, while the organic phase containing iron The organic phase enters the stripping section from the last stage of the washing section for continuous countercurrent stripping to strip the iron from the organic phase and discharge it from the outlet of the first stage of the stripping section. The organic phase is discharged from the outlet of the last stage of the stripping section. The obtained organic phase has a high pH value and can be directly sent to the inlet of the first stage of the extraction section for recycling without acid washing. When the iron content in the nickel oxide ore sulfuric acid leaching solution is less than or equal to 3g/L, the number of stages of the extraction section in the method of the present invention is 1 to 3, the number of washing sections is 1 to 3, and the number of stripping sections is 1 ~3 stages can achieve a good separation effect of iron, aluminum and nickel-cobalt-magnesium. In the sulfuric acid solution containing nickel, cobalt and magnesium obtained from the first stage outlet of the extraction section, the concentration of iron is lower than 0.0001g/L, and the concentration of aluminum is less than 0.0001g/L. The concentration of nickel, cobalt, magnesium, and iron in the aluminum sulfate solution obtained from the first-stage outlet of the washing section are respectively lower than 0.0001g/L, 0.0001g/L, 0.009g/L, 0.009g/L; in the ferric sulfate solution obtained by the first stage outlet of the stripping section, the concentration of aluminum is lower than 0.009g/L; the blank organic phase obtained by the last stage outlet of the stripping section (i.e. blank mixed extractant) pH value>5.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
1、不需对P204进行皂化处理,省略了氨(钠)皂步骤,避免了氨氮废水或含钠离子废水的处理与排放。1. There is no need to saponify P204, the step of ammonia (sodium) soap is omitted, and the treatment and discharge of ammonia nitrogen wastewater or wastewater containing sodium ions is avoided.
2、使用混合萃取剂代替现有的P204-煤油萃取剂体系后,混合萃取剂体系对铁的萃取能力增强了,铁对铝的分离系数显著提高,铁铝对镍钴镁的分离系数也显著提高,使萃取、洗涤级数变短,提高了分离效率。2. After using the mixed extractant to replace the existing P204-kerosene extractant system, the extraction ability of the mixed extractant system for iron is enhanced, the separation coefficient of iron to aluminum is significantly improved, and the separation coefficient of iron and aluminum to nickel, cobalt and magnesium is also significant Increase, shorten the number of extraction and washing stages, and improve the separation efficiency.
3、洗涤剂用水而不是稀酸,反萃剂使用浓度极低的稀酸而不是高浓度酸,使整个萃取分离过程的酸耗大幅度降低,反萃后的空白有机相(即空白混合萃取剂)中余酸含量很低,不需进行洗酸操作即可返回萃取段循环利用。3. The detergent uses water instead of dilute acid, and the stripping agent uses dilute acid with extremely low concentration instead of high-concentration acid, so that the acid consumption of the entire extraction and separation process is greatly reduced. The residual acid content in the agent) is very low, and it can be returned to the extraction section for recycling without acid washing operation.
4、P204萃取铁、铝的适宜pH值范围为1~2,当料液的pH值低于1时,需加入碱性物质进行预中和,而采用本发明所述的混合萃取剂时,即使在料液pH值低于1的情况下也不需对料液进行酸度中和,从而避免了萃取过程的碱性物质消耗。4. The suitable pH range for P204 to extract iron and aluminum is 1 to 2. When the pH value of the feed liquid is lower than 1, an alkaline substance needs to be added for pre-neutralization. When using the mixed extractant of the present invention, Even if the pH value of the feed liquid is lower than 1, there is no need to neutralize the acidity of the feed liquid, thereby avoiding the consumption of alkaline substances in the extraction process.
5、当酸浸液中铁浓度高时,可通过除铁工序先脱除大部分铁,然后经过萃取分离进一步除去残留的铁;当酸浸液中铁浓度低时,可以省却除铁工序,直接进入萃取工序分离铁;因此,本发明所述分离方法适用于不同来源的氧化镍矿硫酸浸出液中铁、铝与镍钴镁的分离。5. When the iron concentration in the pickling solution is high, most of the iron can be removed first through the iron removal process, and then the residual iron can be further removed through extraction and separation; when the iron concentration in the pickling solution is low, the iron removal process can be omitted and directly enter The extraction process separates iron; therefore, the separation method of the present invention is applicable to the separation of iron, aluminum and nickel-cobalt-magnesium in nickel oxide ore sulfuric acid leaching solutions from different sources.
