CN104465944A - LED dispensing packaging control system - Google Patents
LED dispensing packaging control system Download PDFInfo
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- CN104465944A CN104465944A CN201410607575.XA CN201410607575A CN104465944A CN 104465944 A CN104465944 A CN 104465944A CN 201410607575 A CN201410607575 A CN 201410607575A CN 104465944 A CN104465944 A CN 104465944A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 16
- 239000003292 glue Substances 0.000 claims description 13
- 238000005538 encapsulation Methods 0.000 description 8
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000002411 adverse Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67126—Apparatus for sealing, encapsulating, glassing, decapsulating or the like
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
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- Condensed Matter Physics & Semiconductors (AREA)
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Abstract
一种LED点胶封装控制系统,包括:封装设备、DSP控制器以及电机驱动电路,所述封装设备包括机架(1)、前滑座组件(42)、后滑座组件(41)、纵向驱动电机(2)以及横向驱动电机(3),所述电机驱动电路分别与设置在所述封装设备内的纵向驱动电机(2)以及横向驱动电机(3)联接,所述DSP控制器通过电机驱动电路控制纵向驱动电机(2)以及横向驱动电机(3)的转动,其中,所述机架(1)上纵向地设置有机架导轨(19),所述后滑座组件(41)和所述前滑座组件(42)前后分开地设置在所述机架(1)上且与所述机架导轨(19)滑动配合;所述纵向驱动电机(2)和所述横向驱动电机(3)均在所述后滑座组件(41)和所述前滑座组件(42)之间而固定设置在所述机架(1)上。
A LED dispensing packaging control system, comprising: packaging equipment, a DSP controller, and a motor drive circuit, the packaging equipment includes a frame (1), a front slide assembly (42), a rear slide assembly (41), a longitudinal A driving motor (2) and a horizontal driving motor (3), the motor driving circuit is respectively connected to the vertical driving motor (2) and the horizontal driving motor (3) arranged in the packaging device, and the DSP controller passes the motor The drive circuit controls the rotation of the longitudinal drive motor (2) and the transverse drive motor (3), wherein the frame (1) is longitudinally provided with frame guide rails (19), the rear slide assembly (41) and The front slide assembly (42) is separately arranged front and rear on the frame (1) and is slidably matched with the frame guide rail (19); the longitudinal drive motor (2) and the transverse drive motor ( 3) are fixedly arranged on the frame (1) between the rear slide assembly (41) and the front slide assembly (42).
Description
技术领域 technical field
本发明涉及LED封装技术范畴,具体为一种LED点胶封装控制系统。 The invention relates to the technical field of LED packaging, in particular to an LED dispensing and packaging control system.
背景技术 Background technique
LED封装通常采用点胶的方式。点胶时,利用LED板在横向和纵向移动,点胶头固定,从而实现点胶头与LED板之间的相对运动,以对LED板的不同位置进行点胶。 LED packaging usually adopts the method of dispensing glue. When dispensing glue, use the LED board to move horizontally and vertically, and the dispensing head is fixed, so as to realize the relative movement between the dispensing head and the LED board, so as to dispens glue at different positions of the LED board.
但是,对于LED板重量较大的情形,由于移动速度快,其对于工作台的整体冲击较大,从而对加工精度造成不利影响。 However, when the weight of the LED board is large, due to the fast moving speed, it has a large impact on the workbench as a whole, thus adversely affecting the processing accuracy.
发明内容 Contents of the invention
本发明的目的是提供一种LED点胶封装方式,能够减少在封装时对于工作台的冲击,从而提高加工精度。 The purpose of the present invention is to provide an LED dispensing packaging method, which can reduce the impact on the workbench during packaging, thereby improving the processing accuracy.
