CN104458770A - Portable mining giant radial tire carcass nondestructive testing detector - Google Patents

Abstract

The invention provides a portable non-destructive detection instrument for the carcass of a giant radial tire for mining, which includes a bracket, the bracket includes a column, a rotating drive motor and an adjusting support arm are installed on the column, and an X-ray emitting head and an X-ray emitting head that cooperate with each other are arranged on the adjusting support arm. The X-ray receiving target, the X-ray emitting head and the X-ray receiving target are connected to the electronic monitoring recorder; this detector can realize mechanized detection, overcome the problem of insufficient reliability in judging the damage of the internal structure during the original manual picking, and the design structure is simple and reasonable , easy to use in various environments, easy to carry, assemble and operate, thus greatly improving the accuracy of carcass inspection.

Description

A portable non-destructive testing instrument for mining giant radial tire carcass

technical field

The invention relates to a tire tester, in particular to a portable non-destructive tester for a carcass of a giant radial tire used in mines.

Background technique

The tire retreading industry has broad development prospects under the economic background of advocating comprehensive utilization of resources. Its manufacturing process is becoming more and more perfect and mature. Among them, the non-destructive picking of the carcass is a very important link. The traditional picking methods mostly rely on manual inspection. Manual knocking, relying on the experience of the operator to pick, because the carcass cannot be damaged, it is difficult to judge the damage of the internal cord and steel wire.

Contents of the invention

Aiming at the shortcomings and deficiencies of the existing technology, the technical problem to be solved by the present invention is to provide a portable non-destructive detection instrument for mining giant radial tire carcass, which can realize mechanized detection and overcome the damage to the internal structure of the original manual picking. Judging the problem of insufficient reliability, and the design structure is simple and reasonable, easy to use in various environments, easy to carry, assemble and operate, thus greatly improving the accuracy of the inspection of the carcass.

In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is a portable non-destructive testing instrument for the carcass of a giant radial tire for mining, which includes a bracket, the bracket includes a column, and a rotating drive motor and an adjustment arm are installed on the column to adjust An X-ray emitting head and an X-ray receiving target that cooperate with each other are arranged on the support arm, and the X-ray emitting head and the X-ray receiving target are connected with an electronic monitoring recorder.

In the aforementioned portable non-destructive testing instrument for the carcass of a giant radial tire for mining, the adjusting support arm is composed of at least two stages of expansion joints.

The aforementioned portable non-destructive testing instrument for the carcass of a giant radial tire for mining is equipped with at least one set of two adjusting arms that rotate synchronously on the bracket, namely an upper adjusting arm and a lower adjusting arm.

In the aforementioned portable non-destructive testing instrument for the carcass of a giant radial tire for mining, an X-ray emitting head is arranged at the end of the upper adjusting arm, and an X-ray receiving target is arranged at the end of the lower adjusting arm.

The X-ray emitting head and the X-ray receiving target of the above-mentioned portable non-destructive testing instrument for the carcass of a giant radial tire used in mining echo each other and move synchronously.

In the aforementioned portable non-destructive testing instrument for the carcass of a giant radial tire for mining, the X-ray emitting head and the X-ray receiving target are connected to the electronic monitoring recorder through wired connection or wireless communication.

The present invention has the following advantages and beneficial technical effects:

1. The portable non-destructive detection instrument for mining giant radial tire carcass of the present invention can realize mechanized detection, overcome the problem of insufficient reliability in judging internal structure damage during the original manual picking, and greatly improve the accuracy of carcass inspection.

2. The portable giant radial tire carcass non-destructive testing instrument of the present invention has a simple and reasonable design structure, and the bracket is equipped with an adjustable arm, which can be adjusted freely according to the carcass size. It is convenient to use in various environments, easy to carry, assemble and Operation, strong adaptability.

3. In the portable non-destructive testing instrument for mining giant radial tire carcass of the present invention, the X-ray emitting head and the X-ray receiving target respond to each other and move synchronously; and the electronic monitoring recorder is connected by wired connection or wireless communication, which can realize The visual operation of real-time monitoring makes the detection process more intuitive and the use effect is stable.

4. The portable non-destructive testing instrument for mining giant radial tire carcass of the present invention adopts mechanized auxiliary detection and visual operation, which can effectively improve production efficiency and reduce production cost.