6、与现有的铁、铝与镍钴镁的分离方法相比较,本发明所述方法流程更短、试剂消耗更少、成本更低,且不会造成环境污染。6. Compared with the existing separation methods of iron, aluminum and nickel-cobalt-magnesium, the method of the present invention has shorter process flow, less reagent consumption, lower cost, and will not cause environmental pollution.
附图说明Description of drawings
图1为本发明的工艺流程图,其中A表示萃取段第1级,a表示萃取段最后一级;B表示洗涤段第1级,b表示洗涤段最后一级;C表示反萃段第1级,c表示反萃段最后一级。Fig. 1 is a process flow diagram of the present invention, wherein A represents the first stage of the extraction section, a represents the last stage of the extraction section; B represents the first stage of the washing section, and b represents the last stage of the washing section; C represents the first stage of the stripping section level, c represents the last level of stripping section.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步的详述,以更好地理解本发明,但本发明不限于以下实施例。Below in conjunction with specific embodiment the present invention is described in further detail, to understand the present invention better, but the present invention is not limited to following embodiment.
实施例1:混合萃取剂Embodiment 1: mixed extractant
按体积百分比,量取10%的P204、20%的N235、10%的正辛醇、10%的正辛烷和50%的磺化煤油,混合均匀,得到混合萃取剂。According to volume percentage, measure 10% of P204, 20% of N235, 10% of n-octanol, 10% of n-octane and 50% of sulfonated kerosene, and mix them uniformly to obtain a mixed extractant.
实施例2:混合萃取剂Embodiment 2: mixed extractant
按体积百分比,量取40%的P204、10%的N235、50%的磺化煤油,混合均匀,得到混合萃取剂。Measure 40% of P204, 10% of N235, and 50% of sulfonated kerosene by volume percentage, and mix them uniformly to obtain a mixed extractant.
实施例3:混合萃取剂Embodiment 3: mixed extractant
按体积百分比,量取30%的P204、40%的N1923、15%的正庚烷和15%的磺化煤油,混合均匀,得到混合萃取剂。According to volume percentage, measure 30% of P204, 40% of N1923, 15% of n-heptane and 15% of sulfonated kerosene, and mix them uniformly to obtain a mixed extractant.
实施例4:混合萃取剂Embodiment 4: mixed extractant
按体积百分比,量取50%的P204、15%的N1923和35%的正辛烷,混合均匀,得到混合萃取剂。According to volume percentage, measure 50% of P204, 15% of N1923 and 35% of n-octane, and mix uniformly to obtain a mixed extractant.
实施例5:混合萃取剂Embodiment 5: mixed extractant
按体积百分比,量取50%的P204、40%的N235和10%的正辛烷,混合均匀,得到混合萃取剂。According to volume percentage, measure 50% of P204, 40% of N235 and 10% of n-octane, and mix uniformly to obtain a mixed extractant.
