CN104457495A - Displacement sensor detecting device - Google Patents
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Abstract
本发明涉及一种位移传感器检测装置,包括底座,装夹装置,固定在底座的一端,用于对待测位移传感器进行装夹;动力牵引装置,固定在底座的另一端,提供待测位移传感器的动力用于位移显示装置和位移指示装置的位移检测;电源,设置在底座的底面一侧,用于通过其连接的外接端子对待测位移传感器进行供电;位移显示装置,设置在底座的底面另一侧,用于显示待测位移传感器的绝对位移;以及位移指示装置,设置在动力牵引装置上,用于指示待测位移传感器的相对位移。本发明采用外接端子,可以将复杂的布线变得简单,提高检测效率;采用位移指示装置可方便的读出位移传感器的相对距离位移,采用位移显示装置可直观的显示位移传感器的绝对距离。
The invention relates to a displacement sensor detection device, comprising a base, a clamping device fixed at one end of the base for clamping a displacement sensor to be measured; a power traction device fixed at the other end of the base to provide the displacement sensor to be measured The power is used for the displacement detection of the displacement display device and the displacement indicating device; the power supply is arranged on one side of the bottom surface of the base, and is used to supply power to the displacement sensor to be measured through the external terminal connected thereto; the displacement display device is arranged on the other side of the bottom surface of the base. The side is used to display the absolute displacement of the displacement sensor to be measured; and the displacement indicating device is arranged on the power traction device and is used to indicate the relative displacement of the displacement sensor to be measured. The invention adopts external terminals, which can simplify complicated wiring and improve detection efficiency; the relative distance displacement of the displacement sensor can be conveniently read out by adopting the displacement indicating device, and the absolute distance of the displacement sensor can be visually displayed by adopting the displacement display device.
Description
技术领域 technical field
本发明涉及一种传感器领域的检验校准设备,尤其涉及一种能直接显示和读出移动位移的位移传感器检测装置。 The present invention relates to a kind of inspection and calibration equipment in the field of sensors, in particular to a displacement sensor detection device which can directly display and read out the displacement.
背景技术 Background technique
在自动化领域,位移传感器广泛用于产品的制造装置的位置控制和产品相对于制造装置的位置控制,或产品的检查等场合,作为一种测量仪器,其精度需要通过标定来保证,在使用过程中也需要定期进行检验以保证其精度,现有的位移传感器检测装置,不仅结构复杂,体积较大,布线繁琐,携带不方便,而且针对不同大小的位移传感器需要更换相应的装夹装置,因此,常常难以完成现场检测的需求。 In the field of automation, the displacement sensor is widely used in the position control of the manufacturing device of the product and the position control of the product relative to the manufacturing device, or the inspection of the product. As a measuring instrument, its accuracy needs to be guaranteed by calibration. It also needs regular inspections to ensure its accuracy. The existing displacement sensor detection device is not only complex in structure, large in size, cumbersome in wiring, and inconvenient to carry, but also requires replacement of the corresponding clamping device for displacement sensors of different sizes. Therefore, , It is often difficult to meet the needs of on-site testing.
发明内容 Contents of the invention
本发明所要解决的技术问题是克服现有技术存在的技术问题,提供一种针对不同型号的位移传感器只需一次装夹,且具有操作简便,性能稳定,布线简单,检测结果准确,精度高的位移传感器检测装置。 The technical problem to be solved by the present invention is to overcome the technical problems existing in the prior art, and provide a displacement sensor for different types that only needs to be clamped once, and has the advantages of simple operation, stable performance, simple wiring, accurate detection results and high precision. Displacement sensor detection device.
