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CN104447353B - A kind of benzene and hydroxylamine salt react the method directly preparing aniline - Google Patents

A kind of benzene and hydroxylamine salt react the method directly preparing aniline Download PDF

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CN104447353B
CN104447353B CN201410751845.4A CN201410751845A CN104447353B CN 104447353 B CN104447353 B CN 104447353B CN 201410751845 A CN201410751845 A CN 201410751845A CN 104447353 B CN104447353 B CN 104447353B
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benzene
aniline
hydroxylamine salt
hydroxylamine
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CN104447353A (en
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张艳华
王延吉
张东升
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Hebei University of Technology
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Abstract

The present invention is a kind of method that benzene reacts directly aniline processed with hydroxylamine salt, the method comprises the steps: to be separately added into acetic acid, water, hydroxylamine salt, benzene and catalyst in the normal pressure reactor with condensation reflux unit, being warming up to 70-80 DEG C, stirring the lower response time is 2-5h, obtains aniline;Wherein, volume ratio is acetic acid: water: benzene=5:5:1, and quality is than benzene: catalyst=5~20:1, mol ratio benzene: hydroxylamine salt=1:1, and described catalyst is that the vanadium dioxide catalyst that Carbon Materials supports (is called for short VO2/ C), active component VO in this catalyst2Account for the 3~25% of catalyst gross mass。The selectivity of aniline of the present invention is up to 99%, and yield is up to 41%, and the preparation process of catalyst is simple, with low cost, environmental friendliness, easily operate。

Description

一种苯与羟胺盐反应直接制备苯胺的方法A kind of method that directly prepares aniline by reaction of benzene and hydroxylamine salt

技术领域technical field

本发明涉及一种苯与羟胺盐反应直接制备苯胺的方法,具体的说是一种炭材料担载的二氧化钒催化剂在温和的反应条件下直接催化苯与羟胺盐反应一步合成苯胺的方法。The invention relates to a method for directly preparing aniline by reacting benzene with hydroxylamine salt, in particular to a method for directly catalyzing the reaction of benzene and hydroxylamine salt to synthesize aniline in one step under mild reaction conditions using a vanadium dioxide catalyst supported by a carbon material.

背景技术Background technique

苯胺是一种重要的有机化工原料和精细化工中间体,广泛应用于医药、染料、橡胶、香料等行业,也是生产二苯甲烷二异氰酸酯(MDI)的主要原料,随着MDI需求的增加,对苯胺的需求量也有较大的增长。目前,苯胺的工业生产方法主要是硝基苯催化加氢法和苯酚气相氨解法。硝基苯催化加氢法第一步先用浓硝酸和浓硫酸的混合液在90-140℃下将苯硝化生成硝基苯,经精馏回收后再经液相或气相催化加氢生成苯胺。此合成方法不仅能耗极高、腐蚀设备,而且会产生大量酸渣、NOx废气和含有苯酚的废水,对环境造成严重污染。苯酚气相氨解法则是在400℃左右的高温下苯酚与氨气反应生成苯胺。工业上原料苯酚的合成主要采用异丙苯法,即以苯和丙烯为原料,经AlCl3催化合成异丙苯,异丙苯经空气氧化生成过氧化物,过氧化物在稀酸存在下分解最终得到苯酚和丙酮。可见,这些苯胺的工业生产方法均存在反应条件苛刻、步骤多、能耗高、成本高、原子利用率低和对环境污染严重等问题。因此,为适应全球化工生产的绿色化趋势,亟待开发新的简单、环境友好的苯胺合成路线。近年来,由苯直接氨化氧化合成苯胺,将多步反应变为一步,可显著提高原子经济性,且副产物为氢或水对环境无污染,因而受到研究者的广泛关注。Aniline is an important organic chemical raw material and fine chemical intermediate. It is widely used in industries such as medicine, dyestuff, rubber, and spices. It is also the main raw material for the production of diphenylmethane diisocyanate (MDI). With the increase of MDI demand, the The demand for aniline has also increased significantly. At present, the industrial production methods of aniline are mainly catalytic hydrogenation of nitrobenzene and gas-phase ammonolysis of phenol. The first step of catalytic hydrogenation of nitrobenzene is to nitrate benzene with a mixture of concentrated nitric acid and concentrated sulfuric acid at 90-140°C to produce nitrobenzene, which is then recovered by rectification and then undergoes liquid or gas phase catalytic hydrogenation to produce aniline . This synthesis method not only consumes a lot of energy and corrodes equipment, but also produces a large amount of acid residue, NO x waste gas and waste water containing phenol, causing serious pollution to the environment. The gas-phase ammonolysis method of phenol is to react phenol with ammonia to generate aniline at a high temperature of about 400°C. The synthesis of industrial raw material phenol mainly adopts the cumene method, that is, benzene and propylene are used as raw materials, and cumene is catalyzed by AlCl3 to synthesize cumene, and cumene is oxidized by air to generate peroxide, which decomposes in the presence of dilute acid Finally, phenol and acetone are obtained. It can be seen that the industrial production methods of these anilines all have problems such as harsh reaction conditions, many steps, high energy consumption, high cost, low atomic utilization rate and serious environmental pollution. Therefore, in order to adapt to the green trend of global chemical production, it is urgent to develop new simple and environmentally friendly synthetic routes to aniline. In recent years, the synthesis of aniline by direct ammonification and oxidation of benzene, which changes the multi-step reaction into one step, can significantly improve the atom economy, and the by-product is hydrogen or water, which has no pollution to the environment, so it has attracted extensive attention from researchers.

