CN104458775B - Annular station X-ray real-time imaging detection device - Google Patents
Annular station X-ray real-time imaging detection device Download PDFInfo
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- CN104458775B CN104458775B CN201410832809.0A CN201410832809A CN104458775B CN 104458775 B CN104458775 B CN 104458775B CN 201410832809 A CN201410832809 A CN 201410832809A CN 104458775 B CN104458775 B CN 104458775B
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Abstract
An annular station X-ray real-time image detection device consists of a lead protection room, a n-shaped arm mechanism, an annular conveying device, a rotating frame, a monitor display, a sub-control box, an operation monitor apparatus, protection aisles, an X-ray tube mechanism, and an image intensifier. Detachable protection aisles are mounted on bilateral sides of the lead protection room, thus being convenient for mounting and maintaining; the rotating frame is mounted on top of the lead protection room, so as to meet the requirements of traveling distance that the monitor display is able to move 200 mm in the forward direction, backward direction, upper direction and lower direction, and is able to rotate freely in the horizontal direction. The monitor display and the sub-control box are able to horizontally, independently and freely rotate, the look-up angle and the look-down angle thereof are adjustable, so as to be convenient for operations of operators in different heights and different positions. Provided is an annular station detection device with higher work efficiency; by employing the annular conveying line, the assembly line operation can be achieved by synchronously driving multiple sets of fixtures; the operation is convenient and easy, and the detection efficiency is high.
Description
Technical field
The present invention relates to a kind of the cannot-harm-detection device, in particulars relate to a kind of annular station X-ray Real-time Imaging dress
Put.
Background technology
Nowadays, with the development and the innovation of industrial technology of nondestructive inspection industry, each demand enterprise is to the cannot-harm-detection device
Requirement also more and more higher, do not require nothing more than the cannot-harm-detection device possess processing ease, using safety, it is easy to maintenance the features such as, more
It is important to the characteristics of possessing high-efficiency homework.And the X-ray Real-time Imaging device of currently the majority can not meet stream
Waterline is operated, and detection efficiency is very low, and the inconvenience that operates, and wastes manpower and materials.
The content of the invention
For the demand, the invention provides one kind can realize pipeline system operation, work efficiency is higher, detection behaviour
Facilitate, easy-operating annular station X-ray Real-time Imaging device.
The taken technical measures that solve the above problems are：
A kind of annular station X-ray Real-time Imaging device, it is characterised in that：By lead protection room 1, π arm mechanism 2,
Circular conveyor 3, swivel mount 4, monitoring display device 5, sub-control box 6, control monitoring equipment 7, protection side room 8, X-ray tube
Mechanism 9 and image intensifier 10 are constituted, wherein：Dismountable protection side room 8 is arranged on the both sides of lead protection room 1, annular conveying
Device 3 is arranged in lead protection room 1, installs π arm mechanism 2 in the top of circular conveyor 3, at the top of lead protection room 1
Equipped with front and back and height stroke is adjustable, horizontal direction is free to rotate swivel mount 4, on swivel mount 4 it is fixed can level it is only
The vertical monitoring display device 5 for rotating freely and sub-control box 6, control monitoring equipment 7 is arranged on the top of protection side room 8, in π arm
The cantilever two ends of mechanism 2 are equipped with X-ray tube mechanism 9 and image intensifier 10；
π arm mechanism 2 is by π arm institutions fixator 21, short pass lever 22, positive coupling 23, π arm reducing motors
24th, long drive link 25, translating device 26, gear wheel reversing mechanism 27 and handwheel 28 are constituted：It is fixed in π arm institutions fixator 21
π arm reducing motor 24 be connected with one end of long drive link 25 and short pass lever 22 by positive coupling 23, long drive link
25 and the other end of short pass lever 22 be connected with gear wheel reversing mechanism 27, be respectively equipped with 1 at the two ends of π arm institutions fixator 21
Handwheel 28, translating device 26 are fixed in π arm institutions fixator 21 and are connected with gear wheel reversing mechanism 27；
Circular conveyor 3 is by track-type facilities 31, transmission chain apparatus 32, engagement sleeve rotating mechanism 33, power transmission
Device 34, slave drive device 35 and conveyer chain bracket 36 are constituted：Track-type facilities 31 are fixed on the top of conveyer chain bracket 36, tooth
Wheel clutch rotating mechanism 33 is fixed on the lower section of conveyer chain bracket 36, and transmission chain apparatus 32 are slidably connected at conveyer chain bracket 36
On, connect an actuating unit 34 and three slave drive devices 35, power respectively at the corner of transmission chain apparatus 32
Power transmission reducing motor 343 in actuating device 34 is connected with line shaft 342, and sprocket wheel 341 is connected on line shaft 342；
Transmission chain apparatus 32 by outside link plate 321, be oriented to bearing pin 322, interior connecting plate 323, bearing pin 324, fixture 325, turn
Axle 326, workpiece base body 327 and holder bearing pin 328 are constituted：Interior connecting plate 323 passes through bearing pin 324 and is oriented to bearing pin 322 and outer company
Fishplate bar 321 connects, and workpiece base body 327 is connected on outside link plate 321 by holder bearing pin 328, is equipped with and turns on workpiece base body 327
Axle 326, fixture 325 are fixed in rotating shaft 326, and workpiece base body 327 is slidably connected on track-type facilities 31 and conveyer chain bracket 36；
Engagement sleeve rotating mechanism 33 is by gear shaft holder 331, gear shaft 332, electromagnetic clutch 333, motor rack 334
Constitute with engagement sleeve rotational delay motor 335：Engagement sleeve rotational delay motor 335 is fixed on motor rack 334,
Gear shaft holder 331 and gear shaft 332 are housed on engagement sleeve rotational delay motor 335, electromagnetic clutch 333 passes through gear
Axle 332 is connected on engagement sleeve rotational delay motor 335.