为解决上述技术问题,本发明采用的技术方案如下: In order to solve the problems of the technologies described above, the technical scheme adopted in the present invention is as follows:
一种位移传感器检测装置,包括一底座, A displacement sensor detection device, comprising a base,
一装夹装置,固定在所述底座的一端,用于对待测位移传感器进行装夹; A clamping device, fixed at one end of the base, for clamping the displacement sensor to be measured;
一动力牵引装置,固定在所述底座的另一端,提供待测位移传感器的动力用于位移显示装置和位移指示装置的位移检测; A power traction device, fixed on the other end of the base, provides the power of the displacement sensor to be measured for the displacement detection of the displacement display device and the displacement indicating device;
一电源,设置在所述底座的底面一侧,用于通过其连接的外接端子对待测位移传感器进行供电; A power supply, arranged on one side of the bottom surface of the base, is used to supply power to the displacement sensor to be measured through the external terminal connected thereto;
一位移显示装置,设置在所述底座的底面另一侧,用于显示待测位移传感器的绝对位移;以及 a displacement display device, arranged on the other side of the bottom surface of the base, for displaying the absolute displacement of the displacement sensor to be measured; and
一位移指示装置,设置在所述动力牵引装置上,用于指示待测位移传感器的相对位移。 A displacement indicating device is arranged on the power traction device and is used to indicate the relative displacement of the displacement sensor to be measured.
进一步的,所述装夹装置包括U形夹紧座与缓冲垫,所述U形夹紧座固定在所述底座上,所述缓冲垫通过螺钉固定在所述U形夹紧座的一U形侧边上。 Further, the clamping device includes a U-shaped clamping seat and a buffer pad, the U-shaped clamping seat is fixed on the base, and the buffer pad is fixed on a U of the U-shaped clamping seat by screws. on the side of the shape.
进一步的,所述动力牵引装置包括滑轮与丝杆,所述丝杆镶嵌在所述底座的内部,其丝杆的一端固定在所述底座的侧边上,另一端伸出底座的侧边与所述滑轮键连接。 Further, the power traction device includes a pulley and a screw, the screw is inlaid inside the base, one end of the screw is fixed on the side of the base, and the other end protrudes from the side of the base and The pulley key connection.
进一步的,所述位移显示装置为支持电流、电压和A/B两种脉冲的数字显示仪。 Further, the displacement display device is a digital display device supporting two pulses of current, voltage and A/B.
进一步的,所述位移指示装置设置在所述丝杆上,包括丝母、滑座、标尺、指针和拉线定位销,所述丝母与丝杆螺纹连接,所述滑座设置在所述丝母上,同时在其所述滑座上还固定有指针与拉线定位销,所述标尺设置在靠近指针一侧的底座上。 Further, the displacement indicating device is arranged on the screw rod, including a screw nut, a sliding seat, a scale, a pointer and a wire positioning pin, the screw nut is threadedly connected with the screw rod, and the sliding seat is arranged on the screw rod. At the same time, a pointer and a stay wire positioning pin are fixed on the sliding seat, and the scale is arranged on the base near the pointer side.
本发明的有益效果是:采用外接端子,可以将复杂的布线变得清晰简单,可减少错误,提高检测效率;采用丝杆副传递动力,在实现对微小位移量的精确调整的同时降低了设备重量;采用位移指示装置可方便的读出位移传感器的相对距离位移,采用位移显示装置可直观的显示位移传感器的移动距离,方便检测使用并该位移显示装置能够支持多种位移传感器的输出信号。 The beneficial effects of the present invention are: the use of external terminals can make complex wiring clear and simple, reduce errors, and improve detection efficiency; the use of screw pairs to transmit power reduces the cost of equipment while realizing precise adjustment of small displacements. Weight; the relative distance displacement of the displacement sensor can be easily read out by using the displacement indicating device, and the moving distance of the displacement sensor can be intuitively displayed by using the displacement display device, which is convenient for detection and use, and the displacement display device can support the output signals of various displacement sensors.