四川大学的胡常伟教授报道了一种由苯直接氨基化制备苯胺的方法,该方法以氨水作为胺化剂,过氧化氢作为氧化剂,使用的催化剂为钛硅分子筛TS-1担载的Ni、Cu、Ce、V、Ti金属催化剂(专利公开号:CN101906045)。此方法虽然反应条件温和、对环境污染小,但是载体TS-1价格昂贵、催化剂成本较高,而且苯的转化律率很低(低于10%)、苯胺的收率低。Professor Hu Changwei of Sichuan University reported a method for the preparation of aniline by direct amination of benzene. The method uses ammonia water as the amination agent, hydrogen peroxide as the oxidant, and the catalyst used is Ni and Cu supported on titanium-silicon molecular sieve TS-1. , Ce, V, Ti metal catalysts (patent publication number: CN101906045). Although this method has mild reaction conditions and little environmental pollution, the carrier TS-1 is expensive, the catalyst cost is high, and the conversion rate of benzene is very low (less than 10%), and the yield of aniline is low.

祝良芳等以γ-Al2O3为载体,以镍、钼、钒、锆、锰、铈中的两种或三种作为活性组分制成的催化剂用于苯的一步氨基化反应中(专利公开号:CN1555921)。该专利也是以氨水作为胺化剂,过氧化氢作为氧化剂,虽然反应条件温和,但是苯胺的收率仅为0.038%,且催化剂需要多段焙烧、制备过程较复杂,在使用前需要氢气还原活化。此外,为了解决以氨水作为胺化剂苯胺收率低的限制,该课题组在专利200510020505中提出了以可溶性钒盐(硫酸氧钒、偏钒酸铵、偏钒酸钠)为催化剂,盐酸羟胺作为胺化剂在醋酸水溶液中一步合成苯胺的方法。此方法使苯胺的收率达到68%,虽然该方法大大提高了苯胺的收率,但是可溶性钒盐催化剂价格昂贵、不可回收重复利用、成本较高,从而也限制了该方法的工业应用。Zhu Liangfang etc. used gamma-Al 2 O 3 as a carrier and used two or three of nickel, molybdenum, vanadium, zirconium, manganese, and cerium as active components in the one-step amination reaction of benzene (patent Publication number: CN1555921). This patent also uses ammonia water as an aminating agent and hydrogen peroxide as an oxidizing agent. Although the reaction conditions are mild, the yield of aniline is only 0.038%, and the catalyst requires multi-stage roasting, the preparation process is complicated, and hydrogen reduction activation is required before use. In addition, in order to solve the limitation of low yield of aniline using ammonia as amination agent, the research group proposed in patent 200510020505 that soluble vanadium salts (vanadyl sulfate, ammonium metavanadate, sodium metavanadate) were used as catalysts, and hydroxylamine hydrochloride One-step synthesis of aniline as an aminating agent in aqueous acetic acid. This method makes the yield of aniline reach 68%. Although the method greatly improves the yield of aniline, the soluble vanadium salt catalyst is expensive, cannot be recycled and reused, and has a high cost, thereby also limiting the industrial application of the method.

