CN104475535B - Blanking die with braking function and working method thereof - Google Patents
Blanking die with braking function and working method thereof Download PDFInfo
- Publication number
- CN104475535B CN104475535B CN201410658191.0A CN201410658191A CN104475535B CN 104475535 B CN104475535 B CN 104475535B CN 201410658191 A CN201410658191 A CN 201410658191A CN 104475535 B CN104475535 B CN 104475535B
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- Prior art keywords
- brake
- vertical guide
- die
- pair
- guide sleeve
- Prior art date
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- 238000000034 method Methods 0.000 title abstract description 10
- 239000002184 metal Substances 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000004080 punching Methods 0.000 description 8
- 238000001514 detection method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 208000011092 Hand injury Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D49/00—Brakes with a braking member co-operating with the periphery of a drum, wheel-rim, or the like
- F16D49/16—Brakes with two brake-blocks
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Braking Arrangements (AREA)
Abstract
Description
本申请是分案申请,原申请的发明创造名称:具有制动功能的冲裁模具,申请号:201310266209.8,申请日:2013-06-28。 This application is a divisional application. The invention-creation name of the original application: punching die with braking function, application number: 201310266209.8, application date: 2013-06-28.
技术领域 technical field
本发明涉及一种模具,属于金属冲压技术领域。 The invention relates to a die, which belongs to the technical field of metal stamping.
背景技术 Background technique
机械加工中的冲裁加工在国民经济的加工工业中占有重要的地位。钣金件的应用领域极其广泛,深入到制造业的各个方面,板材成形主要通过冲裁模具来实现。采用冲裁工艺,具有精度高、效率高、质量好、节约成本、节约材料和能源等一系列优点。 The blanking process in mechanical processing occupies an important position in the processing industry of the national economy. The application fields of sheet metal parts are extremely wide, and they penetrate into all aspects of the manufacturing industry. Sheet metal forming is mainly realized by punching dies. The blanking process has a series of advantages such as high precision, high efficiency, good quality, cost saving, material and energy saving.
目前,很多企业在利用冲裁方法加工生产时,仍然沿用着简单的手工作业方法,即用手直接在模腔内装取零件,而且,大量的冲裁设备都担负着多种产品或多种工序的制造任务。在这种情况下,假如冲裁设备和模具没有安全防护装极易发生伤手等事故。所以,在冲裁生产中加强安全防护、安全治理和进步机械化程度,是防止事故发生的一项重要任务。 At present, many enterprises still use the simple manual operation method when using the blanking method to process and produce, that is, to directly load and take parts in the mold cavity by hand, and a large number of blanking equipment are responsible for multiple products or multiple processes. manufacturing tasks. In this case, if the punching equipment and molds do not have safety protection equipment, accidents such as hand injuries are very likely to occur. Therefore, strengthening safety protection, safety management and improving the degree of mechanization in blanking production is an important task to prevent accidents.
冲裁设备对安全生产影响很大。如冲床本身就有缺陷,缺少安全防护装置,离合器、制动器不够灵敏可靠,电器控制结构忽然失控而发生连冲现象,以及附件工具有缺陷等,均是造成事故的重要原因。 Blanking equipment has a great impact on production safety. For example, the punch itself has defects, lack of safety protection devices, clutches and brakes are not sensitive and reliable enough, electrical control structure suddenly loses control and continuous punching occurs, and accessory tools are defective, etc., all of which are important causes of accidents.
申请人发现,微型或小型冲裁机的事故发生频率高,因此,对微型或小型冲裁机进行安全改造尝试,是减少伤手等事故的关键。 The applicant found that the accidents of miniature or small punching machines have a high frequency of accidents. Therefore, attempting to make safety improvements to miniature or small punching machines is the key to reducing accidents such as injuries to hands.
发明内容 Contents of the invention
本发明要解决的技术问题是,针对现有技术不足,提出一种可以紧急制动的具有制动功能的冲裁模具。 The technical problem to be solved by the present invention is to propose a blanking die with a braking function that can be used for emergency braking in view of the deficiencies in the prior art.