附图说明 Description of drawings
下面结合附图对本发明作进一步的详细说明; Below in conjunction with accompanying drawing, the present invention is described in further detail;
图1是本发明一种位移传感器检测装置的立体图; Fig. 1 is a perspective view of a displacement sensor detection device of the present invention;
图2是本发明一种位移传感器检测装置的主视图; Fig. 2 is the front view of a kind of displacement sensor detecting device of the present invention;
图3是本发明一种位移传感器检测装置的左视图; Fig. 3 is a left view of a displacement sensor detection device of the present invention;
图4是本发明一种位移传感器检测装置的右视图; Fig. 4 is a right side view of a displacement sensor detection device of the present invention;
图5是本发明一种位移传感器检测装置的俯视图。 Fig. 5 is a top view of a displacement sensor detection device of the present invention.
图中:1.底座,2.装夹装置,3.动力牵引装置,4.电源,5.位移显示装置,6.位移指示装置,7. U形夹紧座,8.缓冲垫,9. 滑轮,10.丝杆,11.键,12.数字显示仪,13.丝母,14.滑座,15.标尺,16.指针,17.拉线定位销,18.定位板,19.后套,20.唇形密封圈,21.轴承,22.轴承盖,23.内隔套,24.前套,25.外隔套,26.外接端子,27.插头。 In the figure: 1. base, 2. clamping device, 3. power traction device, 4. power supply, 5. displacement display device, 6. displacement indicating device, 7. U-shaped clamping seat, 8. buffer pad, 9. Pulley, 10. Screw mandrel, 11. Key, 12. Digital display, 13. Screw nut, 14. Sliding seat, 15. Scale, 16. Pointer, 17. Pull wire positioning pin, 18. Positioning plate, 19. Back cover , 20. Lip seal ring, 21. Bearing, 22. Bearing cover, 23. Inner spacer, 24. Front set, 25. Outer spacer, 26. External terminal, 27. Plug.
具体实施方式 Detailed ways
下面结合附图对本发明作进一步的详细描述: Below in conjunction with accompanying drawing, the present invention will be described in further detail:
本发明是对位移传感器进行检测的专用设备。它能快速检测出位移传感器的真实位移和相对位移,该检测装置具有操作简便,性能稳定,布线简单,检测结果准确,精度高等特点。本发明的位移传感器检测装置可应用于位移传感器生产厂家、汽车维修企业、高校、科研院所以及国家计量、质量监督部分。 The invention is a special device for detecting the displacement sensor. It can quickly detect the real displacement and relative displacement of the displacement sensor. The detection device has the characteristics of simple operation, stable performance, simple wiring, accurate detection results and high precision. The displacement sensor detection device of the present invention can be applied to displacement sensor manufacturers, automobile maintenance enterprises, universities, scientific research institutes and national metrology and quality supervision departments.
本发明采用外接端子,可以将复杂的布线变得清晰简单,可减少错误,提高检测效率;采用丝杆副传递动力,在实现对微小位移量的精确调整的同时降低了设备重量;采用位移指示装置可方便的读出位移传感器的相对距离位移,采用位移显示装置可直观的显示位移传感器的移动距离,方便检测使用并该位移显示装置能够支持多种位移传感器的输出信号。 The present invention adopts external terminals, which can make complex wiring clear and simple, reduce errors, and improve detection efficiency; adopt screw pair to transmit power, and reduce the weight of equipment while realizing precise adjustment of small displacement; adopt displacement indication The device can conveniently read the relative distance displacement of the displacement sensor, and the displacement display device can intuitively display the moving distance of the displacement sensor, which is convenient for detection and use, and the displacement display device can support output signals of various displacement sensors.