炭材料由于其具有比较高的比表面积和大的孔容积以及较高的水热稳定性和抗酸碱性能,在燃料电池、传感器、吸附分离、催化等领域具均有广泛的应用。生物质是地球上存在最广泛的物质,以生物质为前体制备炭材料不仅廉价高效、简单易行而且对环境无害,因此成为近年来研究的热点。此外,到目前为止,炭材料担载的二氧化钒、二氧化钼催化剂在苯与羟胺盐反应一步法制苯胺的反应中的应用还没有报道。Due to their relatively high specific surface area, large pore volume, high hydrothermal stability and acid and alkali resistance, carbon materials are widely used in fuel cells, sensors, adsorption separation, catalysis and other fields. Biomass is the most widespread substance on the earth. The preparation of carbon materials using biomass as a precursor is not only cheap, efficient, simple and easy to do, but also harmless to the environment, so it has become a research hotspot in recent years. In addition, so far, the application of vanadium dioxide and molybdenum dioxide catalysts supported by carbon materials in the one-step reaction of aniline from benzene and hydroxylamine salt has not been reported.

发明内容Contents of the invention

本发明的目的在于提供一种苯与羟胺盐反应直接制备苯胺的方法,该方法使用一种炭材料担载的二氧化钒催化剂,可在温和的反应条件下催化苯与羟胺盐反应一步制得苯胺并且具有很高的选择性和反应活性,同时,该催化剂制备方法过程简单、易操作,成本低廉。The purpose of the present invention is to provide a method for directly preparing aniline by reacting benzene with hydroxylamine salt. The method uses a carbon material-supported vanadium dioxide catalyst, which can catalyze the reaction of benzene and hydroxylamine salt in one step under mild reaction conditions. Aniline has high selectivity and reactivity, and at the same time, the preparation method of the catalyst is simple, easy to operate and low in cost.

本发明采用的技术方案为:The technical scheme adopted in the present invention is:

一种苯与羟胺盐反应直接制苯胺的方法,该方法包括如下步骤:A method for directly preparing aniline by reacting benzene with hydroxylamine salt, the method comprising the steps of:

向带有冷凝回流装置的常压反应器中分别加入乙酸、水、羟胺盐、苯和催化剂,升温至70-80℃,搅拌下反应时间为2-5h,得到苯胺;Add acetic acid, water, hydroxylamine salt, benzene and catalyst to the normal pressure reactor equipped with a condensing reflux device, raise the temperature to 70-80°C, and stir for a reaction time of 2-5 hours to obtain aniline;

其中,体积比为乙酸:水:苯=5:5:1,质量比苯:催化剂=5~20:1,摩尔比苯:羟胺盐=1:1,所述的催化剂为炭材料担载的二氧化钒催化剂(简称VO2/C),该催化剂中活性组分VO2占催化剂总质量的3~25%。Wherein, the volume ratio is acetic acid:water:benzene=5:5:1, mass ratio benzene:catalyst=5~20:1, molar ratio benzene:hydroxylamine salt=1:1, and the catalyst is supported by carbon material A vanadium dioxide catalyst (VO 2 /C for short), in which the active component VO 2 accounts for 3-25% of the total mass of the catalyst.

所述的羟胺盐为盐酸羟胺或硫酸羟胺。Described hydroxylamine salt is hydroxylamine hydrochloride or hydroxylamine sulfate.

