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CN104448584A - High-temperature-resistant and oil-resistant fluorine rubber and ethylene propylene rubber composite insulated cable material and manufacturing method - Google Patents

High-temperature-resistant and oil-resistant fluorine rubber and ethylene propylene rubber composite insulated cable material and manufacturing method Download PDF

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Publication number
CN104448584A
CN104448584A CN201410705898.2A CN201410705898A CN104448584A CN 104448584 A CN104448584 A CN 104448584A CN 201410705898 A CN201410705898 A CN 201410705898A CN 104448584 A CN104448584 A CN 104448584A
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China
Prior art keywords
component
mixing
viton
rubber
minute
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CN201410705898.2A
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CN104448584B (en
Inventor
崔金生
张书军
张宝龙
程伟
杨启曾
李君�
孙连发
田志明
吴健
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HEBEI HUATONG CABLE GROUP CO Ltd
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HEBEI HUATONG CABLE GROUP CO Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Ethene-propene or ethene-propene-diene copolymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/28Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Organic Insulating Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to a high-temperature-resistant and oil-resistant fluorine rubber and ethylene propylene rubber composite insulated cable material and a manufacturing method, and belongs to the technical field of cables. The technical scheme is that a component A mainly comprises 30-40 parts of tetrafluoroethylene and propylene copolymer fluorine rubber and 60-70 parts of 4045 ethylene propylene diene monomer, and a component B comprises 3-4 parts of 1,3-bis(tert-butylperoxy)-diisopropyl benzene peroxide and 2-3 parts of triallyl isocyanurate TAIC; when the components are mixed in a mixer, two types of rubber in the component A are mixed for 1 min in proportion, other materials of the component A are added and mixed for 4-5 min and filtered, then the component B is added and mixed for 2-3 min, batched out and cooled, and a finished product is obtained. On the basis that the electrical property of an insulating material is guaranteed, the tetrafluoroethylene and propylene copolymer is introduced, so that the cable prepared from the insulated cable material can be used for a long time at the ambient temperature of 150 DEG C, and the highest use temperature is 200 DEG C; and in the aspect of oil resistance, the prepared cable is applicable to places requiring contact with mineral oil at the ambient temperature of 150 DEG C.