Beneficial effects of the present invention：The present invention is a kind of higher annular station detection device of work efficiency, using annular
Pipeline can drive multiple sets of fixtures to realize pipeline system operation simultaneously, can complete detection operation by 2 people, conveniently and easily grasp
Make, improve detection efficiency.Dismountable protection side room is installed in the both sides of lead protection room, is easily installed and safeguards, detectable
Maximum workpiece size be 150 × 500mm of Φ, radiation leaks amount level<100nSV/h.The swivel mount that lead protection ceiling portion is arranged can
Before and after meeting monitoring display device and the adjustable 200mm range demands of height, horizontal direction is free to rotate.Monitoring display device and secondary control
Box processed can the rotation of horizontal independence and freedom, scalable looks up and depression angle, the operator behaviour of convenient difference heights and diverse location
Make.The manipulation of this equipment takes wall-mounted control box mode, and control monitoring equipment is arranged on protection side room, save space.
Description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the structural representation of π arm devices in the present invention；
Fig. 5 is the structural representation of circular conveyor in the present invention；
Fig. 6 is the right view of Fig. 5；
Fig. 7 is the top view of Fig. 5；
Fig. 8 is the structural representation of transmission chain apparatus in the present invention；
Fig. 9 is amplification view at the V of Fig. 8；
Figure 10 is the top view of Fig. 8；
Figure 11 is amplification view at the V II of Figure 10；
The structural representation of actuating unit during Figure 12 is of the invention；
Figure 13 is the structural representation of middle gear clutch rotating mechanism of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawings the present invention is elaborated.
A kind of annular station X-ray Real-time Imaging device, as shown in figure 1 to figure 13, by lead protection room 1, π arm machines
Structure 2, circular conveyor 3, swivel mount 4, monitoring display device 5, sub-control box 6, control monitoring equipment 7, protection side room 8, X-ray
Pipe mechanism 9 and image intensifier 10 are constituted, wherein：Dismountable protection side room 8 is arranged on the both sides of lead protection room 1, and annular is defeated
Send device 3 to be arranged in lead protection room 1, π arm mechanism 2 is installed in the top of circular conveyor 3, on the top of lead protection room 1
Portion equipped with front and back and height stroke is adjustable, horizontal direction is free to rotate swivel mount 4, it is fixed on swivel mount 4 can level
The monitoring display device 5 and sub-control box 6 of independence and freedom rotation, control monitoring equipment 7 is arranged on the top of protection side room 8, in π types
The cantilever two ends of arm mechanism 2 are equipped with X-ray tube mechanism 9 and image intensifier 10.The maximum overall dimensions 3250 of the present invention ×
2440×2000（mm）, structure such as Fig. 1.Monitoring display device 5 and sub-control box 6 are fixed equipped with swivel mount 4 at the top of lead protection room 1,
Swivel mount 4 meets makes monitoring display device 5 in front and back and the adjustable 200mm range demands of height, and horizontal direction is free to rotate.Monitoring is aobvious
Show device 5 and sub-control box 6 can horizontal independence and freedom rotation, scalable looks up and depression angle, convenient difference heights and different positions
The operator's operation put.The manipulation of this equipment takes wall-mounted control box mode, and control monitoring equipment 7 is arranged on protection side room
On 8, save space.Workpiece to be detected is under the drive of circular conveyor 3 by the π arm mechanism 2 equipped with X-ray tube head
Detected, detection is finished sends lead protection room 1 by circular conveyor 3, can be carried out by control monitoring equipment 7 in detection process
Regulation and control.