实施例6:采用混合萃取剂分离氧化镍矿硫酸浸出液中铁、铝与镍钴镁的方法Embodiment 6: adopt the method for separating iron, aluminum and nickel-cobalt-magnesium in nickel oxide ore sulfuric acid leaching solution with mixed extractant
氧化镍矿硫酸浸出液料液中铁、镍、钴、镁和铝的浓度分别为41.5g/L、1.03g/L、0.09g/L、4.3g/L和1.89g/L,原液的pH值为-0.3,采用赤铁矿法进行除铁,所得除铁后溶液中铁的浓度为2.9g/L,溶液的pH值为1.1。将实施例1制得的混合萃取剂从萃取段第1级的入口加入,将除铁后溶液从萃取段最后一级的入口加入,将水从洗涤段最后一级的入口加入,将浓度为0.4mol/L的稀硫酸从反萃段最后一级的入口加入,进行逆流萃取、洗涤和反萃。控制萃取段混合萃取剂与除铁后溶液的流量比为1:1,控制洗涤段有机相与水的流量比为1:2.5,控制反萃段有机相与稀硫酸的流量比为5:1。经过2级萃取、2级洗涤和2级反萃,在萃取段第1级出口得到含镍钴镁的硫酸溶液,其中铁、铝的浓度均低于0.00002g/L;在洗涤段第1级出口得到硫酸铝溶液,其中镍、钴、镁、铁的浓度分别低于0.0005g/L、0.0001g/L、0.0003g/L、0.00004g/L;在反萃段第1级出口得到硫酸铁溶液,其中铝的浓度低于0.0001g/L。反萃段最后一级出口得到空白有机相,其pH值为5.9,可直接打入萃取段第1级进行循环使用。The concentrations of iron, nickel, cobalt, magnesium and aluminum in the sulfuric acid leaching solution of nickel oxide ore are 41.5g/L, 1.03g/L, 0.09g/L, 4.3g/L and 1.89g/L respectively, and the pH value of the stock solution is -0.3, using the hematite method to remove iron, the concentration of iron in the obtained solution after iron removal is 2.9g/L, and the pH value of the solution is 1.1. The mixed extractant prepared in Example 1 is added from the entrance of the first stage of the extraction section, the solution after iron removal is added from the entrance of the last stage of the extraction section, water is added from the entrance of the last stage of the washing section, and the concentration is 0.4mol/L dilute sulfuric acid is added from the inlet of the last stage of the stripping section for countercurrent extraction, washing and stripping. Control the flow ratio of the mixed extractant in the extraction section to the solution after iron removal to 1:1, control the flow ratio of the organic phase to water in the washing section to 1:2.5, and control the flow ratio of the organic phase to dilute sulfuric acid in the stripping section to 5:1 . After 2 stages of extraction, 2 stages of washing and 2 stages of back extraction, a sulfuric acid solution containing nickel, cobalt and magnesium is obtained at the first stage of the extraction section, in which the concentrations of iron and aluminum are all lower than 0.00002g/L; in the first stage of the washing section The aluminum sulfate solution is obtained at the outlet, in which the concentrations of nickel, cobalt, magnesium, and iron are lower than 0.0005g/L, 0.0001g/L, 0.0003g/L, and 0.00004g/L respectively; iron sulfate is obtained at the first-stage outlet of the stripping section A solution in which the concentration of aluminum is less than 0.0001 g/L. The blank organic phase obtained from the last stage of the stripping section has a pH value of 5.9, which can be directly injected into the first stage of the extraction section for recycling.
整个工艺的流程图如图1所示。The flow chart of the whole process is shown in Figure 1.
实施例7:采用混合萃取剂分离氧化镍矿硫酸浸出液中铁、铝与镍钴镁的方法Embodiment 7: adopt the method for separating iron, aluminum and nickel-cobalt-magnesium in nickel oxide ore sulfuric acid leaching solution with mixed extractant
氧化镍矿硫酸浸出液料液中铁、镍、钴、镁和铝的浓度分别为24.5g/L、0.93g/L、0.109g/L、14.8g/L和5.89g/L,原液的pH值为0.3,采用赤铁矿法进行除铁,所得除铁后溶液中铁的浓度为1.5g/L,溶液的pH值为1.6。将实施例2制得的混合萃取剂从萃取段第1级的入口加入,将除铁后溶液从萃取段最后一级的入口加入,将水从洗涤段最后一级的入口加入,将浓度为0.1mol/L的稀硫酸从反萃段最后一级的入口加入,进行逆流萃取、洗涤和反萃。控制萃取段混合萃取剂与除铁后溶液的流量比为1:2,控制洗涤段有机相与水的流量比为5:1,控制反萃段有机相与稀硫酸的流量比为2:5。经过2级萃取,2级洗涤和1级反萃,在萃取段第1级出口得到含镍钴镁的硫酸溶液,其中铁、铝的浓度均低于0.00003g/L;在洗涤段第1级出口得到硫酸铝溶液,其中镍、钴、镁、铁的浓度分别低于0.0004g/L、0.0003g/L、0.0008g/L、0.00003g/L;在反萃段第1级出口得到硫酸铁溶液,其中铝的浓度低于0.0008g/L。反萃段最后一级出口得到空白有机相,其pH值为6.1,可直接打入萃取段第1级进行循环使用。The concentrations of iron, nickel, cobalt, magnesium and aluminum in the sulfuric acid leaching solution of nickel oxide ore were 24.5g/L, 0.93g/L, 0.109g/L, 14.8g/L and 5.89g/L respectively, and the pH of the stock solution was 0.3, using the hematite method to remove iron, the concentration of iron in the obtained solution after iron removal is 1.5g/L, and the pH value of the solution is 1.6. The mixed extractant prepared in Example 2 is added from the entrance of the first stage of the extraction section, the solution after iron removal is added from the entrance of the last stage of the extraction section, water is added