Description

High temperature resistant oil resistant viton and ethylene-propylene rubber(EPR) compound insulated cable material and manufacture method
Technical field
The present invention relates to a kind of high temperature resistant oil resistant viton and ethylene-propylene rubber(EPR) compound insulated cable material and manufacture method, belong to field of cable technology.
Background technology
Along with the development of science and technology, people require also more and more higher to wire cable insulating, particularly high temperature resistant, oil resistant cable, not only require that cable insulation has high electrical insulation capability, and have higher requirement to heat-resisting, life-time service under 150 DEG C of envrionment temperatures, and require at these elevated temperatures there is oil resistance.At present, the electric wire of background technology is on the Material selec-tion of insulation, general employing ethylene-propylene rubber(EPR) is as insulating material, ethylene-propylene rubber(EPR) has extraordinary electrical insulation properties and certain resistance toheat, can under 120 DEG C of envrionment temperatures life-time service, but due to ethylene-propylene rubber(EPR) be non-polar rubber, oil resistance stability is poor, and ethylene-propylene rubber(EPR) starts slowly to decompose at 150 DEG C, and long-time aging rear rubber is hardening loses use value.
Summary of the invention
The object of the invention is to provide a kind of high temperature resistant oil resistant viton and ethylene-propylene rubber(EPR) compound insulated cable material and manufacture method, on guarantee insulating property basis, can under 150 DEG C of envrionment temperatures life-time service, solve the problems referred to above existed in background technology.
Technical scheme of the present invention is:
A kind of high temperature resistant oil resistant viton and ethylene-propylene rubber(EPR) compound insulated cable material, be made up of component A and B component; The weight part of each feed composition of component A is:
Tetrafluoroethylene and propylene copolymer viton 30-40 part; 4045 terpolymer EP rubber 60-70 parts; 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer 2-3 part; Stearic acid 0.5-1 part; Zinc oxide 5-6 part; Paraffin 4-5 part; 1,3-butadiene polymkeric substance 9-12 part; Calcinated argil 70-80 part; Talcum powder 25-30 part; Carbon black 2-5 part;
The weight part of each feed composition of B component is:
Two (tert-butyl peroxy the base)-dicumyl peroxide 3-4 part of 1,3-; Cyanacrylate TAIC 2-3 part;
During mixer mixing, first by after tetrafluoroethylene in component A and propylene copolymer viton and 4045 terpolymer EP rubbers in proportion mixing 1 minute, then add the mixing 4-5 minute of other material of component A, filter, then add B component, bottom sheet cooling in mixing 2-3 minute, becomes finished product.
Described talcum powder is superfine talcum powder, 5000 orders; Carbon black is N990.
A kind of high temperature resistant oil resistant viton and ethylene-propylene rubber(EPR) compound insulated cable material and manufacture method, comprise following processing step:
each raw material is taken respectively, composition component A and B component by the weight part of constitutive material;
The weight part of each feed composition of component A is:
Tetrafluoroethylene and propylene copolymer viton 30-40 part; 4045 terpolymer EP rubber 60-70 parts; 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer 2-3 part; Stearic acid 0.5-1 part; Zinc oxide 5-6 part; Paraffin 4-5 part; 1,3-butadiene polymkeric substance 9-12 part; Calcinated argil 70-80 part; Talcum powder 25-30 part; Carbon black 2-5 part;
The weight part of each feed composition of B component is:
Two (tert-butyl peroxy the base)-dicumyl peroxide 3-4 part of 1,3-; Cyanacrylate TAIC 2-3 part;
when mixer mixing, first by after tetrafluoroethylene in component A and propylene copolymer viton and 4045 terpolymer EP rubbers in proportion mixing 1 minute, then add the mixing 4-5 minute of other material of component A, filter, then add B component, bottom sheet cooling in mixing 2-3 minute, becomes finished product.
Viton has high temperature resistant, resistance to wet goods characteristic, it is the indispensable material of top science technology, but viton belongs to polar rubber, on volume specific resistance and breakdown voltage, suitable gap is also there is compared with terpolymer EP rubber, comprehensive above consider to use tetrafluoroethylene and propylene copolymer and 4045 second third glue compounds, mixing with other materials as the base mateiral of this invention, obtained high temperature resistant oil resistant cable.
The invention has the beneficial effects as follows: on guarantee insulating material electrical property basis, by introducing tetrafluoroethylene and propylene copolymer, the cable that the insulated cable material of this invention is manufactured can under 150 DEG C of envrionment temperatures life-time service maximum operation (service) temperature 200 DEG C.In oil resistant, the cable of manufacture is applicable to the place of contact mineral oil under 150 DEG C of envrionment temperatures.
Embodiment
The invention will be further described by the following examples.
In an embodiment, the weight part of component A and B component is:
Component A:
Tetrafluoroethylene and propylene copolymer viton 35 parts
4045 terpolymer EP rubbers 65 parts
2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer 2.5 parts
Stearic acid 0.5 part
5 parts, zinc oxide
4.5 parts, paraffin
10 parts, 1,3-butadiene polymkeric substance
Calcinated argil 80 parts
Superfine talcum powder (5000 order) 25 parts
Carbon black (N990) 5 parts
B component:
The two tert-butyl peroxy base-dicumyl peroxide 3.5 parts of 1,3-
Cyanacrylate TAIC 2.5 parts
During mixer mixing, first by after two kinds of sizing materials in component A in proportion mixing 1 minute, add the mixing 4-5 minute of component A unclassified stores, filter, then add B component, the cooling of mixing 2-3 minute bottom sheet, manufacture high temperature resistant, oil resistant viton and ethylene-propylene rubber(EPR) compound insulated cable material.
The CABLE MATERIALS performance data of the present embodiment:
CABLE MATERIALS insulation layer 1.9mm of the present invention is by 5000V finished product Voltage experiments, and physical and mechanical properties meets in GB GB/T16750 insulating material requirement in E1 type and IEEE1018.In table.
As can be seen from the table, GB and American Standard require that tensile strength is respectively 6N/mm^2 and 6.2N/mm^2, and elongation at break is respectively 90% and 100%, and hot air is aging is respectively 135 ± 2 DEG C × 168h and 121 ± 2 DEG C × 168h; The present invention is heat-resisting is 150 ± 2 DEG C × 168h with oil resistant condition, and various physical and mechanical properties index meets GB and USS requirement.Meet the market requirement.

Claims (2)