π arm mechanism 2 is by π arm institutions fixator 21, short pass lever 22, positive coupling 23, π arm reducing motors
24th, long drive link 25, translating device 26, gear wheel reversing mechanism 27 and handwheel 28 are constituted：It is fixed in π arm institutions fixator 21
π arm reducing motor 24 be connected with one end of long drive link 25 and short pass lever 22 by positive coupling 23, long drive link
25 and the other end of short pass lever 22 be connected with gear wheel reversing mechanism 27, be respectively equipped with 1 at the two ends of π arm institutions fixator 21
Handwheel 28, translating device 26 are fixed in π arm institutions fixator 21 and are connected with gear wheel reversing mechanism 27.9 He of X-ray tube mechanism
Image intensifier 10 carries out translational motion by translating device 26 in π arm institutions fixator 21, so as to adjust X-ray tube machine
The distance between structure 9, image intensifier 10 and tested part.π arm mechanism reducing motor 24 passes through 27 band of gear wheel reversing mechanism
Dynamic X-ray tube mechanism 9 and the movement of 10 synchronization lifting of image intensifier, speed is 1 m/min.
Circular conveyor 3 is by track-type facilities 31, transmission chain apparatus 32, engagement sleeve rotating mechanism 33, power transmission
Device 34, slave drive device 35 and conveyer chain bracket 36 are constituted：Track-type facilities 31 are fixed on the top of conveyer chain bracket 36, tooth
Wheel clutch rotating mechanism 33 is fixed on the lower section of conveyer chain bracket 36, and transmission chain apparatus 32 are slidably connected at conveyer chain bracket 36
On, connect an actuating unit 34 and three slave drive devices 35 respectively at the corner of transmission chain apparatus 32, by moving
Force actuators 34 and slave drive device 35 drive transmission chain apparatus 32 to move, and the power transmission in actuating unit 34 subtracts
Speed motor 343 is connected with line shaft 342, and sprocket wheel 341 is connected on line shaft 342.
Transmission chain apparatus 32 by outside link plate 321, be oriented to bearing pin 322, interior connecting plate 323, bearing pin 324, fixture 325, turn
Axle 326, workpiece base body 327 and holder bearing pin 328 are constituted：Interior connecting plate 323 passes through bearing pin 324 and is oriented to bearing pin 322 and outer company
Fishplate bar 321 connects, and workpiece base body 327 is connected on outside link plate 321 by holder bearing pin 328, is equipped with and turns on workpiece base body 327
Axle 326, fixture 325 are fixed in rotating shaft 326, and workpiece base body 327 is slidably connected on track-type facilities 31 and conveyer chain bracket 36.
Engagement sleeve rotating mechanism 33 is by gear shaft holder 331, gear shaft 332, electromagnetic clutch 333, motor rack 334
Constitute with engagement sleeve rotational delay motor 335：Engagement sleeve rotational delay motor 335 is fixed on motor rack 334,
Gear shaft holder 331 and gear shaft 332 are housed on engagement sleeve rotational delay motor 335, electromagnetic clutch 333 passes through gear
Axle 332 is connected on engagement sleeve rotational delay motor 335.
Workpiece to be detected with 8 ms/min of speed stepping, transmits 32 band of chain apparatus under the drive of circular conveyor 3
Dynamic fixture 325 realizes that annular conveyor line drives the step function for being detected workpiece, and workpiece to be detected is sent to detection station, to be checked
Survey workpiece and detection is completed for 3 weeks with 3 ms/min of speed rotation by engagement sleeve rotating mechanism 33, filled by annular conveying
Put 3 and send detection station.