from the entrance of the last stage of the washing section, and the concentration is 0.1mol/L dilute sulfuric acid is added from the inlet of the last stage of the stripping section for countercurrent extraction, washing and stripping. Control the flow ratio of the mixed extractant in the extraction section to the solution after iron removal to 1:2, control the flow ratio of the organic phase to water in the washing section to 5:1, and control the flow ratio of the organic phase to dilute sulfuric acid in the stripping section to 2:5 . After 2 stages of extraction, 2 stages of washing and 1 stage of stripping, a nickel-cobalt-magnesium-containing sulfuric acid solution is obtained at the outlet of the first stage of the extraction section, in which the concentrations of iron and aluminum are all lower than 0.00003g/L; Aluminum sulfate solution is obtained at the outlet, wherein the concentrations of nickel, cobalt, magnesium, and iron are respectively lower than 0.0004g/L, 0.0003g/L, 0.0008g/L, and 0.00003g/L; ferric sulfate is obtained at the first-stage outlet of the stripping section A solution in which the concentration of aluminum is less than 0.0008 g/L. The blank organic phase obtained from the outlet of the last stage of the stripping section has a pH value of 6.1, which can be directly injected into the first stage of the extraction section for recycling.
实施例8:采用混合萃取剂分离氧化镍矿硫酸浸出液中铁、铝与镍钴镁的方法Embodiment 8: adopt the method for separating iron, aluminum and nickel-cobalt-magnesium in nickel oxide ore sulfuric acid leaching solution with mixed extractant
氧化镍矿硫酸浸出液料液中铁、镍、钴、镁和铝的浓度分别为7.5g/L、2.13g/L、0.19g/L、20.8g/L和8.89g/L,原液的pH值为1.4,采用针铁矿法进行除铁,所得除铁后溶液中铁的浓度为0.85g/L,溶液的pH值为2.0。将实施例3制得的混合萃取剂从萃取段第1级的入口加入,将除铁后溶液从萃取段最后一级的入口加入,将水从洗涤段最后一级的入口加入,将浓度为0.05mol/L的稀硫酸从反萃段最后一级的入口加入,进行逆流萃取、洗涤和反萃。控制萃取段混合萃取剂与除铁后溶液的流量比为1:3,控制洗涤段有机相与水的流量比为0.5:3,控制反萃段有机相与稀硫酸的流量比为1:3。经过1级萃取,3级洗涤和1级反萃,在萃取段第1级出口得到含镍钴镁的硫酸溶液,其中铁浓度低于0.00003g/L,铝浓度低于0.0004g/L;在洗涤段第1级出口得到硫酸铝溶液,其中镍、钴、镁、铁的浓度分别低于0.00009g/L、0.00003g/L、0.0005g/L、0.00001g/L;在反萃段第1级出口得到硫酸铁溶液,其中铝的浓度低于0.0008g/L。反萃段最后一级出口得到空白有机相,其pH值为5.7,可直接打入萃取段第1级进行循环使用。The concentrations of iron, nickel, cobalt, magnesium and aluminum in the sulfuric acid leaching solution of nickel oxide ore were 7.5g/L, 2.13g/L, 0.19g/L, 20.8g/L and 8.89g/L respectively, and the pH of the stock solution was 1.4, adopt the goethite method to remove iron, the concentration of iron in the obtained solution after iron removal is 0.85g/L, and the pH value of the solution is 2.0. The mixed extractant prepared in Example 3 is added from the entrance of the first stage of the extraction section, the solution after iron removal is added from the entrance of the last stage of the extraction section, water is added from the entrance of the last stage of the washing section, and the concentration is 0.05mol/L dilute sulfuric acid is added from the inlet of the last stage of the stripping section for countercurrent extraction, washing and stripping. Control the flow ratio of the mixed extractant in the extraction section to the solution after iron removal to 1:3, control the flow ratio of the organic phase to water in the washing section to 0.5:3, and control the flow ratio of the organic phase to dilute sulfuric acid in the stripping section to 1:3 . After 1-stage extraction, 3-stage washing and 1-stage stripping, a sulfuric acid solution containing nickel, cobalt and magnesium is obtained at the first stage outlet of the extraction section, wherein the iron concentration is lower than 0.00003g/L, and the aluminum concentration is lower than 0.0004g/L; The aluminum sulfate solution is obtained from the first-stage outlet of the washing section, in which the concentrations of nickel, cobalt, magnesium, and iron are respectively lower than 0.00009g/L, 0.00003g/L, 0.0005g/L, and 0.00001g/L; The outlet of the second stage obtains a solution of ferric sulfate, in which the concentration of aluminum is lower than 0.0008g/L. The blank organic phase obtained from the last stage outlet of the stripping section has a pH value of 5.7, which can be directly injected into the first stage of the extraction section for recycling.