5. The portable non-destructive testing instrument for mining giant radial tire carcass of the present invention adopts PC software to collect and record the process images of non-destructive testing and include them in the product quality control files to facilitate the traceability of product quality problems. It is convenient for engineering and technical personnel to analyze and adjust relevant technical indicators and parameters in time.

Description of drawings

Fig. 1 is the overall structure schematic diagram of the present invention;

Fig. 2 is a schematic diagram of the use state of the present invention;

In the above figure:

Bracket 1, adjustable support arm 2, X-ray emitting head 3, X-ray receiving target 4, electronic monitoring recorder 5, expansion joint 6, column 7, rotating drive motor 8, tire to be tested 9.

Detailed ways

As shown in Figure 1, the portable mining giant radial tire carcass non-destructive testing instrument of the present embodiment comprises a support 1, and the support 1 comprises a column 7, and a rotary drive motor 8 and an adjustment support arm 2 are installed on the column 7, and the adjustment support An X-ray emitting head 3 and an X-ray receiving target 4 that cooperate with each other are arranged on the arm 2 , and the X-ray emitting head 3 and the X-ray receiving target 4 are connected to an electronic monitoring recorder 5 .

The adjustment arm 2 is composed of at least two-stage telescopic joints 6; at least one set of two adjustment arms 2 that rotate synchronously are installed on the bracket 1, which are respectively the upper adjustment arm and the lower adjustment arm; the end of the upper adjustment arm is provided with X The light emitting head 3 is provided with an X-ray receiving target 4 at the end of the lower adjusting arm; the X-ray emitting head 3 and the X-ray receiving target 4 echo each other and move synchronously; the X-ray emitting head 3 and the X-ray receiving target 4 are connected by wire or The electronic monitoring recorder 5 is connected by wireless communication, and the electronic monitoring recorder 5 is set to cooperate with the computer and the PC recorder, monitor the detection status through the computer software, and record the detection process by the PC recorder at the same time, and include it in the product quality tracking file.

As shown in Figure 2, the usage method of the portable giant radial tire carcass non-destructive testing instrument for mining of the present embodiment is as follows:

Place the bracket 1 in the inner ring of the tire 9 to be tested (the structure of the tester is clearly shown in Figure 2, the tire to be tested is shown in the form of a cross-sectional view, and it is a whole tire in actual testing), adjust the position of the adjustable support arm 2 and The length is such that the lower adjusting arm is inserted into the tire 9 to be tested, and the upper adjusting arm cooperates with it to ensure that the X-ray emitting head 3 and the X-ray receiving target 4 are respectively located inside and outside the tread to be tested, and the positions correspond to each other. , start the electronic monitoring recorder 5 to receive the signal, observe the cord and steel wire damage inside the carcass; for the position that needs to be repaired and reconfirmed, you can directly lock the screenshot and record the position, so that you can make a repair plan in the future. The whole working process is very intuitive, clear, easy to operate, and the accuracy rate is greatly improved.

the

The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or remodel it into an equivalent change. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the present invention, as long as they do not depart from the content of the solution of the present invention.

Claims (6)

1. A portable mine-used giant radial tire carcass non-destructive testing instrument is characterized in that: it includes a bracket, the bracket includes a column, a rotating drive motor and an adjusting arm are installed on the column, and X-rays that cooperate with each other are arranged on the adjusting arm The emitting head is connected with the X-ray receiving target, and the X-ray emitting head and the X-ray receiving target are connected with an electronic monitoring recorder. 2. The portable non-destructive testing instrument for the carcass of a giant radial tire for mining according to claim 1, wherein the adjusting support arm is composed of at least two stages of expansion joints. 3. The portable mine-used giant radial tire carcass non-destructive testing instrument according to claim 2, characterized in that: at least one set of two adjustment arms that rotate synchronously are installed on the support, which are respectively the upper adjustment arm and the upper adjustment arm. Adjust the arm down. 4. The portable mine-used giant radial tire carcass non-destructive testing instrument according to claim 3, characterized in that: the end of the upper adjustment arm is provided with an X-ray emitting head, and the end of the lower adjustment arm is provided with an X-ray receiver target. 5 . The portable non-destructive testing instrument for the carcass of a giant radial tire for mining according to claim 4 , wherein the X-ray emitting head and the X-ray receiving target correspond to each other and move synchronously. 6. The portable non-destructive testing instrument for mining giant radial tire carcass according to any one of claims 1-5, characterized in that: the X-ray emitting head and the X-ray receiving target are connected by wire or wireless communication Connect the electronic surveillance recorder.