CN104464109A - Intelligent self-picking system for tool distribution - Google Patents
Intelligent self-picking system for tool distribution Download PDFInfo
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Abstract
一种刀具配送智能自提系统,由刀具自提取箱、智能电磁锁、人机交互面板、自提取系统软件构成;刀具自提取箱由若干刀具存储单元组成,设置在各车间方便工艺人员及库房工作人员操作的位置;智能电磁锁主要由感应卡读写器、授权感应柜锁构成,智能电磁锁通过感应卡读写器读取确认身份,授权感应柜锁响应后实现自提取箱的开启与关闭;人机交互面板设置有身份识别仪和刀具信息扫描装置;自提取系统软件是采用C#语言编写完成,通过软件控制刀具自提取系统的运行。本发明节约了大量刀具物流的人力、物力,简化了刀具配送的繁琐步骤,提高了工作效率。
An intelligent self-pickup system for tool distribution, which is composed of a tool self-pickup box, an intelligent electromagnetic lock, a human-computer interaction panel, and a self-pickup system software; the tool self-pickup box is composed of several tool storage units, which are installed in each workshop for the convenience of craftsmen and warehouses The position where the staff operates; the intelligent electromagnetic lock is mainly composed of an induction card reader-writer and an authorized induction cabinet lock. The intelligent electromagnetic lock reads and confirms the identity through the induction card reader-writer. Close; the human-computer interaction panel is equipped with an identification device and a tool information scanning device; the self-extraction system software is written in C# language, and the operation of the tool self-extraction system is controlled by the software. The invention saves a large amount of manpower and material resources for cutting tool logistics, simplifies the cumbersome steps of cutting tool distribution, and improves work efficiency.
Description
技术领域technical field
本发明属于机械加工技术领域,特别涉及一种刀具配送智能自提系统。The invention belongs to the technical field of mechanical processing, and in particular relates to an intelligent self-lifting system for tool distribution.
背景技术Background technique
刀具是机械加工制造过程中不可缺少的加工工具,是生产过程的直接参与者,它是工人从事生产活动、实现工艺过程的必不可少的手段和条件。随着制造业的高速发展,汽车工业、航空航天工业以及模具行业等重点产业部门对刀具不断提出更高的要求;刀具的需求量日益增加,生产过程中刀具的配送环节成为了一个关键的环节。目前,最常用的刀具配送方式是:首先,工艺人员根据零件加工任务制定工艺卡片提出刀具需求;然后,数控机床操作人员根据工艺卡片填写申请单;最后,刀具库房管理人员根据申请单临时准备刀具并进行刀具的组装、预调,并提交给操作人员;此种刀具配送方式也存在着一些难以克服缺点:第一,浪费时间;第二,浪费人力;第三,步骤复杂。The cutting tool is an indispensable processing tool in the process of machining and manufacturing, and a direct participant in the production process. It is an indispensable means and conditions for workers to engage in production activities and realize the process. With the rapid development of the manufacturing industry, key industries such as the automobile industry, the aerospace industry, and the mold industry have continuously put forward higher requirements for cutting tools; the demand for cutting tools is increasing day by day, and the distribution of cutting tools in the production process has become a key link. . At present, the most commonly used tool distribution method is: first, the craftsman formulates the process card according to the part processing task and proposes the tool demand; then, the operator of the CNC machine tool fills in the application form according to the process card; finally, the tool warehouse manager temporarily prepares the tool according to the application form And carry out the assembly, pre-adjustment of the tool, and submit it to the operator; this kind of tool delivery method also has some shortcomings that are difficult to overcome: first, it wastes time; second, it wastes manpower; third, the steps are complicated.
发明内容Contents of the invention
本发明的目的是为了克服上述传统车间刀具配送方式存在的缺点,提供了一种适用范围广泛的刀具配送智能自提系统。The object of the present invention is to provide an intelligent self-lifting system for cutting tool distribution with a wide range of application in order to overcome the shortcomings of the above-mentioned traditional workshop cutting tool distribution method.
