CN104452036A - Cloth capable of being torn by hand and manufacturing method thereof - Google Patents
Cloth capable of being torn by hand and manufacturing method thereof Download PDFInfo
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- CN104452036A CN104452036A CN201410685342.1A CN201410685342A CN104452036A CN 104452036 A CN104452036 A CN 104452036A CN 201410685342 A CN201410685342 A CN 201410685342A CN 104452036 A CN104452036 A CN 104452036A
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- cloth
- hand
- tear
- hand tears
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- 239000004744 fabric Substances 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 30
- 238000004043 dyeing Methods 0.000 claims abstract description 12
- 239000003513 alkali Substances 0.000 claims abstract description 10
- 239000002253 acid Substances 0.000 claims abstract description 8
- 125000002091 cationic group Chemical group 0.000 claims abstract description 8
- 238000007670 refining Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000010998 test method Methods 0.000 claims abstract description 4
- 238000012360 testing method Methods 0.000 claims abstract description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 12
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- 229960000583 acetic acid Drugs 0.000 claims description 6
- 239000012362 glacial acetic acid Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 4
- 235000017550 sodium carbonate Nutrition 0.000 claims description 4
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 239000000975 dye Substances 0.000 claims description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims 6
- 235000011121 sodium hydroxide Nutrition 0.000 claims 2
- 239000002390 adhesive tape Substances 0.000 claims 1
- 229910052736 halogen Inorganic materials 0.000 claims 1
- 150000002367 halogens Chemical class 0.000 claims 1
- 238000009979 jig dyeing Methods 0.000 claims 1
- 239000000344 soap Substances 0.000 claims 1
- 238000009941 weaving Methods 0.000 abstract description 8
- 229920000728 polyester Polymers 0.000 abstract description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 5
- 239000002585 base Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920006221 acetate fiber Polymers 0.000 description 2
- 238000010306 acid treatment Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明公开了一种手撕布及其制造方法,其以阳离子改性涤纶丝作为经丝和纬丝织成坯布,坯布在精炼和染色过程中用酸碱交替处理,再皂洗和定型得到手撕布。通过上述方式,本发明的手撕布及其制造方法,得到的手撕布能作为电子胶带布或商标布使用,手撕布脆损后的撕破强力与醋酸布基本相同,其撕破强力测试结果为:经纱线为3.5~5.8N、纬纱线为3.5~6N,测试方法是国家标准即GB/T3917.1-2009冲击摆锤法,处理前后布面风格基本不变,该制造方法采用的是国内容易得到的普通原料,成本降低,生产周期缩短,提高效率,织造工艺喷气改喷水后,生产难度降低。The invention discloses a hand-torn cloth and a manufacturing method thereof, which uses cationic modified polyester yarn as the warp and weft to weave gray cloth, and the gray cloth is treated with acid and alkali alternately in the process of refining and dyeing, and then soaped and shaped to obtain Tear cloth. Through the above-mentioned method, the hand-tear cloth of the present invention and its manufacture method, the hand-tear cloth obtained can be used as electronic tape cloth or trademark cloth, and the tear strength after the hand-tear cloth is brittle is basically the same as that of acetate cloth, and its tear strength The test results are: the warp yarn is 3.5~5.8N, and the weft yarn is 3.5~6N. The test method is the national standard GB/T3917.1-2009 impact pendulum method. The style of the fabric surface is basically unchanged before and after treatment. The method adopts common raw materials which are easily obtained in the country, reduces the cost, shortens the production cycle, improves the efficiency, and reduces the difficulty of production after the weaving process is changed from air jet to water jet.
Description
技术领域 technical field
本发明涉及功能性布料领域,特别是涉及一种手撕布及其制造方法。 The invention relates to the field of functional fabrics, in particular to a tear-off fabric and a manufacturing method thereof.