一种炭材料担载的二氧化钒催化剂的制备方法,包括如下步骤A method for preparing a carbon material-supported vanadium dioxide catalyst, comprising the following steps

将偏钒酸铵和蔗糖加入到去离子水中,溶解后将溶液倒入水热釜,密闭后于80-180℃热处理6-48小时,最后经过滤、热水洗涤至洗液中性、干燥后得棕褐色固体,该固体在氮气气氛下500-900℃炭化3-8小时最终得黑色炭载二氧化钒催化剂(VO2/C);Add ammonium metavanadate and sucrose into deionized water, after dissolving, pour the solution into a hydrothermal kettle, seal it and heat treat it at 80-180°C for 6-48 hours, and finally filter and wash with hot water until the lotion is neutral and dry Afterwards, a tan solid was obtained, and the solid was carbonized at 500-900°C for 3-8 hours under a nitrogen atmosphere to finally obtain a black carbon-supported vanadium dioxide catalyst (VO 2 /C);

其中,物料配比为摩尔比偏钒酸铵:蔗糖=1:1~15,每60毫升去离子水中加1.3~19.9mmol偏钒酸铵。Wherein, the material ratio is the molar ratio of ammonium metavanadate:sucrose=1:1-15, and 1.3-19.9 mmol of ammonium metavanadate is added to every 60 ml of deionized water.

本发明的效果和益处是:本发明催化剂用于苯与羟胺盐反应一步法制苯胺的反应具有很高的选择性和反应活性,苯胺的选择性可达99%,收率可达41%,与文献报道的催化性能较好的可溶性钒盐催化剂相比,本发明提供的固体催化剂在反应结束后易于与产物的分离,且催化剂经离心分离后可重复使用,具有很好的应用前景。与负载型催化剂的传统制备方法浸渍法相比,本发明所涉及催化剂的制备方法采用水热合成的方法,将蔗糖水溶液与金属前驱物混合经一步水热处理同时得到载体和活性组分的前体,通过调变金属前驱物的浓度可以调节催化剂活性组分的含量,而且催化剂的制备以丰富的生物质资源蔗糖作为炭载体的前躯体,不需要额外使用其他催化剂来催化蔗糖的水解缩聚,成本低廉、环境友好且制备过程简单、易操作,有良好的应用和产业化前景。The effects and benefits of the present invention are: the catalyst of the present invention is used for the one-step reaction of benzene and hydroxylamine salt to prepare aniline with high selectivity and reactivity, the selectivity of aniline can reach 99%, and the yield can reach 41%. Compared with the soluble vanadium salt catalyst with better catalytic performance reported in the literature, the solid catalyst provided by the invention is easy to separate from the product after the reaction, and the catalyst can be reused after centrifugation, which has a good application prospect. Compared with the traditional preparation method impregnation method of the supported catalyst, the preparation method of the catalyst involved in the present invention adopts the method of hydrothermal synthesis, the sucrose aqueous solution and the metal precursor are mixed and subjected to one-step hydrothermal treatment to obtain the precursor of the carrier and the active component at the same time, The content of the active components of the catalyst can be adjusted by adjusting the concentration of the metal precursor, and the preparation of the catalyst uses the abundant biomass resource sucrose as the precursor of the carbon carrier, and does not need to use other catalysts to catalyze the hydrolysis and polycondensation of sucrose, and the cost is low , environment-friendly, simple preparation process, easy operation, and good application and industrialization prospects.

附图说明Description of drawings

图1为本发明实施例1制备催化剂的XRD谱图。Fig. 1 is the XRD spectrogram of the catalyst prepared in Example 1 of the present invention.

具体实施方式detailed description

下面结合具体实施例对本发明作进一步说明,但本发明并不限于以下实施例。The present invention will be further described below in conjunction with specific examples, but the present invention is not limited to the following examples.

实施例1Example 1

VO2/C-1#催化剂的制备:将1.0g(8.5mmol)偏钒酸铵和6.8g(19.9mmol)蔗糖溶解于60mL去离子水中,待完全溶解后将溶液倒入水热釜,密闭后于120℃热处理12小时,降至室温后经过滤、热水洗涤至洗液中性、干燥后得棕色催化剂前体。将该催化剂前体在氮气气氛下550℃炭化6小时最终得黑色固体,由图1的XRD谱图可见,除了无定型炭的馒头峰外,其他特征衍射峰与标准物VO2(PDF号01-073-2362)吻合,因此所得催化剂活性组分为VO2。在SeteramSetsys16/18热分析仪上对催化剂进行热重(TG)分析,经计算可知所制备的催化剂中VO2占催化剂总质量的15%。Preparation of VO 2 /C-1# catalyst: Dissolve 1.0g (8.5mmol) ammonium metavanadate and 6.8g (19.9mmol) sucrose in 60mL deionized water. Afterwards, it was heat treated at 120°C for 12 hours, and after cooling down to room temperature, it was filtered, washed with hot water until the washing liquid was neutral, and dried to obtain a brown catalyst precursor. The catalyst precursor was carbonized at 550° C. for 6 hours under a nitrogen atmosphere to finally obtain a black solid. From the XRD spectrum of FIG. -073-2362) match, so the active component of the catalyst obtained is VO 2 . Carry out thermogravimetric (TG) analysis to catalyst on SeteramSetsys16/18 thermal analyzer, it can be known that VO in the prepared catalyst accounts for 15 % of the total mass of catalyst through calculation.