本发明所涉及的刀具配送智能自提系统,由刀具自提取箱、智能电磁锁、人机交互面板、自提取系统软件构成;刀具自提取箱由若干刀具存储单元组成,设置在各车间方便工艺人员及库房工作人员操作的位置;智能电磁锁主要由感应卡读写器、授权感应柜锁构成,智能电磁锁通过感应卡读写器读取确认身份,授权感应柜锁响应后实现自提取箱的开启与关闭;人机交互面板设置有身份识别仪和刀具信息扫描装置;自提取系统软件是采用C#语言编写完成,通过软件控制刀具自提取系统的运行。The intelligent self-lifting system for knife distribution involved in the present invention is composed of a tool self-extraction box, an intelligent electromagnetic lock, a human-computer interaction panel, and self-extraction system software; the tool self-extraction box is composed of several tool storage units, which are installed in each workshop to facilitate the process The position where personnel and warehouse staff operate; the intelligent electromagnetic lock is mainly composed of an induction card reader and an authorized induction cabinet lock. The intelligent electromagnetic lock reads and confirms the identity through the induction card reader. The opening and closing of the tool; the human-computer interaction panel is equipped with an identification device and a tool information scanning device; the self-extraction system software is written in C# language, and the operation of the tool self-extraction system is controlled by the software.
本发明所涉及的刀具配送智能自提系统,通过智能计算得到刀具需求,库房人员备好所需刀具,将其送至自提箱即可,不需要操作人员来换刀并在仓库中寻找刀具,临时对刀具进行组装、预调等,因此节约了大量人力和时间;本发明操作步骤简单,减少了不同部门人员的交叉影响,减少误差堆积。The intelligent self-pick-up system for knife distribution involved in the present invention obtains the demand for knives through intelligent calculation. The warehouse personnel prepare the required knives and send them to the self-pick-up box. There is no need for operators to change knives and search for knives in the warehouse. Temporary assembly and pre-adjustment of the tool saves a lot of manpower and time; the invention has simple operation steps, reduces the cross influence of personnel from different departments, and reduces the accumulation of errors.
附图说明Description of drawings
图1是本发明的系统构成图;Fig. 1 is a system configuration diagram of the present invention;
图2是本发明的工作流程图;Fig. 2 is a work flow chart of the present invention;
图3是本发明的软件程序框图。Fig. 3 is a software program block diagram of the present invention.
具体实施方式Detailed ways
下面结合附图及实施例对本发明进行详细的说明。应当说明的是,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments. It should be noted that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例:Example:
本实施例所涉及的刀具配送智能自提系统,由刀具自提取箱、智能电磁锁、人机交互面板、自提取系统软件构成,如图1所示;其中:The intelligent self-pickup system for tool distribution involved in this embodiment is composed of a tool self-pickup box, an intelligent electromagnetic lock, a human-computer interaction panel, and a self-pickup system software, as shown in Figure 1; wherein:
(1)刀具自取箱建设。刀具自提箱由大小不同的多个单元组成,可根据不同批次刀具的大小进行自由选择。刀具自提箱设置在各车间活动范围,具体位置可根据仓库与车间位置而定,达到工艺人员及库房工作人员都能方便到达的效果。此外,对位置还有具有电子设备连接(如电源系统)的要求。(1) The construction of the tool pick-up box. The tool carrying case is composed of multiple units of different sizes, which can be freely selected according to the size of different batches of tools. Tool self-carrying boxes are set in the activity range of each workshop, and the specific location can be determined according to the location of the warehouse and workshop, so that the craftsmen and warehouse staff can reach the effect conveniently. In addition, there is a requirement for the location to have electronic equipment connections such as power systems.
(2)智能电磁锁。电磁锁,是利用电磁原理,当电流通过硅钢片时,电磁锁产生的强大吸力会紧紧吸住铁板以达到锁门的效果。电磁锁开门的原理是控制电磁锁电源的门禁系统在识别正确后即断电,电磁锁失去吸力门即可打开。智能电磁锁部件主要包括管理电脑、感应卡读写器、手持机、发卡、授权感应柜锁和M1感应卡等。(2) Intelligent electromagnetic lock. The electromagnetic lock uses the electromagnetic principle. When the current passes through the silicon steel sheet, the strong suction force generated by the electromagnetic lock will hold the iron plate tightly to achieve the effect of locking the door. The principle of electromagnetic lock door opening is that the access control system that controls the power supply of the electromagnetic lock will cut off the power after the identification is correct, and the door can be opened when the electromagnetic lock loses its suction. Intelligent electromagnetic lock components mainly include management computer, proximity card reader, handheld machine, card issuing, authorized induction cabinet lock and M1 induction card, etc.
(3)人机交互面板。交互面板设置有身份识别仪和刀具信息扫描装置。库房工作人员使用身份识别卡确认身份开启交互系统,刀具信息扫描装置扫描刀具信息,记录刀具信息。接收刀具时,车间人员使用身份识别卡确认身份,读取任务信息,面板显示刀具的规格、型号、数量等信息,确认完毕可提取刀具。(3) Human-computer interaction panel. The interactive panel is provided with an identification device and a tool information scanning device. The staff in the warehouse use the identification card to confirm their identity and open the interactive system. The tool information scanning device scans the tool information and records the tool information. When receiving the tool, the workshop personnel use the identification card to confirm the identity, read the task information, and the panel displays the specification, model, quantity and other information of the tool. After confirmation, the tool can be picked up.