背景技术 Background technique
现在电子胶带和商标布的主要材料一般是以醋酸丝为原料织成基布-醋酸布来使用的,因为用醋酸丝作为基布可以达到经纬方向手可以撕开的目的,经涂胶切割制作而成,这样电子行业及商标行业可以加快生产的速度。但是醋酸纤维必须依赖美国、意大利等地进口,物流的周期及成本费用比较高,然后织造必须采用喷气织机才可以生产,这样织造成本就会增加,后期染色的技术也是靠韩国的染色技术才可以更好的做出来,国内染色技术一直不是很稳定。 At present, the main material of electronic tape and trademark cloth is generally woven into base cloth-acetate cloth with acetate silk as the raw material, because acetate silk can be used as the base cloth to achieve the purpose of tearing by hand in the warp and weft direction, and it can be made by gluing and cutting Formed, so that the electronics industry and the trademark industry can speed up production. However, acetate fiber must rely on imports from the United States, Italy and other places, and the logistics cycle and cost are relatively high. Then, air-jet looms must be used for weaving, which will increase the weaving cost. The post-dyeing technology also relies on Korean dyeing technology. It can be made better, and the domestic dyeing technology has not been very stable.
发明内容 Contents of the invention
本发明主要解决的技术问题是提供一种手撕布及其制造方法,其成本降低且制造容易。 The main technical problem to be solved by the present invention is to provide a hand-tear cloth and its manufacturing method, the cost of which is reduced and the manufacturing is easy.
为解决上述技术问题,本发明采用的一个技术方案是:提供一种手撕布,所述手撕布的经纱线和纬纱线成分为阳离子改性涤纶。 In order to solve the above technical problems, a technical solution adopted by the present invention is to provide a hand-tear cloth, the warp yarn and weft yarn components of the hand-tear cloth are cationic modified polyester.
在本发明一个较佳实施例中,所述手撕布应用于电子胶带布或商标布上,所述手撕布的撕破强力测试结果为:经纱线为3.5~5.8N、纬纱线为3.5~6N,测试方法是国家标准即GB/T 3917.1-2009冲击摆锤法。 In a preferred embodiment of the present invention, the tear-off cloth is applied to electronic tape cloth or trademark cloth, and the tear strength test results of the tear-off cloth are as follows: the warp yarn is 3.5-5.8N, the weft yarn is It is 3.5~6N, and the test method is the national standard GB/T 3917.1-2009 impact pendulum method.
提供一种手撕布的制造方法,包括步骤为:以阳离子改性涤纶丝作为经丝和纬丝织成坯布,所述坯布在精炼和染色过程中用酸碱交替处理,再皂洗和定型得到手撕布。 Provided is a method for manufacturing hand-torn cloth, comprising the steps of: using cationic modified polyester yarn as warp and weft to weave gray cloth, and the gray cloth is alternately treated with acid and alkali during refining and dyeing, and then soaped and shaped Get rags.
在本发明一个较佳实施例中,所述织成坯布的过程中能用喷水织机进行织造。 In a preferred embodiment of the present invention, a water jet loom can be used for weaving in the process of weaving gray cloth.
在本发明一个较佳实施例中,所述酸处理的过程中采用的酸为冰醋酸,温度为100-130℃,所述冰醋酸的用量为5-10克/升。 In a preferred embodiment of the present invention, the acid used in the acid treatment process is glacial acetic acid at a temperature of 100-130° C., and the amount of glacial acetic acid used is 5-10 g/L.
在本发明一个较佳实施例中,所述碱处理的过程中采用的碱为36 Be液碱和纯碱,温度为100-130℃,所述36 Be液碱的用量为10-30克/升,所述纯碱的用量为10-30克/升。 In a preferred embodiment of the present invention, the alkali used in the alkali treatment process is 36 Be liquid alkali and soda ash, the temperature is 100-130 ° C, and the consumption of the 36 Be liquid alkali is 10-30 grams per liter , the consumption of described soda ash is 10-30 gram/liter.
在本发明一个较佳实施例中,所述酸碱交替处理过程在平幅卷染机中进行。 In a preferred embodiment of the present invention, the acid-base alternating treatment process is carried out in an open-width dyeing machine.