根据本发明的方面,一种LED点胶封装控制系统,包括:封装设备、DSP控制器以及电机驱动电路,所述封装设备包括机架、前滑座组件、后滑座组件、纵向驱动电机以及横向驱动电机,所述电机驱动电路分别与设置在所述封装设备内的纵向驱动电机以及横向驱动电机联接,所述DSP控制器通过电机驱动电路控制纵向驱动电机以及横向驱动电机的转动,其中,所述机架上纵向地设置有机架导轨,所述后滑座组件和所述前滑座组件前后分开地设置在所述机架上且与所述机架导轨滑动配合;所述纵向驱动电机和所述横向驱动电机均在所述后滑座组件和所述前滑座组件之间而固定设置在所述机架上; According to an aspect of the present invention, a LED dispensing encapsulation control system includes: encapsulation equipment, a DSP controller and a motor drive circuit, the encapsulation equipment includes a frame, a front slide assembly, a rear slide assembly, a longitudinal drive motor and A horizontal drive motor, the motor drive circuit is respectively connected to the vertical drive motor and the horizontal drive motor arranged in the packaging device, and the DSP controller controls the rotation of the vertical drive motor and the horizontal drive motor through the motor drive circuit, wherein, A frame guide rail is longitudinally arranged on the frame, and the rear slide assembly and the front slide assembly are separately arranged on the frame and are slidably matched with the frame guide rail; the longitudinal drive Both the motor and the transverse drive motor are fixed on the frame between the rear slide assembly and the front slide assembly;
所述纵向驱动电机的前端与前部纵向驱动丝杠联接,后端与后部纵向驱动丝杠联接,所述后部纵向驱动丝杠与所述后滑座组件上的丝母螺纹配合,所述前部纵向驱动丝杠与所述前滑座组件上的丝母螺纹配合,从而使得当所述纵向驱动电机转动时,能够同时使所述后滑座组件和所述前滑座组件在纵向上沿着所述机架导轨方向相反地移动; The front end of the longitudinal drive motor is connected to the front longitudinal drive screw, the rear end is connected to the rear longitudinal drive screw, and the rear longitudinal drive screw is matched with the nut thread on the rear slide assembly. The front longitudinal drive lead screw is matched with the nut thread on the front slide assembly, so that when the longitudinal drive motor rotates, the rear slide assembly and the front slide assembly can be driven in the longitudinal direction at the same time. move in the opposite direction along the rack rails;
所述后滑座组件和所述前滑座组件均包括滑座本体,所述滑座本体中设置有滑座内导轨槽,所述滑座内导轨槽与LED工件托盘连接件滑动配合,所述滑座本体的左端通过推力轴承安装有大伞齿轮,所述大伞齿轮的右端与滑座内横向丝杠联接,所述滑座内横向丝杠与所述LED工件托盘连接件中的丝母螺纹配合,所述滑座本体的左端还设置有向左延伸的凸出耳部,所述凸出耳部上安装有小伞齿轮,所述小伞齿轮与所述大伞齿轮啮合,并且所述小伞齿轮的旋转轴线为纵向从而与所述大伞齿轮的旋转轴线垂直,所述小伞齿轮轴向固定且能旋转地安装在所述凸出耳部上,所述小伞齿轮的中央设置有中心花键通孔, The rear slide assembly and the front slide assembly both include a slide body, and the slide body is provided with an inner guide rail groove of the slide seat, and the inner guide rail groove of the slide seat is slidably matched with the LED workpiece tray connector, so that The left end of the slider body is equipped with a large bevel gear through a thrust bearing, and the right end of the large bevel gear is connected to the horizontal screw in the slider, and the horizontal screw in the slider is connected to the wire in the LED workpiece tray connector. The female thread is matched, and the left end of the slider body is also provided with a protruding ear extending to the left, and a small bevel gear is installed on the protruding ear, and the small bevel gear meshes with the large bevel gear, and The axis of rotation of the small bevel gear is longitudinal so as to be perpendicular to the axis of rotation of the large bevel gear, the small bevel gear is axially fixed and rotatably mounted on the protruding ear, the The center is provided with a central spline through hole,
所述前滑座组件和所述后滑座组件的所述LED工件托盘连接件分别与前LED工件托盘和后LED工件托盘固定连接,所述前LED工件托盘和后LED工件托盘均用于承载LED工件, The LED workpiece tray connectors of the front slide assembly and the rear slide assembly are fixedly connected to the front LED workpiece tray and the rear LED workpiece tray respectively, and both the front LED workpiece tray and the rear LED workpiece tray are used to carry LED workpiece,