实施例2Example 2

VO2/C-2#催化剂的制备:制备过程与实施例1相同,不同之处在于所加偏钒酸铵的量为0.39g(3.3mmol),经热重(TG)分析计算得催化剂中VO2占催化剂总质量的4%。The preparation of VO 2 /C-2# catalyst: the preparation process is the same as in Example 1, the difference is that the amount of ammonium metavanadate added is 0.39g (3.3mmol), calculated by thermogravimetric (TG) analysis in the catalyst VO2 accounted for 4 % of the total mass of the catalyst.

实施例3Example 3

VO2/C-3#催化剂的制备:制备过程与实施例1相同,不同之处在于所加偏钒酸铵的量为0.60g(5.1mmol),经热重(TG)分析计算得催化剂中VO2占催化剂总质量的6%。The preparation of VO 2 /C-3# catalyst: the preparation process is the same as in Example 1, the difference is that the amount of ammonium metavanadate added is 0.60g (5.1mmol), calculated by thermogravimetric (TG) analysis in the catalyst VO2 accounted for 6 % of the total mass of the catalyst.

实施例4Example 4

VO2/C-4#催化剂的制备:制备过程与实施例1相同,不同之处在于所加偏钒酸铵的量为2.0g(17.1mmol),经热重(TG)分析计算得催化剂中VO2占催化剂总质量的20%。The preparation of VO 2 /C-4# catalyst: the preparation process is the same as in Example 1, the difference is that the amount of ammonium metavanadate added is 2.0g (17.1mmol), calculated by thermogravimetric (TG) analysis in the catalyst VO2 accounted for 20 % of the total mass of the catalyst.

实施例5Example 5

苯与盐酸羟胺反应直接制苯胺的反应:向装有搅拌和冷凝回流装置的100mL三口烧瓶中加入5mL乙酸和5mL水,随后加入0.78g(11.25mmol)盐酸羟胺,在30℃下搅拌至完全溶解,依次加入0.1gVO2/C-1#催化剂和1mL(11.25mmol,0.89g)苯,之后升温至80℃反应4小时。反应结束后,降至室温,催化剂离心分离后用30wt%的NaOH溶液中和反应液至其PH=7~8,用5mL乙醚萃取出有机相,用气相色谱进行定性分析,用面积归一法进行定量分析。The reaction of benzene and hydroxylamine hydrochloride to directly produce aniline: Add 5mL of acetic acid and 5mL of water into a 100mL three-neck flask equipped with a stirring and condensing reflux device, then add 0.78g (11.25mmol) of hydroxylamine hydrochloride, and stir at 30°C until completely dissolved , add 0.1 g VO 2 /C-1# catalyst and 1 mL (11.25 mmol, 0.89 g) of benzene in sequence, and then raise the temperature to 80° C. for 4 hours. After the reaction, cool down to room temperature. After the catalyst is centrifuged, use 30wt% NaOH solution to neutralize the reaction solution until its pH=7-8, extract the organic phase with 5mL ether, and conduct qualitative analysis with gas chromatography. Perform quantitative analysis.

实施例6Example 6

具体反应过程与实施例5相同,不同之处在于所用催化剂为VO2/C-2#催化剂。The specific reaction process is the same as in Example 5, except that the catalyst used is VO 2 /C-2# catalyst.

实施例7Example 7

具体反应过程与实施例5相同,不同之处在于所用催化剂为VO2/C-3#催化剂。The specific reaction process is the same as in Example 5, except that the catalyst used is VO 2 /C-3# catalyst.