如图1所示,一种位移传感器检测装置,包括一底座1,一装夹装置2,固定在所述底座1的一端,用于对待测位移传感器进行装夹;一动力牵引装置3,固定在所述底座1的另一端,提供待测位移传感器的动力用于位移显示装置5和位移指示装置6的位移检测;一电源4,设置在所述底座1的底面一侧,用于通过其连接的外接端子26对待测位移传感器进行供电;一位移显示装置5,设置在所述底座1的底面另一侧,用于显示待测位移传感器的绝对位移;以及一位移指示装置6,设置在所述动力牵引装置3上,用于指示待测位移传感器的相对位移。 As shown in Figure 1, a kind of displacement sensor detection device comprises a base 1, a clamping device 2, is fixed on one end of described base 1, is used for clamping the displacement sensor to be measured; A power traction device 3, fixes At the other end of the base 1, the power of the displacement sensor to be measured is provided for the displacement detection of the displacement display device 5 and the displacement indicating device 6; a power supply 4 is arranged on one side of the bottom surface of the base 1 for passing through The connected external terminal 26 supplies power to the displacement sensor to be measured; a displacement display device 5 is arranged on the other side of the bottom surface of the base 1 for displaying the absolute displacement of the displacement sensor to be measured; and a displacement indicating device 6 is arranged on The power traction device 3 is used to indicate the relative displacement of the displacement sensor to be measured.
为了能够更进一步的阐述本发明的技术方案,参见图2-5所示,一种位移传感器检测装置中的装夹装置2包括U形夹紧座7和缓冲垫8,U形夹紧座7通过螺钉固定在底座1的左端,缓冲垫8通过滚花小头螺钉固定在U形夹紧座7的一个U形侧边上,同时可以调节滚花小头螺钉的长度以达到利用缓冲垫8对不同型号的位移传感器的大小进行一次性装夹。 In order to further illustrate the technical solution of the present invention, as shown in Figures 2-5, a clamping device 2 in a displacement sensor detection device includes a U-shaped clamping seat 7 and a buffer pad 8, and the U-shaped clamping seat 7 It is fixed on the left end of the base 1 by screws, and the buffer pad 8 is fixed on a U-shaped side of the U-shaped clamping seat 7 by a knurled small-head screw, and the length of the knurled small-head screw can be adjusted to achieve the use of the buffer pad 8 One-time clamping for the size of different types of displacement sensors.
所述动力牵引装置3包括滑轮9与丝杆10,丝杆10镶嵌在底座1的内部,其丝杆10的左端伸出底座1的侧壁并在其连接部位安装有后套19,该后套19与丝杆10之间内嵌有唇形密封圈20和轴承21,同时该后套19与底座1的侧壁之间还设置有内隔套23,轴承21的上方盖有轴承盖22,该轴承盖22通过其上设置的螺钉将后套19、轴承盖22以及内隔套23进行固定,其丝杆10的右端设置有键槽并伸出底座1的侧壁,同时在其连接部位安装有前套24,该前套24与丝杆10之间内嵌有唇形密封圈20和轴承21,此外,该前套24与底座1的侧壁之间还设置有内隔套23,轴承21的上方盖有轴承盖22,轴承盖22与丝杆10之间还安装有外隔套25,该外隔套25与轴承盖22之间嵌有唇形密封圈20,伸出底座1侧壁的丝杆通过键11与滑轮9键连接。 Described power traction device 3 comprises pulley 9 and screw mandrel 10, and screw mandrel 10 is embedded in the inside of base 1, and the left end of its screw mandrel 10 stretches out the side wall of base 1 and is equipped with rear cover 19 at its connection position, and this rear A lip seal 20 and a bearing 21 are embedded between the sleeve 19 and the screw rod 10, and an inner spacer 23 is also provided between the rear sleeve 19 and the side wall of the base 1, and a bearing cover 22 is covered above the bearing 21. , the bearing cover 22 fixes the back cover 19, the bearing cover 22 and the inner spacer 23 through the screws provided thereon, and the right end of the screw rod 10 is provided with a keyway and protrudes from the side wall of the base 1, and at the same time at its connecting position A front sleeve 24 is installed, and a lip seal ring 20 and a bearing 21 are embedded between the front sleeve 24 and the screw rod 10. In addition, an inner spacer 23 is also provided between the front sleeve 24 and the side wall of the base 1, A bearing cap 22 is covered above the bearing 21, and an outer spacer 25 is installed between the bearing cap 22 and the screw mandrel 10. A lip seal 20 is embedded between the outer spacer 25 and the bearing cap 22, extending out from the base 1 The screw mandrel of side wall is connected with pulley 9 keys by key 11.