所述横向驱动电机的前端与前部横向驱动花键杆联接,后端与后部横向驱动花键杆联接,所述前部横向驱动花键杆与所述前滑座组件中的小伞齿轮的花键通孔啮合,且所述前部横向驱动花键杆与所述前滑座组件中的小伞齿轮的花键通孔在轴向上能相对滑动,所述后部横向驱动花键杆与所述后滑座组件中的小伞齿轮的花键通孔啮合,且所述后部横向驱动花键杆与所述后滑座组件中的小伞齿轮的花键通孔在轴向上能相对滑动;当所述横向驱动电机转动时,能够同时驱动所述前滑座组件和所述后滑座组件的小伞齿轮转动,从而使得所述前滑座组件和所述后滑座组件的所述滑座内横向丝杠分别带动所述前LED工件托盘和后LED工件托盘在各自的滑座内横向丝杠的轴向上横向相反地移动; The front end of the transverse drive motor is connected to the front transverse drive spline rod, the rear end is connected to the rear transverse drive spline rod, and the front transverse drive spline rod is connected to the small bevel gear in the front slide assembly The spline through hole of the front part is engaged with the spline through hole, and the spline through hole of the front lateral drive spline rod and the small bevel gear in the front slide assembly can slide relative to each other in the axial direction, and the rear part of the transverse drive spline The rod is engaged with the splined through hole of the bevel pinion in the rear carriage assembly, and the rear lateral drive spline rod is axially aligned with the splined through hole of the bevel pinion in the rear carriage assembly. when the horizontal drive motor rotates, it can simultaneously drive the small bevel gears of the front slide assembly and the rear slide assembly to rotate, so that the front slide assembly and the rear slide The horizontal lead screw in the sliding seat of the assembly respectively drives the front LED workpiece tray and the rear LED workpiece tray to move oppositely in the axial direction of the horizontal lead screw in the respective sliding seat;
所述LED点胶封装控制系统还包括与所述机架固定连接的前点胶头和后点胶头,所述前点胶头和后点胶头分别用于为所述前LED工件托盘和后LED工件托盘中的LED工件进行点胶封装。 The LED dispensing and encapsulation control system also includes a front dispensing head and a rear dispensing head fixedly connected to the frame, and the front dispensing head and the rear dispensing head are respectively used for the front LED workpiece tray and the rear dispensing head. The LED workpieces in the rear LED workpiece tray are packaged by dispensing glue.
利用上述方案,由于两个滑座组件在运动方向上相反,因此能够冲抵在纵向方向上的冲击;而由于两个滑座组件中的LED工件托盘在横向方向上的移动也是相反的,因此也能够有效冲抵在横向上的冲击;而且,能够利用两个点胶头同时对两个LED工件进行封装加工,在实现冲抵冲击力的同时提高了加工效率。 Utilizing the above solution, since the two slide assemblies are in the opposite direction of movement, they can withstand the impact in the longitudinal direction; and since the movement of the LED workpiece tray in the two slide assemblies is also opposite in the transverse direction, it is also The impact in the lateral direction can be effectively resisted; moreover, two LED workpieces can be packaged and processed simultaneously by using two dispensing heads, and the processing efficiency is improved while realizing the impact force.
附图说明 Description of drawings
图1是本发明的封装设备在没有安装LED工件托盘时的结构示意图,以更好地显示设备的结构。 FIG. 1 is a schematic structural view of the packaging device of the present invention when no LED workpiece tray is installed, so as to better show the structure of the device.
图2是图1的封装设备安装了LED工件托盘后的示意图,其中以示意的方式示出了点胶头的位置。 Fig. 2 is a schematic view of the packaging device in Fig. 1 after the LED workpiece tray is installed, wherein the position of the glue dispensing head is shown schematically.
图3是本发明的控制系统的结构图。 Fig. 3 is a structural diagram of the control system of the present invention.
具体实施方式 Detailed ways
下面结合附图1-2,对本发明进行详细说明。 The present invention will be described in detail below in conjunction with accompanying drawings 1-2.