实施例8Example 8

具体反应过程与实施例5相同,不同之处在于所用催化剂为VO2/C-4#催化剂。The specific reaction process is the same as in Example 5, except that the catalyst used is VO 2 /C-4# catalyst.

实施例9Example 9

VO2/C-1#催化剂的重复使用性:反应过程与实施例5相同,不同之处在于所用催化剂为实施例5反应后回收的VO2/C-1#催化剂。Reusability of VO 2 /C-1# catalyst: the reaction process is the same as in Example 5, except that the catalyst used is the VO 2 /C-1# catalyst recovered after the reaction in Example 5.

实施例10Example 10

苯与硫酸羟胺反应直接制苯胺的反应:具体反应过程和物料配比与实施例5相同,不同之处在于所用的羟胺盐为硫酸羟胺。The reaction of benzene and hydroxylamine sulfate to directly produce aniline: the specific reaction process and material ratio are the same as in Example 5, except that the hydroxylamine salt used is hydroxylamine sulfate.

表1为本发明实施例5-10的反应结果。Table 1 shows the reaction results of Examples 5-10 of the present invention.

本发明未尽事宜为公知技术。Matters not covered in the present invention are known technologies.

Claims (2)

1.一种苯与羟胺盐反应直接制苯胺的方法,其特征为该方法包括如下步骤: 1. a method for directly producing aniline by reacting benzene with hydroxylamine salt, is characterized in that the method may further comprise the steps: 向带有冷凝回流装置的常压反应器中分别加入乙酸、水、羟胺盐、苯和催化剂,升温至70-80℃,搅拌下反应时间为2-5h,得到苯胺; Add acetic acid, water, hydroxylamine salt, benzene and catalyst to the normal pressure reactor equipped with a condensing reflux device, raise the temperature to 70-80°C, and stir for a reaction time of 2-5 hours to obtain aniline; 其中,体积比为乙酸:水:苯=5:5:1,质量比苯:催化剂=5~20:1,摩尔比苯:羟胺盐=1:1,所述的催化剂为炭材料担载的二氧化钒催化剂,该催化剂中活性组分VO2占催化剂总质量的3~25%; Wherein, the volume ratio is acetic acid: water: benzene=5:5:1, mass ratio benzene:catalyst=5~20:1, molar ratio benzene:hydroxylamine salt=1:1, and the catalyst is carried by carbon material Vanadium dioxide catalyst, the active component VO in this catalyst accounts for 3 ~ 25% of the total mass of the catalyst; 所述的炭材料担载的二氧化钒催化剂的制备方法,包括如下步骤: The preparation method of the vanadium dioxide catalyst supported by the carbon material comprises the following steps: 将偏钒酸铵和蔗糖加入到去离子水中,溶解后将溶液倒入水热釜,密闭后于80-180℃热处理6-48小时,最后经过滤、热水洗涤至洗液中性、干燥后得棕褐色固体,该固体在氮气气氛下500-900℃炭化3-8小时最终得黑色炭材料担载的二氧化钒催化剂; Add ammonium metavanadate and sucrose into deionized water, after dissolving, pour the solution into a hydrothermal kettle, seal it and heat treat it at 80-180°C for 6-48 hours, and finally filter and wash with hot water until the lotion is neutral and dry Afterwards, a tan solid is obtained, and the solid is carbonized at 500-900° C. for 3-8 hours under a nitrogen atmosphere to finally obtain a vanadium dioxide catalyst supported by a black carbon material; 其中,物料配比为摩尔比偏钒酸铵:蔗糖=1:1~15,每60毫升去离子水中加1.3~19.9mmol偏钒酸铵。 Among them, the material ratio is the molar ratio of ammonium metavanadate: sucrose=1:1~15, and 1.3~19.9 mmol of ammonium metavanadate is added to every 60 ml of deionized water. 2.如权利要求1所述的苯与羟胺盐反应直接制苯胺的方法,其特征为所述的羟胺盐为盐酸羟胺或硫酸羟胺。 2. the method for directly producing aniline by reacting benzene with hydroxylamine salt as claimed in claim 1, is characterized in that described hydroxylamine salt is hydroxylamine hydrochloride or hydroxylamine sulfate.
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