所述电源4为24V的开关电源,设置在底座1的底面一侧,可通过其连接的外接端子26对待测位移传感器进行供电;此外,该电源4还附带有插头27,可直接连接交流电源为电源4、数字显示仪12供电。电源4还可以输出5V、12V、24V的直流电源。外接端子26实际是将电源4与数字显示仪12自身携带的端子都集成在了一起,因此,只需将待测位移传感器的线插到外接端子26上就能通过数字显示仪12显示出来。 The power supply 4 is a 24V switching power supply, which is arranged on one side of the bottom surface of the base 1, and can supply power to the displacement sensor to be measured through the external terminal 26 connected thereto; in addition, the power supply 4 is also provided with a plug 27, which can be directly connected to an AC power supply Power supply for power supply 4, digital display instrument 12. The power supply 4 can also output DC power of 5V, 12V and 24V. The external terminal 26 actually integrates the power supply 4 and the terminals carried by the digital display 12 . Therefore, it can be displayed by the digital display 12 only by inserting the line of the displacement sensor to be measured into the external terminal 26 .
所述位移显示装置5为兼容电流、电压和A/B两种脉冲的数字显示仪12,设置在底座1的底面另一侧,能够直观显示待测位移传感器的绝对位移,方便检测读数使用,提高检测效率。 The displacement display device 5 is a digital display device 12 compatible with current, voltage and A/B two pulses, which is arranged on the other side of the bottom surface of the base 1, and can visually display the absolute displacement of the displacement sensor to be measured, which is convenient for detection and reading. Improve detection efficiency.
所述位移指示装置6设置在10丝杆上,包括丝母13、滑座14、标尺15、指针16和拉线定位销17,丝母13与丝杆10组成螺纹连接,滑座14设置在丝母13上,通过滑轮9的转动可带动丝母13及滑座14自由左右移动,滑座14上同时还固定有指针16与拉线定位销17,拉线定位销17可以将待测位移传感器的拉绳缠绕在其上,利用滑座14的移动通过指针16来指示标尺的某一位置,用于检测位移传感器的相对位移,标尺15设置在靠近指针16一侧的定位板18上,该定位板18固定在底座1上。 Described displacement indication device 6 is arranged on 10 screw mandrels, comprises screw nut 13, sliding seat 14, scale 15, pointer 16 and stay wire positioning pin 17, and screw nut 13 forms threaded connection with screw mandrel 10, and sliding seat 14 is arranged on the threaded screw. On the nut 13, the rotation of the pulley 9 can drive the nut 13 and the sliding seat 14 to move freely left and right. The sliding seat 14 is also fixed with a pointer 16 and a stay wire positioning pin 17. The stay wire positioning pin 17 can pull the displacement sensor to be measured. The rope is wound on it, and the movement of the sliding seat 14 is used to indicate a certain position of the scale through the pointer 16, which is used to detect the relative displacement of the displacement sensor. The scale 15 is arranged on the positioning plate 18 near the pointer 16 side, and the positioning plate 18 is fixed on the base 1.