一种LED点胶封装控制系统,包括:封装设备、DSP控制器以及电机驱动电路,所述封装设备包括机架1、前滑座组件42、后滑座组件41、纵向驱动电机2以及横向驱动电机3,所述电机驱动电路分别与设置在所述封装设备内的纵向驱动电机2以及横向驱动电机3联接,所述DSP控制器通过电机驱动电路控制纵向驱动电机2以及横向驱动电机3的转动,其中,所述机架1上纵向地设置有机架导轨19,所述后滑座组件41和所述前滑座组件42前后分开地设置在所述机架1上且与所述机架导轨19滑动配合;所述纵向驱动电机2和所述横向驱动电机3均在所述后滑座组件41和所述前滑座组件42之间而固定设置在所述机架1上; A LED dispensing and encapsulation control system, comprising: encapsulation equipment, a DSP controller, and a motor drive circuit, the encapsulation equipment comprising a frame 1, a front slide assembly 42, a rear slide assembly 41, a longitudinal drive motor 2, and a transverse drive Motor 3, the motor driving circuit is respectively connected with the vertical driving motor 2 and the horizontal driving motor 3 arranged in the packaging equipment, and the DSP controller controls the rotation of the vertical driving motor 2 and the horizontal driving motor 3 through the motor driving circuit , wherein, the frame 1 is longitudinally provided with a frame guide rail 19, and the rear slide assembly 41 and the front slide assembly 42 are separately arranged on the frame 1 and connected with the frame The guide rail 19 is slidingly fitted; the longitudinal drive motor 2 and the transverse drive motor 3 are fixedly arranged on the frame 1 between the rear slide assembly 41 and the front slide assembly 42;
所述纵向驱动电机2的前端与前部纵向驱动丝杠22联接,后端与后部纵向驱动丝杠21联接,所述后部纵向驱动丝杠21与所述后滑座组件41上的丝母螺纹配合,所述前部纵向驱动丝杠22与所述前滑座组件42上的丝母螺纹配合,从而使得当所述纵向驱动电机2转动时,能够同时使所述后滑座组件41和所述前滑座组件42在纵向上沿着所述机架导轨19方向相反地移动; The front end of the longitudinal drive motor 2 is connected to the front longitudinal drive screw 22, the rear end is connected to the rear longitudinal drive screw 21, and the rear longitudinal drive screw 21 is connected to the wire on the rear slide assembly 41. The female thread is matched, and the front longitudinal drive screw 22 is matched with the female thread on the front slider assembly 42, so that when the longitudinal drive motor 2 rotates, the rear slider assembly 41 can be simultaneously and the front slide assembly 42 moves oppositely along the direction of the frame guide rail 19 in the longitudinal direction;
所述后滑座组件41和所述前滑座组件42均包括滑座本体53,所述滑座本体53中设置有滑座内导轨槽531,所述滑座内导轨槽531与LED工件托盘连接件55滑动配合,所述滑座本体53的左端通过推力轴承安装有大伞齿轮52,所述大伞齿轮52的右端与滑座内横向丝杠54联接,所述滑座内横向丝杠54与所述LED工件托盘连接件55中的丝母螺纹配合,所述滑座本体53的左端还设置有向左延伸的凸出耳部59,所述凸出耳部59上安装有小伞齿轮51,所述小伞齿轮51与所述大伞齿轮52啮合,并且所述小伞齿轮51的旋转轴线为纵向从而与所述大伞齿轮52的旋转轴线垂直,所述小伞齿轮51轴向固定且能旋转地安装在所述凸出耳部59上,所述小伞齿轮51的中央设置有中心花键通孔; Both the rear slide assembly 41 and the front slide assembly 42 include a slide body 53, the slide body 53 is provided with a slide inner rail groove 531, and the slide inner guide groove 531 is connected to the LED workpiece tray The connecting piece 55 is slidingly fitted, and the left end of the slide body 53 is equipped with a large bevel gear 52 through a thrust bearing, and the right end of the large bevel gear 52 is connected with the horizontal lead screw 54 in the slide seat, and the horizontal lead screw 54 in the slide seat 54 is matched with the screw thread in the LED workpiece tray connector 55, and the left end of the slider body 53 is also provided with a protruding ear 59 extending to the left, and a small umbrella is installed on the protruding ear 59 gear 51, the small bevel gear 51 meshes with the large bevel gear 52, and the rotation axis of the small bevel gear 51 is longitudinal so as to be perpendicular to the rotation axis of the large bevel gear 52, and the small bevel gear 51 shaft It is fixedly and rotatably installed on the protruding ear 59, and the center of the small bevel gear 51 is provided with a central spline through hole;