(4)自提取系统软件。软件主要包括读卡机模块、输入模块、数据存储模块、功能模块、打印模块以及任务提示模块,如图3所示。当刀具到达自提取箱时,自提系统会自动生成并向相应车间人员发送提取信息和提取码,车间人员凭此提取码提取相应刀具。系统设置时间警报功能,在规定时间内无人响应该任务,则再次提醒相应车间人员。如果任务仍未得到及时响应,则通知库房管理人员取回刀具并将此信息通知车间人员。(4) Self-extracting system software. The software mainly includes card reader module, input module, data storage module, function module, printing module and task prompt module, as shown in Figure 3. When the tool arrives at the self-pickup box, the self-pickup system will automatically generate and send the pick-up information and pick-up code to the corresponding workshop personnel, and the workshop staff will pick up the corresponding tool based on the pick-up code. The system sets the time alarm function, and if no one responds to the task within the specified time, the corresponding workshop personnel will be reminded again. If the task still has not been responded to in a timely manner, the warehouse management is notified to retrieve the tool and the shop floor personnel is informed of this.
本实施例的工作流程如图2所示。The workflow of this embodiment is shown in FIG. 2 .
在刀具分发环节中,根据加工计划将所需刀具进行规划,库房管理人员将相应刀具放入对应自提箱中,自提取系统自动向车间工艺人员发送相应验证码。然后,工艺人员先通过身份识别卡确认相应信息,再输入提取验证码打开智能电磁锁提取所需刀具。In the tool distribution link, the required tools are planned according to the processing plan, and the warehouse management personnel put the corresponding tools into the corresponding self-pickup boxes, and the self-pickup system automatically sends the corresponding verification code to the workshop technicians. Then, the craftsman first confirms the corresponding information through the identification card, and then enters the extraction verification code to open the intelligent electromagnetic lock to extract the required tools.
在回收环节中,车间工艺人员同样先通过身份识别卡确认信息,打开智能电磁锁,在面板上选择回收刀具选项,刀具信息扫描装置扫描刀具,车间人员确认信息后放入相应自提箱单元。自提箱内刀具达到一定数量,自提系统将会立即通知车间刀具管理人员回收刀具,因此,不会出现操作人员无法存入刀具的状况。In the recycling process, the craftsmen in the workshop first confirm the information through the identification card, open the smart electromagnetic lock, select the tool recycling option on the panel, and the tool information scanning device scans the tool. When the number of knives in the pick-up box reaches a certain amount, the pick-up system will immediately notify the tool management personnel of the workshop to recover the knives. Therefore, there will be no situation where the operator cannot deposit the knives.
以上所述仅为本发明的较佳实施例而已,并不用于限制本发明,凡在本发明的原则和精神之内所作的任何修改、等同替换和改进等,均就包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the principles and spirit of the present invention are all included in the protection of the present invention. within range.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105739434A (en) * | 2016-03-28 | 2016-07-06 | 常熟万克精密工具有限公司 | Informatization management system for machining of hard alloy cutter and use method thereof |
CN106516543A (en) * | 2016-12-20 | 2017-03-22 | 深圳市飞亚达科技发展有限公司 | Automatic management cabinet and management method for machine tool cutter |
CN110328646A (en) * | 2019-07-31 | 2019-10-15 | 苏州池久节能电气有限公司 | A kind of scissors intelligent control device and its control method |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105739434A (en) * | 2016-03-28 | 2016-07-06 | 常熟万克精密工具有限公司 | Informatization management system for machining of hard alloy cutter and use method thereof |
CN105739434B (en) * | 2016-03-28 | 2018-08-14 | 常熟万克精密工具有限公司 | A kind of Information Management System and its application method of hard alloy cutter processing |
CN106516543A (en) * | 2016-12-20 | 2017-03-22 | 深圳市飞亚达科技发展有限公司 | Automatic management cabinet and management method for machine tool cutter |
CN106516543B (en) * | 2016-12-20 | 2019-11-05 | 深圳市飞亚达科技发展有限公司 | A kind of machine tool manages cabinet and its management method automatically |
CN110328646A (en) * | 2019-07-31 | 2019-10-15 | 苏州池久节能电气有限公司 | A kind of scissors intelligent control device and its control method |
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