Claims (1)
1. a kind of annular station X-ray Real-time Imaging device, it is characterised in that：By lead protection room（1）, π arm mechanism
（2）, circular conveyor（3）, swivel mount（4）, monitoring display device（5）, sub-control box (6), control monitoring equipment (7), protection
Side room (8), X-ray tube mechanism（9）And image intensifier（10）Constitute, wherein：Dismountable protection side room (8) is installed in lead
Guard chamber（1）Both sides, circular conveyor（3）Installed in lead protection room（1）In, in circular conveyor（3）Top peace
Dress π arm mechanism（2）, in lead protection room（1）Top equipped with front and back and height stroke is adjustable, horizontal direction is free to rotate
Swivel mount（4）, in swivel mount（4）It is upper it is fixed can horizontal independence and freedom rotation monitoring display device（5）With sub-control box (6),
Control monitoring equipment (7) installed in protection side room (8) top, in π arm mechanism（2）Cantilever two ends be equipped with X-ray tube machine
Structure（9）And image intensifier（10）；
π arm mechanism（2）By π arm institutions fixators（21）, short pass lever（22）, positive coupling（23）, π arm slow down electricity
Machine（24）, long drive link（25）, translating device（26）, gear wheel reversing mechanism (27) and handwheel（28）Constitute：It is fixed on π arm machines
Structure fixed mount（21）On π arm reducing motors（24）By positive coupling（23）With long drive link（25）With short pass lever
（22）One end connection, long drive link（25）With short pass lever（22）The other end be connected with gear wheel reversing mechanism (27), in π types
Arm mechanism fixed mount（21）Two ends respectively be equipped with 1 handwheel（28）, translating device（26）It is fixed on π arm institutions fixators（21）
It is upper to be connected with gear wheel reversing mechanism (27)；
Circular conveyor（3）By track-type facilities（31）, transmission chain apparatus（32）, engagement sleeve rotating mechanism（33）, power
Actuating device（34）, slave drive device（35）With conveyer chain bracket（36）Composition：Track-type facilities（31）It is fixed on conveyer chain support
Frame（36）Top, engagement sleeve rotating mechanism（33）It is fixed on conveyer chain bracket（36）Lower section, transmit chain apparatus（32）
It is slidably connected at conveyer chain bracket（36）On, in transmission chain apparatus（32）Corner at connect an actuating unit respectively
（34）With three slave drive devices（35）, actuating unit（34）In power transmission reducing motor（343）With line shaft
（342）Connection, sprocket wheel（341）It is connected to line shaft（342）On；
Transmission chain apparatus（32）By outside link plate（321）, be oriented to bearing pin（322）, interior connecting plate（323）, bearing pin（324）, fixture
（325）, rotating shaft（326）, workpiece base body（327）With holder bearing pin（328）Constitute：Interior connecting plate（323）By bearing pin（324）With
It is oriented to bearing pin（322）With outside link plate（321）Connection, workpiece base body（327）By holder bearing pin（328）It is connected to outside link plate
（321）On, workpiece base body（327）It is upper that rotating shaft is housed（326）, fixture（325）It is fixed on rotating shaft（326）On, workpiece base body（327）
It is slidably connected at track-type facilities（31）With conveyer chain bracket（36）On；
Engagement sleeve rotating mechanism（33）By gear shaft holder（331）, gear shaft（332）, electromagnetic clutch（333）, motor
Frame（334）With engagement sleeve rotational delay motor（335）Constitute：Engagement sleeve rotational delay motor（335）It is fixed on electricity
Frame（334）On, in engagement sleeve rotational delay motor（335）It is upper that gear shaft holder is housed（331）And gear shaft（332）,
Electromagnetic clutch（333）By gear shaft（332）It is connected to engagement sleeve rotational delay motor（335）On.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410832809.0A CN104458775B (en) | 2014-12-29 | 2014-12-29 | Annular station X-ray real-time imaging detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410832809.0A CN104458775B (en) | 2014-12-29 | 2014-12-29 | Annular station X-ray real-time imaging detection device |
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| Publication Number | Publication Date |
|---|---|
| CN104458775A CN104458775A (en) | 2015-03-25 |
| CN104458775B true CN104458775B (en) | 2017-04-12 |
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| CN201410832809.0A Active CN104458775B (en) | 2014-12-29 | 2014-12-29 | Annular station X-ray real-time imaging detection device |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107449791A (en) * | 2017-09-12 | 2017-12-08 | 山东大学 | A kind of the cannot-harm-detection device and its method of carbon fibre composite wire plug |
| CN117849076B (en) * | 2024-01-10 | 2024-07-05 | 重庆日联科技有限公司 | Double-robot X-ray detection equipment |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS625332A (en) * | 1985-07-01 | 1987-01-12 | 松下電器産業株式会社 | X-ray irradiation apparatus |
| JP3310943B2 (en) * | 1992-03-09 | 2002-08-05 | 株式会社日立製作所 | X-ray tomography apparatus and X-ray tomography method |
| US7103137B2 (en) * | 2002-07-24 | 2006-09-05 | Varian Medical Systems Technology, Inc. | Radiation scanning of objects for contraband |
| CN101887036B (en) * | 2010-04-27 | 2011-09-07 | 丹东奥龙射线仪器有限公司 | X-ray high-pressure tube fitting detecting platform |
| CN102928444B (en) * | 2012-11-06 | 2015-02-18 | 信阳同合车轮有限公司 | X-ray flaw detection continuous detection and real-time imaging device |
| CN202974214U (en) * | 2012-12-13 | 2013-06-05 | 中国人民解放军63908部队 | Multifunctional digital X-ray real-time imaging system |
| CN203624561U (en) * | 2013-12-16 | 2014-06-04 | 丹东奥龙射线仪器集团有限公司 | Mechanical transmission device for LNG gas cylinder X-ray digital imaging detecting |
| CN204694652U (en) * | 2014-12-29 | 2015-10-07 | 丹东奥龙射线仪器集团有限公司 | Annular station X ray Real-time Imaging device |
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