所述前滑座组件42和所述后滑座组件41的所述LED工件托盘连接件55分别与前LED工件托盘57和后LED工件托盘56固定连接,所述前LED工件托盘57和后LED工件托盘56均用于承载LED工件; The LED workpiece tray connectors 55 of the front slide assembly 42 and the rear slide assembly 41 are respectively fixedly connected to the front LED workpiece tray 57 and the rear LED workpiece tray 56, and the front LED workpiece tray 57 and the rear LED workpiece tray 57 are fixedly connected to each other. The workpiece pallets 56 are all used to carry LED workpieces;
所述横向驱动电机3的前端与前部横向驱动花键杆32联接,后端与后部横向驱动花键杆31联接,所述前部横向驱动花键杆32与所述前滑座组件42中的小伞齿轮51的花键通孔啮合,且所述前部横向驱动花键杆32与所述前滑座组件42中的小伞齿轮51的花键通孔在轴向上能相对滑动,所述后部横向驱动花键杆31与所述后滑座组件41中的小伞齿轮51的花键通孔啮合,且所述后部横向驱动花键杆31与所述后滑座组件41中的小伞齿轮51的花键通孔在轴向上能相对滑动;当所述横向驱动电机3转动时,能够同时驱动所述前滑座组件42和所述后滑座组件41的小伞齿轮51转动,从而使得所述前滑座组件42和所述后滑座组件41的所述滑座内横向丝杠54分别带动所述前LED工件托盘57和后LED工件托盘56在各自的滑座内横向丝杠54的轴向上横向相反地移动; The front end of the transverse drive motor 3 is connected to the front transverse drive spline rod 32, the rear end is connected to the rear transverse drive spline rod 31, and the front transverse drive spline rod 32 is connected to the front slide assembly 42 The spline through hole of the small bevel gear 51 in the middle is meshed, and the front lateral drive spline rod 32 can slide relatively axially with the spline through hole of the small bevel gear 51 in the front slide assembly 42 , the rear lateral drive spline rod 31 is engaged with the spline through hole of the small bevel gear 51 in the rear slide assembly 41, and the rear lateral drive spline rod 31 is engaged with the rear slide assembly The splined through hole of the small bevel gear 51 in 41 can slide relatively in the axial direction; when the horizontal drive motor 3 rotates, it can drive the small front slide assembly 42 and the rear slide assembly 41 simultaneously. The bevel gear 51 rotates, so that the horizontal lead screw 54 in the slider of the front slider assembly 42 and the rear slider assembly 41 respectively drives the front LED workpiece tray 57 and the rear LED workpiece tray 56 in their respective positions. The horizontal lead screw 54 in the sliding seat moves oppositely in the axial direction and lateral direction;
所述LED点胶封装控制系统还包括与所述机架1固定连接的前点胶头62和后点胶头61,所述前点胶头62和后点胶头61分别用于为所述前LED工件托盘57和后LED工件托盘56中的LED工件进行点胶封装。 The LED dispensing encapsulation control system also includes a front dispensing head 62 and a rear dispensing head 61 fixedly connected to the frame 1, and the front dispensing head 62 and the rear dispensing head 61 are respectively used for the The LED workpieces in the front LED workpiece tray 57 and the rear LED workpiece tray 56 are packaged by dispensing glue.
有益地,其中,所述机架导轨19为燕尾型导轨槽。 Advantageously, the rack guide rail 19 is a dovetail guide rail groove.
使用时,所述纵向驱动电机2能够驱动所述两个滑座组件在纵向上相反方向地运动,所述横向驱动电机3能够驱动所述两个滑座组件中的工件托盘在横向上方向相反地运动,其中,当所述两个滑座组件41和42在纵向上运动时,所述滑座本体53带动安装于其上的小伞齿轮51纵向运动,同时与所述两个花键杆31和32滑动配合,从而所述两个花键杆31和32能够在所述小伞齿轮51纵向运动的同时驱动其转动。 In use, the longitudinal drive motor 2 can drive the two slide assemblies to move in opposite directions in the longitudinal direction, and the transverse drive motor 3 can drive the workpiece pallets in the two slide assemblies to move in opposite directions in the transverse direction Wherein, when the two slider assemblies 41 and 42 move in the longitudinal direction, the slider body 53 drives the small bevel gear 51 mounted on it to move longitudinally, and simultaneously with the two spline rods 31 and 32 are in a sliding fit so that the two splined rods 31 and 32 can drive the bevel pinion 51 in rotation while it moves longitudinally.
通过以上方式,本领域的技术人员可以在本发明的范围内根据工作模式做出各种改变。 Through the above methods, those skilled in the art can make various changes according to the working modes within the scope of the present invention.
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