本发明为解决上述技术问题提出的技术方案是:一种具有制动功能的冲裁模具,包括相对设置的上模座和下模座,所述上模座上设有凸模,所述下模座上设有凹模,所述凹模上制有与凸模配合的凹模孔,所述下模座上固定有工字形的立导柱,所述上模座上设有与立导柱滑动配合的方形导套,所述立导柱的翼板侧面与方形导套相对的一对内侧面滑动配合,所述立导柱下端设有连接外部制动管路的制动器,所述制动器包括一对相对设置且一端铰接在立导柱腹板上的制动蹄,一对制动蹄的另一端与驱动凸轮滚动连接,制动蹄上制有向制动蹄另一端倾斜的倾斜面和设于倾斜面上的摩擦片,当所述方形导套位于立导柱下端的制动器处时,所述驱动凸轮驱动制动蹄转动并使摩擦片与方形导套相对的另一对内侧面贴合抱死。 The technical solution proposed by the present invention to solve the above technical problems is: a blanking die with a braking function, including an upper mold base and a lower mold base that are oppositely arranged, the upper mold base is provided with a punch, and the lower mold base is provided with a punch. The die base is provided with a die, and the die base is formed with a die hole that matches the punch. The lower die base is fixed with an I-shaped vertical guide column, and the upper die base is provided with a vertical guide column. A square guide sleeve with a sliding fit for the column. The wing plate side of the vertical guide column is slidably fitted with a pair of inner sides opposite to the square guide sleeve. The lower end of the vertical guide column is provided with a brake connected to the external brake pipeline. The brake It consists of a pair of brake shoes that are set opposite and one end is hinged on the web of the vertical guide column. The other end of the pair of brake shoes is rollingly connected with the driving cam. The brake shoe is formed with an inclined surface that is inclined to the other end of the brake shoe. And the friction plate arranged on the inclined surface, when the square guide sleeve is located at the brake at the lower end of the vertical guide column, the drive cam drives the brake shoe to rotate and makes the friction plate and the other pair of inner sides of the square guide sleeve opposite Fit tight.
一种所述冲裁模具的制动方法,包括:当所述导套位于立导柱下端的制动器处时,所述驱动凸轮驱动制动蹄转动并使摩擦片与导套相对的另一对内侧面贴合抱死。 A braking method for the blanking die, comprising: when the guide sleeve is located at the brake at the lower end of the vertical guide post, the driving cam drives the brake shoe to rotate and makes the other pair of friction plates opposite to the guide sleeve The inner side fits snugly.
本发明采用上述技术方案的有益效果是:通过立导柱下端设有连接外部制动管路的制动器,当方形导套位于立导柱下端的制动器处时,驱动凸轮驱动制动蹄转动并使摩擦片与方形导套相对的另一对内侧面贴合抱死,在微型冲裁机上,当出现危险情况上,可以实现紧急制动,保护了人员的安全。 The beneficial effect of adopting the above-mentioned technical solution in the present invention is: the lower end of the vertical guide column is provided with a brake connected to the external brake pipeline, and when the square guide sleeve is located at the brake at the lower end of the vertical guide column, the driving cam drives the brake shoes to rotate and make The other pair of inner surfaces of the friction plate and the square guide sleeve are locked together and locked. On the micro blanking machine, when a dangerous situation occurs, emergency braking can be realized to protect the safety of personnel.
上述技术方案的改进是:所述凸模上设有用于检测凸模下冲行程内异物的检测装置,所述检测装置的输出端连接有控制装置的输入端,所述控制装置的输出端连接制动管路的控制端。 The improvement of the above technical solution is: the punch is provided with a detection device for detecting foreign matter in the punching stroke of the punch, the output end of the detection device is connected to the input end of the control device, and the output end of the control device is connected to Control end of the brake line.
上述技术方案的改进是:所述立导柱是相互平行设置的至少两个立导柱,每个立导柱上设置有一个方形导套。 The improvement of the above technical solution is: the vertical guide posts are at least two vertical guide posts arranged parallel to each other, and each vertical guide post is provided with a square guide sleeve.
附图说明 Description of drawings
图1是本发明实施例具有制动功能的冲裁模具的结构示意图。 Fig. 1 is a schematic structural view of a blanking die with braking function according to an embodiment of the present invention.