在本发明一个较佳实施例中,所述染色过程中采用无卤素染料、冰醋酸和匀染剂。 In a preferred embodiment of the present invention, halogen-free dyes, glacial acetic acid and leveling agent are used in the dyeing process.
本发明的有益效果是:本发明的手撕布及其制造方法,得到的手撕布能作为电子胶带布或商标布使用,其撕破强力测试结果为:经纱线为3.5~5.8N、纬纱线为3.5~6N,测试方法是国家标准即GB/T 3917.1-2009冲击摆锤法,处理前后布面风格基本不变,该制造方法采用的是国内容易得到的普通原料,成本降低,生产周期缩短,提高效率,织造工艺喷气改喷水后,生产难度降低。 The beneficial effect of the present invention is: the hand-tear cloth of the present invention and manufacturing method thereof, the hand-tear cloth obtained can be used as electronic tape cloth or trademark cloth, and its tear strength test result is: warp yarn is 3.5~5.8N, The weft yarn is 3.5~6N. The test method is the national standard GB/T 3917.1-2009 impact pendulum method. The style of the cloth surface remains basically unchanged before and after treatment. This manufacturing method uses common raw materials that are easily available in China, and the cost is reduced. The production cycle is shortened, the efficiency is improved, and the production difficulty is reduced after the weaving process is changed from air jet to water jet.
具体实施方式 Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。 The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
提供一种手撕布,所述手撕布的经纱线和纬纱线成分为阳离子改性涤纶。 Provided is a hand-tear cloth, the warp yarn and weft yarn components of the hand-tear cloth are cationic modified polyester.
所述手撕布的制造方法,包括步骤为: The manufacture method of described tear cloth, comprises the steps as:
阳离子改性涤纶纱→坯布→精炼→酸处理→碱处理→染色→手撕布。 Cationic modified polyester yarn→gray cloth→refining→acid treatment→alkali treatment→dyeing→hand tear cloth.
(1)本发明采用国内普通原料——阳离子改性涤纶纤维制作成手撕布,先是以阳离子改性涤纶丝作为经丝和纬丝织成各种规格坯布,规格是根据电子胶带或商标布这些不同用途而规定的。 (1) The present invention adopts the domestic common raw material—cation-modified polyester fiber to make hand-tear cloth. Firstly, cationic-modified polyester yarn is used as warp and weft to weave gray fabrics of various specifications. The specifications are based on electronic tape or trademark cloth. These are specified for different purposes.
(2)将坯布经炼染加工在高温高压平幅卷染机内进行酸、碱交替处理,使其强力脆损。 (2) After refining and dyeing, the gray cloth is alternately treated with acid and alkali in a high-temperature and high-pressure open-width dyeing machine to make it strong and brittle.
本发明的有益效果是: The beneficial effects of the present invention are:
一、经过处理脆损后的撕破强力与传统用的醋酸布基本相同,处理前后米克重及表面纹理等布面风格也基本不变; 1. The tear strength after brittle treatment is basically the same as that of the traditional acetate cloth, and the cloth style such as the weight and surface texture before and after treatment is also basically unchanged;
二、该手撕布能在电子胶布行业及商标布行业取代醋酸布; 2. The torn cloth can replace acetate cloth in the electronic tape industry and trademark cloth industry;
三、手撕布原料进口改为国产,醋酸纤维改成阳离子纤维,原料成本是原来的四分之一,生产周期缩短(三个月变二十天),提高效率; 3. The raw material import of hand tear cloth is changed to domestic, acetate fiber is changed to cationic fiber, the raw material cost is 1/4 of the original, the production cycle is shortened (three months to 20 days), and the efficiency is improved;
四、织造工艺由喷气改为喷水,生产难度和织造成本均降低。 4. The weaving process is changed from air jet to water jet, which reduces production difficulty and weaving cost.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。 The above descriptions are only examples of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the content of the description of the present invention, or directly or indirectly used in other related technical fields, shall be The same reasoning is included in the patent protection scope of the present invention.