本发明的位移传感器检测装置的使用方法: The use method of the displacement sensor detection device of the present invention:
将拉线式位移传感器放置在U形夹紧座7上,扭动U形夹紧座7上的滚花小头螺钉,使缓冲垫把拉线式位移传感器压挤固定在U形夹紧座7上。拉出拉线式位移传感器的拉头固定在位移指示装置6的定位销17上。将拉线式位移传感器的电源线及信号线接到外接端子26上。根据位移传感器的供电要求,外接端子26提供直流5V、12V、24V三种电源供电,以及提供AB正交脉冲信号、0~20mA电流信号、0~10V电压信号的信号接收端子。按照拉线式位移传感器类型,选择连接到外接端子26上。外接插头27直接与220V交流电源连接,给数字显示仪12和电源4供电。打开电源开关,数字显示仪12、电源4得电进入正常工作状态。按照拉线式位移传感器所提供的参数调整数字显示仪12的参数,使数字显示仪12显示的位移数字与实际位移对应。 Place the pull-wire displacement sensor on the U-shaped clamping seat 7, twist the knurled small-head screw on the U-shaped clamping seat 7, so that the buffer pad squeezes and fixes the pull-wire displacement sensor on the U-shaped clamping seat 7 . Pull out the pull head of the pull-wire displacement sensor and fix it on the positioning pin 17 of the displacement indicating device 6 . Connect the power line and signal line of the pull-wire displacement sensor to the external terminal 26. According to the power supply requirements of the displacement sensor, the external terminal 26 provides three power supplies of DC 5V, 12V, and 24V, and a signal receiving terminal that provides AB quadrature pulse signals, 0-20mA current signals, and 0-10V voltage signals. According to the type of the pull-wire displacement sensor, it is selected to be connected to the external terminal 26 . The external plug 27 is directly connected with the 220V AC power supply to supply power to the digital display 12 and the power supply 4 . Turn on the power switch, and the digital display instrument 12 and the power supply 4 are energized and enter the normal working state. Adjust the parameters of the digital display 12 according to the parameters provided by the pull-wire displacement sensor, so that the displacement numbers displayed by the digital display 12 correspond to the actual displacement.
通过动力牵引装置3,手握手柄旋转轮盘,带动丝杠10正转或反转,使位移指示装置6在丝杠10上水平前后移动,从而带动拉出拉线式位移传感器的拉头移动,改变拉线式位移传感器的拉线长度。在测试拉线式位移传感器之前,先将位移指示装置6移动到U形夹紧座7端,使位移指示装置6上的指针与标尺15的0刻度重合,再将数字显示仪12进行显示归零。通过动力牵引装置3使位移指示装置6上的指针移动一定的位移量,观察数字显示仪12显示的位移数字是否与位移指示装置6上的指针移动位移量相等。如果相等说明该拉线式位移传感器工作正常,如果不相等,说明该拉线式位移传感器所测位移与实际有偏差,偏差越大,精度越低。 Through the power traction device 3, hold the handle to rotate the wheel, drive the lead screw 10 to rotate forward or reverse, and make the displacement indicating device 6 move back and forth horizontally on the lead screw 10, thereby driving the slider of the pull-out type displacement sensor to move, Change the length of the pull wire of the pull wire displacement sensor. Before testing the pull-wire displacement sensor, first move the displacement indicating device 6 to the end of the U-shaped clamping seat 7, make the pointer on the displacement indicating device 6 coincide with the 0 scale of the scale 15, and then reset the digital display 12 to zero . Make the pointer on the displacement indicating device 6 move a certain amount of displacement by the power traction device 3, and observe whether the displacement number shown by the digital display 12 is equal to the pointer movement displacement on the displacement indicating device 6. If they are equal, it means that the pull-wire displacement sensor is working normally. If not, it means that the measured displacement of the pull-wire displacement sensor deviates from the actual one. The greater the deviation, the lower the accuracy.
通过本发明的位移传感器检测装置也可以测试参数未确定的拉线式位移传感器。方法是:调整数字显示仪12显示的位移数字,使之与位移指示装置6上的指针移动位移量相等,所得数字显示仪12的参数,就是该拉线式位移传感器的参数。 The pull-wire type displacement sensor whose parameters are not determined can also be tested by the displacement sensor detecting device of the present invention. The method is: adjust the displacement figures displayed by the digital display 12 to make it equal to the displacement of the pointer on the displacement indicating device 6, and the parameters of the gained digital display 12 are the parameters of the pull-wire displacement sensor.
最后说明的是,以上实施方式仅用以说明本发明的技术方案而非限制,本领域的普通技术人员应当理解,对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围的,均应涵盖在本发明的权利要求范围当中。 Finally, it is noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than limit it. Those of ordinary skill in the art should understand that the technical solution of the present invention can be modified or equivalently replaced without departing from the purpose of the technical solution of the present invention. All should be included in the scope of the claims of the present invention.
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