图2是图1的制动器的结构示意图。 Fig. 2 is a schematic structural diagram of the brake in Fig. 1 .
具体实施方式 detailed description
实施例 Example
本实施例的具有制动功能的冲裁模具,如图1和图2所示,包括相对设置的上模座1和下模座2,上模座1上设有凸模3,下模座2上设有凹模4,凹模4上制有与凸模3配合的凹模孔4-1。 The blanking die with brake function of the present embodiment, as shown in Figure 1 and Figure 2, comprises the upper mold base 1 and the lower mold base 2 that are arranged oppositely, is provided with punch 3 on the upper mold base 1, and the lower mold base 2 is provided with die 4, and die 4 is shaped on the die hole 4-1 that cooperates with punch 3.
下模座2上固定有工字形的立导柱5,上模座1上设有与立导柱5滑动配合的方形导套6。立导柱5的翼板5-1侧面与方形导套6相对的一对内侧面滑动配合。 The lower mold base 2 is fixed with an I-shaped vertical guide column 5, and the upper mold base 1 is provided with a square guide sleeve 6 that slides with the vertical guide column 5. The side surfaces of the wing plate 5 - 1 of the upright guide post 5 are slidably fitted with a pair of inner side surfaces opposite to the square guide sleeve 6 .
立导柱5下端的腹板5-2上设有连接外部制动管路7的制动器8。制动器8包括一对相对设置且一端铰接在立导柱腹板上的制动蹄8-1。一对制动蹄8-1的另一端与驱动凸轮8-2滚动连接,制动蹄8-1上制有向制动蹄另一端倾斜的倾斜面和设于倾斜面上的摩擦片8-3。 A brake 8 connected to an external brake pipeline 7 is provided on the web 5-2 at the lower end of the vertical guide column 5 . The brake 8 includes a pair of brake shoes 8-1 oppositely arranged and one end of which is hinged on the web of the vertical guide post. The other end of a pair of brake shoes 8-1 is rollingly connected with the drive cam 8-2, and the brake shoe 8-1 is formed with an inclined surface inclined to the other end of the brake shoe and a friction plate 8- 3.
当方形导套6位于立导柱5下端的制动器8处时,驱动凸轮8-2驱动制动蹄8-1转动并使摩擦片8-3与方形导套6相对的另一对内侧面贴合抱死。 When the square guide sleeve 6 was positioned at the brake 8 at the lower end of the vertical guide column 5, the drive cam 8-2 drove the brake shoe 8-1 to rotate and made the friction plate 8-3 stick to the opposite inner side of the square guide sleeve 6. Hug to death.
本实施例的凸模3上设有用于检测凸模下冲行程内异物的检测装置9,检测装置9的输出端连接有控制装置10的输入端,控制装置10的输出端连接制动管路7的控制端。检测装置9可以是电磁检测装置,也可以是红外检测装置。 The punch 3 of this embodiment is provided with a detection device 9 for detecting foreign matter in the punching stroke of the punch, the output end of the detection device 9 is connected to the input end of the control device 10, and the output end of the control device 10 is connected to the brake pipeline 7's control terminal. The detection device 9 may be an electromagnetic detection device or an infrared detection device.
本实施例的立导柱5是相互平行设置的至少两个立导柱,每个立导柱5上设置有一个方形导套。 The upright guide posts 5 in this embodiment are at least two upright guide posts arranged parallel to each other, and each upright guide post 5 is provided with a square guide sleeve.