Claims (8)
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104975409A (en) * | 2015-08-05 | 2015-10-14 | 吴江市鲲翰纺织有限公司 | Production method of hand-tearing fabric |
CN105088485A (en) * | 2015-08-05 | 2015-11-25 | 吴江市鲲翰纺织有限公司 | Tearable cloth manufacturing method |
CN105442343A (en) * | 2015-12-31 | 2016-03-30 | 湖州新利商标制带有限公司 | Environment-friendly synthetic fiber label cloth and manufacturing method thereof |
CN106192159A (en) * | 2016-08-31 | 2016-12-07 | 湖州新溪五星丝绸有限公司 | A kind of plain weave easily tears the production technology of cloth |
CN106245198A (en) * | 2016-08-31 | 2016-12-21 | 湖州新溪五星丝绸有限公司 | A kind of satin weave easily tears the production technology of cloth |
CN107059207A (en) * | 2017-04-15 | 2017-08-18 | 许晓宇 | Universal hand tears cloth |
CN107938331A (en) * | 2016-10-12 | 2018-04-20 | 苏州舜马纺织有限公司 | A kind of silk easily tears cloth and preparation method and application |
CN110846778A (en) * | 2019-11-22 | 2020-02-28 | 吴江市鲲翰纺织有限公司 | Production method of nylon-polyester easy-to-tear cloth |
CN110846779A (en) * | 2019-11-22 | 2020-02-28 | 吴江市鲲翰纺织有限公司 | Method for manufacturing polyester tearable cloth |
CN114293377A (en) * | 2022-01-15 | 2022-04-08 | 刘政 | Preparation method of hand-tearing cloth and hand-tearing cloth |
CN115074991A (en) * | 2022-08-19 | 2022-09-20 | 盛虹集团有限公司 | Roll-shaped processing method of cation modified terylene natural color fabric capable of being used as base fabric for trademark cloth |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104975409A (en) * | 2015-08-05 | 2015-10-14 | 吴江市鲲翰纺织有限公司 | Production method of hand-tearing fabric |
CN105088485A (en) * | 2015-08-05 | 2015-11-25 | 吴江市鲲翰纺织有限公司 | Tearable cloth manufacturing method |
CN105442343A (en) * | 2015-12-31 | 2016-03-30 | 湖州新利商标制带有限公司 | Environment-friendly synthetic fiber label cloth and manufacturing method thereof |
CN106192159A (en) * | 2016-08-31 | 2016-12-07 | 湖州新溪五星丝绸有限公司 | A kind of plain weave easily tears the production technology of cloth |
CN106245198A (en) * | 2016-08-31 | 2016-12-21 | 湖州新溪五星丝绸有限公司 | A kind of satin weave easily tears the production technology of cloth |
CN107938331A (en) * | 2016-10-12 | 2018-04-20 | 苏州舜马纺织有限公司 | A kind of silk easily tears cloth and preparation method and application |
CN107059207A (en) * | 2017-04-15 | 2017-08-18 | 许晓宇 | Universal hand tears cloth |
CN110846778A (en) * | 2019-11-22 | 2020-02-28 | 吴江市鲲翰纺织有限公司 | Production method of nylon-polyester easy-to-tear cloth |
CN110846779A (en) * | 2019-11-22 | 2020-02-28 | 吴江市鲲翰纺织有限公司 | Method for manufacturing polyester tearable cloth |
CN114293377A (en) * | 2022-01-15 | 2022-04-08 | 刘政 | Preparation method of hand-tearing cloth and hand-tearing cloth |
CN115074991A (en) * | 2022-08-19 | 2022-09-20 | 盛虹集团有限公司 | Roll-shaped processing method of cation modified terylene natural color fabric capable of being used as base fabric for trademark cloth |
CN115074991B (en) * | 2022-08-19 | 2022-11-15 | 盛虹集团有限公司 | Roll-shaped processing method of cation modified terylene natural color fabric capable of being used as base fabric for trademark cloth |
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