实施例9:采用混合萃取剂分离氧化镍矿硫酸浸出液中铁、铝与镍钴镁的方法Embodiment 9: adopt the method for separating iron, aluminum and nickel-cobalt-magnesium in nickel oxide ore sulfuric acid leaching solution with mixed extractant
氧化镍矿硫酸浸出液料液中铁、镍、钴、镁和铝的浓度分别为2.85g/L、1.01g/L、0.069g/L、17.8g/L和3.89g/L,原液的pH值为0.84。将实施例4制得的混合萃取剂从萃取段第1级的入口加入,将料液从萃取段最后一级的入口加入,将水从洗涤段最后一级的入口加入,将浓度为0.8mol/L的稀硫酸从反萃段最后一级的入口加入,对除铁后溶液进行逆流萃取、洗涤和反萃。控制萃取段混合萃取剂与除铁后溶液的流量比为3:1,控制洗涤段有机相与水的流量比为7:5,控制反萃段有机相与稀硫酸的流量比为1:3.5。经过2级萃取,3级洗涤和3级反萃,在萃取段第1级出口得到含镍钴镁的硫酸溶液,其中铁浓度低于0.00009g/L,铝浓度低于0.00004g/L;在洗涤段第1级出口得到硫酸铝溶液,其中镍、钴、镁、铁的浓度分别低于0.0001g/L、0.00008g/L、0.0009g/L、0.00001g/L;在反萃段第1级出口得到硫酸铁溶液,其中铝的浓度低于0.0009g/L。反萃段最后一级出口得到空白有机相,其pH值为5.3,可直接打入萃取段第1级进行循环使用。The concentrations of iron, nickel, cobalt, magnesium and aluminum in the sulfuric acid leaching solution of nickel oxide ore were 2.85g/L, 1.01g/L, 0.069g/L, 17.8g/L and 3.89g/L respectively, and the pH of the stock solution was 0.84. The mixed extractant prepared in Example 4 is added from the entrance of the first stage of the extraction section, the feed liquid is added from the entrance of the last stage of the extraction section, water is added from the entrance of the last stage of the washing section, and the concentration is 0.8mol /L of dilute sulfuric acid is added from the inlet of the last stage of the stripping section, and the solution after iron removal is subjected to countercurrent extraction, washing and stripping. Control the flow ratio of the mixed extractant in the extraction section to the solution after iron removal to 3:1, control the flow ratio of the organic phase to water in the washing section to 7:5, and control the flow ratio of the organic phase to dilute sulfuric acid in the stripping section to 1:3.5 . Through 2 stages of extraction, 3 stages of washing and 3 stages of stripping, the sulfuric acid solution containing nickel, cobalt and magnesium is obtained at the first stage outlet of the extraction section, wherein the iron concentration is lower than 0.00009g/L, and the aluminum concentration is lower than 0.00004g/L; The aluminum sulfate solution is obtained from the first-stage outlet of the washing section, in which the concentrations of nickel, cobalt, magnesium, and iron are respectively lower than 0.0001g/L, 0.00008g/L, 0.0009g/L, and 0.00001g/L; The outlet of the second stage is ferric sulfate solution, wherein the concentration of aluminum is lower than 0.0009g/L. The blank organic phase obtained from the last stage outlet of the stripping section has a pH value of 5.3, which can be directly injected into the first stage of the extraction section for recycling.