1. high temperature resistant oil resistant viton and an ethylene-propylene rubber(EPR) compound insulated cable material, is characterized in that being made up of component A and B component; The weight part of each feed composition of component A is:
Tetrafluoroethylene and propylene copolymer viton 30-40 part; 4045 terpolymer EP rubber 60-70 parts; 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer 2-3 part; Stearic acid 0.5-1 part; Zinc oxide 5-6 part; Paraffin 4-5 part; 1,3-butadiene polymkeric substance 9-12 part; Calcinated argil 70-80 part; Talcum powder 25-30 part; Carbon black 2-5 part;
The weight part of each feed composition of B component is:
The two tert-butyl peroxy base-dicumyl peroxide 3-4 part of 1,3-; Cyanacrylate TAIC 2-3 part;
During mixer mixing, first by after tetrafluoroethylene in component A and propylene copolymer viton and 4045 terpolymer EP rubbers in proportion mixing 1 minute, then add the mixing 4-5 minute of other material of component A, filter, then add B component, bottom sheet cooling in mixing 2-3 minute, becomes finished product.
2. a manufacture method for high temperature resistant oil resistant viton and ethylene-propylene rubber(EPR) compound insulated cable material, is characterized in that comprising following processing step:
each raw material is taken respectively, composition component A and B component by the weight part of constitutive material;
The weight part of each feed composition of component A is:
Tetrafluoroethylene and propylene copolymer viton 30-40 part; 4045 terpolymer EP rubber 60-70 parts; 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer 2-3 part; Stearic acid 0.5-1 part; Zinc oxide 5-6 part; Paraffin 4-5 part; 1,3-butadiene polymkeric substance 9-12 part; Calcinated argil 70-80 part; Talcum powder 25-30 part; Carbon black 2-5 part;
The weight part of each feed composition of B component is:
The two tert-butyl peroxy base-dicumyl peroxide 3-4 part of 1,3-; Cyanacrylate TAIC 2-3 part;
when mixer mixing, first by after tetrafluoroethylene in component A and propylene copolymer viton and 4045 terpolymer EP rubbers in proportion mixing 1 minute, then add the mixing 4-5 minute of other material of component A, filter, then add B component, bottom sheet cooling in mixing 2-3 minute, becomes finished product.
CN201410705898.2A 2014-12-01 2014-12-01 High-temperature-resistant and oil-resistant fluorine rubber and ethylene propylene rubber composite insulated cable material and manufacturing method Active CN104448584B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105037960A (en) * 2015-07-14 2015-11-11 安徽春辉仪表线缆集团有限公司 Hydrolysis-resistant cable material for automobile and preparation method of hydrolysis-resistant cable material
CN105153600A (en) * 2015-07-16 2015-12-16 安徽华宇电缆集团有限公司 Low-temperature resistant and aging-resistant cable for vessels
CN106496757A (en) * 2016-11-07 2017-03-15 中广核三角洲(中山)高聚物有限公司 A kind of resistance to 150 DEG C are exempted from irradiation oil-resistant low-smoke halogen-free flame-retardant cable material of polyolefin and preparation method thereof
CN110734609A (en) * 2019-12-05 2020-01-31 万华化学(宁波)有限公司 High-toughness oil-resistant polypropylene composite material and preparation method thereof
CN120137312A (en) * 2025-05-15 2025-06-13 浙江物产中大线缆有限公司 Cold-resistant resin sheath material, mixing device and cable

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
冯冲: "四丙氟橡胶和三元乙丙胶的并用", 《特种橡胶制品》 *
徐应麟 主编: "《电线电缆手册 第2册 第2版 增订本》", 30 April 2014 *
杜禧: "四丙氟橡胶的性能与用途", 《特种橡胶制品》 *
范新刚 等: "四丙氟橡胶与三元乙丙橡胶并用体系的研究", 《特种橡胶制品》 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105037960A (en) * 2015-07-14 2015-11-11 安徽春辉仪表线缆集团有限公司 Hydrolysis-resistant cable material for automobile and preparation method of hydrolysis-resistant cable material
CN105153600A (en) * 2015-07-16 2015-12-16 安徽华宇电缆集团有限公司 Low-temperature resistant and aging-resistant cable for vessels
CN106496757A (en) * 2016-11-07 2017-03-15 中广核三角洲(中山)高聚物有限公司 A kind of resistance to 150 DEG C are exempted from irradiation oil-resistant low-smoke halogen-free flame-retardant cable material of polyolefin and preparation method thereof
CN106496757B (en) * 2016-11-07 2019-04-23 中广核三角洲(中山)高聚物有限公司 A kind of resistance to 150 DEG C are exempted to irradiate oil-resistant low-smoke halogen-free flame-retardant cable material of polyolefin and preparation method thereof
CN110734609A (en) * 2019-12-05 2020-01-31 万华化学(宁波)有限公司 High-toughness oil-resistant polypropylene composite material and preparation method thereof
CN110734609B (en) * 2019-12-05 2022-07-12 万华化学(宁波)有限公司 High-toughness oil-resistant polypropylene composite material and preparation method thereof
CN120137312A (en) * 2025-05-15 2025-06-13 浙江物产中大线缆有限公司 Cold-resistant resin sheath material, mixing device and cable

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Address after: 063000 Tangshan City Economic Development Zone, Fengnan District, Hebei, China Street, No. 111

Applicant after: HEBEI HUATONG WIRES AND CABLES GROUP Co.,Ltd.

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