本发明不局限于上述实施例。凡采用等同替换形成的技术方案,均落在本发明要求的保护范围。 The present invention is not limited to the above-described embodiments. All technical solutions formed by equivalent replacements fall within the scope of protection required by the present invention.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410658191.0A CN104475535B (en) | 2013-06-28 | 2013-06-28 | Blanking die with braking function and working method thereof |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310266209.8A CN103286193B (en) | 2013-06-28 | 2013-06-28 | Blanking die with braking function |
CN201410658191.0A CN104475535B (en) | 2013-06-28 | 2013-06-28 | Blanking die with braking function and working method thereof |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201310266209.8A Division CN103286193B (en) | 2013-06-28 | 2013-06-28 | Blanking die with braking function |
Publications (2)
Publication Number | Publication Date |
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CN104475535A CN104475535A (en) | 2015-04-01 |
CN104475535B true CN104475535B (en) | 2016-05-25 |
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Family Applications (5)
Application Number | Title | Priority Date | Filing Date |
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CN201310266209.8A Active CN103286193B (en) | 2013-06-28 | 2013-06-28 | Blanking die with braking function |
CN201410660873.5A Expired - Fee Related CN104307969B (en) | 2013-06-28 | 2013-06-28 | A punching die |
CN201410658191.0A Active CN104475535B (en) | 2013-06-28 | 2013-06-28 | Blanking die with braking function and working method thereof |
CN201410658403.5A Expired - Fee Related CN104307968B (en) | 2013-06-28 | 2013-06-28 | There is the blanking die of braking function |
CN201410657299.8A Active CN104325003B (en) | 2013-06-28 | 2013-06-28 | There is blanking die and the method for work thereof of infrared detecting device |
Family Applications Before (2)
Application Number | Title | Priority Date | Filing Date |
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CN201310266209.8A Active CN103286193B (en) | 2013-06-28 | 2013-06-28 | Blanking die with braking function |
CN201410660873.5A Expired - Fee Related CN104307969B (en) | 2013-06-28 | 2013-06-28 | A punching die |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
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CN201410658403.5A Expired - Fee Related CN104307968B (en) | 2013-06-28 | 2013-06-28 | There is the blanking die of braking function |
CN201410657299.8A Active CN104325003B (en) | 2013-06-28 | 2013-06-28 | There is blanking die and the method for work thereof of infrared detecting device |
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CN (5) | CN103286193B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106807801B (en) * | 2016-12-30 | 2019-01-25 | 武汉理工大学 | A kind of intelligent online detection method and device for high-speed fine blanking machine mold surface scrap |
CN108223625B (en) * | 2018-01-22 | 2023-11-24 | 石家庄力神锻压机床有限公司 | Braking device of safe intelligent punching machine |
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CN101879550A (en) * | 2010-07-02 | 2010-11-10 | 天津市双兴自动门有限公司 | Die used for processing special holes of rail of revolving door |
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-
2013
- 2013-06-28 CN CN201310266209.8A patent/CN103286193B/en active Active
- 2013-06-28 CN CN201410660873.5A patent/CN104307969B/en not_active Expired - Fee Related
- 2013-06-28 CN CN201410658191.0A patent/CN104475535B/en active Active
- 2013-06-28 CN CN201410658403.5A patent/CN104307968B/en not_active Expired - Fee Related
- 2013-06-28 CN CN201410657299.8A patent/CN104325003B/en active Active
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Publication number | Priority date | Publication date | Assignee | Title |
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GB244038A (en) * | 1924-12-08 | 1926-04-29 | Bendix Brake Co | Improvements relating to brake shoes |
CN86104198A (en) * | 1986-06-13 | 1987-03-11 | 张才良 | Braking device for punch press |
EP0392829A1 (en) * | 1989-04-12 | 1990-10-17 | Pbr Automotive Pty Ltd | Drum brake assembly |
US5148740A (en) * | 1990-06-08 | 1992-09-22 | Firma Wilhelm Fette Gmbh | Rotary pelletizing machine with matrix disc having copper and lower plungers |
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CN202239290U (en) * | 2011-10-25 | 2012-05-30 | 昆山宝锦激光拼焊有限公司 | A flip-chip punching die |
CN202741550U (en) * | 2012-08-22 | 2013-02-20 | 薛瑞华 | Blanking die |
CN203221098U (en) * | 2013-03-06 | 2013-10-02 | 滁州金科机械模具制造有限公司 | Stamping die mechanism |
Also Published As
Publication number | Publication date |
---|---|
CN104307968A (en) | 2015-01-28 |
CN104325003B (en) | 2016-05-04 |
CN104475535A (en) | 2015-04-01 |
CN104307968B (en) | 2016-05-18 |
CN104325003A (en) | 2015-02-04 |
CN104307969B (en) | 2016-03-23 |
CN103286193B (en) | 2015-01-14 |
CN104307969A (en) | 2015-01-28 |
CN103286193A (en) | 2013-09-11 |
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