实施例10:采用混合萃取剂分离氧化镍矿硫酸浸出液中铁、铝与镍钴镁的方法Embodiment 10: adopt the method for separating iron, aluminum and nickel-cobalt-magnesium in nickel oxide ore sulfuric acid leaching solution with mixed extractant
氧化镍矿硫酸浸出液料液中铁、镍、钴、镁和铝的浓度分别为14.1g/L、0.65g/L、0.079g/L、7.8g/L和12.1g/L,原液的pH值为0.4,采用赤铁矿法进行除铁,所得除铁后溶液中铁的浓度为1.05g/L,溶液的pH值为2.2。将实施例5制得的混合萃取剂从萃取段第1级的入口加入,将除铁后溶液从萃取段最后一级的入口加入,将水从洗涤段最后一级的入口加入,将浓度为0.03mol/L的稀硫酸从反萃段最后一级的入口加入,进行逆流萃取、洗涤和反萃。控制萃取段混合萃取剂与除铁后溶液的流量比为1:4,控制洗涤段有机相与水的流量比为1:6,控制反萃段有机相与稀硫酸的流量比为3:7。经过3级萃取,4级洗涤和2级反萃,在萃取段第1级出口得到含镍钴镁的硫酸溶液,其中铁浓度低于0.00003g/L,铝浓度低于0.0001g/L;在洗涤段第1级出口得到硫酸铝溶液,其中镍、钴、镁、铁的浓度分别低于0.00007g/L、0.00001g/L、0.0007g/L、0.00001g/L;在反萃段第1级出口得到硫酸铁溶液,其中铝的浓度低于0.0008g/L。反萃段最后一级出口得到空白有机相,其pH值为5.7,可直接打入萃取段第1级进行循环使用。The concentrations of iron, nickel, cobalt, magnesium and aluminum in the sulfuric acid leaching solution of nickel oxide ore were 14.1g/L, 0.65g/L, 0.079g/L, 7.8g/L and 12.1g/L respectively, and the pH of the stock solution was 0.4, using the hematite method to remove iron, the concentration of iron in the obtained solution after iron removal is 1.05g/L, and the pH value of the solution is 2.2. The mixed extractant prepared in Example 5 is added from the entrance of the first stage of the extraction section, the solution after iron removal is added from the entrance of the last stage of the extraction section, water is added from the entrance of the last stage of the washing section, and the concentration is 0.03mol/L dilute sulfuric acid is added from the inlet of the last stage of the stripping section for countercurrent extraction, washing and stripping. Control the flow ratio of the mixed extractant in the extraction section to the solution after iron removal to 1:4, control the flow ratio of the organic phase to water in the washing section to 1:6, and control the flow ratio of the organic phase to dilute sulfuric acid in the stripping section to 3:7 . After 3 stages of extraction, 4 stages of washing and 2 stages of back extraction, the sulfuric acid solution containing nickel, cobalt and magnesium is obtained at the first stage of the extraction section, wherein the iron concentration is lower than 0.00003g/L, and the aluminum concentration is lower than 0.0001g/L; The aluminum sulfate solution is obtained from the first-stage outlet of the washing section, in which the concentrations of nickel, cobalt, magnesium, and iron are respectively lower than 0.00007g/L, 0.00001g/L, 0.0007g/L, and 0.00001g/L; The outlet of the second stage obtains a solution of ferric sulfate, in which the concentration of aluminum is lower than 0.0008g/L. The blank organic phase obtained from the last stage outlet of the stripping section has a pH value of 5.7, which can be directly injected into the first stage of the extraction section for recycling.
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CN112981139A (en) * | 2021-02-04 | 2021-06-18 | 西安建筑科技大学 | Hydrophobic eutectic solvent for separating nickel and cobalt ions, preparation method thereof and method for separating nickel and cobalt ions |
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